Cicol Nt Slurry

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constructive solutions Page 1 Cicol NT Slurry Environmentally friendly polyurethane resin based abrasion resistant heavy duty skid resistant surface dressing Uses Cicol NT Slurry produces an abrasion resistant, non-slip, wearing course. The system may be applied to prepared concrete, steel or wooden substrates. Cicol NT Slurry resin is dressed with selected hard wearing aggregates. The thickness is 5 - 8 mm, depending on use and the type of dressing material selected which in turn provides the anti-skid properties. Applications include bridge decks, RO/RO link-spans, parking areas, garages, ramps, walkways and cycle paths. Advantages Coaltar free - friendly to the environment. Lightweight - important in design considerations. Hardwearing. Flexible - excellent flexural and tensile strengths. Non-slip - even when wet. Chemical resistant Waterproof - provides a lightweight, chemically corrosion resistant and water impermeable wearing course. Description Cicol NT Slurry is a solvent-free, three-component, blend of epoxy and polyurethane resins, reinforced with chemically inert, graded fillers. Properties Colour: Dark grey (Slurry) Compressive strength (BS 6319): 55 MN/m 2 after 28 days Flexible strength (BS 6319): 39 MN/m 2 after 28 days Tensile strength (BS 6319): 20 MN/m 2 after 28 days Volume solids: 100% Hardness: Shore ‘D’ : 75 Density: Approximately 1.8 kg/litre Pot life: 30 minutes after +20 o C Foot traffic: Min. 12 hours at +20 + C Vehicular traffic: Min. 16 hours at +20 o C Full cure: 7 days at +20 o C Tensile strength, permanent strain after rupture and elastic modulus as function of temperature at a thickness of approximately 5 mm (In accordance to ASTM D 638, load speed:3 mm/minutes): Properties +20 o C -20 o C Tensile strength at break (MN/m 2 ): Permanent strain after rupture (%) Elastic modulus (MN/m 2 ) 22.2 16.0 1350 64.0 3.8 2850 Chemical resistance Petrol, diesel fuel, lubricating oil, hydraulic fluids, a number of aliphatic hydro-carbons, de-icing salts, cleaning fluids, jet fuel (kerosene), diluted mineral acids and alkaline solutions. Application instructions Limitations Cicol NT Slurry shall not be applied at temperatures below +5 o C, nor at a temperature lower than +3 o C over the dew point. The maximum application temperature is +35 o C. New concrete should be at least 28 days old (28 days at +20°C) and give a hygrometer readind not exceeding 5% (Prometer). Temperature limitations Minimum substrate/air temperature: +5 o C Maximum substrate/air temperature: +35 o C Maximum relative humidity: 80% RH Substrate temperature: +3 o C over the dew-point Preparation Steel For optimum adhesion, Cicol NT Slurry is applied without need of a primer. The steel shall be prepared by abrasive blast cleaning to a minimum of Sa 2½. An angular

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slurry

Transcript of Cicol Nt Slurry

  • constructive solutions

    Page 1

    Cicol NT Slurry Environmentally friendly polyurethane resin based abrasion resistant heavy duty skid resistant surface dressing

    Uses Cicol NT Slurry produces an abrasion resistant, non-slip, wearing course. The system may be applied to prepared concrete, steel or wooden substrates. Cicol NT Slurry resin is dressed with selected hard wearing aggregates. The thickness is 5 - 8 mm, depending on use and the type of dressing material selected which in turn provides the anti-skid properties. Applications include bridge decks, RO/RO link-spans, parking areas, garages, ramps, walkways and cycle paths. Advantages

    Coaltar free - friendly to the environment.

    Lightweight - important in design considerations.

    Hardwearing.

    Flexible - excellent flexural and tensile strengths.

    Non-slip - even when wet.

    Chemical resistant

    Waterproof - provides a lightweight, chemically corrosion resistant and water impermeable wearing course.

    Description Cicol NT Slurry is a solvent-free, three-component, blend of epoxy and polyurethane resins, reinforced with chemically inert, graded fillers. Properties Colour: Dark grey (Slurry) Compressive strength (BS 6319):

    55 MN/m2 after 28 days

    Flexible strength (BS 6319):

    39 MN/m2 after 28 days

    Tensile strength (BS 6319):

    20 MN/m2 after 28 days

    Volume solids: 100% Hardness: Shore D : 75 Density: Approximately 1.8 kg/litre Pot life: 30 minutes after +20oC Foot traffic: Min. 12 hours at +20+C Vehicular traffic: Min. 16 hours at +20oC Full cure: 7 days at +20oC

    Tensile strength, permanent strain after rupture and elastic modulus as function of temperature at a thickness of approximately 5 mm (In accordance to ASTM D 638, load speed:3 mm/minutes): Properties +20oC -20oC Tensile strength at break (MN/m2): Permanent strain after rupture (%) Elastic modulus (MN/m2)

    22.2 16.0 1350

    64.0 3.8 2850

    Chemical resistance Petrol, diesel fuel, lubricating oil, hydraulic fluids, a number of aliphatic hydro-carbons, de-icing salts, cleaning fluids, jet fuel (kerosene), diluted mineral acids and alkaline solutions. Application instructions Limitations Cicol NT Slurry shall not be applied at temperatures below +5oC, nor at a temperature lower than +3oC over the dew point. The maximum application temperature is +35oC. New concrete should be at least 28 days old (28 days at +20C) and give a hygrometer readind not exceeding 5% (Prometer). Temperature limitations Minimum substrate/air temperature:

    +5oC

    Maximum substrate/air temperature:

    +35oC

    Maximum relative humidity:

