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    DE8OBW BUUDE

    FOR CIRCULAR HOLLOW

    SECTION

    (CHS) JOINTS

    UNDER PREDOMINANTLY STATIC LOADING

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    CONSTRUCTION

    WITH HOLLOW STEEL

    SECTION

    Edited by: Comite International pour le Developpement et I'Etude

    Authors: Jaap Wardenier, Delft University of Technology

    de laConstruction Tubulaire

    Yoshiaki Kurobane, Kumamoto University

    Jeffrey A. Packer, University of Toronto

    Dipak Dutta, Chairman Technical Commission

    of

    Cidect

    Noel Yeomans, Chairman Cidect Joint and Fatigue Working Group

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    FOR

    CIRCULAR HOLLOW

    SECTION

    (CHS

    JOINTS

    UNDER PRED MINANTLY

    STATIC LOADING

    Jaap Wardenier, Yoshiaki Kurobane, Jeffrey A. Packer,

    Dipak Dutta, Noel Yeomans

    Verlag

    TUV Rheinland

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    CIP-Titelaufnahme der DeutschenBibliothek

    Design guidefor circular hollow sectionCHS)

    joints under predominantly static loading

    [ed. by: Comite Internationalpour le Developpement

    et IEtude de la Construction Tubulaire]. Jaap

    Wardenier .

    .

    - Koln :Verl. TUV Rheinland, 1991

    (Construction with ollow steel sections)

    ISBN 3-88585-975-0

    NE: Wardenier, Jaap; Comite International pour le

    Developpement et Etude de la Construction

    Tubulaire; For circular hollow section (CHS) joints

    ISBN 3-88585-975-0

    y Verlag TUV Rheinland GmbH, Koln 1991

    Entirely made by: Verlag TUVRheinland GmbH, Koln

    Printed inGermany 1991

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    The necessity to solve the design problems concerning the versatile applications f hollow

    sections, which are somewhat supplementary o he general structural engineering with

    plates and open sections and apply particularly to this youngest membern the familyof steel

    sections, led to the foundation of CIDECT in

    1962

    as an international organization of major

    hollow section manufacturers. The aim is to combine together all the resources worldwide

    from ndustry,universitiesandothernationaland nternationalbodies orresearchand

    application of technical data, development of simple design and calculation methods and

    dissemination of the resultsof the researches by publications.

    Since its inception CIDECTactivities have been focussed onirtually all aspects of the hollow

    section design including buckling behaviourf empty and concrete-filled columns,tatic and

    fatiguestrength of joints, aerodynamicproperties,corrosion esistanceandworkshop

    fabrication. The results of the researches sponsored by CIDECT are available n extensive

    reports and monographs and have been incorporated into many national and international

    design recommendations e. g. DIN (Deutsche lndustrie Normung - German Standard), NF

    (NormeFrancaise - FrenchStandard), BS (British Standard),ACNOWCSA Canadian

    Standard),AIJ(Architectural Institute of Japan), IW(International Institute of Welding),

    EUROCODE3 (draft) etc. This design guide forhe design and calculationof circular hollow

    section joints n steel structures under predominantly static load is theirst of a series, which

    CIDECT has planned to publish in the near future. Four further design manuals are now in

    preparation:

    - Design guide for circular and rectangular hollow section joints under fatigue loading

    - Structural stability of hollow sections.

    - Design guide for rectangular hollow section joints under predominantly static loading

    -

    Design guide for hollow section columns susceptible toire

    The design of the connections in welded atticed structures of structural hollow sections

    requires not only he knowledge about proper welding but also special nsight nto he

    connection behaviour mainly dependent on the connection configuration governed by the

    geometricalparameters. In order osecure hestructural ntegrity of ahollowsection

    connection, it is

    of

    vital importance thathe dimensions of the constructional memberss well

    as the configurationof the connection resultn adequate deformation and rotation capacity.t

    was necessary to carry out extensive experimental investigations besides theoretical analysis

    to omeoheproperunderstanding of the olution.Simpledesignormulaeand

    constructional rules have been derived from these technical data obtained by the analytical

    and experimental research works.

    The intention f this design guides to communicate to the architects, structural engineers and

    constructors these simplified design methods with worked-out examples n order to enable

    them oconstructa echnicallysecureandeconomicsteelstructure in circularhollow

    sections.

    We wish to express our hearty thanks to threef the outstanding personalities n the field of

    research of hollowsectionstructures - Professor J. Wardenier of DelftUniversity of

    Technology, The Netherlands, Professor

    Y.

    Kurobane of Kumamoto University, Japan and

    Professor J. A. Packer

    of

    University of Toronto, Canada, who kindly consented to participate

    in writing this guide.

    Further, our thanks go toll CIDECT member firms, who madehis design guide possible.

    Dipak Dutta

    Chairman of the Technical Commission

    of CIDECT

    5

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    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Contents

    1

    General

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9

    2

    Design of tubulartructures

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    2.1ntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    2.2 Designprocedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    3

    Fabrication of tubulartructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    13

    4 Joint esign nder redominantlytaticoading . . . . . . . . . . . . . . . . . . . . . . 16

    4.1

    4.2

    4.3

    4.4

    4.5

    4.6

    4.6.1

    4.6.2

    4.6.3

    Introduction

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Joints in uni-planar trusses

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Joints in multi-planar structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Joints under moment loading

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Interaction between axial loading and bending moments . . . . . . . . . . . . . . . . . .

    Special types of uni-planar joints

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Otherconfigurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Plate type jotnts

    Flattened and cropped end bracing joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    . .

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    16

    19

    30

    32

    35

    36

    36

    38

    40

    5 Boltedonnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

    6 Workedutesignxamples

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

    6.1 a) Uni-planarruss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

    b) Arch-formedtruss

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    52

    c) Vierendeelruss

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    52

    6.2Multi-planarrusstriangularirder)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    55

    6.3Trusswith emi-flattenedendbracings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

    6.4Effectivebucklingength of trussmembers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

    6.5 Boltedconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

    7

    Symbols

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    62

    8 References

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    64

    CIDECT International Committee forhe Development and Study f Tubular

    Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    66

    7

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Lift shaft with glass hQuses upported by tubu lar latt ice frames

    8

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    1 General

    Many examples n nature demonstrate the excellent propertiesf the circular hollow section

    as a structural element n resisting compression, tension, bending and torsion. Further, the

    circular hollow section has proved to be the best shape for elements subjected to wind-,

    orwaveoading.Thecircularhollowsectioncombines hesecharacteristicswithan

    architecturally attractive shape. Structures madeof hollow sections have a smaller surface

    area than comparable structures of open sections. This, n combination with the absence f

    sharp corners, results n a better performanceof corrosion protection.

    These excellent properties should result inight open designs with a small numberf simple

    joints in which gussets or stiffening plates can often be eliminated. Since theoint strength is

    influenced by the geometrical properties of the members, optimum design can only be

    obtained if the designer understands the joint behaviour and takes it into account in the

    conceptual design. Although at present the unit material costf hollow sectionss higher than

    that of open sections, this can be compensated by the ower weight of the construction,

    smallerpaintingarea orcorrosionprotectionand eductionof abricationcost by the

    application of simple joints without stiffening elements. Many existing constructionsn hollow

    sectionsshow hat ubularstructurescaneconomicallycompetewithdesigns in open

    sections.

