Cheminova India Limited ( Technical Division...

REPORT No. SC-EIA-2K18-

Siddhi Green Excellence Pvt. Ltd., Ankleshwar

Project : Expansion Of existing manufacturing site

Plot No. 241,242/2,241/P Panoli

Project Sector as per Schedule of EIA notification, 2006 :Sr. No. 5(b) - Pesticides Industry And Pesticide Specific IntermediatesFormulations)

EIA Consultant Organization & Analytical La

MoEF&CC recognized

Environmental Laboratory under EPA , 1986

GPCB

Regd. Off. : “Kamal Arcade – The Ankleshwar

Telefax : 02646 224805, 223805 E

ENVIRONMENTAL & ENVIRONMENTAL

& DISASTER

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Expansion Of – Agrochemicals And Their Intermediates anufacturing site at Panoli GIDC Notified Industrial

-: Cheminova India Limited

(Technical241,242/2,241/P, Notified GIDC Industrial Estate,

Panoli- 394 116, Dist – Bharuch, Gujarat, India.

Project Sector as per Schedule of EIA notification, 2006 :- Pesticides Industry And Pesticide Specific Intermediates

EIA Consultant Organization & Analytical Laboratory for Baseline Studies

GPCB recognized Env. Auditors

NABET accredited Category A EIA Consultant Organization

FDA

The Vertical Sunclock”, Comm. Plot No. C-3/3, Near SBI Ind. Branch, G.I.D.C.,

Ankleshwar – 393 002 Dist. Bharuch, Gujarat State, India Telefax : 02646 224805, 223805 E-Mail: [email protected] www.siddhigreen.com

NVIRONMENTAL IMPACT ASSESSMENT NVIRONMENTAL MANAGEMENT

(EIAWITH RISK ASSESSMENT

ISASTER MANAGEMENT PLAN (RA

December 2018

Page 1 of 334

Agrochemicals And Their Intermediates at ustrial Estate

PROPONENT :- Cheminova India Limited

Technical Division) , Notified GIDC Industrial Estate,

Bharuch, Gujarat, India.

Pesticides Industry And Pesticide Specific Intermediates (Excluding

boratory for Baseline Studies

FDA Approved Public Testing

Laboratory

3/3, Near SBI Ind. Branch, G.I.D.C.,

Mail: [email protected] www.siddhigreen.com

SSESSMENT ANAGEMENT PLAN

(EIA – EMP) SSESSMENT (RA-DMP)

REPORT No. SC-EIA-2K18-1003 December 2018

Siddhi Green Excellence Pvt. Ltd., Ankleshwar Page 2 of 334

TITLE OF THE REPORT

FINAL REPORT OF Environmental Impact Assessment & EMP Report

with Risk Assessment & Disaster Management Plan (RA-DMP)

For

Proposed Expansion of Agrochemicals and Their Intermediates at Existing unit

at Plot No. 241, 242/2, 241/P, Notified GIDC Industrial Estate, Panoli, Dist – Bharuch, Gujarat State, India.

Project Sector of Schedule of EIA Notification, 2006 :- Sr. No. 5(b) - Pesticides Industry And Pesticide Specific Intermediates(Excluding Formulations)

CLIENT (PROJECT

PROPONENT) Cheminova India Limited (Technical Division)

CONDUCTED BY

SIDDHI GREEN EXCELLENCE PVT. LTD. MoEF&CC recognized Environmental Laboratory under EPA, 1986 G.P.C.B recognized Environmental Auditor FDA Approved Public Testing Laboratory NABET accredited EIA Consultant Organization for Category A projects of Synthetic Organic Industry & Pesticides Industry Regd. Office at : “Kamal Arcade – The Vertical Sunclock”, Comm. Plot No. C-3/3, Nr. SBI Industrial Branch, Station Road, G.I.D.C, Ankleshwar – 393 002 , Gujarat State, India Ph. No. : (02646) 224805, 223805 Email : [email protected] Website : www.siddhigreen.com

EC appln. Reference documents

Reference Documents : Proposal No. IA/GJ/IND2/73239/2018 dated 28-02-2018 Standard ToRs issued vide letter no. IA-J-11011/85/2018-IA-II(I) dated 08-04-2018 by EAC (Industry-2) as uploaded on website portal of MoEF&CC

Report No. Rev.

No. Date of Release

Issued for Prepared by : Approved by

SC-EIA-2K18-1003 00 11-12-2018 Appraisal by EAC (Industry-2)

Mrs. Kuntal P. Shah Mr. P. M. Shah

Disclaimer :- This report is prepared solely for the use of the project proponent, regulatory bodies and relevant stakeholders. Siddhi Green Excellence Pvt. Ltd. has taken due precautions in the preparation of this report and ensured that the facts and information presented in the report are correct, authentic and latest as on the date of release. However, possibility of errors or omissions is not eliminated absolutely and therefore Siddhi Green Excellence Pvt. Ltd. accepts no liability resulting from the use or application of the information contained in this report. All primary data presented in the report is sole property of Siddhi Green Excellence Pvt. Ltd. and should not be used for any other purpose other than declared in the report. The data cannot be syndicated or resell or transferred to any other user except the client including any affiliated companies. Siddhi Green Excellence Pvt. Ltd. will not be responsible for any loss, damage, delays, litigations etc. incurred by the data user arising due to the use of the data or its wrong interpretation



Undertaking from Project Proponent for Ownership of this EIA – EMP & RA-DMP report



Undertaking by EIA Consultant Organization for compliance with prescribed TORs



contributing to this EIA (as per prescribed format Annexure VII of NABET Scheme version 3 as on June 2015Declaration by EIA Co-ordinator/s under NABET scheme for Accreditation of EIA Consultant Organizations

Contact information: Office address :- “Kamal Arcade –Ankleshwar – 393 002, Dist. Bharuch, Gujarat StatePh. No. : (02646) 224805, 223805 Declaration by Experts involved in each Functional Area identified under NABET scheme for Accreditationof EIA Consultant Organizations I, hereby, certify that I was a part of the EIASr. No

Name of Expert/s Status of approval from NABET

1. Air Pollution Monitoring, Prevention and Control1. Mr. Purvesh M. Shah

Managing Director & CEO B.E Chemical, Chartered Engg. Competent Person

Inhouse approved expert In category A

2. Water Pollution, Prevention & Control (WP)2. Mr. Purvesh M. Shah


Inhouse approved expertIn category A

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DECLARATION BY EXPERTS contributing to this EIA - EMP and Risk Assessment & DMP report

(as per prescribed format Annexure VII of NABET Scheme version 3 as on June 2015ordinator/s under NABET scheme for Accreditation of EIA Consultant Organizations

– The Vertical Sunclock”, Near SBI Industrial Branch, Station Road, G.I.D.C,, Dist. Bharuch, Gujarat State, India

Email : [email protected]

Declaration by Experts involved in each Functional Area identified under NABET scheme for Accreditation

I, hereby, certify that I was a part of the EIA team for the role/s and assignments carried out as mentioned herewith.Status of approval from NABET

Involvement (Period & Tasks)

1. Air Pollution Monitoring, Prevention and Control(AP) Inhouse approved expert In category A

Site visit Extraction of primary data for use in EIA Interpretation of baseline conditions of air environment Identify impacting activities and their significance through

impact matrices Determine stackwise pollutants emitted and estimate

emission rates for air quality modeling Review APCM proposed for adequacy, suitability and

capability and suggest corrective actions if any Suggest measures for minimizing and control of air

emissions Determine sources of fugitive emissions, quantify

wherever possible and propose control measures Identifying Odour generating sources and management

of odour Provide air quality management measures Propose Post project monitoring plan Suggest housekeeping methods and other practices to

minimize dusting and fugitive emissions Review construction phase impacts and propose

mitigation measures Assess traffic increment and related air pollution scenario Review of proposed environmental monitoring measures

w.r.t suitability and adequacy for applicable compliances Direct AFAE for report drafting

2. Water Pollution, Prevention & Control (WP) Inhouse approved expert In category

Site visit Review and approve water balance calculations Review of process wise and source wise effluent

segregation, characterization Extract relevant GW, SW baseline quality primary data Identify water pollution sources and their probable

impacts Review and approve assessment calculations for

proposed treatment scheme for adequacy and capability based on hydraulic calculations and type of treatment units proposed.

