CHEMCAD 6 User Guide - Online

download CHEMCAD 6 User Guide - Online

of 202

Transcript of CHEMCAD 6 User Guide - Online

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    1/202

    CHEMCAD Version 6User Guide

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    2/202

    Allmaterial2007Chemstations,Inc.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    3/202

    CHEMCADVersion6UserGuide i

    CHEMCAD Version 6 User GuideTable of Contents

    Chapter1IntroductiontoCHEMCAD ..............................................................................................1

    OverviewofCHEMCADandItsUses................................................................................................1

    CHEMCADProductsandFeatures .................................................................................................3

    CC-STEADY STATE .......................................................................................................................................3

    CC-DYNAMICS ...............................................................................................................................................3

    CC-BATCH.......................................................................................................................................................3

    CC-THERM.......................................................................................................................................................3

    CC-SAFETY NET.............................................................................................................................................3

    CC-FLASH........................................................................................................................................................3

    CHEMCADFeaturesbyModule......................................................................................................4

    UnitOpsbyModule............................................................................................................................5

    Chapter2GettingStartedwithCHEMCAD.....................................................................................7

    InstallingtheSoftware...........................................................................................................................7

    LicensingCHEMCAD .........................................................................................................................10

    TypesofCHEMCADLicenses........................................................................................................10

    LicenseSettings.................................................................................................................................11

    Updating

    a

    License ........................................................................................................................... 12GettingHelpwithCHEMCAD ..........................................................................................................14

    OnlineHelp .......................................................................................................................................14

    CHEMCADCoach............................................................................................................................15

    ProcedureDemos..............................................................................................................................15

    TheChemstationsWebSite.............................................................................................................15

    ContactingChemstationsTechnicalSupport ...............................................................................15

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    4/202

    TableofContents

    ii CHEMCADVersion6UserGuide

    Chapter3TheCHEMCADInterface................................................................................................17

    TheCHEMCADWindow ...................................................................................................................17

    TheWorkspace..................................................................................................................................18

    TheCHEMCADExplorerPane ......................................................................................................18

    The Recent Files Tab.......................................................................................................................................19The Simulation Tab .........................................................................................................................................19

    The Visual Basic Tab.......................................................................................................................................20

    ThePalettePane................................................................................................................................20

    Selecting a Palette............................................................................................................................................20

    Customizing Palettes .......................................................................................................................................21

    TheMessagesPane...........................................................................................................................22

    The Errors and Warnings Tab..........................................................................................................................22

    The Run Trace Tab ..........................................................................................................................................22

    The Notes Tab .................................................................................................................................................23

    TheMain

    Menu.................................................................................................................................23

    TheToolbar........................................................................................................................................23

    CustomizingtheCHEMCADScreen.................................................................................................23

    ViewingandHidingScreenElements ...........................................................................................24

    ResizingandMovingItems.............................................................................................................24

    Resizing a Pane................................................................................................................................................24

    Moving a Pane.................................................................................................................................................25

    PinningandUnpinningPanes........................................................................................................25

    OtherUsefulInterfaceHints...............................................................................................................26

    Undoand

    Redo ................................................................................................................................. 26

    VisibleGrid........................................................................................................................................26

    AdjustingYourViewoftheWorkspace........................................................................................27

    TheCHEMCADCoachPane ..........................................................................................................27

    Chapter4WorkingwithSimulationFiles ......................................................................................29

    AboutCHEMCADSimulationFiles..................................................................................................29

    UserComponentsinCHEMCAD ..................................................................................................30

    ExampleFiles.....................................................................................................................................30

    OpeninganExistingSimulation ........................................................................................................31

    CreatingaNewSimulation.................................................................................................................31

    SavingaSimulation..............................................................................................................................32

    SavingDifferentCasesfortheSameSimulation..........................................................................32

    EmailingaSimulation ........................................................................................................................ 33

    WorkingwithCHEMCADFilesfromPreviousVersions ..............................................................33

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    5/202

    TableofContents

    CHEMCADVersion6UserGuide iii

    Chapter5BuildingandUsingaBasicSimulation ........................................................................35

    StartingaNewSimulation..................................................................................................................35

    SelectingEngineeringUnits................................................................................................................36

    DrawingtheFlowsheet........................................................................................................................36

    AddingUnitOps ...............................................................................................................................36

    SelectingaDefaultIconforaUnitOp ............................................................................................37

    ManipulatingUnitOpIcons ............................................................................................................38

    DrawingandConnectingaStream ................................................................................................38

    Choosing a Stream Route ................................................................................................................................39

    Rerouting a Stream..........................................................................................................................................39

    OtherDrawingTools........................................................................................................................40

    The Text Tool ..................................................................................................................................................40

    Simple Drawing Tools: Rectangle, Ellipse, and Line......................................................................................40

    Complex Drawing Tools: Multi-line and Polygon ..........................................................................................40

    SelectingChemicalComponents........................................................................................................41

    FindingaComponent ......................................................................................................................41

    AddingaComponent.......................................................................................................................42

    ChangingtheOrderofSelectedComponents..............................................................................43

    RemovingItemsfromtheSelectedComponentsList .................................................................43

    SelectingKvalueandEnthalpyOptions ..........................................................................................44

    UsingtheThermodynamicsWizard..............................................................................................44

    Selecting Components to Ignore......................................................................................................................44

    Specifying Process Conditions ........................................................................................................................44

    How the Thermodynamics Wizard Makes Suggestions ..................................................................................44

    Should the Thermodynamics Wizard be trusted to make design decisions? ...................................................45

    ManuallySelectingThermodynamicsSettings ............................................................................45

    DefiningStreams .................................................................................................................................. 46

    ThermodynamicProperties.............................................................................................................46

    StreamComposition.........................................................................................................................46

    TotalFlowProperties ....................................................................................................................... 47

    SpecifyingEquipmentParameters.....................................................................................................47

    Running

    the

    Simulation.......................................................................................................................48

    ReviewingtheResults..........................................................................................................................48

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    6/202

    TableofContents

    iv CHEMCADVersion6UserGuide

    Chapter6UsingCHEMCADforHighfidelityModeling...........................................................49

    Whatishighfidelitymodeling?.........................................................................................................49

    CriteriaforHighfidelityModeling ...................................................................................................50

