CITY MULTI - KE KELIT NZ · Kit 2 - 20mm I/D Connection Kit at Main HBC - With Isolation Valve -...

CITY MULTI

Hybrid VRF Next Generation2-Pipe Heat Recovery Systems

2 Contents

ContentsHVRF City Multi - System Description & Sizing

Important Information: Installers & Merchants

20mm (I/D) Piping Connection Kits (For FCU Sizes up to WP50)Kit 1: HBC - Connection Kit at Main HBC - With Isolation ValveKit 2: HBC - Connection Kit at Main HBC - With Isolation Valve - With Air Separator Kit 5: HBC - FCU - In-line Connection Kit - With Manual Air Vent & DrainKit 6: HBC - FCU - In-line Connection Kit - With Auto Air Vent Kit 7: FCU - Connection KitKit 8: FCU - Connection Kit - With Isolation ValvesAdditional Equipment for HBC - FCUKit 11: Main HBC to Slave HBC Connection Kit - With Isolation Valve (COPPERFIX)Additional Equipment for COPPERFIX - Main HBC - Salve HBC - Water Pipe

32mm (I/D) Piping Connection Kits (For FCU Sizes WP63 - WP80)Kit 13: HBC - Connection Kit at Main HBC - With Isolation ValveKit 14: HBC - FCU - In-line Connection Kit With Manual Air Vent & DrainKit 15: HBC - Connection Kit at Main HBC - With Isolation Valve - With Auto Air VentKit 16: HBC - Connection Kit at Main HBC - With Isolation Valve - With Air SeparatorKit 24: FCU - Connection KitKit 22: FCU - Connection Kit - With Isolation ValvesKit 25: Main HBC to Slave HBC Connection Kit - With Isolation Valve

32mm (I/D) Piping with Twin Connection at Branch Controller (For FCU Sizes WP100 - WP125)Kit 19: HBC - Connection Kit at Main HBCHBC - FCU - Single & Twin Port Additional Equipment

Kit 23: Water Filling Supply Connection Kit to Main HBC Unit

Kit 21: Expansion Tank Connection Kit to Main HBC UnitAdditional Equipment for Expansion Tank Connection Kit - Expansion Vessels

HVRF City Multi - Connection Kit Locations

HVRF City Multi - Pipework & Product Specifications

HVRF City Multi - Merchant Order Quantities

HVRF City Multi - Pressure Test Report & Procedure

KELOX Piping - Passive Fire Protection

HVRF Press ToolsPurchasing Tools & AccessoriesHire Tools & Hire Tool Order Form

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3System Description

HVRF City Multi - System DescriptionHybrid VRF is next generation technology from Mitsubishi Electric, the world leader in VRF Solutions. This unique 2-Pipe Heat Recovery VRF System replaces refrigerant with water between the Hybrid Branch Circuit Controller and the indoor units. This revolutionary design removes the need for expensive and on-going leak detection servicing and is specifically designed for occupied spaces where quiet, energy efficient, simultaneous heating and cooling is valued. Hybrid VRF provides a truly integrated solution for hotels, offices, hospitals and schools where occupant comfort is paramount.

Put simply, Hybrid VRF is a 2-Pipe Heat Recovery VRF with water between the Hybrid Branch Circuit (HBC) Controller and indoor units. You can install and design it as VRF whilst enjoying the features of a chiller system. This provides a complete modern solution for office buildings, hotels, medical centres, schools, high-rise buildings, shopping centres and other commercial premises.

With water at the indoor units, Hybrid VRF provides comfortable and stable air temperature control with no refrigerant in occupied spaces, removing the need for leak detection.

The connection kits detailed in this brochure are prepared by KE KELIT Climate Control to ensure that setting up the Hybrid VRF System is as simple and straightforward as possible.

The HVRF City Multi has three different connection types. These connection types refer to the internal diameter (I/D) as detailed in drawings and specifications:• 20mm (I/D) - up to 5.6kW nominal cooling - indoor FCU size up to WP50• 32mm (I/D) - up to 9kW nominal cooling - indoor FCU size WP63 - WP80• 32mm (I/D) - over 9kW nominal cooling - indoor FCU size WP100 - WP125

KE KELIT’s pipe and fittings use outer diameters (O/D) in their product descriptions. Therefore, the connection types will require the following sized pipe and fittings as detailed within this catalogue:• 20mm I/D (25mm O/D KELOX Multilayer pipes and fittings)• 32mm I/D (35mm O/D COPPERFIX copper pipes and fittings)• 32mm I/D (35mm O/D COPPERFIX copper pipes and fittings)

VRF Heat RecoveryOutdoor UnitYLM air or water sourced (22-56kW)

Main HBC8 or 16 ports

Water Filling Loop (field supplied)

Central Controllers

2 Refrigerant Pipes

Expansion Tank (field supplied)

Connection size 22mm OD pipe

Remote

Connection to second main HBC if required

Controllers

Pressure Gauge

Isolation Valve

Pressure Reducing Valve

Strainer

Backflow Prevention Valve

Slave HBC8 or 16 ports

Hot and cold water feed to Sub HBC Up to 50 indoor units

Connection size 3/4” BSP screw

Water piping providing simultaneous heating and cooling (20mm ID, throughout the system)

Hot water supply

Hot water return

Cold water supply

Cold water return

HVRF City Multi - System Sizing

4 Important Information

Important Information: Installers & MerchantsInstallers Please Note:This catalogue is intended to provide installers with visual illustrations of the auxillary equipment required to connect the water piping when installing the Mitsubishi Hybrid VRF (HVRF) systems.

The equipment detailed is provided with article numbers in stock keeping units (SKU’s), these SKU’s are detailed as ‘Kits’ and individual articles/SKU’s.

When purchasing equipment its important to note the merchant will supply these items as individual articles/SKU’s.

KE KELIT can support installers with pricing and the creation of bill of materials (BOM’s), this support will be based on the following assumptions:• An average pipe run of 25m to the FCU and 25m from the FCU (i.e., 50m total for flow and return from HBC to FCU). • Isolation valves are required at the HBC and FCU for isolation and future maintenance.