Review adequacy of contingency storage proposed

December 2018

Page 5 of 334

EMP and Risk Assessment & DMP report (as per prescribed format Annexure VII of NABET Scheme version 3 as on June 2015)

ordinator/s under NABET scheme for Accreditation of EIA Consultant Organizations

The Vertical Sunclock”, Near SBI Industrial Branch, Station Road, G.I.D.C,

Declaration by Experts involved in each Functional Area identified under NABET scheme for Accreditation

team for the role/s and assignments carried out as mentioned herewith. Signature

Interpretation of baseline conditions of air environment significance through

Determine stackwise pollutants emitted and estimate

Review APCM proposed for adequacy, suitability and capability and suggest corrective actions if any

zing and control of air

Determine sources of fugitive emissions, quantify wherever possible and propose control measures Identifying Odour generating sources and management

Suggest housekeeping methods and other practices to

Review construction phase impacts and propose

Assess traffic increment and related air pollution scenario nmental monitoring measures

w.r.t suitability and adequacy for applicable compliances

Review and approve water balance calculations Review of process wise and source wise effluent

Extract relevant GW, SW baseline quality primary data pollution sources and their probable

Review and approve assessment calculations for proposed treatment scheme for adequacy and capability based on hydraulic calculations and type of treatment

roposed



Sr. No


3. Solid & Hazardous Waste Management (SHW)3. Mr. Purvesh M. Shah


Approved IH FAE for – cat-ISW-Cat A

4. Mr. Chirag H. Patel Environment Engineer B.Sc. (Industrial Chemistry) M.S.in Industrial Environment Management

Approved IH FAE for – cat-

4. Socio-Economics (SE) 5. Pradhyuman Vasandia

M.S.W Empanelled expert approved in category B

5. Ecology & Biodiversity (EB) 6. Dr. Pratyush Patankar

Ph.D (Ecology), M.Sc (Zoology)

Empanelled expert approved in category A

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Status of approval from NABET


assessment of proposed mitigation measures Explore recycling and reuse options Approve Post-project environment monitoring plan w.r.t

WP Assess water consumption source and impact on

consumption by project during each phase Suggest water conservation measures Identification and prediction of construction phase

impacts on water and proposed mitigation measures Suggest additional mitigative measures if required

Solid & Hazardous Waste Management (SHW) Approved IH FAE for HW

-A Cat A

Review of existing and proposed hazardous wastes and ascertaining compliance with applicable HW rules for proposed storage facilities, generation qty. and methods

Evaluating proposed storage and disposal facilities for the waste generation and recommending augmentation or new facilities if required

Impact prediction and assess required measures for hazardous waste management, quantity generated, storage facilities, treatment facilities and disposal methods

Suggestions for better management and handling in compliance with applicable rules

Explore possibilities of co-processing or reducing waste generation

Approved IH FAE for HW

-A

Site visit Evaluating existing storage and disposal facilities for the

waste generation for the given project Identification and Categorization and quantification of

proposed hazardous wastes Impact prediction and assess required measures for

hazardous waste management, quantity generated, storage facilities, treatment facilities and disposal methods

Suggestions for better management and handling in compliance with applicable rules

Explore possibilities of co-processing or reducing waste generation

Empanelled expert - approved in category B

Site visit Extract relevant socio-economic data from primary data Prediction & Assessment of impacts of the phase

project activities on social and economic status of the villages covered under the study and review proposedmitigation measures

Suggest further measures if found necessary Direct AFAE for compilation of the outcomes of the

assessment in report form and submission to EIA Coordinator.

Compile need based activity list based on primary and secondary survey data. Suggestion for required welfare activities that can be taken up by project proponeon the scale of the project as well as strength of the management.

Empanelled expert – approved in category A

Site visit determining status of endangered species of animals and

plants in the study area Review and interpret Baseline conditions from primary and

secondary data Identification of nearest ecologically sensitive areas around

December 2018

Page 6 of 334

Signature

measures

project environment monitoring plan w.r.t

Assess water consumption source and impact on

Identification and prediction of construction phase impacts on water and proposed mitigation measures Suggest additional mitigative measures if required

Review of existing and proposed hazardous wastes and ascertaining compliance with applicable HW rules for proposed storage facilities, generation qty. and disposal

Evaluating proposed storage and disposal facilities for the waste generation and recommending augmentation or

Impact prediction and assess required measures for hazardous waste management, quantity generated,

rage facilities, treatment facilities and disposal methods Suggestions for better management and handling in

processing or reducing waste

Evaluating existing storage and disposal facilities for the

quantification of

Impact prediction and assess required measures for hazardous waste management, quantity generated, storage facilities, treatment facilities and disposal methods Suggestions for better management and handling in

processing or reducing waste

primary data Prediction & Assessment of impacts of the phase-wise project activities on social and economic status of the

es covered under the study and review proposed

compilation of the outcomes of the assessment in report form and submission to EIA Co-

Compile need based activity list based on primary and Suggestion for required welfare

activities that can be taken up by project proponent based on the scale of the project as well as strength of the

species of animals and

Review and interpret Baseline conditions from primary and

Identification of nearest ecologically sensitive areas around



Sr. No



Signature

project site Identification of impacting activities of project w.r.t ecology

and biodiversity of the study area and required mitigation measures

Review of Greenbelt development for the project – suggestion for species, type of plantation

6. Hydrology and Ground water (HG) 7. Dr. Manish Sharma

B.E (Civil), M.E (Structure), M.E (Geotech)

Empanelled expert Approved in category A

Interpretation of results of primary survey and analysis w.r.t project

Impact prediction and review of proposed mitigation measures for suitability and amendments further

7. Geology (G) No Geology expert was engaged in the EIA since it is not mandatory for this sector as per version 3 of NABET EIA

scheme 8. Soil Conservation (SC)

No Soil Conservation expert was engaged in the EIA since it is not mandatory for this sector as per version 3 of NABET EIA scheme 9. Air Quality Modelling (AQ)

8. Mrs. Kuntal P. Shah Director, HOD-Env. B.E Chemical, Gold Medalist

Inhouse approved FAE in category A

Assessment of pollutant release rates, sources, identifying sensitive discrete receptors

Carrying out simulations on Industrial Source Complex Model (ISCST3) using baseline meteorological data, geological data, identifying sources and receptors, source inventory, worst case scenarios.

Prediction of GLC and plotting of GLC Isopleths Study of GLCs obtained from simulation and calculating

resultant concentration of pollutants in AAQ after the project is operational

10. Noise (N) 9. Mr. Chirag H. Patel

Inhouse Environment Engineer B.Sc. (Industrial Chemistry) M.S.in Industrial Environment Management

Inhouse FAE – approved in Category B

Review of baseline noise levels, sources and their compliance with permissible limits

Identify sources of noise generation from the project activities during each phase, also due to traffic increment at access roads

prediction of resultant increase in noise levels of sensitive receptors of the study area

Suggest mitigation and minimization measures Post project monitoring plan w.r.t N

11. Land Use (LU) 10. Mr. Chirag H. Patel

Inhouse Environment Engineer B.Sc. (Industrial Chemistry) M.S.in Industrial Environment Management

Approved FAE in Category B

Land use development of landuse maps of study area using GIS /

related tools, site visit for ground truth survey Prepare land use classification and determine baseline

LULC of the area Prediction of impacts on land use pattern and land cover Suggest mitigation measures

12. Risk Assessment and Hazard Control (RH) 11. Mrs. Kuntal P. Shah

Director, HOD-Env. B.E Chemical, Gold Medalist

Inhouse Approved FAE – cat A

Determine worst and most credible accident scenarios of given chemicals and their inventories

Obtain basic information about handling processes, frequency, mode of transport, storage conditions, MSDS information

Carry out consequence analysis using ALOHA software for different release scenarios and for various toxic and flammable effects and determination of damage criteria for heat radiation, pressure wave and toxic concentration levels with recourse to health criteria, dose-response relations and vulnerability models.

The results of the analysis are studied to assess the max.



Sr. No


Details of Associate Functional Area Experts and other team members involved in the EIA is annexed as Annexure 21 Declaration by the Head of the Accredited Consultant Organization: I, Purvesh M. Shah, hereby, confirm that the above mentioned experts pExpansion project of Agrochemicals & their Intermediatestheir existing unti at Plot No. 241, 242/2, 241/PState – Gujarat, India. I also confirm that Siddhi Green Excellence Pvt. Ltd. shall be fully accountable for any mismentioned in this statement.

Name : PURVESH M. SHAH Name of the EIA Consultant Organization : NABET Certificate No. : NABET/EIA/NABET accreditation certificate and Re

The process of environmental impact assessment involves close coemployees at every visit. Without the support and co-operation of the management, many inconveniences are faced by the assesagency while conducting the assessment, for data collection, data verification, site visits etc. We, the members of the assessment team of M/s. SIDDHI GREEN EXCELLENCE PVT. LTD., acknowledge the coordination received from the management representatfor carrying out the EIA study. The management has shown full involvement and interest in the assessment procedures and made the experience of the study, a joint effort.