    IntroductiontoEquipmentSizing .....................................................................................................50

    Highfidelity

    Modeling

    and

    Sizing

    for

    Common

    UnitOps ............................................................51

    Piping..................................................................................................................................................51

    Low-fidelity.....................................................................................................................................................51

    Sizing...............................................................................................................................................................51

    High-fidelity ....................................................................................................................................................51

    Pumps,Compressors,andExpanders...........................................................................................52

    Low-fidelity.....................................................................................................................................................52

    High-fidelity ....................................................................................................................................................52

    VesselsandTanks.............................................................................................................................52

    Low-fidelity.....................................................................................................................................................52

    Sizing...............................................................................................................................................................53High-fidelity ....................................................................................................................................................53

    Valves ................................................................................................................................................. 53

    Low-fidelity.....................................................................................................................................................53

    Sizing...............................................................................................................................................................54

    High-fidelity ....................................................................................................................................................54

    Columns ............................................................................................................................................. 54

    Low-fidelity.....................................................................................................................................................54

    Sizing...............................................................................................................................................................54

    High-fidelity ....................................................................................................................................................55

    HeatExchangers ...............................................................................................................................56

    Low-fidelity.....................................................................................................................................................56

    Sizing...............................................................................................................................................................56

    High-fidelity ....................................................................................................................................................56

    ReliefDevices ....................................................................................................................................57

    Low-fidelity.....................................................................................................................................................57

    High-fidelity ....................................................................................................................................................58

    LicensingConsiderationsforHighfidelityModeling....................................................................58

    LicenseSettings.................................................................................................................................58

    Chapter

    7

    Building

    and

    Using

    a

    Dynamic

    Simulation................................................................. 59Whatdowemeanbydynamics? ....................................................................................................... 59

    LicensingConsiderations .................................................................................................................... 59

    LicenseSettings.................................................................................................................................60

    AdditionalInputforDynamicOperation.........................................................................................60

    StrategiesforDynamicSimulations...............................................................................................61

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    7/202

    TableofContents

    CHEMCADVersion6UserGuide v

    SettingUpDynamicOperation..........................................................................................................61

    SwitchingtoDynamics ....................................................................................................................61

    SettingtheRunTime........................................................................................................................63

    SelectingStreamsandUnitOps ......................................................................................................65

    RunningaDynamic

    Simulation ......................................................................................................... 66

    RunfromInitialState ....................................................................................................................... 66

    RunfromCurrentState....................................................................................................................66

    RunOneStepataTime ................................................................................................................... 67

    OtherDynamicCommands................................................................................................................67

    ResettoInitialState .......................................................................................................................... 67

    SaveAsInitialState .......................................................................................................................... 68

    OutputfromDynamicSimulations ...................................................................................................68

    ReviewingtheFlowsheetSpecifications........................................................................................68

    PlottingDynamicResults ................................................................................................................ 69

    TextbasedDynamicReports ..........................................................................................................69

    Chapter8OutputandReports...........................................................................................................71

    TextReports ..........................................................................................................................................71

    ReportSetup ...................................................................................................................................... 71

    StreambasedReports.......................................................................................................................72

    Stream Groups .................................................................................................................................................72

    Stream Compositions.......................................................................................................................................74

    Stream Properties.............................................................................................................................................75

    Particle Size Distribution.................................................................................................................................76Pseudocomponent Curves................................................................................................................................76

    UnitOpbasedReports......................................................................................................................76

    UnitOp Groups ................................................................................................................................................76

    Select UnitOps.................................................................................................................................................77

    Spec Sheet........................................................................................................................................................77

    Distillation.......................................................................................................................................................78

    FlowsheetbasedReports.................................................................................................................78

    Topology..........................................................................................................................................................78

    Thermodynamics .............................................................................................................................................78

    Mass and Energy Balances ..............................................................................................................................79

    DynamicsReports.............................................................................................................................79

    Batch Results ...................................................................................................................................................79

    Dynamics.........................................................................................................................................................79

    ConsolidatedReport.........................................................................................................................79

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    8/202

    TableofContents

    vi CHEMCADVersion6UserGuide

    GraphicalReports.................................................................................................................................80

    ThermophysicalDataGraphs .........................................................................................................80

    TPXY...............................................................................................................................................................80

    Binary LLE......................................................................................................................................................80

    Binodal Plot .....................................................................................................................................................80

    Binodal/Residue Curves ..................................................................................................................................80

    Residue Curves................................................................................................................................................80

    FlowsheetbasedGraphs..................................................................................................................80

    UnitOpbasedPlots ..........................................................................................................................81

    Tower Profiles .................................................................................................................................................81

    Heat Curves .....................................................................................................................................................81

    Plug Flow Reactor Profile ...............................................................................................................................81

    Pipe Profile ......................................................................................................................................................81

    Controller Convergence...................................................................................................................................81

    DynamicPlots ...................................................................................................................................81

    UserspecifiedFile ............................................................................................................................81

    PrintingCHEMCADReports ............................................................................................................. 82

    ProcessFlowDiagrams .......................................................................................................................82

    FlowsheetDataboxes........................................................................................................................82

    Stream Boxes...................................................................................................................................................82

    UnitOp Boxes ..................................................................................................................................................83

    TP Boxes .........................................................................................................................................................83

    Excel Range Boxes..........................................................................................................................................84

    UsingtheLayersFeatureforSelectiveViewingandPrinting ...................................................85

    Scenarios for Using Layers..............................................................................................................................85Creating a New layer .......................................................................................................................................86

    Assigning Objects to a Layer...........................................................................................................................87

    Hiding and Viewing Layers.............................................................................................................................88

    Removing an Object from a Layer ..................................................................................................................88

    Deleting an Entire Layer..................................................................................................................................88

    PrintingaProcessFlowDiagram ...................................................................................................88

    Chapter9CustomizingCHEMCAD ................................................................................................91

    FlowsheetTemplates ...........................................................................................................................91

    CreatingaTemplate ......................................................................................................................... 92

    ViewingaTemplatesProperties....................................................................................................92

    ApplyingaTemplate........................................................................................................................92

    RenamingorDeletingaTemplate..................................................................................................92