KE KELIT will require the following information:• A copy of the Mitsubishi HVRF schematics.• Installer company name and contact details. • Project details including site address. • Your preferred merchant/supplier. • This information will need to be emailed to [email protected]

KE KELIT will provide the following information:• Bill of materials (BOM) including all equipment required for the water piping, pipe lengths will be based on the

assumptions mentioned above. • Recommended trade pricing for the bill of materials required for the water piping and equipment, based on the

assumptions mentioned above.• Recommended trade pricing for the tooling required to install the water piping.• Contact details for the KE KELIT Territory Manager who will provide installer training and project support.

For additional support please email [email protected] or call 0800 4 KE KELIT (0800 4 5353548)

Merchants Please Note:KE KELIT can support your requests in the same way we support installer requests, on the basis that the information requested to support installers (as detailed above) is provided.

In addition, please note that individual article numbers and SKU’s detailed in this catalogue are for reference only, the sale of the article numbers/SKU’s are only available in full pack/bundle/box/bag quantities.

Please refer to the Merchant Order Quantities section to view details of the purchase quantity for the article numbers/SKU’s detailed within this catalogue.

The sale of these goods is strictly in accordance with KE KELIT’s terms and conditions of trade.

For new account applications, please send you request to [email protected]

To place an order, please send to [email protected]

For sales support, please send requests to [email protected] or call 0800 4 KE KELIT (0800 4 5353548)

5Connection Kits

HVRF City Multi - Connection KitsKit 1 - 20mm I/D Connection Kit at Main HBC - With Isolation ValveThis kit details a standard connection with no air separator.

Component Code Description RequiredQuantity Image

1 44154500-225032 Broen Ballofix - Straight Valve w/o Handle Female/Compression 3/4” x 22mm 2

2 73202E04 KMP450 KELOX PROTEC - Adapter Male 25mm x 3/4” 2

Kit 2 - 20mm I/D Connection Kit at Main HBC - With Isolation Valve - With Air Separator Air within the system is a potential issue. An air separator on some or all of the flow lines will help remove large air bubbles and micro-bubbles from the system.


1 44154500-225032 Broen Ballofix - Straight Valve w/o Handle Female/Compression 3/4” x 22mm 2

2 52704D04 COF453 COPPERFIX Press - Straight Connector Male 22 x 3/4” 1

3 28060 FLAMCO Flamcovent Air Separator 22mm 1


5 73272DE0 KMP489 KELOX PROTEC - STEELFIX Press Adapter 25mm x 22mm 1

Kit 2 is displayed on the following page

Flow

Return 21

21Connect at Main HBC

6 Connection Kits

Return 41

Flow

1 2 3 5

Connect at Main HBC

Kit 2 - 20mm I/D Connection Kit at Main HBC - With Isolation Valve - With Air Separator

Kit 5 - 20mm I/D HBC - FCU - In-line Connection Kit with Manual Air Vent & DrainAir within the system is a potential issue. An in-line air vent is a good way of removing air from high points within the system and can be beneficial during the filling/commissioning process.


1 73240E02 KMP447 KELOX PROTEC - Adapter Tee Female 25mm x 1/2” 1

2 F10625 SIMPLEX - EXCLUSIV M Drain Plug, 1/2” Male Thread, with Swivelling Outlet, with Hose Connection 1

2

1

7Connection Kits

Kit 7 - 20mm I/D FCU Connection KitThis kit has male adapters connecting to the Fan Coil Unit (FCU) on the flow and return connections. It excludes isolation valves.



1

1Flow

Return

Connect at FCU

Kit 6 - 20mm I/D HBC - FCU - In-line Connection Kit with Auto Air Vent Air within the system is a potential issue. An automatic in-line air vent is a good way of removing air from high points within the system and can be beneficial during the filling/commissioning process.


1 73240E02 KMP447 KELOX PROTEC - Adapter Tee Female 25mm x 1/2” 1

2 27740 FLAMCO Flexvent Air Vent R 1/2 M 1

1

2

8 Connection Kits

20mm I/D Connection - HBC - FCU - Additional Equipment Additional equipment is required when connecting between the Main & Slave HBC boxes and the FCU.The quantity is to be determined by contractor.

Code Description Image

70212513 KM133 KELOX Plus Pipe - 25 x 2.5mm, 13mm Insulation (25m)

73100EE0 KMP410 KELOX PROTEC - Coupling 25/25mm

70013 FLAMCO Fixing Threaded Rod D M10 Zinc Plated 1m

39413 FLAMCO Fixing Backplate GP M10, 80 x 30mm

39309 FLAMCO Fixing BSA Clip M8 - M10, 50 - 54mm (Clip to be installed around Insulation)

Kit 8 - 20mm I/D FCU Connection Kit - With Isolation ValvesThis kit includes isolation valves connecting to the FCU, so that in the future the FCU can be isolated and removed/repaired without draining the system.


1 SCKT01G20R20 Brass Adapter 3/4” M/F G to R Thread 2

2 44150100-225002 BROEN BALLOFIX Straight Valve w/o Handle Male x Female 3/4” x 3/4” 2


4 FWASH01G20R20 Fibre Washer for Brass Adapter 3/4” M/F G to R Thread 2

2

2

1

1

3

3

Flow

Return

Connect at FCU

9Connection Kits

Kit 11 - 20mm I/D Main HBC to Slave HBC Connection Kit - With Isolation Valve (COPPERFIX)This kit provides isolation valves and connection between the Main HBC Box and Slave HBC Box.Please note: Additional Piping (COPPERFIX Copper Tube 22mm x 0.9mm) is required for this connection.


1 44154500-225032 BROEN BALLOFIX Straight Valve w/o Handle Female/Compression 3/4” x 22mm 4

2 52702D04 COF450 COPPERFIX Press - Adapter Male 22mm x 3/4” 4

3 52615DD0 COF420 COPPERFIX Press - Elbow 90° 22mm 16

4 5620XD00 COPPERFIX Copper Tube (1/2 Hard) 22mm x 0.9mm (5.8m) 2

5 5130040 LX13 LEXEL 13mm Insulation 22mm x 120m (Insulation 2m Length) 5

6 39308 FLAMCO Fixing BSA Clip M8 - M10, 44.5 - 49mm (Clip to be installed around Insulation) 4

Main HBC Box Slave HBC Box

Main HBC Box Slave HBC Box

Flow

Return

1

1 2

2 1

1

Flow

Return

10 Connection Kits

20mm I/D Main HBC - Salve HBC - Water Pipe - Additional Equipment (COPPERFIX)Additional equipment is required when connecting between the Main & Slave HBC boxes and the FCU.The quantity is to be determined by contractor.


