CHOREN Biomass GmbH · CHOREN Fact Sheet Privately owned gasification technology provider founded...
Transcript of CHOREN Biomass GmbH · CHOREN Fact Sheet Privately owned gasification technology provider founded...
CHOREN Biomass GmbH
CommercializationCommercializationof short rotation coppice
in Germany
Biocombustibles y su futuro en la matriz energética
Trademarks SUNDIESEL® and SUNDIESEL®-Logo are registered trademarks by Volkswagen AG in the European Community and additional countries and are used under license of Volkswagen AG
Michael Deutmeyer • general manager CHOREN Biomass Santiago de Chile, 5th of November 2009
CHOREN Fact Sheet
Privately owned gasification technology provider founded in 1990
Carbon, Hydrogen, Oxygen, RENewable, y g , yg ,Founded in 1990 by Dr. Bodo Wolf as former head of the DBIUnique know-how in coal and biomass gasificationgasification2003: 1st continuous non laboratory BTL production2009: 1st commercial scale BTL Founder Bodo Wolf
productionPrivate company (Shell, Daimler and Volkswagen as equity and strategic partners)partners)Based in Freiberg (Germany) with offices in Hamburg, Beijing, HoustonCapital employed > 200m €
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Approx. 300 employees
Gasification Application Overview
+ Industry Partners
CHOREN technology is the core for a broad universe of utilizations
Feedstock Prep and Handling
FT-Products (e.g. BtL)
Product Conversion
Technologies
Entrained Flow
Biomass
Waste
Methanol
Ethylene
Propylene
Acetic Acid
GasificationCarbo-V® and
CCG
Gas Cleanup
Coal
Waste
Ethanol
H2
Ammonia
DME
Utility Integration
Pet coke/ Residuals
Ethanol
Urea
SNG
Power / Steam
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Development stages at CHOREN
CHOREN Industries
Scaleup * 45 (one line)
Pilot plant withair gasifier
Alpha 1 MW O2
Beta: 15 ktpaBETA Freiberg
First commercial BTL plant45 MW
15 MW air30 MW O2
45 MW O2 HTV5
BTL Sigma: 200 ktpa
Scaleup * 4 (multiple lines)
Sigma plant 640 MW4 parallel gasifiers á 160 MW Operation
Execution
Scouting
FID
FED 1- 3
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1990 1995 2000 2005 2010 20154 parallel gasifiers á 160 MW Operation
Beta plant in Freiberg (Saxony/Germany)
World first commercial BtL facility
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45 MW thermal 65,000 t/a feedstock 18m l/a BtL
Proposed Sigma BtL plant in Schwedt
Envisaged capacity 200k t BTL per year (~ 5,000 BOPD)
4 parallel trainsScale-up x 4640 MWthAnn al feedstockAnnual feedstock requirement approx. 1m bdt biomassCapex volume
1b €
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> 1bn €
Biomass feedstock selection
Broad portfolio of potential feedstock material
Category I Category II Category III
• Timber/P&P IndustryWoodchips
• Energy Crop Plantations• Saw Mill Residues
• Forest Residues• Construction &
Demolition Timber• Agricultural Residues • Sludge
• MSW
• Waste Streams
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RDF
I i L i ti Ch ll D i P liti l Ch ll
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Increasing Logistics Challenges Decreasing Political Challenges
Feedstock source supply curve 2012
Short rotation coppice one of the best biomass options
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EU-Targets for heat, electricity and fuels
Share of biomass from - 4.1% in 2004 to 12-14% in 2020
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Source: Biomass: a cornerstone in the strategy against climate change (Sept. 2007), European Biomass Association
Development plan for SRC
Temporary status of SRC strategy for BTL facility at Schwedt siteYear Area (ha) Average yield in bdt/ha/a in year
of establishment Yield in bdtof establishment1 500 10 02 3.000 11 03 4.000 12 04 5.000 12 15.0003 years 4 5.000 12 15.0005 6.000 13 99.0006 7.000 13 144.0007 6.000 14 195.0008 4.000 14 333.000
rotation periode
9 1.500 15 417.00010 1.000 15 447.00011 1.000 15 501.00012 1.000 16 484.50013 0 16 492.00014 0 17 546.00015 0 17 532.50016 0 17 482.00017 0 17 546 000
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17 0 17 546.000Summe 40.000
