C.I.E. Srl - Water treatment plants & Zero Liquid Discharge for the metal finishing industry
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Transcript of C.I.E. Srl - Water treatment plants & Zero Liquid Discharge for the metal finishing industry
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COMPAGNIA ITALIANA ECOLOGIA SRL Via I° Maggio, 20/22 – San Zenone al Lambro (MI) – Italy Tel: +39.02.9810470 – Fax: +39.02.98175079 – www.cieeng.com – [email protected]
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
2011 - CIE’S 30TH ANNIVERSARY CRUISE
Year of foundation:
1981
32 YEARS OF PROJECT
32 YEARS OF ACHIEVEMENT
32 YEARS OF SERVICE TO THE INDUSTRY
for Metal Finishing Lines
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
Planning
Realization
Assembling and commissioning
Chemical planning
Chemical products
Feasability study
Industrial cost calculation
Plants & Services
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
Secretariat
General Manager
Quality assurance
Financial
Safety
Administration
Purchase department
Sales Network Warehouse Laboratory
Project Construction Assembling and commissioning
Research & Development
Technical department
Tech-sales department
Organization chart
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
1) More than 300 installation
2) More than 30 Z.L.D. lines in the last 5 years
3) Present worldwide
4) Leader in Z.L.D. (Alurec)
5) Advanced technologies (Oxipur, Pural)
6) Innovation and patents (Phoenix)
7) Chemical specialties
8) Prestigious customer list
9) Turnkey plants
10) Follow up and teleassistance
Our Strenghts
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
APPLIANCES ALUMINIUM WHEELS
COIL COATING
ALUMINIUM CANS
WASTE WATER PLANTS SPECIFICALLY DEDICATED TO METAL FINISHING LINE
AUTOMOTIVE
Target market
ALUMINIUM EXTRUSIONS
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
1) ZERO LIQUID DISCHARGE PLANT
2) WASTE WATER PLANTS (PURAL® TECHNOLOGY)
3) REVERSE OSMOSIS AND ULTRA FILTRATION UNITS
4) DEIONIZING AND MIXED BED UNITS
5) CHEMICAL DOSING AND CONTROLLING UNITS
6) TELESERVICE AND TELEASSISTANCE
Activities for Aluminium finishing lines
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
Dirty Dies
SOLIDS
Al(OH)3 CaCO3
CATALYTIC PROCESS FOR CAUSTIC SODA RECOVERING BY SPENT DIE CLEANING SOLUTION Patent n°1398512
Flagship products
Regenerated NaOH
Die Cleaning
Bath
NaOH Neutralization
& Regeneration
NO USE OF SULFURIC OR HYDROCHLORIC ACID
CHANGING FROM TOXIC/DANGEROUS RESIDUAL,
INTO ALUMINIUM HYDROXIDE,
WITH A VOLUME REDUCTION UP TO 50%
COST OF THE PROCESS: ≤ 50 €/T OF SPENT
GENERATED ALUMINIUM HYDROXIDE MARKETABLE
(≥ 50 €/T OF SPENT)
LOW COST OF INSTALLATION
GENERATED WATER DIRECTLY WASTING
OR USABLE FOR IRRIGATION
POSSIBLE IMPLEMENTATION OF THE PROCESSTO RECOVERY
95% OF SPENT NAOH (PHOENIX CATALYST)
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
TECHNOLOGY TO REMOVE SULPHATES, BY ANODIZING RINSES FOR FINAL DUMPING AS: - WATER IRRIGATION-QUALITY or - FOR PARTIAL OR TOTAL REUSE (Z.L.D.)
Flagship products
ANODIZING LINE
PURAL PLANT
WASTE
Reuse or
Irrigation
WATER CONSUMPTION -50%
WATER ‘IRRIGATION-QUALITY’
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Flagship products
PURAL PLANT
WASTE
Reuse or
Irrigation
CAN WASHER
TECHNOLOGY TO REMOVE SULPHATES, BY ANODIZING RINSES FOR FINAL DUMPING AS: - IRRIGATION WATER QUALITY or - FOR PARTIAL OR TOTAL REUSE (Z.L.D.)