(PURVESH SHAH) Managing Director & CEO

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Status of approval from NABET


area of effect and the safe distances and locations Provide suggestions for culminating the unsafe

consequences Details of Associate Functional Area Experts and other team members involved in the EIA is annexed as Annexure

Declaration by the Head of the Accredited Consultant Organization:

, confirm that the above mentioned experts prepared the EIA / EMP Report for proposed of Agrochemicals & their Intermediates of M/s. Cheminova India Limited (

241, 242/2, 241/P, Notified GIDC Industrial Estate, Panoli

I also confirm that Siddhi Green Excellence Pvt. Ltd. shall be fully accountable for any mis

Designation : Managing Director & CEO

Name of the EIA Consultant Organization : SIDDHI GREEN EXCELLENCE PVT. LTD.

NABET/EIA/1821/RA 0104 valid upto April 27, 2021 NABET accreditation certificate and Re-accreditation letter are annexed as Annexure – 1A.

ACKNOWLEDGEMENTS

The process of environmental impact assessment involves close co-ordination with the unit’s management and

operation of the management, many inconveniences are faced by the assesagency while conducting the assessment, for data collection, data verification, site visits etc.

We, the members of the assessment team of M/s. SIDDHI GREEN EXCELLENCE PVT. LTD., acknowledge the coordination received from the management representatives of M/s. CHEMINOVA INDIA LTD. TECHNICAL for carrying out the EIA study. The management has shown full involvement and interest in the assessment procedures and made the experience of the study, a joint effort.

December 2018

Page 8 of 334

Signature

area of effect and the safe distances and locations Provide suggestions for culminating the unsafe

Details of Associate Functional Area Experts and other team members involved in the EIA is annexed as Annexure –

Declaration by the Head of the Accredited Consultant Organization:

repared the EIA / EMP Report for proposed Cheminova India Limited (Technical Division) at

, Notified GIDC Industrial Estate, Panoli – 394 116, Dist. Bharuch,

I also confirm that Siddhi Green Excellence Pvt. Ltd. shall be fully accountable for any mis-leading information

Signature :

1A.

ordination with the unit’s management and

operation of the management, many inconveniences are faced by the assessment agency while conducting the assessment, for data collection, data verification, site visits etc.

We, the members of the assessment team of M/s. SIDDHI GREEN EXCELLENCE PVT. LTD., acknowledge the co-CHEMINOVA INDIA LTD. TECHNICAL DIVISION

for carrying out the EIA study. The management has shown full involvement and interest in the assessment

Project Sector – Pesticide Industry – Sr. No. 5(b) of Schedule of EIA Notification, 2006

EIA – EMP With Risk Assessment & DMP Report For Proposed Expansion In Existing Unit Of M/s. Cheminova India Limited (Technical Division) for manufacturing of Agrochemicals & their Intermediates At Plot No. 241, 242/2, 241/P, Notified GIDC Industrial Estate, Panoli – 394 116, Dist. Bharuch, State - Gujarat, India

Executive Summary


Executive Summary Introduction M/s. Cheminova India Limited (Technical Division) henceforth referred to as CILT, intends to add production of new products of the same category (Agrochemicals and their intermediates) together with existing production at their existing unit at Panoli GIDC Industrial Estate, Dist. Bharuch, Gujarat, India.

Name of the Industrial Unit M/s. CHEMINOVA INDIA LIMITED (TECHNICAL DIVISION)– henceforth referred to as CILT

Location of project site Plot No. 241, 242/2, 241/P, G.I.D.C. Estate Panoli, Tal. Ankleshwar, Dist. Bharuch - 394 116, State-Gujarat, India

Address of correspondence Same as above Existing Production Agrochemicals Registered Office address The Centrium, Unit No.2, 4th Floor, Phoenix market city, LBS Marg, Kurla

(West) Mumbai- 400070 Project type and category as per EIA notification dated 14-09-2006 : - EXPANSION

Pesticides Industry And Pesticide Specific Intermediates (Excluding Formulations) at Sr. No. 5(b) Category : ‘A’ as per categorization of projects in EIA notification dated 14th September, 2006 Application for prior Environmental Clearance in prescribed Form-1 has been submitted. Reference Documents : Proposal No. IA/GJ/IND2/73239/2018 dated 28-02-2018 Standard ToRs issued vide letter no. IA-J-11011/85/2018-IA-II(I) dated 08-04-2018 by EAC (Industry-2) as uploaded on website portal of MoEF&CC These TORs have been addressed to completeness and included in the report, references to each TOR is given in earlier section. EIA Consultant Organization : M/s. Siddhi Green Excellence Pvt. Ltd., Ankleshwar Accreditation from NABET - for Synthetic Organic Chemicals Industry & Pesticides sector for category A. Own Laboratory of Siddhi Green Excellence (Accredited by NABL for ISO/IEC 17025 : 2005) has been utilized for various analytical activities of the EIA study, relevant documents are annexed as Annexure – 1A & 1B respectively. About the Project Proponent Background of M/s. Cheminova India Limited – acquired by FMC India Pvt. Ltd. in April 2015. Cheminova India Ltd. headquartered at Mumbai in India is a wholly owned subsidiary of Cheminova A/S based in Lemvig, Denmark. Cheminova India Ltd. was formed when Lupin Agrochemicals (India) Limited was acquired by Cheminova A/S in December 1997. The company is one of the leading crop protection chemical companies in India and employs around 480 people in manufacturing, marketing and other allied services in the country. The company has state-of-the-art independent site at Panoli (Gujarat), with an impressive portfolio of manufacturing Technicals, Intermediates and Formulations. Cheminova India Limited has a broad portfolio of agrochemicals including insecticides, herbicides, fungicides & growth promoters. FMC acquired Cheminova in April of 2015 globally and since then Cheminova A/S is a subsidiary of FMC Corporation About FMC Corporation: FMC Corporation is an American chemical manufacturing company headquartered in Philadelphia, Pennsylvania, USA. For more than a century, FMC Corporation has served the global agricultural, industrial and consumer markets with innovative solutions, applications and quality products. On November 1, 2017, FMC acquired a significant portion of DuPont's Crop Protection business. FMC acquired 14 manufacturing plants from DuPont accounting to 26 total plants today. FMC employs approximately 7,000 people throughout the world and operates its businesses in two segments: FMC Agricultural Solutions and FMC Lithium. FMC in India: In India, FMC has its manufacturing sites at Panoli in Gujarat for FMC Agricultural Solutions and Patancheru in Telangana for FMC Lithium.



Executive Summary


Registered office in India: FMC India Private Ltd., Embassy Star (1st Floor), No. 8 Palace Road, Bangalore – 560052. Website: www.fmc.in About Global presence of FMC Corporation After acquisition of significant portion of the DuPont Crop Protection Business in 2017, FMC is transformed into a tier-one leader and the fifth largest global provider in the agricultural chemicals market. The acquisition included DuPont’s industry-leading insecticides and herbicides (the majority of which are patented technologies), exceptional discovery research capabilities and a global manufacturing network. (Source : Annual report 2017, downloaded from website of FMC Corporation – www.fmc.com) Manufacturing facility The Company has overall two (2) manufacturing sites including this proposed expansion project site in Gujarat and both are located in Panoli GIDC estate. M/s. Cheminova India Limited (Technical Division) Plot No. 241, 242/2, 241/P G.I.D.C. Estate Panoli, Tal. Ankleshwar, Dist. Bharuch - 394 116, State-Gujarat, India

M/s. Cheminova India Limited (Intermediate Division) Plot No. (27+28)/A, G.I.D.C. Estate Panoli, Tal. Ankleshwar, Dist. Bharuch - 394 116, State-Gujarat, India

History of the unit Technical division of M/s. Cheminova India Limited are operational since 1999 at Notified G.I.D.C. Estate Panoli, Tal. Ankleshwar, Dist. Bharuch, State: Gujarat – 394 116, India. Products manufactured: Fungicides, Insecticides, Herbicides and their intermediates. Site management Production and quality control standards are stringent. As the site operations shall be governed by FMC India Pvt. Ltd., FMC’s THINK SAFE logo & manifesto shall strengthen EHS culture at the site. The unit is accredited for ISO 9001: 2015, ISO 14001: 2015 and BS OHSAS 18001: 2007. Certificates of the same are attached as Annexure-29. All unit processes and unit operations shall be carried out under stringent controls and monitoring systems as well as interlocks, safety devices and instrumentation. For proposed manufacturing process, PLC / DCS, Auto shutdown, interlock system shall be provided wherever necessary. There is a defined organizational structure for all major operations and management in the unit. The factory management comprises of qualified professionals having sufficient expertise for handling all operations. The company has well equipped and furnished laboratory and R & D department for working on advancement of processes and optimization of raw materials and resources and in developing best and safe process technologies globally approved and proven. The unit has a defined HSE management supported with an Environmental Policy approved by the Board of Directors. About the Project The project is to –

- add production of new products (agrochemicals and their intermediates) at their existing unit - M/s. Cheminova India Limited (Technical Division)- at Notified GIDC Industrial Estate, Panoli, Dist. Bharuch, Gujarat, India.