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    9/202

    TableofContents

    CHEMCADVersion6UserGuide vii

    CreatingCustomComponents...........................................................................................................93

    AddingaSingleComponent...........................................................................................................93

    Creating the Component..................................................................................................................................93

    Regressing Data into the Component ..............................................................................................................95

    PseudocomponentRange ................................................................................................................ 96

    ImportingaNeutralFile ..................................................................................................................97

    CreatingaCustomSymbol ................................................................................................................. 98

    CustomizedCostingCalculations....................................................................................................100

    CreatingCustomUnitOps ................................................................................................................100

    CreatingaCustomUnitOpDialogBox .......................................................................................101

    CustomizingThermodynamics........................................................................................................102

    CreatingaCustomKvalueorEnthalpyModel.........................................................................102

    CreatingaCustomMixingRule ................................................................................................... 104

    VisualBasic

    Applications

    (VBA)......................................................................................................104

    DefiningaReaction,MixingRule,orUnitOp ............................................................................104

    UsingaVBAdefinedReaction .....................................................................................................105

    UsingaVBAdefinedMixingRule...............................................................................................106

    UsingaVBAdefinedUnitOp ....................................................................................................... 106

    Chapter10DataInterfaces ............................................................................................................... 107

    ExcelDataMapping...........................................................................................................................107

    CreatinganExcelDataMap..........................................................................................................108

    DataMapExecutionRules ............................................................................................................111

    CreatingExcelUnitOps ..................................................................................................................... 113

    SpecificationSheets............................................................................................................................113

    UsingCHEMCADasanOPCServer .............................................................................................. 114

    OPCApplications ........................................................................................................................... 114

    OPCCompliance.............................................................................................................................114

    EnablingCHEMCADasanOPCServer .....................................................................................115

    ReadingandWritingValuestoCHEMCADUsingOPC ......................................................... 115

    OPCServerOperations..................................................................................................................115

    CHEMCADOPC

    Namespace.......................................................................................................116

    COMInterfaces...................................................................................................................................117

    ConnectingExcelandCHEMCAD:ASimpleCOMInterface................................................. 117

    Using the VBClient Example ........................................................................................................................118

    A Peek under the Hood..................................................................................................................................118

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    10/202

    TableofContents

    viii CHEMCADVersion6UserGuide

    Chapter11CHEMCADTutorials ...................................................................................................121

    CCSTEADYSTATETutorial ...........................................................................................................122

    Overview..........................................................................................................................................122

    StartingaNewSimulation ............................................................................................................123

    SelectingEngineering

    Units ..........................................................................................................123

    DrawingtheFlowsheet..................................................................................................................123

    Placing UnitOps.............................................................................................................................................123

    Drawing Streams ...........................................................................................................................................126

    SelectingComponents.................................................................................................................... 126

    SelectingThermodynamicOptions..............................................................................................128

    DefiningtheFeedStreams.............................................................................................................130

    EnterUnitOpParameters ..............................................................................................................132

    First Heat Exchanger .....................................................................................................................................132

    Second Heat Exchanger.................................................................................................................................133Flash Drum ....................................................................................................................................................133

    Valve..............................................................................................................................................................133

    Stabilizer Tower ............................................................................................................................................134

    RuntheSimulation.........................................................................................................................134

    ReviewtheResultsandPrintasNeeded.....................................................................................134

    Checking the Cricondentherm Dewpoint.......................................................................................................134

    Checking the Bottoms Stream Purity.............................................................................................................137

    Re-running the Simulation.............................................................................................................................138

    Producing a Text Report................................................................................................................................139

    Generating a Process Flow Diagram..............................................................................................................140

    CCTHERMTutorial..........................................................................................................................144

    OverviewoftheHeatExchangerSizingProcess .......................................................................145

    IdentifytheTubesideStream.......................................................................................................145

    GeneratetheHeatCurve ............................................................................................................... 146

    DefineGeneralSpecifications .......................................................................................................147

    SetTubeSpecifications...................................................................................................................148

    SetShellSpecifications ................................................................................................................... 148

    SetBaffleSpecifications..................................................................................................................149

    Baffle Spacing ...............................................................................................................................................149Baffle Cut Percent .........................................................................................................................................149

    SetNozzleSpecifications ............................................................................................................... 149

    SetClearanceSpecifications .......................................................................................................... 150

    SetMaterialSpecifications.............................................................................................................151

    SetMiscellaneousSpecifications...................................................................................................151

    RunSizingCalculations.................................................................................................................151

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    11/202

    TableofContents

    CHEMCADVersion6UserGuide ix

    ReviewResultsandCreatePlots ..................................................................................................152

    CCBATCHTutorial ..........................................................................................................................154

    DescriptionoftheProblem............................................................................................................154

    OverviewoftheBatchDistillationProcess................................................................................. 155

    CreatingaNew

    Simulation...........................................................................................................156

    SelectingEngineeringUnits ..........................................................................................................156

    DrawingtheFlowsheet..................................................................................................................156

    Placing UnitOps.............................................................................................................................................156

    Drawing Streams ...........................................................................................................................................157

    SelectingComponents.................................................................................................................... 158

    SelectingThermodynamicOptions..............................................................................................158

    SpecifyingPotCharge....................................................................................................................160

    SpecifyingtheDistillationColumn .............................................................................................. 162

    Definingthe

    Operating

    Steps........................................................................................................163

    Operating Step 1 ............................................................................................................................................163

    Operating Step 2 ............................................................................................................................................164

    Operating Step 3 ............................................................................................................................................164

    Operating Step 4 ............................................................................................................................................165

    Operating Step 5 ............................................................................................................................................165

    The Run Time Information Dialog Box.........................................................................................................165

    RunningtheSimulation.................................................................................................................166

    ReviewingandPrintingResults ...................................................................................................167

    Plotting the Results........................................................................................................................................167

    Generating Text Reports................................................................................................................................168Generating a Full Report ...............................................................................................................................168

    PipingTutorial....................................................................................................................................170

    ControlValveSizingExample ...................................................................................................... 170

    Problem Statement.........................................................................................................................................170

    Rating Case....................................................................................................................................................171

    Flow Rate as a Function of Pressure..............................................................................................................173

    SimpleFlowExample.....................................................................................................................176

    Problem Statement.........................................................................................................................................176