Schwedt BTL plant – SRC Supply (FNR scenario)
Bi d d f BTL l t 1 Mi bdt/
Theoretical biomass catchment area for 1m bdt ∑-BTL plant (100% SRC)
Biomass demand of BTL plant: 1 Mio. bdt/a
Demanded area:SRC yield: Ø 12 bdt/ha/a83 300 h
9 bdt/ha/a 12 bdt/ha/a
= 83,300 ha
SRC yield: Ø bdt/ha/a = 111,100 ha
Assumptions:1/3 of land area = crop land20% of crop land is used for SRC
Radius of catchment area:
At Ø 9 bdt/ha/a ⇒ Radius: 72.9 km
At Ø 12 bdt/ha/a ⇒ Radius: 63.1 km
11Courtesy of Dr. Gotschau - FNR
(1.67 million ha land area) (1.25 million ha land area)
The CHOREN SRC Team
Michael Weitz – Head of Project Development• Dipl.-Ing. Agr. – specialized in energetic use of biomass
• Development of feedstock strategy for the CHOREN group
• Implementation of European SRC cooperation network over past 4 years
Rainer Schlepphorst – SRC Expert• M.Sc. Plant Sciences
• 3 years SRC experience as project coordinator at the University of Applied 3 yea s S C e pe e ce as p oject coo d ato at t e U e s ty o pp edSciences in Eberswalde
Holger Hartmann – SRC ExpertHolger Hartmann SRC Expert• Dipl.-Ing. Forestry Management – specialized in SRC
• 3 years SRC experience as member and coordinator of SRC research projects
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OPTFUEL Project
SRC activities funded under the 7th EU framework programm
Planned large scale BTL plantg p
Assumed realistic SRC biomass catchment area
200 ha SRC demonstration fields in Germany and PolandFocused on target region of first large scale BTL plant and cooperation willingness of individual farmersp g1st 100 ha are successfully established
Innovation of CHORENs 200 ha project:Testing and demonstration of different varieties, clones and innovative planting and management methods to achieve optimized production cost per ton of dmEstablishment of economical scale, high yielding SRC plantations together with farmers in target region to be used as demonstration fields
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g g
Climate Specific SRC Differences
Cartography by ECBREC
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Cartography by ECBRECResults of EU 6th Framework„RENEW“ Project
Automated cutting / planting
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Planting of cuttings
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Planting of rods
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Mechanical weed control
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Harvesting technology
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Fields in Brandenburg 2008
20 ha in Schwedt (4 fields)
22 different willow and poplar clones
3 different planting methods
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Poplars after 3,5 month
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Willow after 3,5 month
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Plantations in BrandenburgPopplars – 5 month old
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Plantations in BrandenburgWillow – 5 month old
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BrandenburgWillow – 14 months old
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Brandenburg (June 2009) Popplars – 14 months old
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Northern Italy (left: 1 year old, right: 2 years old)
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Profitability of SRC
From a land owners point of view (no land lease and EU-subsidies)
Basis Optimization 1 Optimization 2 Optimization 3Gi P i d 20 20 20 20Given Periode 20 20 20 20Interest rate 6% 6% 6% 6%Cost of establishment (€/ha) 2.500 2.000 1.800 1.500Grant in % 25% 25% 25% 25%Own investment in plantation (€/ha) 1 875 1 500 1 350 1 125Own investment in plantation (€/ha) 1.875 1.500 1.350 1.125Annuity (€/a) -163 -131 -118 -98 Cost for recultivation (€) 1.000 1.000 1.000 1.000Discount present value for recultivation (€) 417 417 417 417Annuity for recultivation (€/a) -36 -36 -36 -36 Yield (bdt/ha/a) 10 12 14 15Cost for harvesting (€/bdt) -18 -16 -15 -14 Plantation managment (€/a) -80 -70 -70 -60 Fertilizer (€/bdt of wood chips) -5 -4 -3 -3 P i t fi ld id (€/bdt) 70 70 70 70Price at field side (€/bdt) 70 70 70 70Other expenses (€/ha) -70 -70 -70 -70 Land lease (€/ha/a) 0 0 0 0EU-allowance (€/ha/a) 0 0 0 0Profit (EBT) (€/bdt) 12 24 31 35