    Over the ast twenty five years CIDECT hasnitiated many research programmesn the field of

    tubularstructures:e. g. in the field of stability, fire protection,wind oading,composite

    construction, and the static and fatigue behaviour ofoints. The results f these investigations

    areavailable in extensive eportsandhavebeen ncorporated ntomanynationaland

    international design recommendations with background informationn CIDECT Monographs.

    Initially many of these esearchprogrammeswereacombination of experimentaland

    analytical research. Nowadays many problems can be solvedn a numerical way and the use

    of the computer opens up new possibilities for developing the understanding of structural

    behaviour. It is important that the designer understands this behaviour and is aware of the

    influence of various parameters on structural performance.

    This practical design guide shows how tubular structures under predominantly static loading

    should be designedn an optimum way, taking accountf the various influencing factors. This

    guide concentrates on the ultimate limit states design of lattice girders or trusses. Joint

    resistance formulae are given and also presentedn a graphical format, to give the designer a

    quick insight during conceptual design.

    The graphical format also allowsquick check of computer calculations afterwards. The basic

    design rules or uni-planar oints (Fig.

    8 )

    satisfy he safety procedures e.g. used in the

    European Community and n Canada. The formulae for other typesof joints are in a certain

    way related to those for the basic typesf joints.

    9

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    2

    Design

    of

    tubular structures

    2.1

    introduction

    In designing tubular structures t is important that the designer considers theoint bahaviour

    right from the beginning. Designing members e. g. of a girder based on member loads only

    may result in undesirable stiffening of joints afterwards. This does not mean that the joints

    have to be designed n detail at the conceptual design phase. It only means that chord and

    bracing members have to be chosenn such a way that the main governingoint parameters

    (Fig. 7) such as diameter ratio d,/do, thickness ratio to/t,, chord diameter to thickness ratio

    dolto, ap g between bracings, overlap , of bracings and angle

    4,

    provide an adequateoint

    strength and an economical fabrication.

    Since he design s always a compromise between various requirements, such as static

    strength, stability, economy in fabrication and maintenance, which are sometimesn conflict

    with each other, he designer should be aware f the implications of a particular choice.

    The following guidance is given to arrive at optimum design:

    -

    Lattice structures can usually be designed assuming pin jointed members. Secondary

    bending moments due to he actual joint stiffness can be neglected for static designf the

    joints have sufficient rotation capacity. Thisill be the casef the joint parameters are within

    the range recommended n this design guide.

    -

    It is common practice to design the members with the centre lines noding. However, for

    ease of fabrication it is sometimes required to have

    a

    certain noding eccentricity. If this

    eccentricity is kept within the limits

    -0.55

    5 e/do

    .25

    indicated in Fig. 1 the resulting

    bending moments can be neglected for joint design and for chord members oaded in

    tension.

    Chord members oaded in compression, however, have always

    to

    be checked or he

    bending effects of noding eccentricity (i.e. designed as beam-columns, with all of the

    moment due to noding eccentricity distributed to the chord sections).

    Full overlapping results in an eccentricity e = -0.55 do but provides a more straight

    forward fabrication than artial overlap joints and better girder behaviour than gapoints.

    C

    D

    cl

    partsal overlap jwnt wl th negatlve eccentrlclty dl

    total

    overlap

    joint

    wt th negatlve eccentrlclty

    T e l l w e t r e Uberlappung mlt negatlver

    Exrentrlritdr

    V o l l e Uberlappung ml t negatlver Exr ent rlz ~ta l

    e / O

    e O

    Fig. 1

    -

    Noding eccentricity

    - Secondary bending moments due to the end fixities of the members can be generally

    omittedwith espect odesign of bothmembersandconnections,provided here is

    adequate deformation and rotation capacityn both members and connections. Thisan be

    10

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    achieved by limiting the wall slendernessf certain members, particularly the compression

    bracing members, which is the basis for somef the geometric limits of validity shown in

    Fig. 8 .

    -

    Gap joints are preferred to partial overlap joints (Figs. 1C and

    2)

    since the fabrication is

    easier with regard o end cutting, fitting and welding. However, fully overlapped oints

    (Fig. 1D) provide better oint strength with similar fabrication than gapoints.

    The gap g is defined as the distance measured along the length

    f

    the connecting facef the

    chord, between the toesf the adjacent bracing member (ignoring welds). The percentage

    overlap

    O

    efined in Fig. 2, s such that the dimension p pertains to the

    overlapping

    bracing.

    In good designs a minimum gap should be provided such that g,

    +

    t

    so

    that the welds

    do not overlap each other; on the other hand,n overlap joints the overlap should be at least

    0 2 25%.

    9 0 = over lap = x

    100~

    Fig.

    2

    -

    Gap and overlap

    -

    In common lattice structures, (e.g. trusses), about 50%f the material weight is used for the

    chords in compression, roughly 30% for the chordn tension and about

    20%

    for the web

    members or bracings. This means hat with respect o material weight, he chords in

    compression should likely be optimised o result in thin walled sections. However, or

    corrosion protection (painting) the outer surface area should be minimized. Furthermore

    joint strength ncreaseswithdecreasingchorddiameter o hickness ratio dolto and

    increasing chord thickness to bracing thicknessatio to/t, .As a result the inal diameter to

    thickness ratio dolto or the chord in compression will be a compromise between joint

    strength and buckling strengthf the member and relatively stocky sectionsill usually be

    chosen. For the chord n tension the diameter to thicknessatio dolto hould be chosen to

    be as small as possible.

    -

    Since theoint strength efficiency i. e. joint strength divided by the bracing yield load

    ,

    .

    fyl)

    increases with increasing chord to bracing thicknesso/t,, his ratio should be chosen to be

    as high as possible.

    Furthermore the weld

    volume

    required for a thin walled bracing is smaller than that f a

    thick walled bracing with the same cross section.

    - Since the joint strength also depends on the yield stress of the chord, the use of higher

    strength steel for chords (when available and practical) may offer economicalossibilities.

    2.2 Designprocedure

    The design of tubular structures should be approached in the following way to obtain an

    efficient and economical structure:

    - Determine structure or truss geometry keeping the numberf joints to a minimum.

    - Determine member forces assuming pinned joints and noding centreines.

    - Determine chord member sizes considering axial loading, corrosion protection and joint

    geometry (usual dolt, ratios are 20 to 30). Usually an effective buckling lengthf 0.9 times

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    the system length is assumed if supports in-plane and out-of-plane are available athe joints

    - The use of high strength steel (fy=

    355

    Nlmm) for the chords should be considered.The

    delivery time of he required sections has to be checked.

    -

    Determine bracing member sizes, (based on axial oading), preferably with thicknesses

    smaller than the chord thickness.

    -

    The effective length for the bracings can be assumed conservatively to be .75 times the

    system tength 116,

    32, 3 .