    Creating the Simulation.................................................................................................................................176

    Using Controllers to Simplify the Problem ...................................................................................................178Calculating NPSHA.......................................................................................................................................179

    BranchedFlowExample ................................................................................................................ 180

    Problem Statement.........................................................................................................................................180

    Creating the Simulation.................................................................................................................................180

    Running the Simulation.................................................................................................................................182Selecting a Pump ...........................................................................................................................................183

    Index ........................................................................................................................................ 185

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    12/202

    TableofContents

    x CHEMCADVersion6UserGuide

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    13/202

    CHEMCADVersion6UserGuide 1

    Chapter 1Introduction to CHEMCAD

    WelcometoCHEMCADVersion6.0,apowerfulandeffectivesoftwaretoolfor

    chemicalprocesssimulation.WhetheryoureaneworexperiencedCHEMCADuser,

    youllappreciatetheprogramsuserfriendly,featurerichinterface.Creating

    flowsheetsandrunningsimulationsisfastandeasywithCHEMCAD,andthe

    programishighlycustomizabletofityourneedsandthewayyouwork.

    ThismanualwillhelpyougetupandrunningwithCHEMCAD,from

    installationandlicensingtotutorialsthatwalkyouthroughrealworldexamples.

    Overview of CHEMCAD and Its UsesTodayschemicalprocessingindustry(CPI)facesnumerouschallenges:risingfuel

    andfeedstockcosts,reducedengineeringstaff,shorterproductlifecycles,increased

    globalcompetition,andincreasedregulation.ThesechallengesrequirethatCPI

    companiesseekoutandusethebesttoolstoincreaseproductivityandimprove

    engineeringdecisions.

    CHEMCADisapowerfulandflexiblechemicalprocesssimulationenvironment,

    builtaroundthreekeyvaluesofinnovation,integration,andopenarchitecture.

    Thesevalues

    create

    important

    advantages

    for

    CHEMCAD

    users:

    Thelatestchemicalengineeringtechniquesatyourfingertips Allfunctionalityunitedinasinglesoftwareenvironment Seamlessconnectiontothechemicalengineeringcomputingenvironment,with

    linkstotoolssuchasMSExcelandWordandinterfacessuchasCOM,DCOM,

    OPC,CAPEOPEN,andXML

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    14/202

    IntroductiontoCHEMCAD

    2 CHEMCADVersion6UserGuide

    CHEMCADcombinesastateoftheartgraphicaluserinterface(GUI),an

    extensivechemicalcomponentdatabase,alargelibraryofthermodynamicdata,and

    alibraryofthemostcommonunitoperationstogiveuserstheabilitytoprovide

    significantandmeasurablereturnsontheirinvestment.Inaddition,theprogramis

    customizabletoallowcustomchemicals,thermodynamics,unitoperations,

    calculations,and

    reportingall

    ingredients

    for

    apowerful

    user

    experience.

    CHEMCADiscapableofmodelingcontinuous,batch,andsemibatchprocesses,

    anditcansimulatebothsteadystateanddynamicsystems.Thisprogramisused

    extensivelyaroundtheworldforthedesign,operation,andmaintenanceofchemical

    processesinawidevarietyofindustries,includingoilandgasexploration,

    production,andrefining;gasprocessing;commodityandspecialtychemicals;

    pharmaceuticals;biofuels;andprocessequipmentmanufacturing.

    Withinalloftheseindustries,chemicalengineersworkeverydaywith

    CHEMCADtoaddressavarietyofchallenges:

    Initialdesignofnewprocesses Optimizationordebottleneckingofexistingprocesses Performancemonitoringofprocesses Designandratingofprocessequipmentsuchasvessels,columns,heat

    exchangers,piping,valves,andinstrumentation

    Evaluationofsafetyreliefdevices Heatexchangersizing Pressureandflowbalancingofcomplexpipingnetworks Reconciliationofplantdata Economiccomparisonsofprocessalternatives Advancedprocesscontrol(APC),includingmodelpredictivecontrol(MPC),

    realtimeoptimization(RTO),andoperatortrainingsystems(OTS)

    Scaleupofprocessesfromlabscaletopilotscale,andfrompilotscaletofullscale

    Binaryinteractionparameter(BIP)regressionfromprocessorlabdata Batchreactionrateregressionfromprocessorlabdata

    Nomatterhowcomplexyourprocess,CHEMCADiscapableofdeliveringthe

    resultsyouneedtostaycompetitiveinanincreasinglyfastandfluidglobalmarket.

    Easytolearnandhighlycustomizable,CHEMCADcanputfutureproofsolutions

    withineasyreachofyourengineeringstaff.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    15/202

    IntroductiontoCHEMCAD

    CHEMCADVersion6UserGuide 3

    CHEMCAD Products and Features

    TheCHEMCADsuiteconsistsofseveralmodulesthatservespecificpurposes.

    Dependingonyourparticularneeds,youmayhavepurchasedsomeorallofthese

    modules.ThefollowingarebriefdescriptionsofthevariousCHEMCADmodules

    andtheir

    most

    common

    uses.

    CC-STEADY STATE

    ThemainCHEMCADproduct,knownasCCSTEADYSTATE,enablesyouto

    designnewprocesses,rateexistingprocesses,andoptimizeprocessesinsteadystate.

    CC-DYNAMICS

    ThemoduleknownasCCDYNAMICSmakesitpossibletodesignandrateexisting

    processesusingadynamicsimulation.Thismoduleisfullyintegratedwith

    CHEMCADtomakeswitchingbetweensteadystateanddynamicseasyand

    intuitive.UsingCCDYNAMICS,youcaneasilysimulateeverythingfromsimple

    vesselaccumulationtocomplexcontrolsystemsoncolumns.Thismodulealso

    providestoolsforsimulationofcontinuousstirredtankreactors(CSTRs),including

    complexreactionrateandpressurecalculation.

    CC-BATCH

    TheCCBATCHproductenablesyoutodesign,rate,oroptimizeabatchdistillation

    column.CCBATCHincludesaschedulinginterfacetoallowanoperationstep

    approachtosimulationofbatchcolumns.