52615DD0 COF420 COPPERFIX Press - Elbow 90° 22mm

5620XD00 COPPERFIX Copper Tube (1/2 Hard) 22mm x 0.9mm (5.8m)

5130040 LX13 LEXEL 13mm Insulation 22mm x 120m

39308 FLAMCO Fixing BSA Clip M8 - M10, 44.5 - 49mm (Clip to be installed around Insulation)

52620DD0 COF425 COPPERFIX Press - Elbow 45° 22mm

52600DD0 COF410 COPPERFIX Press - Straight Coupling 22mm

11Connection Kits

Kit 13 - 32mm I/D HBC Connection Kit at Main HBC - With Isolation ValveThis kit details standard connection at the Main HBC Box and includes isolation valves but no air separation products.Please note: See Kits 22 & 24 for connecting HBC Box to FCU..

Component Code Description RequiredQuantity

Image


2 52704D04 COF453 COPPERFIX Press - Straight Connector Male 22mm x 3/4” 2

3 52601FD0 COF411 COPPERFIX Press - Reducer M/F 35mm x 22mm 2

4 52600FF0 COF410 COPPERFIX Press - Straight Coupling 35mm 2

21 43

21 43

Flow

Return

Connect at Main HBC

Kit 14 - 32mm I/D HBC - FCU - In-line Connection Kit with Manual Air Vent & DrainAir within the system is a potential issue. An in-line air vent is a good way of removing air from high points within the system and can be beneficial during the filling/commissioning process.


1 52740F02 COF447 COPPERFIX Press - Tee Female Thread 35x1/2” 1

2 F10625 SIMPLEX - EXCLUSIV M Drain Plug, 1/2” Male Thread, with Swivelling Outlet, with Hose Connection 1

2

1

12 Connection Kits

Kit 15 - 32mm I/D Connection Kit at Main HBC - With Isolation Valve - With Auto Air VentAir within the system is a potential issue. An auto air vent automatically removes larger air bubbles from the system.





4 27740 FLAMCO Flexvent Air Vent R 1/2 M 1

5 52740F02 COF447 COPPERFIX Press - Tee Female Thread 35mm x 1/2” 1


1 2

Flow

3

4

5

Connect at Main HBC

6

Return

1 2 3

13Connection Kits

Kit 16 - 32mm I/D Connection Kit at Main HBC - With Isolation Valve - With Air SeparatorAir within the system is a potential issue. An air separator on some or all of the flow lines will help remove large air bubbles and micro-bubbles from the system.




3 28060 FLAMCO Flamcovent Air Separator 22mm 1




1 2

Flow

3 4 5 6

Return

1 2 5 6

Connect at Main HBC

14 Connection Kits

Kit 24 - 32mm I/D FCU Connection KitThis kit details a standard connection at the FCU with no isolation valves.


1 52741F06 COF451 COPPERFIX Press - Union Male Thread 35mm x 1 1/4” 2

Kit 22 - 32mm I/D FCU Connection Kit - With Isolation ValvesThis kit details a standard connection at the FCU with isolation valves.


1 96N0811 BROEN XPress Brass Full Flow Press Valve Extended Handle 35mm 2

2 52741F06 COF451 COPPERFIX Press - Union Male Thread 35mm x 1 1/4” 2

Flow

Return

Connect at FCU 1

1

2

2

1

1

Flow

Return

Connect at FCU

15Connection Kits

Kit 25 - 32mm I/D Main HBC to Slave HBC Connection Kit - With Isolation Valve This kit details standard connection at the Main HBC Box and includes isolation valves but no air separation products.Please note: See Kits 22 & 24 for connecting HBC Box to FCU.

Component Code Description RequiredQuantity

Image





5 52615FF0 COF420 COPPERFIX Press - Elbow 90° 35mm 16

6 5630XF00 COPPERFIX Copper Tube (Hard) 35 x 1.2 mm (5.8m) 2

7 5130040 LX13 LEXEL 13mm Insulation 22mm x 120m (Insulation 2m Length) 5

8 39311 FLAMCO Fixing BSA Clip M8 - M10, 62 - 64mm (Clip to be installed around the insulation) 4

Flow

Return

Connect at Main HBC

21 43

21 43

16 Connection Kits

Kit 19 - Twin Port 32mm I/D Connection Kit at Main HBCThis kit details a twin connection at the Main HBC Box and includes isolation valves.

Please Note: The valve at point b extends 10mm further than the valve at point a.




3 52630DDD COF440 COPPERFIX Press - Tee 22/22/22 2

4 52616DD0 COF421 COPPERFIX Press - Elbow 90° M/F 22mm 2



1 2 3

41 2

5 6

Connect at Main HBC

1 2 3

41

a

a

b

b

2

5 6

Flow

Return

17Connection Kits

32mm I/D HBC - FCU - Additional Equipment Additional equipment is required when connecting between the Main & Slave HBC boxes and the FCU.The quantity is to be determined by contractor.


52615FF0 COF420 COPPERFIX Press - Elbow 90° 35mm

52616FF0 COF421 COPPERFIX Press - Elbow 90° M/F 35mm

52620FF0 COF425 COPPERFIX Press - Elbow 45° 35mm

52621FF0 COF426 COPPERFIX Press - Elbow M/F 45° 35mm

5630XF00 COPPERFIX Copper Tube (Hard) 35mm x 1.2mm (5.8m)

5130060 LX13 LEXEL 13mm Insulation 35mm x 80m

39311 FLAMCO Fixing BSA Clip M8 - M10, 62 - 64mm

70013 FLAMCO Fixing Threaded Rod D M10 Zinc Plated 1m

39413 FLAMCO Fixing Backplate GP M10, 80 x 30mm

18 Connection Kits

Kit 23 - 20mm I/D Water Filling Supply Connection Kit to Main HBC UnitThis kit details all the required equipment, including non-return valve, pressure gauge and pressure reducing valve, required for filling the system.Please note: A water supply with a 15mm female thread is required as a water supply point.