    A

    more precise calculation method for the effective length i s

    given in chapter 6.4.

    - Standardize the bracing members to a few selected dimensions (or even two) to minimize

    the number of the section sizes or the structure. Due to aesthetic reason one outer

    diameter with differentiated wall thicknesses may be preferred.

    Il61.

    -

    Check joint geometry with regard to eccentricity limits and fabrication.

    - Check joint efficiency with the diagrams given in chapter 4. From a abrication point of view

    gap joints are preferred to overlap joints.

    -

    If the joint strengths are not adequate, changehe bracing or chord dimensions. Only a few

    joints will normally require to be checked.

    - Check the effects of eccentricity noding moments (if any) on the chord members, by

    checking the moment-axial force interaction.

    - If required, check russ deflections, at the unfactored oad level, by analyzing the truss as a

    pin-connected rame if

    it

    hasnodingnon-overlapped oints. f joints areoverlapped

    throughout, check the truss deflection by assuming continuous chord members and pin-

    ended bracing members taking account of the eccentricity.

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    3

    Fabrication

    of

    Tubular Structures

    In designing tubular structures he designer should keep in mind that the costs of the structure

    are significantly influenced by the fabrication costs. This means that utting, end preparation

    and welding costs should be minimized.

    -

    Taking account of the standard mill lengths in design may reduce theend oend

    connections of chords.For large projects it maybeagreed that special lengths are

    delivered.

    - The end profile cutting of tubular members which have to fit other tubular members, as

    shown in Fig. 5 , is normally done by automatic flame cutting (see Fig.3).However, if such

    equipment is not available especially for small sized tubular members, other methods do

    exist, such assingle, double or triple plane cuttings as shown n Fig.

    4

    [ l ,4, 241.

    Fig. 3 Automatic flame cutting

    In a tubular joint, fillet welds, full penetration butt welds or filletlbutt welds are applied

    depending on the geometry as shown in Fig.

    5 .

    When welds are used, these have to be

    designed on the basis of the strength of the member to be connected. They have o be

    considered as automatically prequalified for any member load.

    The weld at he toe of the bracing is most important. If the bracing angle is less than

    60,

    the toeshould always be bevelled and a butt weld usedas shown in Fig. 5-C2.

    To allow proper weldingt the heel of the bracing the bracing angle should not beess than

    300.

    Since the welding volume is proportional o t2 thinalled bracings can generallly be welded

    more economically than hick walled bracings.

    A

    minimum gap limit oft ,

    +

    t is recommended for and N joints to ensure that adequate

    space is available to enable welding at the bracing toes to be performed satisfactorily.

    13

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Sizes of CHS bracings which can e fitted toCHS main members with a single cut; do must be

    equal to or greater than .08 d + 3 with d, in mm)

    diameter

    of

    main

    do

    (mm)

    33,7

    42,4

    48.3

    60.3

    76.1

    88.9

    114.3

    139.7

    168.3

    193.7

    219.1

    323.9

    355.6

    406.4

    457.0

    508.0

    size of bracing (d,)

    up toand including:

    straight cut

    CHS

    dia. dl

    (mm)

    -

    -

    -

    26.9

    26.9

    26.9

    33.7

    33.7

    42.4

    48.3

    48.3

    60.3

    60.3

    60.3

    60.3

    76.1

    wenn

    (all dimensions are in mm)

    Fig.

    4 -

    Single, double

    or

    triple plane cuttings

    Detall A Delal l

    E

    n

    Detall C l Detal l C 2 Detall D

    Fig.

    5 -

    Weld details

    14

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    -

    From a fabrication point of view gap joints are preferred o overlap joints not only because

    the cutting and endpreparation are easierbut also becauseof tolerances and nspection.

    - In partially overlapped oints the toe of he overlapped memberhidden part) is usually not

    welded.

    If the bracing load componentsperpendicular

    to

    the chord wall are rather unbalanced (e. g.

    exceed a factor of

    1.5)

    it is ecommended thathe most heavily oaded member is the through

    bracing with its full ircumference being welded to the chord, that means alsohe hidden part

    has to be welded.

    cropp ing A)

    full f la t tening

    (B.

    angedruckt IAI

    vol l

    abgeflacht (B,

    Cl

    part ia l f la t tening

    ID1

    te i lwei re abgeflacht D)

    Fig. 6

    -

    Various typesof f lat tening

    Especially or small sized tubular structures, or in those cases wherehe fabricator does not

    have proper equipment for endrofile cuttingpartial), flattening of the ends of members can

    be used as shown in Fig. 6.More detailed information regarding fabrication is given in refs.

    [ l ,

    4,

    261.

    Transp arent roof with tubular trusses and colum ns for a Tropic Bush Garden

    15

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    4 Joint design under predominantly static oading

    4.1

    introduction

    All

    joint design strength formulae given in this guide are developed in ultimate limit state

    terms. This means thathe effect of the characteristic loadsQ, multiplied by appropriate load

    factors

    ys

    should not exceed he joint design strengthN*, .e.

    effect

    yS

    Q, N* where N' =-

    If the allowable load

    or

    allowable stress) methods used, the oint design strengths should be

    divided by the load factor

    S

    applicable, i. e.

    Nk

    Ym

    N* Nk

    effect Q,

    Ys

    Ys

    Ym

    In this case

    yS =

    1.5

    is

    recommended.

    The chord, bracing andoint symbols generally used are indicatedn Fig. 7 for uni-planar joints

    and are defined n chapter

    7.

    chord

    rymboir

    GurtBezelchnungen

    bracing

    a n d jolnt symbols

    Fullstab und Knoten-Berefchnung

    T ~ K n o t e n

    T- ty pe p n t

    X-type

    olnt (91 = 90. c r o s s ~ o ~ n t )

    X-Kno ten 191 =

    90

    Kreuzknotenl

    K-type jo ln t

    K-Knoten

    N type oint

    N-Knoten

    K T - p n t

    KT- Knatrn

    Fig. 7 - Chord, bracing andoint symbols

    16

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    i

    L

    Roof structure for an automobi le exhibi t ion hal l

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    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    The joint design strength formulae incorporating the effect of the value of Y,,, are given in

    tables as well as in diagrams [l l]. The formulae given in Fig.

    8

    an be used for computer

    calculations whereas the diagrams of Figs. 9 to 12 are very helpful in design and for a quick

    check of computer calculations.

    In the diagrams the joint strength is expressed in terms of the efficiency of the connected

    bracings, i.e. the joint strength for axially loaded oints

    N*

    is divided by the yield load

    Ai

    fyi of

    the connected bracing.

    This results in efficiency formulae of the following type:

    (4.1 l

    The efficiency parameter

    C

    is given for each type of joint in diagrams as a function of the

    diameter ratiop and the chord diameterlthickness ratio dolto.

    The value of the parameter C in the ormula above gives the efficiency for the bracing of a

    joint with a tensile prestress oading in the chord

    f

    (n') = 1 O a bracing angle g i =

    90

    and the

    same wall thickness and design yield stress for chord and bracing.