    CC-THERM

    TheCC

    THERM

    product

    lets

    you

    design

    asingle

    heat

    exchanger,

    or

    vet

    avendors

    heatexchangerdesign.Itisalsoidealforcustomerswhowanttorateexisting

    exchangersinnewservice,ortoperformcalculationsonhypotheticalsituations.CC

    THERMcansimulateshellandtube,aircooled,plateandframe,anddoublepipe

    exchangers.FullintegrationwithCHEMCADmakesitpossibletocalculateexit

    conditionsfromexchangergeometryforhighfidelitysimulations.

    CC-SAFETY NET

    TheCCSAFETYNETproductprovidesthecapabilitytodesignorratepiping

    networksandsafetyreliefdevicesandsystems,inbothsteadystateanddynamic

    systems.The

    steady

    state

    features

    of

    CC

    SAFETY

    NET

    are

    included

    with

    CC

    STEADYSTATE.Thisproductenablesuserstomakesimultaneousflow and

    pressurebalancedsimulationseveninreverseflowsituationsforsingle or

    multiphaseflow.

    CC-FLASH

    TheCCFLASHmoduleprovidesphysicalpropertyandphaseequilibriumdata,as

    wellaspropertypredictionandregression.CCFLASHisasubsetofCCSTEADY

    STATE,andismeantforcustomerswhodonotneedfullflowsheetsimulationtools.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    16/202

    IntroductiontoCHEMCAD

    4 CHEMCADVersion6UserGuide

    CHEMCAD Features by Module

    Thefollowingmatrixliststhefeaturesassociatedwitheachcomponentofthe

    CHEMCADsuite.Foramoredetailedexplanation,ortoinquireaboutaparticular

    componentorfeature,pleasecontactChemstationsoryourCHEMCADdistributor

    (seecomplete

    contact

    information

    at

    www.chemstations.net/contact.htm).

    CC-STEADYSTATE

    CC-DYNAMICS

    CC-BATCH

    CC-THERM

    CC-SAFETYNET

    CC-FLASH

    VB/COM/OPC/Data Map

    Sensitivity/optimization

    Sizing (line/valve/orifice/vessel)

    Run steady state

    Run dynamics

    Run recycles

    Costing

    Reconciliation

    Sizing columns

    Sizing heat exchangers

    Economics

    Reports (incl. Excel)

    DIERS

    CO2solid

    Hydrates

    Depress

    TOC/COD

    Pure regression

    BIP regression

    Electrolyte regression

    Rate regression

    Units calculator

    Execute parser

    Environmental report

    Simple calculator

    Spec sheet

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    17/202

    IntroductiontoCHEMCAD

    CHEMCADVersion6UserGuide 5

    UnitOps by Module

    Theavailabilityofcertainunitoperations,orUnitOps,inCHEMCADsimulationsis

    afunctionofwhichmodulesyouhavelicensed.Thefollowingmatrixlistsall

    availableUnitOpsandtheCHEMCADmodulesassociatedwiththem.

    CC-STEADYSTATE

    CC-DYNAMICS

    CC-BATCH

    CC-THERM

    CC-SAFETYNET

    CC-FLASH

    Baghouse filter

    Batch column

    Batch reactor

    Calculator

    Centrifuge

    Component separator

    Compressor

    Control valve

    Controller

    Crusher/grinder

    Crystallizer

    Cyclone

    Divider

    Dynamic vessel

    Electrostatic precipitator

    Equilibrium reactor

    Excel unit

    Expander

    Fired heater

    Flash

    Gibbs reactor

    Heat exchanger

    Hydrocyclone

    Kinetic reactor

    Liquid/liquid extractor

    LLV flash*

    LNGH exchanger

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    18/202

    IntroductiontoCHEMCAD

    6 CHEMCADVersion6UserGuide

    CC-STEADYSTATE

    CC-DYNAMICS

    CC-BATCH

    CC-THERM

    CC-SAFETYNET

    CC-FLASH

    Loop

    Mixer

    Node

    Phase generator*

    PID controller

    Pipe simulator

    Polymer reactor

    Pump

    Ramp controller

    Recorder*

    Run subflowsheet META unit

    SCDS distillation column

    Screen

    Sedimentator

    Shortcut column

    Solids dryer

    Solids washer

    Stoichiometric reactor

    Stream reference

    Tank

    Time delay

    Time switch

    Tower distillation column

    Tower plus distillation column

    User-added module

    Vacuum filter

    Valve

    Venturi scrubber

    Vessel*

    * These UnitOps will be phased out eventually.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    19/202

    CHEMCADVersion6UserGuide 7

    Chapter 2

    Getting Started with CHEMCAD

    NowthatyouhaveCHEMCADinhand,youprobablywanttogetstartedright

    away.Letsgetdirectlytothepoint,withstepbystepinstructionsforinstallingand

    licensingtheprogram.

    Installing the SoftwareStartbyensuringthatyourPCmeetstheminimumsystemrequirements,aslisted

    below.Itsalsoagoodideatofindoutbeforeyoubeginwhetheryourcopyof

    CHEMCAD

    will

    rely

    on

    a

    network

    license;

    if

    it

    will,

    make

    sure

    to

    ask

    your

    network

    administratorforallthe

    informationthatyoullneed

    wheninstallationiscompleteand

    itstimetosetuplicensing.

    Onceyouveestablishedthat

    yourcomputerisreadyfor

    installation,insertthe

    CHEMCAD6.0discintoan

    availableCDmediadriveand

    watchfor

    the

    CHEMCAD

    splash

    screentoappear.

    CHEMCAD System Requirements

    Processor speed: 500 MHz or higher

    Operating system: Windows 2000, XP, or Vista

    RAM: 256 MB

    Video card: 128 MB or higher video memory

    Display resolution: 1024 x 768 or higher

    Hard disk space: 500 MB (750 MB duringinstallation)

    Productivity software: Some features requireMicrosoft Office

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    20/202

    Getting Started with CHEMCAD

    8 CHEMCADVersion6UserGuide

    Note: IfyouinsertthediscandclosetheCDmediadrivedoor,butnothinghappens

    withinoneminute,thenyoursystemisnotconfiguredtolaunchtheCDcontent

    automatically.Tolaunchtheinstallationprogrammanually,gotoMyComputer,

    doubleclicktheiconforyourcomputersCDmediadrive,andthendoubleclickthe

    filecalledSetup.exe.