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Profit (EBT) (€/bdt) 12 24 31 35Profit (EBT) (€/ha/a) 120 293 434 531
Profitablitiy of annual agricultural crops
From a land owners point of view (no land lease and EU-subsidies)
Wheat 1 Wheat 2 Rape seed Mais for Biogas
without ensilingYi ld (t/ ) 6 5 6 5 4 0 40 0Yield (t/a) 6,5 6,5 4,0 40,0Revenues (net) (€/t) 140 200 300 30Revenues (net) (€/ha) 910 1300 1200 1200Cost for seed stock (€/ha) -65 -65 -45 -190 Chemical plant protection (€/ha) -120 -120 -130 -65 V i bl h i ti t (€/h ) 150 150 150 120Variable mechanisation costs (€/ha) -150 -150 -150 -120 Harvest (by contractor) (€/ha) -100 -100 -100 -240 Distribution of digestate (€/ha) -150 Fertilizers (€/ha) -180 -180 -170 -90 Hail insurance (€/ha) -25 -25 -60 -25 D i (€/h ) 30 30 30 0Drying (€/ha) -30 -30 -30 0Variable costs (€/ha) -670 -670 -685 -880 Labour costs (€/ha) -60 -60 -60 -60 Fixed mechanisation cost (€/ha) -150 -150 -150 -150 Fixed facility costs (€/ha) -25 -25 -25 -25 Oth t (€/h ) 70 70 70 70Other costs (€/ha) -70 -70 -70 -70 Fixed costs (€/ha) -245 -245 -245 -245 Land lease costs (€/ha/a) 0 0 0 0EU-allowance (€/ha) 0 0 0 0Profit (EBT) (€/t) -10 50 53 0
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Profit (EBT) (€/ha) -65 325 210 15
Cooperation with innovative farming companies
In order to develop know how pockets and increase land availability
Assessment of land it bilit f h t t tisuitability for short rotation
plantationsDevelopment of SRC concept and profitabilityconcept and profitability calculationsCoordination of plantation establishment and plantation management and harvestingMarketing of energy wood chips
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RWE started first investments in SRC
First German power company to get vertically integrated
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SRC needs project development
Fully integrated business models are needed for commercialization
- Planting material - Steady increase in EU biomass demand by:P ll l CHP i h- Equipment and machinery for:
Planting, weed and pest control, harvesting- Specialists / specific know-how
- Pellet plants, CHP stations, others- Long term contract possible- Little know-how / no time for SRC
SRC Fundamentals Demand
Integrator
Finance Land owner
(Project developer)
- Funding for SRC projects(equity, debt, grants)
- Insurance
- Generally interested in new markets- Lack of now-how - Risk averse / lack of equity
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- Cultural barrier to plant trees on crop land
Summary
Commercialization of short rotation coppice in Germany is immanent
A f SRC t bli h t i i iArea of SRC establishment is increasingTechnology for planting and harvesting exists but room for improvementEfficient and sufficient plant material for willow and poplar already availableSubsidies for establishment costs are developing, specialized p g, pbanks show supportIncreasing number of SRC service companies developing
However, land availability and project development biggest bottleneck at the moment
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Thank you for your attention
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Disclaimer
The document is incomplete without reference to and should be viewedThe document is incomplete without reference to, and should be viewed solely in conjunction with the oral briefing provided by CHOREN.
Certain statements that are included in this presentation are forward-l ki i t Th i t d i k d t i ti i h tlooking in nature. There are associated risks and uncertainties inherent in such statements and actual results may differ materially from those expressed or implied by the forward-looking statements.
CHOREN doesn’t assume any liability for those statements. There is no requirement or obligation for CHOREN to update these forward looking statements.
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