    From the efficiency equation

    it

    can be easily observed that yield stress and thickness ratio

    between chord and bracing are extremely important for an efficient material use of the

    bracing. Decreasing he angle

    li

    ncreases he efficiency. The function f (n') depends n the

    chord loading (f (n') S 1 O for compression prestressing). The efficiency formula shows

    - higher strength steel for chords than for the bracings (fyo

    >

    fyi)

    - bracing wall thickness as small as possible (ti < to) but such that the limits for local buckling

    - angle

    ai

    > 90; hence, prefer K-joints to N-joints.

    For moment oading the design formulae are shown in Fig. 19. The respective design charts

    are given in the Figs.

    20

    and

    21.

    n these charts the joint fficiency is based onhe plastic yield

    moment capacity MP,, of he bracings. Here the same rules apply for an efficient design as

    those mentioned for axially loaded joints.

    ,

    directly that the folowing measures are favourable for the joint efficiency:

    or interaction are satisfied, see chapter

    4.2.

    Tubular t r iangular russes for a highway tax paying stat ion

    18

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    4.2

    Joints in uni-planar trusses

    Typical uni-planar joints arellustrated in Fig.

    7.

    The most recent design recommendations for

    uni-planar T-,X- and K-joints are givenn Fig. 8. These formulae habe also been adopted by

    the International Institute of Welding [2] and by the Eurocode Drafting Committee [S]. Most

    of

    these formulae are based on the basic formulaeriginally developed by Kurobane (9,

    o].

    Thedesign ormulae or T-, Y- andX-jointshavebeenbasedon hestrengthunder

    compression loading but can also be used for tensile loading. The ultimate resistance under

    tensile loading is usually higher than under compressive loading, however, t is not always

    possible to take advantage of this strength due to large deformations or due to premature

    cracking. The strengthof other types of joint configurations not givenn Fig. 8 can be related

    to these basic typesas will be shown n section 4.6.

    The design strengths generally governed by two criteria,.e. plastification of the chord cross

    section and chord punching shear. In order to designjoint, both criteria have to be checked

    according to the formulaen Fig.

    8.

    These design strengths are presented graphicallyn terms

    of bracingefficiency in Figs.

    9

    to 12. These figures show thatunchingshear (horizontal ut off

    of the curves) only becomesritical for joints with thick chords (low dolt, ratio), and generaly

    in combination with low p ratio. The horizontal cut off for punching shear n Figs. 9 to 12 is

    conservative i f the bracing angle 0 < 90.

    The most common types of T- and X-joints are those with 90 angle between bracing and

    chord axes. The graphs and the examples show that T- and X-joints are less efficient than

    joints, especially for high dol to atios. However, these types of joints are less important in

    common tubular structures.

    K- and N-joints arehe common typesf joints used in tubular structures. Figs. 11 and 12 show

    four design diagrams i.e. with gapsf 2t0, 6t0, lot, respectively and with overlap. The effect

    of the gap or overlap is also shown in Fig. 13. It can be observed that overlapping of the

    bracings is especially efficient for hin walled chords.

    As

    shown in fig. 11, for the design of gap K-joints an nitial value C = 0.3 can be usedas a

    design basis for ratios of 0.4 to 1 O, dolto atios of 20 to 30 and relative gap glt,of 4 to

    10.

    To minimize the numberof joints and to allow good welding, bracing angle

    0

    of about 40'

    will be efficient. For tension loaded chords with (n') = 1 O, and with 0 = 40, the bracing

    can be fully effective if toltl is larger than about 2.0. If the chords are made of steel with a

    higher yield stress than thatf the bracings the thicknessatio may need to be even lower,.e.

    (4.2.7)

    The design charts 1, 2 and 4 (Figs. 9, 10 and12) show the function f (n'). It should be noted

    here that only the prestressf the chord has to be considered; thushe horizontal bracing load

    components have to be extracted,s shown in fig. 14.

    For lattice girders which are simply supportedt the ends f the span, the prestressings small

    at the girder ends where the bracing loads are highest and the prestressing isigh where the

    bracing oads are low in the centre).

    For continuous attice girders the effect f f (n ) needs special attention t the supports.

    K-, N- and KT-joints with external cross chord oading (e.g. through purlin loads), can be

    calculated using the criteria for K-joints by checking the arger normal component of the

    bracing orce. If, however, all the bracing loads act eithern tension or in compression (in the

    same sense) or f only one bracing is load bearing, theoint should be checkedas an X-joint

    (see also Fig. 24c).

    The KT-type and other types are dealt withn chapter 4.6.

    To avoid interactionbetween bracing ocal buckling and joint strength its recommended[25]

    to limit the joint strength efficiencies by the compression bracing for high bracing diameter to

    wall thickness ratiosd,lt,.

    19

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    Type of joint

    I

    Design strength i

    = 1

    2)

    I T-

    and-joints

    I

    chord plastification

    X-joints

    N;

    = (2.8 14.2p2). o.2. (n')

    f '

    t

    sln el

    (eq. 4.2.1)

    chord plastification

    (eq. 4.2.2)

    I K

    and

    N

    gap or overlapoints

    I

    chord plastification

    (eq. 4.2.3)

    N.- N'

    sin B

    2 - W

    (eq. 4.2.4)

    I

    general

    I

    punching shear

    punching chear checkor T, Y,

    X

    and

    K,

    N,

    KT joints with gap

    (eq. 4.2.5)

    functions

    I

    f(n')

    =

    1 + 0.3n'

    -

    0.3n"or n'

    1.0

    Fig. 11

    -

    contd.

    -

    Design chart for

    K-

    and N-joints with gap

    of

    circular hollow sections

    Design chart 4 Tubular ioints

    K- and N-overlap oints of circular hollow sections

    symbols

    da

    fop = chord stress as a result of additional axial

    force or bending moment

    calculation example

    chord 0): 219.1 x

    10.0

    (compr.) do/to= 21.9

    bracing (1): 39.7x 6.3 (compr.) d,/t,

    =

    22.2

    bracing (2):

    0

    114.5 x 5.0 (tension) d,/t, = 22.9

    fyo

    = f = f e = e =

    40; 50

    1.O

    ranges of validity

    d,

    d0

    0 .25- 51 .0

    f 55 N/mm2

    OV

    >

    25%

    -

    0.55I .25 300

    I, _C

    goo

    d0

    welds are to be dimensioned on the yield

    strength of the bracing

    definition gap

    ov

    =

    -

    100%

    P

    Fig. 12 - Design chart for K- and N-overlap joints of circular hollow sections (see next page for

    C,-

    and

    f (n') diagrams)

    27

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    Efficiency K- and N-overlap joints

    1

    .o

    Y

    0.9

    t

    0.4

    0.3

    0.2

    0.1

    0

    10

    15

    20

    30

    40

    50

    I I

    1

    1 1

    0

    0.2

    0.4

    0.6

    0.8 1

    .o

    dl /d

    Function

    f

    (n )

    -1.0 -0.80.6 -0.4 -0.2 0

    n

    Fig.

    1 2

    - contd.