The proposed expansion unit shall be accomplished by putting up product specific manufacturing sections. Whereas along with the production facilities, necessary support infra-structure like Waste Water Treatment plant – ETP, STP, RO & MEE, Air pollution control systems, Hazardous Waste storages and required Utilities shall be constructed as per requirement. Consent to Operate (CTO) Available for

production MT/Annum EC Applied for additional

production MT/Annum Total After EC Expansion

MT/Annum 3533 12050 15583

(Recent CTO annexed as Annexure -28 The unit commenced production in year 1999. Hence, EC as per EIA notification, 2006 is not obtained for the present production.



Executive Summary


Products applied for EC with production capacity

Sr. No. Name of Product CAS No.

Consent available for

Production of MT/Annum

EC applied for additional Production MT/Annum

Total Production after EC expansion

MT/Annum End Use Remarks

Category as per EIA Notification,

2006 (Note 1) LD50 oral

mg/kg

1. Ryanxypyr 500008-45-7 --- 3000 3000 Insecticide New Product 5 (b) >5000 2. Cyazypyr 736994-63-1 --- 1000 1000 Insecticide New Product 5 (b) >5000 3. DBC80 / (3-Bromo-1-(3-chloro-

2-pyridinyl)-1H-pyrazole-5-Carboxylic acid)

500011-86-9 --- 1950 1950 Intermediate for Rynaxypyr New Product 5 (b) >5000

4. Indanamine 1383809-95-7 --- 800 800 RM for F 9990 New Product 5 (b) -- 5.

FMC-57091 / Isoxazolidinone 81778-07-6 --- 2600 2600 Intermediate for

F9600 & Clomazone

New Product 5 (b) >5000

6. Sulfentrazone 2,4-Dichloro / 2,4-dichlorophenyl-4-(difloromethyl)triazolone

111992-16-6 --- 1500 1500 Intermediate for Sulfentrazone New Product 5 (b) >500

7. 4S Zeta cypermethrin 52315-07-8 --- 200 200 Insecticide New Product 5 (b) 269 8 F-2700 Zeta cypermethrin 52315-07-8 --- 1000 1000 Insecticide New Product 5 (b) 7180

Note 1 : 5(b) : Pesticides industry and pesticide specific intermediates (excluding formulations) Toxicity Information of products :- All products proposed for expansion have LD50 oral more than 100 mg/kg. Context to list of banned pesticides Proposed products applied for EC are :- - not covered in the list of the pesticides banned for manufacture, import and use as on 30th September, 2018 uploaded on website of Directorate of Plant Protection, Quarantine & Storage and - not covered in the list of prohibited pesticides as per The Pesticides (Prohibition) Order, 2018 notified by S.O 3951 (E) dated 8th August, 2018 Undertaking for commitment that no banned pesticides shall be manufactured is annexed as Annexure – 22. List of existing products is given at chapter 2 of this report.



Executive Summary


End use of products Proposed new products are Agrochemicals and their Intermediates. Specific enduse is given below:

Sr. no.

Name of Product End-use Used on Crops -

1 Ryanxypyr

Insecticide Rice, Cabbage, Cotton, Sugarcane, Tomato, Chilli, Brinjal, Pigeon pea, Soybean, Bengal gram, Black gram, Bitter gourd, Okra

2 Cyazypyr Insecticide Grapes, Pomegranate, Cabbage, Chilli, Tomato, Gherkins 3 DBC80 / (3-Bromo-1-(3-chloro-2-

pyridinyl)-1H-pyrazole-5-Carboxylic acid)

Intermediate for Rynaxypyr Please refer sr. no. 1

4 Indanamine Raw material for F 9990 F 9990 (Fluindapyr) is fungicide suitable for Cereals and Soybeans 5

FMC-57091 / Isoxazolidinone Intermediate for F9600 & Clomazone

F-9600 (2-(2,4-dichlorobenzyl)-4,4-dimethylizoxazolidin-3-one) is Pre-

emergent herbicide suitable for Cereals, Corn, Rice and Sugarcane

Clomazone is Herbicide for Soybean, Transplanted Rice

6 Sulfentrazone 2,4-Dichloro / 2,4-dichlorophenyl-4-

(difloromethyl)triazolone Intermediate for Sulfentrazone

Sulfentrazone is Herbicide for Soyabean

7 4S Zeta cypermethrin Insecticide Brinjal 8 F-2700 Zeta cypermethrin Insecticide Cotton, Cabbage, Okra, Brinjal, Wheat, Sunflower

More details about the products is available at company’s website: http://www.fmccrop.com/grower/Products.aspx Cost of the Project : Rs. 365.92 crore (For Proposed Expansion only), out of which approximately Rs. 17.15 crore shall be invested in Environmental Management System (EMS) constituting proposed RO, STP, augmentation of ETP, MEE, Solid / hazardous waste management and disposal facilities, green belt development, Air pollution control measures. Need for the project Proposed expansion project is needed to serve increasing demand of proposed products from Indian as well as export market. The proposed production capacities are based on detailed market survey by CILT. Demand-Supply Gap

The gap between demand and availability of Agrochemical Intermediate is likely to increase over the years. The growing demand and supply gap would require increasing emphasis to be given to the exploration and production sector. This calls for such projects which can help in bridging the gap.

In fungicide, India is still better than China and Europe. In herbicides and Insecticides, the soil product is very short in India.

Imports vs. Indigenous production Proposed products are all of good export value. Hence unit will be able to cater to domestic market and also export whatever possible. Export Possibility The products manufactured in unit have demand in international market also. Products have good demand of about 70% in local/ national markets and 30% in international market Site-level benefits

Possibility of expanding within available infrastructure

Project Sector – Pesticide Industry – Sr. No. 5(b) of

EIA – EMPM/s. Cheminova India Limited (Technical Division) At Plot No. 241, 242/2, 241/P

Executive Summary


Reduce operational costs and increase productivity The expansion looks to rope in new technologies hence increasing the efficiency of operation and also re

the specific utility consumption. The operational costs are expected to reduce hence increasing the profitability of the business and also reduce

the energy loads The existing infrastructure facilities and land availability shall be utilized to the f

Its importance to the country can be accounted by

Reduce dependence on Imports Add to foreign exchange generated by exports Ensure continued employment to workforce without affecting work conditions and hence supporting their

families Lead to generation of direct and indirect employment opportunities.

The project will create employment during the construction as well as operational phase. The present level of employment shall increase through requirement of skilled/ unskilled la

professionals and also develop the estate as such. Proponent is committed to employ local affected population based on academic skills and qualifications.

Project Site The proposed expansion shall be carried out in the existing Industrial Estate, Panoli, Dist. Bharuch, State: Gujarat industrial estate and hence there is no agricultural or forest land involved in Presently ~23 % of factory area is unpremises and utilizing the open land is the most suitable option for the proposed expansion.The new sections for proposed expansion shall be conveniently constructed facilities or any dislocations. Google Imagery of site and surrounding features

Co-ordinates of Centre of Project Site: Latitude: Latitude and Longitude of the Corners of the Project site

Description A B C D

Sr. No. 5(b) of Schedule of EIA Notification, 2006

EMP With Risk Assessment & DMP Report For Proposed Expansion In Existing Unit Of M/s. Cheminova India Limited (Technical Division) for manufacturing of Agrochemicals & their Intermediates

41/P, Notified GIDC Industrial Estate, Panoli – 394 116, Dist. Bharuch, State

Green Excellence Pvt. Ltd., Ankleshwar

Reduce operational costs and increase productivity The expansion looks to rope in new technologies hence increasing the efficiency of operation and also rethe specific utility consumption. The operational costs are expected to reduce hence increasing the profitability of the business and also reduce

The existing infrastructure facilities and land availability shall be utilized to the fullest with more efficiency

Its importance to the country can be accounted by Reduce dependence on Imports Add to foreign exchange generated by exports Ensure continued employment to workforce without affecting work conditions and hence supporting their

Lead to generation of direct and indirect employment opportunities. The project will create employment during the construction as well as operational phase.The present level of employment shall increase through requirement of skilled/ unskilled laprofessionals and also develop the estate as such.

Proponent is committed to employ local affected population based on academic skills and qualifications.