2 R1001901 KMP455D KELOX PROTEC - Fibre Washer for Union 3/4” 1

3 28279 FLAMCO Reduflex Adjustable Pressure Reducing Valve 3/4” 1

4 27210 FLAMCO Pressure Gauge 63mm 1/4” Ax./3.0b, 1.5 - 3.0 bar 1

5 52706D04 COF457 COPPERFIX Press - Adapter Female 22 x 3/4” 1

6 52706D02 COF457 COPPERFIX Press - Adapter Female 22 x 1/2” 1

7 52704B02 COF453 COPPERFIX Press - Straight Connector Male 15mm x 1/2” 2

8 27305 FLAMCO Uni Fil P Filling Loop 1

9 15348 Pegler Yorkhire V913 Bronze Tapered F/F Y Strainer 1/2” 1



12 39303 FLAMCO Fixing BSA Clip M8 - M10, 20 - 24mm 5

13 70013 FLAMCO Fixing Threaded Rod D M10 Zinc Plated 1m 1

14 39413 FLAMCO Fixing Backplate GP M10, 80 x 30mm 5

Kit 20 is displayed on the following page

19Connection Kits

Kit 21- 20mm I/D Expansion Tank Connection Kit to Main HBC UnitThis kit details all the required equipment (excluding expansion vessels) to connect the expansion tank to the main HBC box. Please note: The expansion vessel must be sized in accordance with the water volume.Please note: KE KELIT can calculate the expansion vessel size if total pipe lengths/sizes are provided.


1 52600DD0 COF410 COPPERFIX Press - Straight Coupling 22mm 1

2 27920 FLAMCO Flexfast 3/4” 1

3 27910 FLAMCO FlexConsole 3/4” x 1/2” for Expansion Vessel 8 - 25L 1




7 39303 FLAMCO Fixing BSA Clip M8 - M10, 20 - 24mm 5

8 70013 FLAMCO Fixing Threaded Rod D M10 Zinc Plated 1m 1

Kit 21 components are continued on the following page

1 2 3

4

6 7

7

8

9

Connect at Main HBC

5

Kit 23 - 20mm I/D Water Filling Supply Connection Kit to Main HBC Unit

20 Connection Kits


9 39413 FLAMCO Fixing Backplate GP M10, 80 x 30mm 5

14

52

3

Connect at Main HBC

Additional Equipment for Expansion Tank Connection Kit - Expansion VesselsAvailable expansion vessels are detailed below.Please note: Different sizes and options are available on request.


26186 FLAMCO Flexcon Expansion Vessel 18L, 1.0 (3bar)

26256 FLAMCO Flexcon Expansion Vessel 25L, 1.0 (3bar)

Please note: KE KELIT can calculate expansion vessel size if total pipe lengths/sizes are provided.

21Connection Kits

22 Connection Kit Locations

Kit 23 Connection Kit 21 Connection

Please Note:• Kits 7, 8, 22 & 24 connect at the Fan Coil Unit (FCU)• Kits 5, 6 & 14 connect anywhere along the flow and return piping

HVRF City Multi - Connection Kit Locations

23Connection Kit Locations

Connection for:• Kit 12

Connection for:• Kit 1• Kit 2• Kit 13• Kit 15• Kit 16• Kit 19

Kit Sizing:• Kits 1 - 12 connect to 20mm ID flow and return pipework• Kits 13 - 20 & 22 connect to 32mm ID flow and return pipework

24 Product Specifications

HVRF City Multi - Pipework SpecificationRefrigerant ConnectionsMitsubishi Electric Heat Recovery Outdoor Units will be installed and connected to main Hybrid Branch Circuit box (HBC). Proprietary refrigeration insulated copper pipework will be installed between the outdoor unit & Main HBC(‘s), coupling them together.

Water ConnectionsMain & Slave HBC boxes are supplied with copper tails/stubs conforming to EN 1057 for the expansion and filling points and for the flow & return water piping. All water connections to the Main & Slave HBC boxes shall be made with compression and or press connections that match the EN 1057 copper tails/stubs on Main & Slave HBC Boxes.

For 32mm ID pipe, proprietary KE KELIT COPPERFIX copper tube and brand matched fittings complying with EN 1057 to be installed between: Main HBC and Slave HBC; HBC (either Main or Slave) & FCU’s to couple these components together. COPPERFIX Pipework will be insulated with KE KELIT LEXEL insulation.

For 20mm ID pipe, proprietary KE KELIT KELOX Multilayer pre-insulated KM133 PE-RT/Al/PE-RT composite pipe and brand matched fittings (PROTEC or WINDOX) complying with Class 5 according to EN 21003 to be installed between: Main HBC and Slave HBC; HBC (either Main or Slave) & FCU‘s to couple these components together.

Please Note:• Pipe sizes detailed on Hybrid VRF schematic drawings are internal diameter (ID), no reduction in pipe sizes is

permitted. The ID detailed must be maintained between components. • Should isolation valves be required at HBC, BROEN BALLOFIX isolation valves shall be installed with compression

ends matching EN 1057 copper tube sizes. • Should isolation valves be required at the FCU, BROEN BALLOFIX valves ≤ 25mm & SIMPLEX > 25mm shall be

installed. • Should additional consideration to the removal of air in the heat/cooling pipes between the HBC & FCU be required,

FLAMCO Flamcovent Air Separators shall be installed in-line.• Should additional consideration to the removal of air in the heat/cooling pipes between the HBC & FCU be required,

FLAMCO Flexvent Air Vents shall be installed. • The mechanical contractor will size & install FLAMCO Expansion Vessels as detailed on the mechanical drawings,

consideration to future servicing of expansion vessels will be provided by installing a FLAMCO Flexfast fitting.• Filling point assemblies will consist of a FLAMCO pressure gauge, FLAMCO Reduflex adjustable pressure valve,

FLAMCO Uni Fil P Filling Loop complete with back-flow protection and dis-connectible flexible filling hose.