    -

    Design chart for

    K-

    and N-overlap joints of circular hollow sections

    28

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    4.0

    3.5

    3.0

    -

    m

    2.5 i

    -

    2.0

    t

    1.5

    Fig. 13

    -

    Gap , over lap nf luence unc t ion

    Uberlappung Spal t

    overlap gap

    chord preload = No,

    n =- No,

    Fig. 14

    -

    Prestressin g of thehord N o = N I c 0 5 e 1 + N z c o s B z +O P A0 . yo

    NO

    d, / t l l imits for which the joint

    ef f ic iencies der ived

    from Figs. 8 to 12

    can always be used

    eff iciency l imit '

    for compression bracing

    N

    A,

    .

    y ,

    * - S values given in the tab le.

    As a formula these efficiency limits can be expressed by:

    (4.2.8)

    Considering member buckling the above mentioned limitations will not frequently be critical.

    29

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    c

    Braced tubular column

    support

    4.3 Joints in multi-planar struc tures

    Multi-planar joints are frequently used in tubular structures e. g. in towers, offshore jacket

    structures, triangular or quadrangular girders, etc.

    Design rules covering the multi-planar effects are given onlyn

    [l

    However, the multi-planar

    effects in 117) have been on lastic considerations and have notet been checked ufficiently

    against the actual plastic behaviour of joints. For design, however, some guidelines can be

    given.

    One can imagine that the multi-planar effects are most substantial for double X-joints as

    shown in Fig. 15. Finite element calculations [l81 have shown thatmulti-planar loading hasa

    substantial influence on the strength and stiffness as compared to a uni-planar X-joint. n the

    case where the loadscting in one plane have the same magnitude as thosen the other plane,

    but with anpposite sense (e. g. comression vs. tension), theoint strength may drop by about

    1/3 compared to the uni-planar joint (see Fig. 17).

    On the other hand, for loadings with the same sensehe joint strength increases considerably.

    However, this increase in strength may be accompanied by a reduction in deformation and

    rotation capacity.

    A

    conservative assumption for the time being will be to adopt the same

    percentage increase n strength for loads in the same senseas the percentage eduction for

    opposite loads.

    30

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    bracing 399-10

    chord 006-25

    P = d lD = 0.4

    l

    I

    F1

    3

    1

    F1

    bracing 599-10

    chord 006-25

    2

    I

    F 1

    7

    F 2 =

    R es u lt s o r p

    = 0.4

    Erg e bn i rs e u r p = 0 .4

    7000

    6000

    -

    5000

    -

    4 0 0 0

    3 0 0 0

    -

    -

    r__o 1 n t 5

    K n o t e n l

    (Re

    Kn o te n 3

    Knoten B

    0 10

    20

    30 40 50

    Verrchiebung

    (mm\

    de f lec t i on (mm)

    o , , , , , ,

    R e r u l t s f o r p =

    0.6

    E rg eb n m e f u r b =

    0.6

    - oint

    6

    K n o t e n 6

    Knoten 7

    0

    1

    3 W O b

    Knoten 4

    J o i n t 4

    J o i n t 2 ( r e f . )

    2030 '

    ,'

    K n o t e n 2Ref . l /

    1000 ,

    /

    I----

    o l n t 9

    Kno ten 9

    0

    0 10 20

    30

    40 50 M)

    Verschlebung (mm)

    de f lec t l on (mm)

    Fig . 15

    -

    Mult i-planar X-joints

    For K- joints n t r iangular g irders as shown in Fig. 16, var ious tests h ave been carr ied

    out

    by

    Makino [20]. l though an interact ion equat ions establ ished in [20],his funct ion can easi ly e

    replaced by a constant of

    0.9,

    to b e appl ied to the st rength of un i-planar joints.

    deflec ted shape at fa i lure

    For m nach Versagen

    Fig . 16 - Mult i -planar K- joints

    31

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    For T-joints, tests have been arried out only on double -joints (V-joints) witha 90' included

    angle betweenbracings and both bracingsoaded in compression (Fig. 17). Compared tohe

    strength of uni-planar jointshe multi-planar oint strength did ot varysubstantially,although

    the stiffness increasedonsiderably [

    19).

    Based on the available evidence it is recommended to design multi-planar joints using the

    formulae for uni-planar oints with the correction factors as given n Fig. 17.

    Type of joint

    KK

    ____ ~

    correction factor to uni-planar

    joint (limits according to Fig. 8)

    60

    4 0'

    1.o

    1

    +

    0.33-

    Z

    NI

    Note:

    take account of the sign of

    NZand N,

    N,

    NZ)

    0.9

    Fig. 17 - Correction factors for multi-planar joints

    4.4

    Joints under moment

    loading

    One should distinguish between primary bending moments due o noding eccentricities

    (Fig. 1) needed forhe equilibrium withhe external oading and secondary bending moments

    due to end fixities of the joint members as a result of induced deformations in the structural

    system. The secondary moments are in principle not needed for the equilibrium with the

    external oading e.g. the secondary moments in members of lattice girders.

    A s

    already

    mentioned n chapter 4.2, these secondary moments do not influence the oad bearing

    capacity of lattice girders i f the joints have sufficient deformation capacity, i.e. within the

    parameter limits of the formulae given inFig. 8.

    The momentsdue to noding eccentricity inattice girders may be assumed to be taken by the

    chord members.

    Joints predominantly oaded by in-plane bending moments are generally of the T-type and

    called Vierendeel joints (Fig. 18). These oints also exist n framed structures.

    Fig. 18 - Uni-planar Vierendeel joints

    32

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    Out-of-plane bending moments are not very common in uni-planar structures. This type of

    loading generally appears more frequentlyn multi-planar structures.

    The joint design strength or oints oaded by bending can also be used or other joint

    configurations such as K-, N- and KT-joints[5].

    I

    Type

    of

    joint

    I

    T.Y.X.K.N.

    MOD

    General

    punching shear check

    for dl

    5

    do

    -

    2

    .

    ,

    Same range

    of

    validity as for

    axially loaded joints, see Fig. 8

    Design strength

    chord plastification

    fJnJ

    Ml p = 4.85 f . g .

    P

    ' d l .

    chord plastification

    f(n')

    =

    1 + 0.3n' -

    0.3

    n'*

    for n' S 1.0

    f(n')

    =

    1 for n'

    2

    1.O

    n ' = foplfyo

    (4.4.1)

    (4.4.2)

    (4.4.3)

    (4.4.4)

    (4.4.5)

    (4.4.6)

    Fig. 19- Design recommendations for joints loaded by primary bending moments

    For punching shear the plastic shear moment capacitys given, however, the angle functions

    based on an elastic approach.

    In a similar manner to axially loadedoints, these formulae are presented as efficiency design

    charts (Figs. 20 and 21). The joint efficiency

    Cipb

    or Cop, gives the joint moment design

    strength divided by the plastic moment capacity,, . fy, of the bracing. The horizontal cut

    of f line gives he imitationbasedonpunchingshear(plasticpunchingshearmoment

    capacity).