The proposed expansion shall be carried out in the existing unit, located at Plot No. 241, 242/2, 241/PEstate, Panoli, Dist. Bharuch, State: Gujarat – 394 116, India. The site is located within Panoli GIDC notified

industrial estate and hence there is no agricultural or forest land involved in the project site.

unoccupied and hence, expanding the manufacturing facilities in existing plot premises and utilizing the open land is the most suitable option for the proposed expansion.

xpansion shall be conveniently constructed with minimal disturbances to the existing

e and surrounding features

ordinates of Centre of Project Site: Latitude: 21°34'30.39"N, Longitude: 72°59'50.39"E Latitude and Longitude of the Corners of the Project site

Latitude (N) Longitude (E)21°34'33.23"N 72°59'46.41"E21°34'27.21"N 72°59'46.75"E21°34'27.65"N 72°59'55.00"E21°34'33.57"N 72°59'52.91"E

For Proposed Expansion In Existing Unit Of Agrochemicals & their Intermediates

, Dist. Bharuch, State - Gujarat, India

Page 13 of 334

The expansion looks to rope in new technologies hence increasing the efficiency of operation and also reduce

The operational costs are expected to reduce hence increasing the profitability of the business and also reduce

ullest with more efficiency

Ensure continued employment to workforce without affecting work conditions and hence supporting their

The project will create employment during the construction as well as operational phase. The present level of employment shall increase through requirement of skilled/ unskilled labour, qualified

Proponent is committed to employ local affected population based on academic skills and qualifications.

241, 242/2, 241/P, Notified GIDC . The site is located within Panoli GIDC notified

, expanding the manufacturing facilities in existing plot

disturbances to the existing

Longitude (E) 72°59'46.41"E 72°59'46.75"E 72°59'55.00"E 72°59'52.91"E



Executive Summary


Elevation above Mean Sea Level (MSL) ~ 26 m Site layout plan of the project site showing proposed plant facilities is annexed as Annexure – 16. Salient Features of the Project Site Sr. No. Particulars Details (Nearest aerial distance measured from center of the plot, in km)

1. Census Town Panoli-INA 2. Taluka Ankleshwar 3. District Bharuch

4. Northward overview GIDC open plot and beyond that M/s. BlueTex (I) Private Limited (Unit-lll) is located involved in manufacturing of Chemical & Adhesive

5. Southern overview M/s. Cheminova (India) Ltd. (Formulation Division) is located involved in Agro Chemicals- Formulation

6. Western overview M/s. Sulphur Mills Limited (unit-II) is located involved in manufacturing of Agro Chemicals & M/s. Cheminova (I) Ltd. is located having ware house facility. 7. Eastern overview Eastern boundary of GIDC estate adjacent to National Highway No. 48

8. Nearest water bodies

Tapi Canal- 0.28 km towards W & GIDC Reservoir (Panoli)- 1.96 km towards SWW Kosamadi pond 3.95 km towards NE Sanjali pond 2.28 km towards SSW Amla Khadi- 1.27 km towards E

9. Internal Roads Hathuran-Panoli road: 5.33 km to 209.03° SW Hansot-Panoli Road: 5.33 km to 213.79° SSW Kharod to Panoli road – 3.19 km to 170.72°S

10. State Highway

SH-13 Ankleshwar-Valia-Netrang-Dediapada-Vadodara – 3.78 km towards NEE SH-76 Vagusana Junction –Golden bridge-Amlakhadi Road - 5.02 km towards N SH-64 Amod_Samni-BHARUCH, Ankleshwar – Jhagadia –Dist. Border – 6.72 km towards N SH-6 Ankleshwar Hansot to Dist. Border- 4.49 km towards N

11. National Highway NH 48 - 0.13 km towards E

12. Nearest Railway station Panoli railway station- 4.75 km to 204.23° SSW Ankleshwar railway station,GIDC - 5.48 km to 4.22° N 13. Nearest Airport/ Airbase Surat (Domestic) airport - 56.83 km to 207.71° SSW

Co-ordinates of Centre of Project Site: Latitude: 21°34'30.39"N, Longitude: 72°59'50.39"E



Executive Summary


Plant Facilities Site plan is annexed with EIA report as Annexure – 16. Landuse breakup is given in chapter 2 of EIA report. Sr. Plant Existing at site To be constructed for

proposed expansion Specifications

1. Manufacturing Plants 2 plants existing: Plant-1 (ACP Plant): for the production of Acephate Technical, Quinalphos Technical, Diafenthiroum Technical (G.F+3). Plant-2 (AZOXY plant): for the production of Azoxystrobin Technical, Thiaclopid (G.F+2).

Existing plant structure shall be used for the production of proposed new products by either debottle necking or by adding no. of floors.

Existing plant sections to be augmented for the proposed expansion. Reactor, Condenser, Centrifuge (DF)/ ANF, Dryer, distillation column and filter shall use for production.

2. Utilities (Boiler, cooling towers, utility block, water storage tank etc.)

Boilers- Natural gas based Boiler & FO+ NG based boilers kept in common boiler house, 1 no. Incinerator installed at ETP area. Utility shed containing N2 plant, Chilling systems & Compressors area is separate for both the plants, separate room for 1 no. D.G. set (1250 KVA). Cooling towers are provided at separate area near boiler house

NG based Thermic Fluid Heater shall be installed in existing boiler house. Chilling systems, N2 plant & compressors area shall be augmented for both plants, new Cooling towers shall be installed in existing area, 1 no. D.G. set (1500 KVA) shall be installed at existing area.

List of utility is given at subsequent section in this chapter. There shall be additional units of few utilities for proposed expansion.

Tank farm 3. Flammable Tank Farm Existing tank farm having PESO license

to import and store petroleum in the Unit for Class A, B and C.

Proposed Additional tanks for Ethanol and Heptane in the same tank farm.

Two tanks of Ethanol – 1 x 80 KL and 1 x 20 KL, Heptane – 1 x 20 KL

4. Non-flammable tank farm Existing 2 nos. Non-flammable tank farm with the Product as well as Raw material tanks and proper dyke system

New tanks shall be installed in existing non-flammable tankfarm

Tankfarm no. 11 and 31 on site plan (annexure 16)

5. Special storages -- Chlorine tonner storage shed, Hydrogen cylinder storage area and HCl gas cylinder storage, Chlorodifluoromethane (HCFC 22)

Hydrogen cylinders shall be stored in trailers. Chlorine tonners, HCl gas cylinders and Chlorodifluoromethane (HCFC 22) cylinders shall be stored in chlorine shed approved under Gas Cylinder Rules.

6. Warehouses 3 nos. RM storage area provided near non-explosive tank farm. 2 nos. Product storage area provided behind admin building

Existing ware house shall be enough for proposed expansion.

Existing warehouses are covered, naturally ventilated, with drum storage facility; fixed rack stands with battery operated fork lift trucks. All areas have fire hydrant lines. All flammable storages have water sprinklers, fire hydrant lines and fire tenders. Drains to prevent spilled



Executive Summary


Sr. Plant Existing at site To be constructed for proposed expansion

Specifications

material from mixing into storm water line. Spill control procedures and kits are provided wherever required.

7. Hazardous waste storage areas

2 nos. Hazardous waste storage area provided

Additional one no. hazardous waste storage area to be constructed adjacent to existing near non-explosive tank farm.

Sufficient & adequate storages shall be provided at site, wastes shall be disposed regularly and minimum storage shall be kept.

8. ETP, STP, MEE, RO ETP (P+S+T) having capacity 220 KLD. MEE plant

ETP to be augmented for additional effluent by addition of Advent Integrated system (AIS), MEE to be augmented (20 m3/ h). Proposed STP (50 KLD) & RO (25 m3/ h)

Existing ETP shall be augmented for additional effluent treatment of 631 KLD and MEE having capacity 20 m3/h & RO having capacity 25 m3/h are proposed. For domestic effluent; STP having capacity 50 KLD is proposed.

9.

HT/ LT substations, Switchyards

Already present at site As per requirement As per requirement

10. Admin building, technical building, QC lab and control room, Engineering store, OHC and ECC, Canteen

Already present- no major changes. Already present- no major changes.

Already present- no major changes.

11. Other infrastructure -- -- Internal roads (paved), weighbridge, security cabins, storm water and containment drainages, lightification, pipe racks, offices and control rooms etc.