25Product Specifications

HVRF City Multi - Product SpecificationsPiping Systems - Operating Conditions

Code Description Operating TemperatureOperating Pressure

44154500-225032 Broen Ballofix - Straight Valve w/o Handle Female/Compression 3/4” x 22mm Max. 120°C Max. 10 bar

28060 FLAMCO Flamcovent Air Separator 22mm Max. 120°C Max. 10 bar

27740 FLAMCO Flexvent Air Vent R 1/2 M - 10°C to + 90°C Max. 6 bar

F10625 SIMPLEX - EXCLUSIV M Drain Plug, 1/2” Male Thread, with Swivelling Outlet, with Hose Connection Max. 110°C Max. 10 bar

44150100-225002 Broen Ballofix - Straight Valve w/o Handle Male x Female 3/4” x 3/4” Max. 120°C Max. 10 bar

39309 FLAMCO Fixing BSA Clip M8 - M10, 50 - 54mm - 40°C to + 120°C -

5130040 LX13 LEXEL 13mm Insulation 22mm x 120m - 40°C to + 100°C -

39308 FLAMCO Fixing BSA Clip M8 - M10, 44.5 - 49mm - 40°C to + 120°C -

Piping System Operating Temperature Operating Pressure

COPPERFIX - 20°C to + 120°C Max. 16 bar

KELOX Multilayer Max. 80°C Max. 10 bar

20mm I/D Connection - Component Specifications

26 Product Specifications


44154500-225032 Broen Ballofix - Straight Valve w/o Handle Female/Compression 3/4” x 22mm Max. 120°C Max. 10 bar

F10625 SIMPLEX - EXCLUSIV M Drain Plug, 1/2” Male Thread, with Swivelling Outlet, with Hose Connection Max. 110°C Max. 10 bar

27740 FLAMCO Flexvent Air Vent R 1/2 M - 10°C to + 90°C Max. 6 bar

28060 FLAMCO Flamcovent Air Separator 22mm Max. 120°C Max. 10 bar

96N0811 BROEN XPress Brass Full Flow Press Valve Extended Handle 35mm Max. 130°C Max. 16 bar


5130060 LX13 LEXEL 13mm Insulation 35mm x 80m - 40°C to + 100°C -

32mm I/D Connection - Component Specifications


28279 FLAMCO Reduflux Adjustable Pressure Reducing Valve 3/4” Max. 80°C Max. 16 bar

27305 FLAMCO Uni Fil P Filling Loop - Max. 10 bar


27222 FLAMCO Pressure Gauge 80mm 1/2 Rad. 3.0 bar - 0 - 4 bar

20mm I/D Water Filling Supply Connection - Component Specifications

27Product Specifications


27920 FLAMCO Flexfast 3/4” - 10°C to + 90°C Max. 10 bar


26186 FLAMCO Flexcon Expansion Vessel 18L, 1.0 (3bar) Max. Flow 120°CMax. Diaphragm 70°C Max. 3 bar

26256 FLAMCO Flexcon Expansion Vessel 25L, 1.0 (3bar) Max. Flow 120°CMax. Diaphragm 70°C Max. 3 bar

20mm I/D Expansion Tank Connection - Component Specifications

28 Merchant Order Quantities

Code Description Pack Quantity

44154500-225032 Broen Ballofix - Straight Valve w/o Handle Female/Compression 3/4” x 22mm 10 Units (Box)

44150100-225002 Broen Ballofix - Straight Valve w/o Handle Male x Female 3/4” x 3/4” 10 Units (Box)

F10625 Simplex - EXCLUSIV M Drain Plug, 1/2” Male Thread, with Swivelling Outlet, with Hose Connection 10 Units

96N0811 BROEN XPress Brass Full Flow Press Valve Extended Handle 35mm 5 Units

28060 FLAMCO Flamcovent Air Separator 22mm 1 Unit

27740 FLAMCO Flexvent Air Vent R 1/2 M 10 Units

39303 FLAMCO Fixing BSA Clip M8 - M10, 20 - 24mm 50 Units (Box)

39308 FLAMCO Fixing BSA Clip M8 - M10, 44.5 - 49mm 50 Units (Box)



39413 FLAMCO Fixing Backplate GP M10, 80 x 30mm 50 Units (Box)

70013 FLAMCO Fixing Threaded Rod D M10 Zinc Plated 1m 25 Units

28279 FLAMCO Reduflux Adjustable Pressure Reducing Valve 3/4” 1 Unit

27305 FLAMCO Uni Fil P Filling Loop 1 Unit

27210 FLAMCO Pressure Gauge 63mm 1/4” Ax./3.0b, 1.5 - 3.0 bar 1 Unit

27920 FLAMCO Flexfast 3/4” 25 Units (Box)

26186 FLAMCO Flexcon Expansion Vessel 18L, 1.0 (3bar) 1 Unit

26256 FLAMCO Flexcon Expansion Vessel 25L, 1.0 (3bar) 1 Unit

HVRF City Multi - Merchant Order QuantitiesHVRF City Multi Connection Kit Components - Pack Quantities

29Merchant Order Quantities

HVRF City Multi Piping Systems - Pack Quantities


5620XD00 COPPERFIX Copper Tube (1/2 Hard) 22 x 0.9mm (5.8m) 15 Lengths

5630XF00 COPPERFIX Copper Tube (Hard) 35 x 1.2mm (5.8m) 8 Lengths

70212513 KM133 KELOX Plus Pipe - 25 x 2.5mm, 13mm Insulation (25m) 25m - Coil

52600DD0 COF410 COPPERFIX Press - Straight Coupling 22mm 10 Units (Bag)

52600FF0 COF410 COPPERFIX Press - Straight Coupling 35mm 5 Units (Bag)

52601FD0 COF411 COPPERFIX Press - Reducer M/F 35 x 22mm 5 Units (Bag)

52615DD0 COF420 COPPERFIX Press - Elbow 90° 22mm 10 Units (Bag)

52616DD0 COF421 COPPERFIX Press - Elbow 90° M/F 22mm 10 Units (Bag)

52620DD0 COF425 COPPERFIX Press - Elbow 45° 22mm 10 Units (Bag)

52620FF0 COF425 COPPERFIX Press - Elbow 45° 35mm 5 Units (Bag)

52621FF0 COF426 COPPERFIX Press - Elbow M/F 45° 35mm 5 Units (Bag)

52630DDD COF440 COPPERFIX Press - Tee 22/22/22mm 10 Units (Bag)

52740D02 COF447 COPPERFIX Press - Tee Female Thread 22 x 1/2” 5 Units (Bag)

52740F02 COF447 COPPERFIX Press - Tee Female Thread 35 x 1/2” 5 Units (Bag)

52702D04 COF450 COPPERFIX Press - Adapter Male 22 x 3/4” 10 Units (Bag)