    Thesediagramsshow hat in mostcases he n-planebendingmoment esistance s

    considerably better than that for out-of-plane bending.

    It should benoted that the joint rotational stiffnessC (moment per radian) may considerably

    influence the moment distribution in statically indeterminate structural systems, e.g . portal

    frames and Vierendeel trusses. Ifigid connections are requiredt is recommended to choose

    a p

    ratio near 1

    .O

    or low dolto atios in combination with high to/tl atios.

    Figs. 22 and3 give a graphical presentationf the rotational oint stiffness of T-joints21] for

    in-plane and out-of-plane bending moments.

    33

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    dollo

    Fig. 20 - Design diagram for joints loaded by in-plane bend ing mom ents

    i

    ~

    -+

    t

    15

    d o l t 0

    20

    25

    30

    40

    50

    0.1 -

    . - i

    L

    l

    0 -

    ~ 1 1 1 , ) 1 /

    0 011 0.2.3

    0. 4

    0,'s

    0'6 017 Ole 0

    1.0

    P

    Fig. 21

    -

    Design diagram for joints loaded by ou t-of-plnae bend ing mom ents

    -+

    0 0.2

    0.4

    0.6 0.8 l 0

    P P

    Fig.

    22

    -Jo int st i f fness for in-plane bend ing Fig. 23

    -

    Jointtiffness for ou t-of-plane

    of T-jointsending of T-joints

    34

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    4.5 Interaction between axial loading and bending moments

    Especially n three dimensional structures the joints may be loaded bycombinations of axial

    loading and bending moments.

    Several investigations have been carried out to study this problem and as a result many

    interaction'formulae exist.

    All

    investigations have shown that in-plane bending is less

    severe than out-of-plane bending nd a reasonable simplified lower bound interaction

    function is given by [16]:

    (4.5.1)

    in which:

    Ni, Mi, and

    M

    are the loads acting, and

    N

    M; and

    M,

    are the design strengths.

    It should be noted that the joint stiffnesses given in Figs.22and23 can be affected

    considerably by the presence of axial loading [22]; however not sufficient test evidence is

    available for a more precise recommendation.

    Triangular girder

    85 m

    length) for the

    support

    of a roof.

    35

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    4.6

    Special types of uni-planar oints

    4.6.1

    Other onfigurations

    In tubular structures various otheroint configurations exist which have not been dealt withn

    the previous chapters. However,he strength

    of

    several typesof joints can be directly related

    to the basic types dealt withn chapter 4.2.

    Fig. 24 shows some special types

    of

    joints with tubular bracings directly welded to the tubular

    chord.

    ~

    Type of joint

    a

    b

    Relationship with the formulae in Fig. 8

    N,

    N;

    N; from X-joint

    (eq. 4.6.1

    . l )

    N,

    . sine, +

    N,.

    sin0, 5 N;. sine,

    NZ.

    sin

    0 5

    N;

    .

    sin

    0

    (eq. 4.6.1.2)

    (N; from K-joint)

    (eq. 4.6.1.3)

    replace y

    strength formula

    d ld l

    +

    d2 + d3

    d0

    3

    do

    In K-joint

    N, . sine, + NZ. ine, 5 N? sine, (eq. 4.6.1.4)

    (N,

    from X-joint)

    where N sin0, is the larger of N

    .

    sine, and N sine,

    N, 5

    N

    (K-joint)

    NZ

    N (K-joint)

    check cross section 1-1 for plastic shear capacity

    (gap joints only)

    Fig. 24 -Other configurationsof uni-planar tubular joints

    36

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Arch-formed t russes for sport hall

    Fish-shaped t russes or an ice-skat ing hal l

    37

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    4.6.2

    Plate type

    joints

    Various joint configurations arepossible or joints with gusset plates. The designtrength of

    these joints is mainly based on testsarried out in Japan [5,9]. n the originalesearch reports

    a distinction s made between TP-joints (plateo

    CHS

    T-joints) and XP-joints (plateo CHSX-

    joints), with the ormer having aplate on one side of theube and the latter having plates on

    both sides of the tube.

    The design strength formulaen Fig. 25 have beenimplified in conservative wayo that they

    cover both types for various oad conditions. However for TP-joints with p)=

    4 +

    20 p* fits

    the test results betterhan f(p) =

    5

    1

    - 0.81

    p

    Furthermore, all joints have to be checked for unching shear:

    -

    for other oints: (fa

    +

    fb)

    .

    , .16

    fp

    to,

    where f a and fb are the axial and bendingtress in theconnected plate, or RHS section.

    The design recommendationsn the irst row coverXP-l/TP-1 and XP-3/TP-3 joints.

    The XP-l/TP-l joints only have a plate perpendicular to the main chord axis whereas the

    XP-3/TP-3 oints also have a late parallel to the chordxis.

    Since the stiffnessf aongitudinal plate parallel to the chordxis is considerably smallerhan

    that perpendicular o the chord axis,he strengths f both oint types are about similar.

    -

    for TP-5/XP-5: (fa

    -l-

    b)

    .

    1.I 0.58

    f '

    to;

    Details

    of

    a tubular

    oof

    support structure

    38

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    1

    oints

    P-]

    l

    Design strength for XP- andl

    axial loading N' = f p) . (7) . (n') . yo tz

    (eq. 4.6.2.1)

    type of joint

    t N' = f(p)

    bending out of planeending inplane

    f

    (7)

    XP-1 TP-1 XP-31TP-3 I

    1

    .0

    1 - 0.81 p

    XP-2lTP-2

    (1

    +

    0.25s)

    7 5 4

    M = h, . N XP-2)

    (eq. 4.6.2.2)

    XP-4lTP-4

    I

    5.0

    1

    -

    0.81 p

    (1 + 0.25~)

    M = h, .N XP-l)

    (eq. 4.6.2.3)

    MgP= 0.5 b, .

    N(Xp4)

    (eq. 4.6.2.6)

    XP-5lTP-5 1

    5.0

    1 - 0.81 p

    (1 + 0.25~)

    7 1 2

    1152

    (eq. 4.6.2.4)

    1

    W

    General remarks: for symbols, parameters and limitations: see axially loaded joints. p

    =

    blldo 1= hlldo

    (D Fig. 25 - Gusset plated connections

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    4.6.3 Flattened and cropped end bracing oints

    Jointswith lattenedendbracingsaresometimesused,especially orsmallsizedand

    temporary tubular structures. As shownn Fig. 6, various types f flattening can be provided.

    In the case of full or partial flattening, the maximum taper from the tube to the flat should

    remain within 25% (or 1:4), as shown in Fig. 6B and C. For dol to atios exceeding 25 the

    flattening will reduce the compressive strength

    [ l ] .

    For welded connections the length of the flat part should be minimized for compression

    members to avoid local buckling. Recommended design strength formulae for cropped-web

    N-joints with overlap [23] are givenn Fig. 26. Compared to the ultimateoint strength given n

    [23] for the vertical bracing oaded in compression a factor of 1.25 has been adopted to

    account for the transformation from ultimate strength to design strength.