    ClickInstallCHEMCADtolaunchtheInstallShieldWizard.InstallShield

    inspectsyourcomputerforsoftwarecomponentsthatCHEMCADwillneed,and

    promptsyoutoinstallanyneededcomponentswithascreensimilartoFigure201.

    Figure 2-01: InstallShield Wizard screen listing software components to be installed

    ClickInstalltocontinue.Followthepromptsonallotherscreensuntilyousee

    theCHEMCADSuiteInstallShieldWizardscreen,showninFigure202.

    Note:DependingonhowmanysoftwarecomponentsInstallShieldidentifies,there

    maybequiteafewscreens,andtheprocedurecouldtakeseveralminutes.Once

    thesecomponentsareinstalledonyourcomputer,however,youwillnotneedto

    reinstallthemwithfutureCHEMCADupdates.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    21/202

    Getting Started with CHEMCAD

    CHEMCADVersion6UserGuide 9

    Figure 2-02: The CHEMCAD Suite InstallShield Wizard screen

    ClickNexttobegintheinstallationprocess.TheLicenseAgreementscreen

    appears,listing

    the

    CHEMCAD

    standard

    license.

    Once

    youve

    read

    and

    understood

    thetermsofthelicense,youllneedtoclicktheIacceptthetermsofthelicense

    agreementbuttonbeforeyoucanclickNextagaintoproceed.Notethatyouhavethe

    optiontoprintacopyofthelicenseagreementfromthisscreen.

    Figure 2-03: The Standard License screen

    TheDestinationFolderscreenappearsnext,displayingthenameofthefolder

    intowhichtheCHEMCADfileswillbeinstalledbydefault.Normally,this

    destinationis

    C:\Program

    Files\Chemstations\CHEMCAD,

    and

    it

    is

    recommended

    thatyouusethislocationunlessyouhaveaspecificneedtoinstalltheprogram

    elsewhere.ClicktheChangebuttonifyouwanttochangethefiledestination,or

    clickNexttoacceptthesuggesteddestinationandproceed.

    TheSetupTypescreennowappears,offeringachoicebetweencompleteand

    custominstallation.Eachtypeofinstallationisdescribedonthescreen.Eitheraccept

    thedefaultsettingofCompleteorclickCustomtoselectspecificcomponentsto

    install,thenclickNexttoproceed.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    22/202

    Getting Started with CHEMCAD

    10 CHEMCADVersion6UserGuide

    TheReadytoInstalltheProgramscreennowappears.Notethatonthisscreen,

    andinfactonanyscreenintheinstallationprocess,youcanclickBacktoreturntoa

    previousscreenandverifyorchangeyourinstallationsettings.Ifyouaresatisfied

    withyoursettingsastheyare,clickNexttostarttheinstallation.

    TheInstallingCHEMCADSuitescreenappears,showingtheprogressofyour

    installationwithagreenstatusbar.

    Figure 2-04: Status bar showing the progress of CHEMCAD installation

    Wheninstallationiscomplete,youllseeonefinalscreen,whichstatesthatthe

    InstallShieldWizardhascompletedinstallationoftheCHEMCADSuite.Click

    FinishtoclosetheinstallationprogramandopenCHEMCAD6.

    Licensing CHEMCADBeforeyoucanuseCHEMCAD,youllneedtosetupalicensingschemeofsome

    type.Dependingonyourparticularlicensingagreement,youwilluseoneofseveral

    typesoflicensestorunCHEMCAD.

    Types of CHEMCAD Licenses

    ThevarioustypesofCHEMCADlicensesaredesignedtofitdifferentusers

    software,hardware,andnetworkingneeds.Mostlicensesrequiretheuseofa

    hardwaredevice,commonlyknownasadongle,toruntheprogram.

    ThedonglesimplyplugsintoeitheraUSBportoraparallelportonthe

    computer,and

    must

    be

    plugged

    in

    any

    time

    the

    program

    runs.

    If

    you

    work

    on

    a

    networkwithotherCHEMCADusers,yourlicensemayrelyonadongleplugged

    intoanetworkserverelsewhereinyourorganization,ratherthanoneplugged

    directlyintoyourcomputer.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    23/202

    Getting Started with CHEMCAD

    CHEMCADVersion6UserGuide 11

    Youoryourorganizationwilluseoneoffourtypesofdongles:

    SuperProsingleuserdongle(parallelorUSBconnection) SuperProNetdongle(parallelorUSBconnection) SentinelScribesingleuserdongle(parallelconnection) NetSentinelnetworkdongle(parallelconnection)

    Insomeinstances,softwarelicensingisaccomplishedwithouttheuseofa

    hardwaredevice:

    LicenseManagersoftware,whichrunsoveralocal orwideaccessnetwork

    SystemAuthorization,amethodthatauthorizesasingleusermachineforalimitedtime(usedforsoftwareevaluation)

    License SettingsTorunCHEMCADforthefirsttime,makesurethatyourdongle(ifapplicable)ispluggedinproperly,andthenstarttheprogram.FromtheWindowsStartmenu,

    selectAllPrograms>Chemstations>CHEMCAD.

    Theprogramopens,displayingaCHEMCADsplashscreen.Afterafew

    moments,thatscreenisreplacedbytheLicenseSettingsscreen.

    Figure 2-05: The License Settings screen with default settings

    Thecheckedboxesontheleftsideofthisscreenindicatethetypesoflicensing

    hardwareandsoftwarethatCHEMCADwillsearchforwhenyouclickOK.Note

    thatnetworklicensingmethodsarenotchecked;thissavestimeformanyusers,

    becausesearchingforanetworkdonglecanbetimeconsuming.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    24/202

    Getting Started with CHEMCAD

    12 CHEMCADVersion6UserGuide

    Note:Ifyouareusingoneofthenetworklicensingmethods(NetSentinel,SuperPro

    Net,orLicenseManager),youllneedtochecktheappropriateboxbeforeclicking

    OK.Youcanalsoclicktheotherboxestocleartheircheckmarksandspeedup

    CHEMCADssearchforyourlicense.

    Onthe

    right

    side

    of

    the

    screen,

    the

    Network

    device

    product

    checkout

    area

    lets

    networkuserschoosewhetherornottorequestlicensesforspecificCHEMCAD

    modules.Foreachlistedproduct,youcanelecttosecurealicenseAlways,As

    needed,orNever.