52702F06 COF450 COPPERFIX Press - Adapter Male 35 x 1.1/4” 5 Units (Bag)

52741F06 COF451 COPPERFIX Press - Union Male 35 x 1.1/4” 5 Units (Bag)

52704B02 COF453 COPPERFIX Press - Straight Connector Male 15 x 1/2” 5 Units (Bag)

52704D04 COF453 COPPERFIX Press - Straight Connector Male 22 x 3/4” 5 Units (Bag)

30 Merchant Order Quantities


52706D02 COF457 COPPERFIX Press - Adapter Female 22 x 1/2” 5 Units (Bag)

52706D04 COF457 COPPERFIX Press - Adapter Female 22 x 3/4” 5 Units (Bag)

73100EE0 KMP410 KELOX PROTEC - Coupling 25/25mm 10 Units (Bag)

73240E02 KMP447 KELOX PROTEC - Adapter Tee Female 25 x 1/2” 4 Units (Bag)

73202E04 KMP450 KELOX PROTEC - Adapter Male 25 x 3/4” 10 Units (Bag)

R1001901 KMP455D KELOX PROTEC - Fibre Washer for Union 3/4” 10 Units (Bag)

73272DE0 KMP489 KELOX PROTEC - STEELFIX Press Adapter 25 x 22mm 10 Units (Bag)

15348 Pegler Yorkhire V913 Bronze Tapered F/F Y Strainer 1/2” 1 Unit

5130040 LX13 LEXEL 13mm Insulation 22mm x 120m 1 Box (120m)

5130060 LX13 LEXEL 13mm Insulation 35mm x 80m 1 Box (80m)

31Pressure Test Report & Procedure

HVRF Pressure Test Report & ProcedureConstruction Project | Construction Phase:Customer | Representatives:Contractor | Representatives:Piping & Fittings System Material:Press Tool (Type/Manufacturer):Press Jaw / Adapter Profile (Type/Manufacturer):

KE KELIT recommends preforming a water tightness test, leak test, pressure test and reduced pressure test. These tests are only a snapshot of the actual state and cannot be a guarantee against installation errors. Visual inspections of the installation are recommended as an additional assurance that the installation is sound.

KE KELIT recommends performing the leak-tightness test on the basis of ‘pressure tests for radiator installations’ according to ÖNORM EN 14336.

NOTE: Prior to every pressure test, ensure that all points of the assembly instructions (page 18 to 25 of the KELOXTechnical Manual and page 38 to 43 of the COPPERFIX Technical Manual) have been conscientiously carried out.

When using ‘leak before pressed’ fittings, a functional test must be performed according to manufacturer’s specifications.

Pressure test gauges shall be accurate and easily read with an appropriately sized pressure gauge to accommodate accurate readings of testing pressures.

1. Water Tightness Test

The systems shall be filled with filtered (clean) water from the lowest point up to the highest point and shall be vented, so that the system is filled with water and all air is removed. Having filled the system, the vents shall be shut, and the system shall be checked for water tightness.

Date of water tightness test:Position in the building:Filling water is clean & the pipeline is fully vented/free of air:Visual inspection of the installation:Insertion depth marks sited: Water tightness test completed by:Water tightness test witnessed by:

2. Leak Test

For temperature differences > 10°C between the ambient temperature and the filling water temperature, a waiting time of 30 minutes must be observed for the temperature equalization.

The leak test pressure is recommended to be 0.5 bar up to a maximum of 2 bar, the sections of piping might need to be separated to achieve these testing conditions.

The leak test should be a minimum of 15 minutes in duration and can only be performed after equalization between the pipes (ambient temperature) and test medium (filling water).

The allowable test differential pressure for the leak test is 0.0 bar.

Please record leak test data on the following page

32 Pressure Test Report & Procedure

Date of leak test:Leak test water is clean & the pipeline is fully vented/free of air:Temperature equalisation time observed:Leak test pressure:Leak test duration:Leak test differential pressure:Leak test completed by:Leak test witnessed by:

3. Pressure Test

The pipe network must be tested with 1.3 times system pressure. Only use pressure measurement devices that allow a pressure change of 0.1 bar to be easily read off. The pressure measurement device should preferably be at the lowest position in the system.The temperature equalisation between ambient and filling water temperature must be taken into account after the testing pressure is generated. The testing pressure should be restored after the waiting time, if necessary.All containers, devices and fittings that are not suitable for the testing pressure should be disconnected from the system during the pressure test. The system is filled with filtered water and bled completely. During the test, a visual inspection is performed of the pipe connections.

KE KELIT recommends a testing time of one hour.

Calculated Testing Pressure: bar

Testing Time: hours

Place:

Object:

System Pressure:

Confirmation

Clerk:

Date:

Time: from to

Client:

During the testing time, NO loss of pressure was determined. □The system contains as anti-freeze □The system contains NO anti-freeze and has therefore been emptied completely for safety reasons

□

The system remains completely full and there is no risk of freezing □

33Pressure Test Report & Procedure

Date of pressure test:Pressure test water is clean & the pipeline is fully vented/free of air:Temperature equalisation time observed:Pressure test pressure:Pressure test duration:Pressure test differential pressure:No Pressure drop occurred during pressure test time:No Pressure drop occurred during reduced pressure test time:Pressure test completed by:Pressure test witnessed by:

5. Final Remarks

The pipelines are leak-proof?A proper test of the system has been completed?

Customer | Representatives: Contractor | Representatives:

Place | Date: Place | Date:

□□

4. Reduced Pressure Test

At the completion of the initial pressure test, the test pressure shall be reduced to 0.5 times the pressure test pressure (e.g. 11 bar reduced to 5.5 bar) and a further test time of 120 minutes shall be observed. During the pressure test and reduced pressure test, no loss of pressure is allowed.

34 Pressure Test Report & Procedure

KELOX Piping - Fire Passive ProtectionHow Do Fire Collars Work?Fire resistant collars crush plastic pipes during exposure to fire. In the event of fire, the plastic pipe will start to melt. In the case of most plastic piping, this occurs at a temperature of approximately 70°C. Once the pipe starts to deform, the intumescent material in the fire collar expands, closing off the plastic pipe. This intumescent material forms an insulating barrier which reduces heat transfer between compartments and closes off any gaps to stop the spread of smoke, fire and gas.