    Since the behaviourf this type f joint may be influenced by size effects, care should be take

    in using these empirical formulae, and thats why the validity s restricted to the dimensional

    range tested:

    dimensions tested (mm)parametersested

    114 5 do 169

    d0

    t0

    1 4 5 -

    5 5 0

    42 dl 5 90

    dl

    d0

    0.35 5-

    0.8

    3 5 t , 5 8

    3

    5

    , 4.6

    dl

    d2

    -

    1.0

    -

    = 1.0

    l

    t2

    f 5 400/mm2 e, = g o o ; 8 450

    For chords prestressedn compression up to

    0%

    of the yield loadhe joint strength should be

    multiplied by f (n) = 1 +

    0.2

    n

    02

    - 0.8). Higher chord prestress loads should not be

    accepted since sufficient test evidences not available. For trusses with flattened and cropped

    end bracings an effectivebuckling length

    le

    of 1

    .O

    imes the system lengths recommended.

    Partial-flattened end bracing joints, as shown in Fig. 27, have recently been investigated n

    CIDECT programme 5AP 26].

    These joints can be designed with the sameoint strength formulaeas given in Fig. 8 provided

    that the following modifications are adopted:

    T- and X-joints in compression: replace in the formula for NI:

    d l by dlmn;

    K-joints with gap: replace in the formula for N,:

    40

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    30

    15

    10

    5

    0

    1 1

    w t h f In ') = 1.0 for n r 0

    f I n ' ) = 1 + 0 . 2 n ' f o r O r n ' r - 0 . 8

    14

    /

    I I I

    0

    2 0.3

    0

    4 0.5

    0.6 0

    7

    0.8 0.9

    - l id

    (4.6.3.1)

    (4.6.3.2)

    (4.6.3.3)

    Fig. 26

    -

    Design diagram for cropped end bracing connections

    Fig. 27

    -

    K-joint with partial-flattened end bracings

    41

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    5 Bolted connections

    The calculation methods used for many types of bolted connections between or to hollow

    sections are not basically different from hose used or any other type of connection in

    conventional steel construction.

    (Some calculation examples will be given in chapter

    6.5.)

    Bolted connections are especially

    desirable for site joints between prefabricated sub-assemblies. Various examples of bolted

    connections are iven in Figs.28 to 30 and 33.

    plate

    Blech

    I -sectton

    ICHS- stub also

    possible)

    I

    P r o f l l

    (Rohrstuck auch

    rnoglich)

    __

    ~~

    - _ _ _

    Fig.

    28 -

    Bolted truss support connections

    welded stud

    Fig. 29

    -

    Bolted purlin connections

    a

    b

    Fig.

    30 -

    Bolted end connections

    42

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    For flange oint connections various investigations have been carried out (27,81. However,

    for simple designs he recommendations which are ncluded in the 1990 edition of he

    Japanese Recommendations for the Design and Fabricationof Tubular Structures in Steel

    1291 are most simple and are givenn Fig. 31.

    Implicit in these connection details s an allowance for prying forces amountingo 1/3 of the

    total bolt forceat the ultimate imit state and the assumption thathe tube yield strength must

    be developed.

    The modesof failure assumed n determining these details are those dueo plastification of

    flange plates and not due to tensile failure of high strength bolts. The standard details

    shown in Fig. 31 are for STK41 tubes. (specified minimum f = 235N/mm2 and minimum

    ultimate ensilestrength = 402N/mm2), SS41 plates specifiedminimumyieldstrength

    = 245 N/mm2) andFlOT bolts (about equal

    o

    10.9 bolts with a specified minimum ultimate

    tensile strength of 981 Nlmm).

    1

    d

    e l e

    max. tube

    dimensions

    dl x

    tl

    (mm)

    60.5 x 4.0

    through

    89.1 x 4.0

    101.6 x 4.0

    through

    114.3

    x

    3.6

    114.3 5.6

    through

    139.8

    x

    4.5

    165.2x 5.0

    190.7x 5.0

    V6.3 x 6.0

    36.3 8.0

    Z67.4 9.0

    318.5 7.0

    355.6

    x

    12.0

    106.4x 9.0

    thickness of

    of bolts diameter

    lange plate

    minimum no. nominal

    tl

    (mm)

    mm)

    of bolt

    Fig. 31

    -

    Standard details for flange joint connections (fullstrength connections)

    According to

    1281

    he flange plate thickness, can be determined from:

    where

    N, = tensile member orce

    f = yield strength of plate

    Y,, ,

    = 1 l (partial safety factor)

    f =

    dimensionless to be obtained from Fig. 32

    t, = thickness

    of

    plate

    edge

    distance

    el = e2

    (mm)

    25

    25

    30

    35

    35

    35

    40

    40

    40

    40

    40

    43

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Fig.

    10

    8

    6

    3

    1 4

    2

    0

    32

    - Parameter

    3

    for us e in Eq.5.1 for the design of a CHS f lange plate conn ect ions

    Tubu lar frame roof sup port

    44

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    The dimension e l (see Fig. 31) should be kept as low as possible to minimize prying action

    (around 1.5 d to 2.0 d; d = bolt diameter), but the clearance between the nut and the weld

    should be at least 5mm.

    The number of bolts n canbe determined from:

    where

    r, = (d,/2 + 2el)

    r2 = (d,/2+ el )

    T = ultimate tensile resistance of a bolt

    Other factors;see eq. 5.1.

    Fig. 33

    -

    Some examples

    of

    bolted connections

    45

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    6 Worked

    out

    desing examples

    6.1 a) Uni-planar truss

    Truss

    lay out:

    The following dimensions are assumed:

    Span

    =

    36 m, Trusses

    L

    12m centres

    Purlins, L 6m centres

    Trussdepth - =

    2.40

    m (considering overall costs, e. g.costsof all cladding of the

    buildung, deflections, etc. U15 s generally an economical

    height)

    span

    ~

    l

    .l- -

    l =

    6 X 6000 = + 36000

    2.4

    3

    an

    H

    =

    0.8 B

    =

    38.7O

    Fig. 34 Truss layout

    A

    warren type truss with K-joints is chosen to limit the number of joints.

    The factored design load P from the purlins including the weight of the truss have been

    calculated as P = 108 kN.

    Member oads kN )

    A

    pin-jointed analysis of the truss gives the following member forces:

    338 878 1 1 4 8 j

    A

    Fig.

    35

    -Truss member axi-'

    a1 luaus

    675 k N

    1080

    1215'

    Des ign

    of members

    In this example the chords will be made from steel with a yield stress of 355 N/mm2 and

    bracing from steel with a yield stress of 275N/mm2.

    For memberselection use either member resistance tables forhe applicable effective length

    or the applicable buckling curve. Check the availability

    of

    the member sizes selected. Since

    the joints at the truss ends are generally decisive, the chords should not beoo thin walled.