    ThedefaultsettingforalloftheseslidercontrolsisAsneeded,whichsecuresa

    licenseonlywhenyoubegintouseaspecificCHEMCADfeaturecontrolledbya

    certainproduct.Thissettingisidealinmostsituations,asitleavesunneededlicenses

    availableforotherusers.Tochangeanymodulescheckoutsetting,simplyclickto

    theleftorrightofthecurrentsettingtomovetheslider.

    In

    most

    cases,

    you

    wont

    need

    to

    make

    any

    changes

    on

    the

    License

    Settings

    screen,althoughyoumaywanttocleartheAlwaysshowthisscreenatstartupcheck

    box,toavoidseeingthisscreeneachtimeyoustartCHEMCAD.

    Note:Ifyouveturnedoffthischeckbox,youcanstillopentheLicenseSettings

    dialogboxatanytime.EitherselectTools>Options>LicenseSettingsfromwithin

    anopensimulation,orselectLicense>LicenseSettingswithnosimulationopen.

    Whenyouvemadeanychangesneeded,clickOK.OnceCHEMCADhaslocated

    yourvalidlicense,youllseetheLicensesinUsescreen,whichlistsalllicensed

    productsalongwiththetypeoflicensedeviceorsoftwarevalidatingeachproduct.

    ClickOK

    to

    close

    this

    screen

    and

    access

    the

    main

    CHEMCAD

    window.

    Updating a License

    CHEMCADdonglesrequirereprogrammingonaregularbasis,eitheronceayear

    ormoreoftendependingonyourlicensingagreement.Thisisasecuritymeasureto

    reducethelikelihoodthatyourdonglewillbestolenandmisused.

    Thedonglethatyouuseisprogrammedtoworkonlythroughthelicensedtime

    period,andwhenthattimehaselapsed,thedonglemustbeupdatedbeforeyoucan

    continueusingCHEMCAD.

    Updating

    a

    dongle

    is

    a

    relatively

    simple

    procedure.

    Before

    your

    license

    expiration,youoryoursoftwareadministratorshouldreceiveanemailfrom

    Chemstations,withwhatsknownasaconfigurationfileincludedasanattachment.

    YoushouldsavethisfiletoyourWindowsdesktopassoonasyoureceiveit.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    25/202

    Getting Started with CHEMCAD

    CHEMCADVersion6UserGuide 13

    Note:Ifyouveupdatedthesamedongleinthepast,thenewconfigurationfile

    shouldhavetheexactsamefilenameasthepreviousone.If,whilesavingthefileto

    yourdesktop,youseeaWindowsmessageaboutanexistingfilewiththesame

    name,youshouldoverwritetheoldfile(whichinanycasecannotbeusedagain),

    replacingitwiththenewone.

    Itsimportanttoensurethatyourconfigurationfilematchesyourdongle.The

    configurationfileshouldbea.DNGfilewhosenameincludesafour orfivedigit

    code;thiscodemustmatchthenumberstampedontoyourdongle.Ifthenumbers

    dontmatch,contactyoursoftwareadministratororChemstationssupporttoresolve

    theissue.

    Theupdateemailalsospecifiesthedateonwhichyoullneedtoupdateyour

    dongle.Beforethatdatearrives,followthisproceduretoperformtheupdate:

    1. StarttheCHEMCADprogram;youshouldseetheLicenseSettingsdialogbox

    appear

    automatically.

    If

    necessary,

    you

    can

    open

    this

    dialog

    box

    using

    eitherTools>Options>LicenseSettings(withasimulationopen)or

    License>LicenseSettings(withnosimulationopen).

    2. WithintheLicenseSettingsdialogbox,clickthetabwiththesamenameasthetypeofhardwaredonglethatyouuse:SentinelScribe,NetSentinel,

    SuperPro,orSuperProNet.

    3. Onthetabyouveselected,findtheReprogrambuttonReprogramSentinelSuperPro,forexample.Clickthisbuttontobeginthere

    programmingprocedure.

    Figure 2-06: Re-programming a SuperPro dongle from the License Settings dialog box

    4. WhentheBrowseforFolderdialogboxappears,navigatetothelocationwhereyousavedthe.DNGconfigurationfile.Normally,thisistheWindows

    desktop;ifyousavedyourconfigurationfilethere,clickDesktoptotell

    CHEMCADwheretolookforthefile,thenclickOK.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    26/202

    Getting Started with CHEMCAD

    14 CHEMCADVersion6UserGuide

    Figure 2-07: Selecting the location where the configuration file resides

    5. CHEMCADreprogramsthedongleandthendisplaysasuccesspopupwindow.

    Figure 2-08: Successful re-programming of a CHEMCAD dongle

    6. ClickOKtoclosethepopupwindow.IftheLicensesinUsescreenappears,clickOKtocloseit.

    YoushouldnowbeabletoopenCHEMCADandproceednormally.

    Getting Help with CHEMCAD

    Ifyou

    find

    that

    you

    have

    questions

    that

    are

    not

    addressed

    in

    this

    User

    Guide,

    you

    canturntoseveralresourcesforCHEMCADhelp.

    Online Help

    AtanytimewhilerunningCHEMCADinanactivewindow,youcanpressthe[F1]

    keytobringuptheCHEMCADHelpscreenthatsmostappropriatetothetaskyou

    arecurrentlyperformingorthedialogboxcurrentlydisplayed.

    Insomesituations,pressing[F1]willbringupthemainCHEMCAD6Help

    windowinsteadofaparticularhelpscreen.Fromthere,youcanclicktheContents,

    Index,orSearchtabintheupperleftcorneroftheCHEMCAD6Helpwindow,and

    usethese

    tools

    to

    find

    the

    information

    you

    need.

    YoucanalsogodirectlytothemainCHEMCAD6Helpwindowbyselecting

    Help>HelpTopicsfromtheCHEMCADmainmenu.Regardlessofhowyouopen

    CHEMCADHelp,italwaysopensinaseparatewindowthatdoesnotinterferewith

    theoperationoftheCHEMCADprogram.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    27/202

    Getting Started with CHEMCAD

    CHEMCADVersion6UserGuide 15

    CHEMCAD Coach

    TheCHEMCADCoachpaneisatoolthatyoucanopenwithinCHEMCADtoview

    conciseinstructionsforcommonprocedures.Toseealistofavailabletopics,select

    Help>CHEMCADCoach.ThenclickonanylinkintheCHEMCADCoachwindow

    toviewtheinstructionsforaspecifictask.