12. Green belt after expansion -- -- Total green belt within the site: 13450 sq.m. (~ 33.23 %) 13. Open area after expansion -- -- 4955.43 sq.m. (~12.24 %) (after proposed expansion)



Executive Summary


Project Implementation Schedule: Approximately two years after getting Environmental clearance from Ministry of Environment, Forests and Climate Change (MoEF&CC). Manufacturing processes In general, manufacturing processes include reaction and separation processes mainly by Reaction, Layer separation, Epimerization, Distillation, neutralization, Hydrogenation, Acidification, washing, crystallization, Filtration & drying. Some products are in liquid state & some are solid state. Therefore drying or solid-liquid separations are involved. The reaction temperatures vary from -40°C to 110 °C while distillation processes are carried out with primary and secondary condensers operating on chilled brine water. The hydrogenation reactors are generally equipped with safety systems to take care for runaway reactions, over-temperature and over-pressure scenarios. For this temperature, pressure indications with alarm and trip interlocks shall be used. All unit processes and unit operations shall be carried out under stringent controls and monitoring systems as well as interlocks, safety devices and instrumentation. DCS / PLC shall be employed to the best possible extent. Storage and Handling of Hazardous Chemicals Details of Hazardous Chemicals inventory and method of storage is given at chapter 2 of this EIA report. Details of product - wise consumption is given as Annexure – 24. All chemicals are stored and handled in accordance with Material Safety Datasheet. MSDS of few chemicals are annexed as Annexure – 33. For proposed expansion, unit shall store and use hazardous chemicals of toxic, flammable and explosive nature in the form of organic and inorganic chemicals as liquids, solids as well as compressed gases. The major hazardous materials, their inventories and their hazardous properties are tabulated in Annexure-26. It should be noted that not all inventory shall be made at a time at site. These materials shall be procured and stored at the site according to requirement of production schedule. Chemicals covered under Petroleum Act, 1934 and rules therein CILT has license and approvals from CCOE (PESO) for bulk storage of Petroleum Class chemicals – Toluene, Methanol and Acetone, HSD for class B and Furnace Oil for class C that come under the purview of Petroleum Act 1934 and rules therein. Copy of license is annexed as Annexure-14. Ethanol and Heptane shall be required to be stored in tanks for new products for which proponent shall obtain necessary amendment in CCOE (PESO) license. Chemicals covered under Gas Cylinder Rules, 2004 and its amendment thereafter and rules therein Presently there is no storage of gas cylinders at the site. For proposed expansion, there shall be storage of Hydrogen gas, HCl gas cylinders, HCFC 22 cylinders and chlorine gas tonners whenever required as per production schedule, for which proponent shall obtain necessary licence under Gas Cylinder Rules, 2004 and its amendment thereafter. Presently the unit is not an MAH installation in accordance to the schedule 3 of MSIHC rules, 2000 and after proposed inventory; it shall not become an MAH installation. Mode of transport: - Majority of raw materials are procured from Ankleshwar and Panoli industrial estates or within Gujarat or from other states and very few are imported through nearby ports. The raw materials are transported conveniently by rail and road as NH-48 passes very near to the estate and Ankleshwar has a railway junction facility with container yard. The raw materials required for the proposed production will be either imported or procured from domestic market and transported conveniently by road, sea, by rail and air. Utilities Sr. No. TYPE OF UTILITY

EXISTING PROPOSED NO. CAPACITY NO. CAPACITY

1 Boiler

1 10 TPH

-- -- 1 5 TPH

1 2 TPH – WHRB - Captive Power Plant



Executive Summary


Sr. No. TYPE OF UTILITY

EXISTING PROPOSED NO. CAPACITY NO. CAPACITY

2 Thermic Fluid Heater -- -- 1 10 Lakhs Kcal/Hr

3 Cooling Towers

1 1800 TR

2 1000 TR 1 1000 TR 1 600 TR (-35°C) 1 600 TR (-20°C) 1 500 TR

4 D.G. set 1 1250 KVA 1 1500 KVA 5 Captive Power Plant 1 2.04 MWH -- --

6 Chilled water system (+7 °C)

1 325 TR

1 200 TR 1 350 TR 1 180 TR 1 200 TR

7 Chilling Brine Plant (-35 ˚C)

1 42 TR

-- -- 1 95 TR 1 46 TR 1 45 TR

8 Chilling Brine Plant (-20 ˚C) 1 90 TR 2 100 TR 1 182 TR

9 Air Compressor

1 164 CFM

1 1000 CFM 1 260 CFM 1 510 CFM 1 202 CFM 1 590 CFM

10 Nitrogen Plant 1 50 Nm3/hr 1 800 Nm3/hr 2 35 Nm3/hr 11 DM Water Plant -- -- 1 100 KL 12 Regenerative Thermal Oxidizer -- -- 1 -- Resource Requirement Source of Water: GIDC Reservoir Presently the water requirement is @ 315 KLD which is supplied from GIDC reservoir for which CILT has been granted consent in existing CTO. (Copy of CTO is attached as Annexure – 28) For proposed expansion, total water consumption shall be 898 KLD for different water usages. Reuse and Recycle :

45 KLD Utility blowdown shall be reused for washing and then sent to ETP. Sewage shall be treated in proposed STP and 35 KLD treated water so obtained shall be used for Greenbelt

development and maintenance and for flushing purposes. 408 KLD RO permeate shall be available from recycling of additional industrial effluent generated due to

proposed expansion In this way, additional GIDC water requirement is reduced from 747 KLD to 410 KLD i.e up to 54% reduction shall be achieved and only 95 KLD additional water shall be required from GIDC supply. Request for additional water supply to GIDC is annexed as Annexure-11. Fuel requirement

Sr. No. Fuel Name As per Existing CTO EC applied for additional Qty. Total after EC Expansion 1 Natural Gas 5500 Sm3/day for 0 15500 Sm3/day



Executive Summary


Sr. No. Fuel Name As per Existing CTO EC applied for additional Qty. Total after EC Expansion Captive Power Plant

boiler 7000 Sm3/day for

Process Steam Boiler (10 TPH + 5 TPH)

0

3000 Sm3/day for Incinerator

0 (Incinerator shall be discontinued after expansion)

1000 Sm3/day for Regenerative

Thermal Oxidiser

-- 2000 Sm3/day for Thermic Fluid

heater (10 lakh kcal/h)

2 FO 4000 kg/day for Process Steam Boiler (10 TPH + 5 TPH) – Optional fuel

0 4000 kg/day

3 H.S.D 2160 L/day for 1250

KVA D.G set (Standby use)

2160 L/day 1500 KVA D.G set (Standby use) 4320 l/day

Natural gas is obtained from Gujarat Gas Company Limited and same shall continue after proposed expansion Power Requirement for Proposed Expansion project Resource Consumption Source Existing Consumption Total Consumption after expansion

Continuous Supply

Approx. 2200 KVA from Captive Power Plant (Power supply from DGVCL is also available for use whenever required)

Approx. 3500 KVA From Captive Power Plant & DGVCL

Standby Power 1 No. DG set of 1250 KVA 1 No. DG set of 1500 KVA (additional) -- Manpower requirement Existing manpower: 154 nos. company employee + 346 nos. on contract basis. Total after proposed expansion: 200 (company employee) + 500 (contract employees)

Type Manager Executive Officer Operator Contract Labor Total Existing 10 15 30 99 346 500

Proposed additional 2 5 9 30 154 200 Total after expansion 12 20 39 129 500 700

There shall be recruitment in the field of plant operation, laboratory activities, engineering, maintenance, security,

purchase, accounts, warehousing, housekeeping and such other fields related to a manufacturing facility. Max. efforts for recruitment from local area and within district and state. Project specific training shall be imparted to enhance skills and increase local people. Pollution Potential and proposed mitigation measures Wastewater generation, treatment and disposal Consented Generation

in KLD as per latest CTO Additional quantity

applied for EC in KLD Total after expansion in

KLD Industrial Effluent 85.91 545.09 631 Domestic Effluent (Sewage) 33.2 6.3 39.5 TOTAL 119.11 551.39 670.5 Domestic (Sewage) : - 39.5 KLD domestic effluent shall be treated in proposed STP (cap. : 50 KLD) & treated water shall be utilized for green belt maintenance. Industrial effluent generation, treatment and disposal :-



Executive Summary


Existing scenario :- Existing 119.11 KLD of effluent (85.91 KLD industrial + 33.2 KLD domestic sewage) is treated in own ETP provided with P+S+T treatment with treatment capacity of 220 KLD and treated effluent conforming to prescribed discharge norms is discharged into u/g conveyance pipeline of M/s. Narmada Clean Tech (NCT), Ankleshwar, connected to Final Effluent Treatment Plant (FETP) of M/s. NCT for final disposal in deep sea. Unit has membership of M/s. NCT, Ankleshwar for treated effluent discharge upto 119 KLD. Existing ETP is performing adequately in context of pH, COD and BOD of treated effluent as evident from online monitoring records, analytical results of GPCB sampling, NCT sampling, Environmental Audit reports of last three years as well as EMS adequacy certificate from Environmental Auditor. The results are compiled and presented in chapter 4. Other parameters stipulated in CTO are also found to be within permissible limits in treated effluent. After Proposed Expansion :- (Proposal for ZERO LIQUID DISCHARGE for ADDITIONAL EFFLUENT)

Industrial effluent generation shall increase from 85.91 KLD to 631 KLD after proposed expansion. This includes effluent from process, utilities and washing.