Fire collars are designed to reinstate the integrity and insulating rating of the fire resistant element which has been penetrated by a building service. Fire collars are suitable for installation in the various types of floors, walls and ceilings in which they have been tested.

KELOX Multilayer Pipe Fire TestingKE KELIT’s KELOX Multilayer piping has undergone fire passive protection testing via multiple third party fire testing companies within New Zealand and is currently being tested by more. KELOX Multilayer piping has been tested with plasterboard walls, rigid walls and composite floor.

KE KELIT’s KELOX Multilayer Piping fire passive protection test results are available to view as a technical manual on our website.

Please note: The KELOX Piping Fire Passive Protection technical manual is for informational purposes only. Please contact your preferred supplier featured within the technical manual for further information on their products. The technical manual is a living document and is under constant revision. Please visit the KE KELIT download section on our website for the latest revision: www.kekelit.co.nz/downloads/technical-manuals/

35HVRF Tools

HVRF Tools - General InformationHiring ToolsIf you do not wish to purchase tools, KE KELIT offer a tool hiring service. Hire tools are only available for those who have an account with KE KELIT and have completed and returned the Hire Tool Agreement (see page 39).If you do not have an account with KE KELIT, please contact [email protected] to register an account with us.If you do have an account with us and have completed the hire tool agreement, please refer to the hire tool section on

page 36 and order form on page 37.

Tool Maintenance & General GuidelinesRegular cleaning of press tools, jaws, adapters, and slings is necessary. These must be properly cleaned of all dirt, burrs etc. on a weekly basis OR when switching between different materials. If metal particles left behind are pressed into a fitting of a different material, this could potentially lead to pitting and further corrosion.

HVRF Tools - Purchasing Tools & AccessoriesNovopress ACO153The ACO153 press tool has many valuable features to make working easier, faster and safer. The ACO153, weighing only 1.7kg, has an LED signal located under the transparent start button which gives information about the battery and the status of the pressing unit. Thanks to the newly implemented Bluetooth Technology, device-related data can be viewed using the NovoCheck app.

Supply format: case, press tool, instruction manual, 2x 1.5Ah Milwaukee M12 batteries.

Code Description

4888480113-50 Novopress Mini ACO153 Battery Press Tool

Novopress ACO153 Jaws - M ProfileM Profile press jaws to be used with the Novopress ACO153.

Code Description

48334-50 Novopress M Profile Press Jaws for ACO153 - 22mm

48336-50 Novopress M Profile Press Jaws for ACO153 - 35mm

36 HVRF Tools

REMS Mini Press Jaws - M ProfileM Profile press jaws only to be used with the REMS Mini Press.

Code Description

RM578316 REMS M Profile Press Jaws for REMS Mini - 22 mm

RM578390 REMS M Profile Press Jaws for REMS Mini - 35 mm

Insertion Depth GaugesFor marking the insertion depth of the pipe into the fitting in order to guarantee a safe and proper connection.

For marking insertion depths for all sizes of KE KELIT COPPERFIX pipe.

Provides visual confirmation that nothing has slid out of place before the fitting is pressed onto the pipe.

Code Description

5401950 COPPERFIX Insertion Depth Gauge

REMS Wheel Pipe CutterREMS wheel type pipe cutters for cutting copper pipes.

Suitable for cutting all KE KELIT COPPERFIX pipes.

Code Description

RM113350 REMS RAS Cu-INOX Wheel Pipe Cutter - 3 to 35mm

REMS Pipe DeburrerREMS hand or drill operated deburrers for removing the outer and inner burr from copper pipes.

Suitable for use with all KE KELIT COPPERFIX pipes.

Code Description

RM113910 REMS REG Universal Deburrer (Blade + Handle)

RM113825 REMS Hand Pipe Deburrer - 15mm to 35mm

37HVRF Tools

KELOX Pipe CutterHand operated tool for the cutting of KELOX Multilayer pipes in the 16mm to 40mm size range. Ratchet design with handle operated release.

Replacement parts are also available.

Code Description

2690000 KE KELIT Pipe Cutter for KELOX

2690070 KE KELIT Pipe Cutter for KELOX - Replacement Blade

2690060 KE KELIT Pipe Cutter for KELOX - Repair Kit

KELOX Chamfering ToolKELOX hand or slow-drill operated chamfers for deburring and applying the inner bevel to KELOX Multilayer pipes.

Chamfers 16 - 32mm require an additional universal click handle for chamfering by hand.

Code Description

7609090 KELOX Universal Click Handle for Chamfer Tools - 16 - 32mm

7609250 KELOX Chamfer Tool - 25mm

KELOX Bending SpringFor bending KELOX Multilayer pipes to a narrow radius without creasing/reducing internal diameter.

Code Description

7600250 KE KELIT KELOX Bending Spring - 25mm

38 HVRF Tools

HVRF Tools - Hire Tools & Hire Tool Order Form

Novopress ACO153 - Hire Tool KitThe Novopress ACO153 hire tool kit is available for COPPERFIX. The hire kit will be supplied in a Novopress tool box.• Hire Kit - T1 - Novopress ACO153 Press Tool, charger and spare

battery

Code Description Price P/W

HTKNMT1 Novopress ACO153 Hire Tool Kit - T1 (Tool Only) $35

Novopress ACO153 - Hire Tool Kit - M Profile JawsTwo Novopress ACO153 M Profile jaw hire kits are available for COPPERFIX. Each hire kit will be supplied in a Novopress tool box. These jaws also fit the KemPress KPS tool.• Hire Kit - M1 - Novopress ACO153 M Profile jaws 15 - 28mm• Hire Kit - M2 - Novopress ACO153 35mm M Profile jaw


HTKNMM1 Novopress ACO153 Hire Tool Kit - M1 (15 - 28mm Jaws) $20

HTKNMM2 Novopress ACO153 Hire Tool Kit - M2 (35mm Jaw) $10

REMS Mini Press - Hire Tool KitThe REMS Mini Press hire tool is available for COPPERFIX. The hire tool kit will be supplied in a REMS tool box.• Hire Kit - T1 - REMS Mini Press tool, charger and spare battery


HTKRMM1 REMS Mini Press Hire Tool Kit - M1 (15 - 28mm Jaws) $20

HTKRMM2 REMS Mini Press Hire Tool Kit - M2 (35mm Jaw) $10

REMS Mini Press - Hire Tool Kit - M Profile JawsTwo REMS Mini Press M Profile jaw hire kits are available for COPPERFIX. Each hire kit will be supplied in a REMS tool box.• Hire Kit - M1 - REMS Mini Press M Profile jaws 15 - 28mm• Hire Kit - M2 - REMS Mini Press M Profile 35mm jaw


HTKRMT1 REMS Mini Press Hire Tool Kit - T1 (Tool Only) $40

39HVRF Tools

KE KELIT New Zealand Hire Tool Order Form

Please use the tick boxes to select hire tools and complete the hire details section on page 38. You must also have completed, signed and returned the KE KELIT New Zealand Hire Tool Agreement on page 39 (this only needs to be completed once).