WATER CONSUMPTION -50%
WATER ‘IRRIGATION-QUALITY’
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Flagship products
ZERO WASTE WATER PROCESS FOR ALUMINIUM EXTRUSION PAINTING LINES
(Zero Liquid Discharge)
METAL FINISHING LINES
DEPUR & CROMODEPUR
SPECIAL RECOVERY PLANTS
DEMIRECYCLING
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. ZLD - Some of our last installation
750 m3/day
Aluminium Melting
Aluminium Rolling
Aluminium Coil Coating
• Total of water recycled:
• Waste water source:
- GREECE
Leading company for Aluminium production (250.000 ton/years)
- pH 7,5
- 𝑨𝒍 ≤ 1 ppm
- 𝑺𝑶𝟒= ≤ 150 ppm
- 𝑭− ≤ 4 ppm
- Conductivity ≤ 400 μS
• Quality of recovered water:
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
Z.L.D. 750 m³/day ZERO LIQUID DISCHARGE
PURAL (FLUORIDE /SULPHATES/ COD
REMOVAL)
DISINFECTION
SAND
FILTER
CHARCOAL
FILTER
ULTRA
FILTRATION.
ELVAL
WORKSHOP
COIL COATING LINE
FOUNDRY
ROLLING MILLS
COOLING TOWER
DISTILLED
WATER
TO R
EUSE
TO
ZLD
HIGH PRESSURE REVERSE OSMOSIS
DEOLING
UNIT
PERMEATE
CRYSTALYZER
MULTI EFFECT
EVAPORATOR
(3 STAGE)
REJECT
SLUDGES & SOLIDS
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
ZLD – PURAL: SULPHATES/FLUORIDES TREATMENT
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
ZLD – PURAL 03 STORAGE AND DOSING
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
ZLD – PURAL: LAMELLA GRAVITY SETTLER
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
ZLD – U.F. DOUBLE UNIT
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
ZLD – REVERSE OSMOSIS AND NANO FILTRATION
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
ZLD – MULTIPLE EFFECT EVAPORATOR
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L.
ZLD – GENERAL VIEW
ZLD - Some of our last installation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installation
- ITALY
Aluminium profile for architectural
18 Rack/h ≈ 1 ton/h
≈ 300 m2/h
Material to treat:
Production capacity:
Treated surface:
Total water recycled:
2 gr/m2 Aluminium etching:
15 m3/day
Pre treatment: Spray in the tank
Chemical cycle: Acid with Chrome Treatment
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. ZDL - Some of our last installations
ZLD – GENERAL VIEW
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. ZLD - Some of our last installations
ZLD – DEMIRECYCLING UNITS AND STORAGE TANKS
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. ZLD - Some of our last installations
ZLD – DOUBLE STAGE EVAPORATOR
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installation
- ITALY
Stainless steel pickling Coil line Production:
Technologies:
Waste Water Treated: Up to 180 m3/h
Sludges: 5 tons/day
Neutralization
Fe, Cr, Ni precipitation
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installations
WWTP – GENERAL VIEW
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installations
WWTP – FILTER PRESS
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installation
- SOUTH AFRICA
3 Aluminium Can Washers – 3000 cpm each Waste water source:
Total treated water:
Feature technologies: Fluoride Reduction Section (F- < 5 ppm);
COD Removal Section;
Automatic poly preparation unit;
Automatic Lime Milk prep. unit;
Automatic Filter Press;
Ready for Pural Process
Up to 40 m3/h
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installations
WWTP – PLANT VIEW
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installations
WWTP – FLUORIDE REMOVAL SECTION
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Some of our last installations
WWTP – ELECTRICAL CABINET
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COMPAGNIA ITALIANA ECOLOGIA S.R.L. Worldwide CIE customers
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Water Recovering and Recycling
Our Mission
COMPAGNIA ITALIANA ECOLOGIA SRL Via I° Maggio, 20/22 – San Zenone al Lambro (MI) – Italy Tel: +39.02.9810470 – Fax: +39.02.98175079 – www.cieeng.com – [email protected]