Proponent has planned to make the expansion project zero liquid discharge for additional effluent and maintain effluent discharge quantity within consented quantity of 119.11 KLD.

For this, 306 KLD low COD and low TDS effluent shall be segregated and treated in ETP (By chemical & biological treatment).

325 KLD High COD and high TDS effluent from process shall be segregated and subjected to Multi-effect evaporation and MEE condensate @ 293 KLD shall be treated in ETP.

From ETP, 119 KLD of treated effluent shall be discharged into u/g conveyance pipeline of M/s. Narmada Clean Tech (NCT), Ankleshwar, connected to Final Effluent Treatment Plant (FETP) of M/s. NCT for final disposal in deep sea as per existing consent

Whereas remaining 480 KLD shall be subjected to RO for recycling. Approx. 408 KLD RO permeate shall be available for recycle back to process. RO reject shall be sent to MEE.

Amendment in Effluent Treatment facility

Existing ETP having design capacity of 220 KLD shall be appended to 620 KLD by installing Advent Integrated System (AIS) – 400 KLD x 1 no. Specifications and technical details of ETP, RO & MEE are given in chapter 2 of EIA report.

The proposed new products are of the same category as existing products. Therefore there shall be no significant change in the characteristics of effluent generated from these products as verified by R&D team of CILT through treatability studies.

Proposed new ETP Advent Integrated System (AIS) shall be capable and adequate to treat effluent within permissible limits for discharge to FETP of M/s. NCT.

There shall be sufficient holding capacity for storage of treated and untreated effluent Existing MEE plant shall be upgraded from 10 KLD to 20 KLD New RO system (25 m3/hr) shall be installed for recycling additional treated effluent.



Executive Summary


Water Balance Diagram for proposed expansion project

Domestic(60)

STP(Proposed)

39.5

Green belt development

35

Industrial(350)

Process + APCM (87)

Boiler(90)

Cooling tower(173)

Washing (0)

High COD / TDS effluent(325)

14 31 45

Total GIDC Water Requirement (410) +

488 recycled water

325 MEE (Proposed)

MEE Salt (40)to TSDF site of M/s. BEIL, Ankleshwar for landfilling

306

86 220

ETP (Primary &Secondary) - 220 KLD

OR

ETP (AIS) [Proposed] - 400 KLD

MEE Condensate (293)

RO Reject (72)

599

119

480

ETP (Tertiary)

RO (Proposed)

RO Permeate (408)

Treated effluent discharged into u/g pipeline of GIDC connected to FETP of M/s. Narmada Clean Tech

(NCT), Ankleshwar for final discharge and disposal into deep

sea.

Low COD effluent(261)

RO Permeate (408)

Note: All values are in KLD

45

LEGENDS:

Final DischargeReused StreamRecycled StreamTo be treated in ETP/STPTo be treated in MEE/RO



Executive Summary


Flue gas and emissions and their control measures Presently flue gas emissions are from Natural gas based boiler for Captive power plant, 2 nos. Furnace oil or Natural gas operated process steam boilers & one no. natural gas based Incinerator. These units are operated with Natural gas hence no APCM is required. Unit has valid CTO for these stack emissions. For the proposed expansion:

The steam requirement of proposed expansion shall be met with existing boilers and hence no additional boiler is proposed.

To cater to the need for thermic fluid heating, it is proposed to install 1 no. Thermic fluid heater with capacity 10 lakh kcal/h operated with Natural gas. Hence no APCM shall be required. Adequate stack height with monitoring facilities shall be provided. One no. H.S.D based D.G. set of 1500 KVA is proposed in addition to existing one no. H.S.D based D.G. set of 1250 KVA as stand-by power source for emergency operations. Adequate stack heights of 11 m shall be provided. Process gas emissions and their control measures From Existing products granted for production, there is process emissions of hydrochloric acid (HCl), Chlorine (Cl2) as and when particular product/s are manufactured. Proponent has provided adequate scrubber systems for control of these emissions and their adequacy and efficacy is verified through online monitoring as well as third party monitoring. There shall be process emission of hydrochloric acid (HCl), Chlorine (Cl2) and Carbon monoxide (CO)/ Hydrocarbon (HC) from enhanced production and new product manufacturing. Packed column scrubber systems with sufficient packed bed and suitable packing along with cooling systems are proposed for scrubbing of process gases. Existing scrubbing systems provided for the same emissions are adequately performing as evident from GPCB monitoring results & Environmental Audit reports. Additional emissions from proposed expansion :-

Emitted during manufacture of - Process gas emission Control system proposed 4S Zeta Cypermethirn, Sulfentrazone 2,4-Dichloro / 2,4-dichlorophenyl-4-(difloromethyl)triazolone & DBC80

HCl Water and Caustic Scrubber

Sulfentrazone 2,4-Dichloro / 2,4-dichlorophenyl-4-(difloromethyl)triazolone

CO/HC Regenerative Thermal Oxidizer

Final solutions obtained from scrubbers 30% HCl solution generated from scrubbing of HCl gas in water scrubber is sold to authorized actual users having permission under rule 9 of Hazardous waste rules. 10% Sodium chloride solution generated from scrubbing of traces of HCl in alkali scrubber is sent to ETP. Same shall be continued after expansion. Fugitive emissions and their control measures Sources of Fugitive Dust Area Type of activity Continuous or

Intermittent Type of Fugitive Dust

Pollutant added to ambient air

Production area Solid chemical charging from bags

Intermittent activity Chemical dust Hazardous air pollutants (HAPs) in particulate matter form

Solid Product bagging area

Bag filling of product powder or lumps

Intermittent activity Fine dust Chemical dust

For control of fugitive dust, the packaging as well as charging of solid material areas shall be enclosed and with adequate ventilation, covered transfer systems shall be adopted, workers shall be provided PPEs, machinery shall be provided with dust extraction systems if found necessary by work place monitoring, local exhausts and roof top



Executive Summary


ventilators shall be provided wherever required. Manual work shall be involved only for movement of drums and bags after they are packed and sealed by automatic machine. Sources of Fugitive Chemical Vapors & their control

Area Type of activity Continuous or Intermittent Pollutant added to ambient air

Production and drum filling areas

Charging, reaction, transfer Intermittent activity HAP chemicals with low V.Ps

Sr. Probable sources Proposed Control measures

1. Pump glands and seals All pumps handling HAP chemicals with low V.Ps shall have mechanical seals which are presently best for preventing emissions. 2.

vents of storage tanks – during withdrawal to day tanks

Liquid raw materials will be charged by pumping & closed loops. Dedicated measuring tanks will be provided for each reactor. Metering pumps shall also be used wherever required. Suitable stoichiometric calculations will be done and followed to regulate the quantity of reactants to be charged to reaction vessels in order to avoid use of excess chemicals, which in turn will minimize organic load in the effluent.

3.

During reactions & Solvent recovery systems

All reactors shall be closed and provided with main condenser with cooling water circulation and vent condensers with chilled water circulation or chilled brine for maximum vapor recovery Distillation is carried out at atmospheric as well as vacuum conditions to obtain min. 95% recovery. New reactors shall have same solvent recovery system Temperature and pressure conditions shall be stringently controlled as per the process requirement and optimized with low temperature and vacuum conditions wherever feasible. PLC and partial DCS shall be employed wherever necessary.

4. Pressure Relief Valve Emissions from pipelines

For highly pressurized lines, pressure equalization shall be followed with return lines so that the pipelines as well as connected equipment do not get pressurized unduly.

5. Release from Sampling Lines Shall be carried out using a closed loop sampling system. 6. Emissions from Bulk Storage

Tanks during storage, loading and unloading

Breather valves, PSVs to be provided wherever applicable. Tank Pressure equalization shall be applied wherever required Closed Transfer systems

7. Valves, Flanges, plugs and instrument connections

Welded pipes to be used wherever feasible Suitable gasket material to be used Suitable gland packing to be used in valves Periodic inspection and maintenance of pipes and pipe fittings

8. Chemical vapors during filtration and drying process

Covered transfer systems shall be adopted wherever required, workers shall be provided PPEs

9. Drum filling machinery

Covered transfer systems shall be adopted, workers shall be provided PPEs, fume extraction system shall be provided wherever required. minimum manual operations, local exhausts and roof top ventilators

10. Warehouse storing drums and bags

Spillages shall be strictly prevented by providing drip pans, proper handling equipment, Spill control procedures and equipment shall be provided Hydraulic drum lifting machine is available

Hazardous & non-hazardous waste generation and management Hazardous wastes covered in Schedule I : After proposed expansion, there shall be total 11 categories of wastes covered in schedule I of The Hazardous and

Other Wastes (Management and Transboundary Movement) Rules, 2016 generated Incinerator ash which shall not be generated after expansion as incinerator shall be discontinued. Adequate storage and disposal arrangements are provided in compliance with the requirement of The Hazardous

and Other Wastes (Management and Transboundary Movement) Rules, 2016.