    A s

    a consequence a continuous hord with the same wall thickness over the whole truss length

    is often the best choice.

    top

    chord

    use a continuous chordwith an effective in-plane and out-of-plane ength of:

    le =

    0.9

    x 6000

    =

    5400mm 17, 161,ee chapter 2.2

    No = 1148 kN

    46

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    -

    f Y

    . .A,

    *

    dolt,

    ,

    ossible

    e

    O

    sections

    Nlmm

    W )

    mm2)mm)m)kN)

    355

    1189.71.94 30.9728219.1

    -

    7.1

    1245

    .61

    .09 19.4

    771

    193.7-10.0

    .400

    148

    0 219.1

    -

    8.0

    1159 0.78.843.7

    202244.5- 5.6

    1329

    .71

    .95

    7.4

    305

    0

    244.5- 6.3

    1298

    .78

    .84

    8.8

    714

    * Eurocode 3 buckling curve

    a

    From a material point of view the sections44.5

    x

    5.6 and0 219.1-7.1 are mostefficient;

    however, these two dimensions are, forhe supplier considered n this example, not available

    from stock (only to be delivered from factory). These dimensions can onlye used

    if

    a large

    quantity is required, which s assumed in this example.

    Bottom

    chord

    possible

    sections

    Diagonals

    Try to select members which satisfy 2.0; i.e.

    355

    71 2 2.0 or t,5 4.5 mm, see eq. 4.2.7.

    Useorhebracingsoaded in compressionan initial effectiveength

    =

    0.75 J2.4

    +

    3.02

    2.88

    m

    17, 161, see chapter 2.2.

    f

    . to

    f .

    ,

    275 .t,

    Compression diagonals

    of .75 . P

    -

    f,

    A1

    ossible

    e

    I

    . . A,*

    sections

    Nlmm

    (mm2)

    mm)m)

    kN)

    275

    462.90.57862

    168.3-3.6.881 432

    0 139.7-4.5

    448

    .85

    .69

    911

    275 266.77.85252114.6-3.6.88159

    0 101.6-4.0

    235 0.70

    .96

    226

    275

    92.61

    .08

    46

    88.9-2.0.8816

    * *

    0 76.1 2.6

    80

    .49.28

    00

    * Eurocode 3 buckling curve a

    * *

    the wall thickness

    is

    rather small for welding

    47

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Tension diagonals

    f Y

    F

    $2 .A2

    A2

    ossible

    sections

    Nlmrn

    ( W

    mm2)

    mm)

    kN)

    275 445 1621

    L3 133.3-4.0

    32

    275

    2656488.9- 3.6

    59

    275 91

    32

    48.3- 2.36

    Member selection

    The number of sectional dimensions depends on the total tonnage to be ordered. In this

    example for he bracings only twodifferent dimensions will beselected.

    Comparison of the members suitable for the tension members and those suitable for the

    compression members shows thathe following sections are most convenient:

    - bracings: 39.7- 4.5

    - top chord: 19.1 7.1

    - bottom chord: C7 193.7- 6.3 (Thesechordsizesallowgap oints;no eccentricity is

    0 88.9-3.6

    required).

    It

    is recognized that the doho atios

    of

    the chords selected are high. This may give joint

    strength problems in joints

    2

    and 5.

    0 2 1 9 . 1 ~ 7 ~~~ 0 8 8 . 9 X - 3 6

    r -

    l

    1

    l

    Fig. 36

    -

    Member dimensions

    Commentary and revision

    Joint 1

    Jotnt 1 In joint

    1

    between plate and bracing agap g

    =

    2

    t o

    ischosen.This

    r no ten 1 joint is checked s K(N) oint.

    +h? -

    ection A should

    be able

    to

    resist the shear of 2.5

    P

    =

    2.5

    x

    108

    Attention should be paid

    to

    the top chord shear capacity, i. e. cross

    Since oint 1 is

    ratherheavily oaded t is recommended to use

    = 270 kN.

    -l*

    2

    to

    \r

    conservatively the elastic hear capacity of the top chord, i .e.:

    Fig . 37

    0.5A0.-yo

    =

    0.5 .4728. = 485kN > 270kN

    .355

    \3 v3

    48

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Check jo in t s t reng th

    joint

    1

    2

    3

    4

    5

    6

    7

    chord

    (mm)

    219.1 -7.1

    219.1 -7.1

    219.1 -7.1

    219.1 -7.1

    193.7- 6.3

    193.7- 6.3

    193.7

    -

    6.3

    bracings

    (mm)

    plate

    139.7

    -

    4.5

    139.7-4.5

    88.9 - 3.6

    139.7-4.5

    88.9

    -

    3.6

    88.9

    -

    3.6

    88.9

    -

    3.6

    139.7- 4.5

    139.7

    -

    4.5

    88.9- 3.6

    139.7-4.5

    88.9

    -

    3.6

    88.9 - 3.6

    T

    joint parameter

    0.64

    0.64

    0.64

    0.41

    0.72

    0.72

    0.46

    dolt,

    30.9

    30.9

    30.9

    30.9

    30.7

    30.7

    30.7

    2.0

    12.8'

    12.8

    18.5

    2.9

    9.4

    15.8

    not appl.

    - 0.20

    -

    0.52

    - 0.68

    0.82

    0.32

    0.82 0.23

    0.98

    0.49.23

    0.32

    0.32.26

    0.32

    0.82

    0.82 0.29

    0.98

    0.49.23

    0.32

    0.32 0.25

    -

    fyo

    ' 10

    f

    .

    11

    2.04

    2.04

    2.55

    2.04

    2.55

    2.55

    2.55

    1.81

    1.81

    2.26

    1.81

    2.26

    2.26

    N*

    1.60 > 1.00

    1.49 0.70

    > 1 oo

    1.22 0.58

    > 1 oo

    1.05 0.70

    0.70

    0.85

    1.60 0.85

    > 1 oo

    1.60 0.67

    0.91

    1.60.91

    P

    W

    Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading

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    Joint

    2

    The strength of joint2 is not sufficient. The

    ~~ easiestay

    to

    obtain sufficient oint strengthill

    be to decrease the gap rom12.8 to to 3 to

    resulting in a joint efficiencyof0.86 > 0.82.

    However, this means that a (negative) ccentri-

    city of e

    =

    28 mm is introduced resulting in a

    moment due

    o

    eccentricities of:

    4

    o

    - h e

    t- '

    338 kN i ? 878 kN

    Fig. 38 M

    = (878-338).28.10--3=15.12kNm.

    Since the length and the stiffness El of the top chord members betweenoints 1 - 2 and 2 3

    are the same (see Fig. 36) this moment can be equally distributed over both members, i.e.

    both members have o be designed additionally for

    M

    = 7.56 kNm.

    The chord members betweenoints

    1

    - 2 and -3 have nowo be checked as a beam-column.

    From these, the chord member 2

    -

    3 is most critical. This check depends onhe national code

    to

    be used.

    However, the criterion to be checked hasgenerally a formof:

    (6.1.1.)

    where:

    = plastic resistance (W,

    .

    fyo)of the chord (class1 or 2 sections);

    use for class 3 elastic moment resistance (Weo-fyo)

    and moment diagram (in this case use triangle)

    k = factor including second order effects depending on slenderness, section classification

    878.56

    113.3

    0.74 + 0.067 k