Novopress ACO153COPPERFIX 15 - 35mm (M Profile)

Code Description Hire Charge (Per Week)Late Penalty

(Per Day)

HTKNMT1 Novopress ACO153 Tool, Charger and Spare Battery $35 $20

HTKNMM1 Novopress ACO153 M Profile Jaws 15 - 28mm $20 $10

HTKNMM2 Novopress ACO153 M Profile 35mm Jaw $10 $5

Code Description Hire Charge (Per Week)Late Penalty

(Per Day)

HTKRMT1 REMS Mini Press Tool, Charger and Spare Battery $40 $20

HTKRMM1 REMS Mini Press M Profile Jaws 15 - 28mm $20 $10

HTKRMM2 REMS Mini Press M Profile 35mm Jaw $10 $5

REMS Mini PressCOPPERFIX 15 - 35mm (M Profile)

40 HVRF Tools

Hire Details

Note: This form must be completed for each separate hire term.

You must first have completed and signed the KE KELIT Hire Tool Agreement (Please refer to the following page. This only needs to be completed once).

Site Contact

Name:

Mobile:

Office Contact

Name:

Phone:

Email:

Physical Address:

Hire Period

Start Date:

Required Duration (Weeks):

41HVRF Tools

KE KELIT New Zealand Hire Tool Agreement

KE KELIT (NZ) LIMITED’s standard Terms of Trade shall apply to this Hire Agreement. Those Terms of Trade shall prevail in the event of any conflict between the Terms of Trade and this Hire Agreement. Hire tools are not available to those who have not signed the Terms of Trade. This form applies to all subsequent hires.

Terms and Conditions of Hire:You must ensure you check that all the parts (stated on the packing slip) are present before and after use. All press tools must be used in accordance with the relevant manufacturer’s instructions and KE KELIT NZ Training Manual (which can be provided on request).

Hire tools are subject to availability, and the hire tools must be in use throughout the period of hire within reason, or else returned. KE KELIT reserve the right to supply suitable alternatives to requested tools without notice.

Please note that for STEELFIX, COPPERFIX & VSH XPRESS GAS systems, an additional charge of $20 applies when hiring slings (35/42 - 108mm sizes) as a can of BRUNOX Turbo Spray Lubricant will be required. This must be applied to the slings in accordance with the instructions provided on page 03 of the KE KELIT Press Tools Technical Product Selector to prevent the occurrence of pinched fittings.

Damages and Losses:You are responsible for any damaged or lost tools while they are in your possession. KE KELIT (NZ) LIMITED reserve the right to on-charge any repair or replacement costs. KE KELIT (NZ) LIMITED are not responsible for any damages that are caused using press tools and other associated equipment that are hired under this agreement. You must notify KE KELIT (NZ) Limited of any damaged or lost hire equipment as soon as possible. KE KELIT (NZ) Limited are not responsible for tools sent incorrectly, you must check that the tools are correct for the application.

Freight Charges:KE KELIT NZ will on-charge the shipping costs associated with the transportation of hire tools to and from your location. The freight charge incurred will be a flat fee of $25 ex. GST each way.

Hire Costs:Hire tools will incur charges based on full week quantities. The minimum hire charge will be that of one week, even if the tools are only required for a couple of days. For example, an 8-day hire will incur a two week hire charge. Penalties for late returns will apply.

Payments are to be made via invoice or direct debit. All relevant forms must be filled out and returned prior to any tools being dispatched. All prices listed EXCLUDE GST and depend on the tools that are required. Hire charges may be adjusted at any time without notice.

Late Penalties:Two business days total will be allowed for return shipping time from your location, i.e. for a one-week hire starting on Monday, the tool(s) must reach us by the Wednesday of the following week. Late penalties will apply if the tool is not received by KE KELIT (NZ) Limited within the specified time frame (unless it can be proven by track and trace or similar to be outside of your control). Contact KE KELIT prior to the end of your hire term to arrange any required extensions. This means you will need to provide an additional purchase order or initiate a further direct debit.

Penalties are incurred for EACH DAY that the tools are not returned and EXCLUDE GST.

Borrower DetailsName:

Company:

Role/Position:

Contact Number:

Email:

Date:

Signature:

42 HVRF Tools

Direct Debit Authority

My account to be debited (acceptor)

Name of my bank:

Bank Branch Account Suffix

3 8 0 0 8 5 5

Initiator’s Authorisation Code

Approved

0085 10/2018

From the acceptor to acceptor’s bank (my bank):

I authorise you to debit my account with the amounts of direct debits from KE KELIT (NZ) Limited with the authorisation code specified on this authority in accordance with this authority until further notice.

I agree that this authority is subject to:• The bank’s terms and conditions that relate to my account, and• The specific terms and conditions listed below.

Please include the following information on my statement:

Authorised Signature/s: Date:

/ /

Specific conditions relating to the notices and disputes

1. I may ask my bank to reserve a direct debit up to 120 calender days after the debit if:• I don’t receive a written notice of the amount and date of each direct debit from the initiator,• I receive a written notice but the amount or the date of debiting is different from the amount or date specified on

the notice.2. The initiator is required to give you a written notice of the amount and date of each direct debit no less than 10

business days before the date of the debit.3. If the bank dishonours a direct debit but the initiator sends the direct debit again within 5 business days of the

dishonour, the initiator is not required to give you a second notice of the amount and date of the direct debit.

KE KELIT NZ Ltd12 Gregory Street Naenae, Lower Hutt 5011PHONE +64 4 5684870 EMAIL [email protected] WEB www.kekelit.co.nz Revision: 3

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