Executive Summary


Wastes are segregated and stored in separate areas having covered roof and concrete flooring. Appropriate leachate collection system is also provided. Leachate is sent to ETP for treatment and disposal.

CILT is already having MoU with Ultratech Cement Limited for sending process waste for co-processing. Efforts shall be made for co-processing of wastes by extending the present agreement and also obtain membership of other similar approved co-processing facilities. MoU with Ultratech Cement Limited and Request letter to M/s. Recycling Solutions Private Limited (RSPL) – Panoli site for sending waste for co-processing is annexed as Annexure-27.

Monthly records of generation, storage and disposal of hazardous waste are maintained and uploaded on SPCB portal.

For the additional quantities of wastes to be generated from expansion, the facilities shall be appended as per requirement and it shall be ensured that the conditions of authorization are complied.

Disposal at Landfill site–

- Empty barrels/ containers/ liners contaminated with hazardous chemicals / wastes

- Chemical sludge from waste water treatment

- Evaporation salt - Contaminated cotton rags, PPE or other

cleaning materials

Disposal at CHWIF site Spent Catalyst Contaminated cotton rags, PPE or other cleaning

materials Date-expired and off specification pesticides Distillation residue

Disposal by co-processing whenever feasible Spent Solvents Process wastes or residues Empty barrels/ containers/ liners contaminated with hazardous chemicals / wastes Date-expired and off specification pesticides

Distillation residue Waste going for Reuse/ Recycle/ Recovery/ Regeneration Used or Spent Oil Spent Catalyst Empty barrels/ containers/ liners contaminated

with hazardous chemicals / wastes

Wastes to be sold to actual users or authorized dealers under rule 9 (as and when generated) Spent Solvents Process wastes or residues Spent Acids Salts of Per-Acids Ethanol Spent Sulphuric Acid-50% Hydrochloric Acid 30%

Memberships of Common Disposal Facilities to be availed for proposed expansion M/s. Bharuch Enviro Infrastructure Ltd. (BEIL) – Ankleshwar site for disposal of solid waste and Incinerable waste. M/s. Saurashtra Enviro Projects Pvt. Ltd. (SEPPL) – Surat site for solid waste and Incinerable waste.

Request letters to M/s. BEIL and M/s. SEPPL for accepting landfill waste at their Ankleshwar TSDF site and incinerable waste at CHWIF site and request letter to M/s. RSPL for accepting additional wastes for co-processing as alternate fuel source are annexed as Annexure – 27. Hazardous wastes covered in Schedule II : - Existing By-products: - Ammonium Sulphate / Ammonia Solution / Sodium Chloride / Sodium Sulfate / Potassium

Chloride / Potassium Sulfate. For existing products for which capacity enhancement is desired, quantity of by-products generated shall increase. These by-products are sold to actual users who have agreed to purchase the increased quantities after proposed expansion.

By-products are included in authorization of unit’s CTO as hazardous wastes under Rule 9 of The Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016.

- New by-products to be generated from proposed new products: - Ethanol, Spent Sulphuric Acid-50% and Hydrochloric Acid 30%. Actual users for these by-products are available in nearby estates of Panoli, Ankleshwar and Dahej. Proponent has identified such actual users for selling these by-products and ensure that the actual users have valid authorization as well as compliance for utilization of the by-products under Rule 9 of The Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016.



Executive Summary


Solvent Recovery Solvent recovery is done by distillation assembly provided on reaction vessels. After the reaction the un-reacted solvent is recovered by distillation and reused in next batch. Solvent recovery system consisting of packed columns and primary condenser having cooling water circulation and secondary condenser having chilled water or chilled brine circulation. Distillation is carried out at atmospheric as well as vacuum conditions to obtain min. 95% recovery. Proposed new reaction vessels shall also have same facility. Environment Management System

In order to mitigate the negative impacts, adequate mitigation measures have been proposed during construction, erection and operational phase of the project. EMS adequacy certificate for proposed Environment Management System is annexed as Annexure – 32.

The unit has an EHS cell to carry out various environmental management measures. Impact Prediction and Assessment for the given project indicates that the project will have negligible impacts

after mitigation. There shall be economic benefits during all the three phases of the project through employment generation and

ESR contribution Various recommendations and suggestions have been given by EIA consultant for improvising the mitigation

measures and proponent has committed to put sincere efforts to include the same to the best possible extent while planning the EMP and allocate sufficient budget for the same.

Fire fighting Arrangements

Majority of the production activities are based on PLC/SCADA or manual operation with proper automation and indicators, with least risk factors and in checking hazards and potential risks of emergencies and minimizing chances of hazards due to manual error.The same policy shall be applied to new manufacturing sections.

All sections of the factory are covered with fire hydrant system. Fire extinguishers are provided at all necessary locations and of suitable type and capacity. Flammable areas are classified as per applicable rules and protected by spark avoidance and flameproof electric fittings. The fire hydrant network shall be augmented as per requirement. Necessary additions of fire hydrant components shall be carried out. Details can be referred at chapter 7.

The organization has developed an on-site emergency plan to handle emergencies and accidents and upgrades it periodically.

The proponent is member of Disaster Prevention & Management Centre, Ankleshwar which is equipped with fire tenders and all types of latest firefighting equipment as well as firefighting team.

It should be noted that the group has been awarded by reputed organizations for maintaining a good level of occupational safety –

Asia EHS and sustainability Excellence Award Certificate of appreciation from National Safety Council for appreciable achievement in Occupational Safety &

Health during the year 2013 to 2015 Baseline Environmental Status Following the final TORs as issued by EAC (Industry-2), the impact or study area has been considered to be the area within radius of 10 km from the project site.

Project Sector – Pesticide Industry – Sr. No. 5(b) of

EIA – EMPM/s. Cheminova India Limited (Technical Division) At Plot No. 241, 242/2, 241/P

Executive Summary


Co-ordinates of Centre of Project Site: Latitude: The study area comprises of:-

Panoli industrial estate – marked with Part of Ankleshwar Industrial Estate 44 nos. of areas having residential and agric Reservoirs, Ponds and lakes Amravati river stretch Kondh ki Khadi, Amla Khadi Tapi Canal Part of NH 48, SH 166, SH 13, Western railway (Main line)- Mumbai Western railway - Ankleshwar-

Ref: Census 2011 & Toposheet No. F43M14, F43M15, F43N2 and F43N3, Survey of India. (Toposheet is attached as Annexure- 17) Baseline Environmental ComponentsThe environmental parameters for each VEC

Anticipated project activities during construction, erection and commissioning and operational phase as explained in chapter 2 which may have an affect on it.

the standard and specific ToRs issued by MoEF&CC for pe

Sr. No. 5(b) of Schedule of EIA Notification, 2006

EMP With Risk Assessment & DMP Report For Proposed Expansion In Existing Unit Of M/s. Cheminova India Limited (Technical Division) for manufacturing of Agrochemicals & their Intermediates

41/P, Notified GIDC Industrial Estate, Panoli – 394 116, Dist. Bharuch, State

Pvt. Ltd., Ankleshwar

ordinates of Centre of Project Site: Latitude: 21°34'30.39"N, Longitude: 72°59'50.39"E

marked with blue boundary Part of Ankleshwar Industrial Estate-marked with green boundary

nos. of areas having residential and agricultural land uses

8, SH 166, SH 13, SH-6, SH 76 & SH 64 Mumbai-Ahmedabad railway line -Rajpipla section

Ref: Census 2011 & Toposheet No. F43M14, F43M15, F43N2 and F43N3, Survey of India. (Toposheet is attached as

Baseline Environmental Components for each VEC are established are selected based on –

nticipated project activities during construction, erection and commissioning and operational phase as which may have an affect on it.

the standard and specific ToRs issued by MoEF&CC for pesticide sector for this project

For Proposed Expansion In Existing Unit Of Agrochemicals & their Intermediates

, Dist. Bharuch, State - Gujarat, India

Page 26 of 334

Ref: Census 2011 & Toposheet No. F43M14, F43M15, F43N2 and F43N3, Survey of India. (Toposheet is attached as

nticipated project activities during construction, erection and commissioning and operational phase as

sticide sector for this project

Project Sector – Pesticide Industry – Sr. No. 5(b)

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