    80% RH

    Substrate temperature: +3oC over the dew-point

    Preparation Steel For optimum adhesion, Cicol NT Slurry is applied without need of a primer. The steel shall be prepared by abrasive blast cleaning to a minimum of Sa 2. An angular

  • Cicol NT Slurry

    Page 2 constructive solutions

    amplitude of at least 100 micro-metre is required.The slurry must be applied immediately after blasting the steel. Timber The surface should be clean, dry and uncontaminated. Hardwoods may require abrasion in order to obtain a good mechanical key. Cicol NT Slurry is applied without the need of a primer.a sheet 5-05 Aluminium Surfaces should be either chemically or mechanically prepared to obtain a surface profile and mechanical key. Cicol NT Slurry must be applied immediately to the dry, uncontaminated surface. Concrete The concrete shall be clean, dry and free of laitance. Mechanical cleaning or abrasive blasting is recommended. Remove oil and grease with suitable detergents, e.g. Fosroc Cleaner C, see separate data sheet. The prepared substrate should be primed with one even coat of Nitoprime 31DK at a rate of approx. 0.2 litre/m. Nitoprime 31DK is a solvent-free, 2-component primer. The primer must be mixed in below mentioned proportions by weight (12.5 liters packs): Mix ratio, A : B : 2 : 1, bw. Comp. A (base) : 9.06 kg Comp. B (hardener) : 4.53 kg The entire contents of the hardener can (Comp. B) should be poured into the base can (Comp. A) and the two materials mixed thoroughly for at least one minute. The use of a heavy- duty, slow-speed, flameproof or air driven drill fitted with a suitable mixing paddle is desirable. When mixed, the primer should be applied immediately with a stiff brush in a thin continuous film. Care should be taken to avoid over application or puddles. Pot life for Nitoprime 31DK : 25 minutes at +20C. The Cicol NT Slurry is applied wet-on-wet, normally before 1 hour at +20C. Mixing Cicol NT Slurry is supplied in pre-weighed units. Thorough mixing is essential, using a forced action mixer of suitable capacity (250 to 500 rpm). The following procedures should be adopted. Mix both resin base (Comp. A) and hardener (Comp. B) together until thoroughly blended. Add the filler slowly and continuously whilst still mixing, until a homogeneous

    consistency. The mixing cycle will take approximately 5-7 minutes. Cicol NT Slurry is now ready for use. Under no circumstances can either thinners or solvents be added. Mix proportions by weight (50 kg packs): Mix ratio, A : B : C : 20.6 : 7.9 : 71.5, bw. Comp. A (resin) : 9.65 kg Comp. B (hardener) : 4.60 kg Komp. C (filler) : 35.75 kg Application Traffic density Thickness Coverage per m2 Light traffic Medium traffic Heavy traffic

    3.0 - 3.5 mm

    3.5 - 4.0 mm

    4.0 - 4.75 mm

    5.4 - 6.3 kg

    6.3 - 7.2 kg

    7.2 - 8.6 kg

    Table 1. These thickness exclude the subsequent dressing of the surface with aggregate. The mixed Cicol NT Slurry must be applied within the pot life (30 minutes at +20C) of the material. It is recommended that 100 mm wide self adhesive tape is applied at the edges of the area to be treated. Pour the slurry onto the prepared surface. Apply in lanes of approximately 2-3 metre widths. The slurry is spread evenly over the area with a steel trowel or squeegee. Care must be taken to ensure that where the material is applied against existing Cicol NT Slurry, there is total contact, at a similar thickness. It is essential that a wet film thickness gauge be used to ensure an even thickness is achieved. The selected aggregate dressing, see Table 2, must be applied immediately after application of the slurry. The slurry has to be dressed until obliterated and no slurry is visible. The dressing is applied by methods that will ensure that it falls vertically down onto the slurry. If hand-thrown, there will be ridges created that cannot be remedied later. Before the slurry cures, remove the adhesive border tape. Cicol NT Slurry will be allowed to cure for least 16 hours at +20C before any heavy traffic is allowed on the surface. The period will be longer at lower curing temperatures. After curing, the excess aggregate may be removed. If dry, clean an uncontaminated, this excess aggregate may be re-used in further applications of the system.

  • Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: [email protected]

    Regional Offices Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869 Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195 Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875 Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469

    Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407

    Fosam Company Limited Head Office Post Box 11081 Jeddah 21453 Saudi Arabia www.fosroc.com

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    Cicol NT Slurry

    FO SA/Cicol NT Slurry/05/B

    Important note: Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

    Technical support Fosroc A provides technical advisory service on-site assistance and advise in the use of Cicol NT Slurry and Nitoprime 31DK products. Cleaning Cicol NT Slurry should be removed from tools, equipment and mixers with Seco Rensevske immediately after use. Hardened material can only be removed mechanically. Precautions For further information see product safety data sheet. Storage Shelf life Cicol NT Slurry and Nitoprime 31DK have a shelf life of 12 months when stored in the original, unopened bags, cans or buckets in warehouse conditions below +35C. Packaging and yield Cicol NT Slurry is supplied in packs of 50 kg and 100 kg, see yield in Table 1. Nitoprime 31DK is supplied in packs of 4.5 litre and 12.5 litre, yield 0.20-0.25 litre/m, dependent on the porosity and surface structure.

    Dressing Paricle Size Consumption Consumption Traffic Density Anti

    Aggregate (mm) Gross (kg) Nett (kg) Light Medium Heavy -spark Filler 0.4 - 1.0 12 8 - - - Dynagrip 0.4 - 1.0 12 8 - - Dynagrip 1.0 - 3.0 15 10 - - Dynagrip 3.0 - 5.0 22 16 - - Anti-spark Aggregate 1.0 - 3.0 15 10 - - -

    Table 2. The dressing aggregate depends on traffic type and traffic density.