    Procedure Demos

    Animateddemonstrationsofcommontasksareavailabletohelpyougetstarted

    usingtheCHEMCADprogram.Topicscoveredincludethevariousstepsinvolvedin

    creatingabasicsimulation;proceduresforsimulationsinvolvingbatchreactors,heat

    exchangersizing,andpiping;controlvalveratingandsizing;creatinganExcelData

    Map;andupdatingalicensingdongle.

    ThedemofilesareinstalledalongwithCHEMCAD.Toaccessthesedemos,

    selectStart>AllPrograms>Chemstations>Demos,andthenbrowsethelistof

    available

    topics.

    Click

    the

    button

    for

    the

    demo

    youd

    like

    to

    view

    and

    then

    click

    Play

    torunthedemo.

    The Chemstations Web Site

    TofindthemostrecentupdatesoftheCHEMCADsoftware,manuals,andvarious

    trainingtools,gotowww.chemstations.net.Thereyoullfindthefollowingitems

    availablefordownload:

    ThelatestreleaseofCHEMCAD Alistofupdatesimplementedinthemostrecentrelease

    The

    latest

    version

    of

    CHEMCAD

    6.0

    Help

    CHEMCAD6.0InteractiveDemos ProgrammingguidesforinterfacingwithCHEMCAD

    Contacting Chemstations Technical Support

    Ifyouareunabletosolveaproblemorfindtheanswertoaquestionusingthis

    manualortheothertoolslistedhere,youcancontactChemstationstechnical

    supportstaffforassistance.

    Ourtechnicalsupportengineers

    areavailable

    via

    email,

    or

    by

    phone

    MondaythroughFriday,7:00AM

    through6:00PMCentralStandard

    Time.

    OutsideoftheUnitedStates,pleaseseewww.chemstations.comforregional

    contactinformation.

    Phone: 713.978.7700

    Toll-free (U.S. and Canada): 800.243.6223FAX: 713.978.7727

    E-mail: [email protected]

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    28/202

    Getting Started with CHEMCAD

    16 CHEMCADVersion6UserGuide

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    29/202

    CHEMCADVersion6UserGuide 17

    Chapter 3

    The CHEMCAD Interface

    WiththereleaseofVersion6.0,theCHEMCADinterfacehasundergonequitea

    transformation.Forthisreason,evenlongtimeusersofCHEMCADwillbenefit

    fromareviewoftheprogramsscreenlayoutandthelocationofimportantfeatures.

    ThischaptertakesyouonatouroftheCHEMCADscreen,includingthemenus

    andtoolbars,themainareasofthescreen,andtheflowsheetdrawingtools.Italso

    showsyousomewaysthatyoucancustomizethescreenlayoutsothatitbestsuits

    yourownwayofworking.

    The CHEMCAD WindowWhenyoulaunchtheCHEMCADprogramforthefirsttime,youllseeascreenwith

    alargewhiteareainthemiddleandvariouspanes,orspecializedareas,attheedges

    ofthescreen.

    Workspace

    CHEMCADExplorer pane

    Palette pane

    Messages pane

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    30/202

    TheCHEMCADInterface

    18 CHEMCADVersion6UserGuide

    The Workspace

    Theareainthemiddleofthescreenisknownastheworkspace.Thisisthemainfocus

    oftheCHEMCADwindow,theplacewhereyoullbuildandeditflowsheets,view

    graphs,andrunandtweakprocesssimulations.

    Whenyou

    first

    launch

    CHEMCAD,

    the

    workspace

    is

    solid

    white.

    When

    you

    start

    tobuildaflowsheetoropenanexistingsimulation,theflowsheetdisplaysinthe

    workspace.

    Theworkspaceusestabstoenableyoutoswitchbetweenyouropensimulation

    andanyopenExcelDataMapsand/ordataplots.Atthebottomoftheworkspace

    area,youllseeoneormoretabswheneverasimulationisopen.Eachtabincludesa

    buttonmarkedwithanX;tocloseanytab,firstclickthetabandthenclicktheX

    button.

    Figure 3-01: The bottom of the workspace area, showing several tabs and theirXbuttons

    Notethatanytimeyouveclosedasimulationandhaventyetopenedanother

    one,theworkspacedisplaysasablankgrayspace.

    The CHEMCAD Explorer Pane

    AlongtheleftedgeoftheCHEMCADwindow,youllseeanareawithatitlebarat

    thetopthatreadsCHEMCADExplorer.AtthebottomoftheCHEMCADExplorer

    panearethreetabscalledRecentFiles,Simulation,andVisualBasic.Toviewthe

    contentsof

    atab,

    simply

    click

    its

    name.

    Figure 3-02: CHEMCAD Explorer tabs

    TheCHEMCADExplorertabsarepresentedinwhatsknownasatreeformat,

    withitemsorganizedintoamultilevelhierarchy.Thedefaultviewshowsonlytop

    levelitems,butyoucanexpandeachitemtoviewsecondlevelitems,thirdlevel

    items,andsoforth.

    Attheleftofeachtoplevelitemisasmallboxwithaplussign.Toexpandanitem,clicktheplussign.Twothingshappensimultaneouslywhenyouclick:thetree

    expandstoshowthatitemscontents,andtheplussignbecomesaminussign.You

    canhide(orcollapse)thelowerlevelitemsagainbyclickingtheminussign,which

    thenturnsbackintoaplussign.Figure303showsanexampleofaCHEMCAD

    Exploreritemincollapsedandexpandedview.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    31/202

    TheCHEMCADInterface

    CHEMCADVersion6UserGuide 19

    Figure 3-03: Clicking the plus sign to expand an item (left); the resulting view (right)

    ExpandingandcollapsingitemsintheCHEMCADExplorertabsisonewaythat

    youcanmakethebestuseofyourscreenspacewhenworkinginCHEMCAD.

    The Recent Files Tab

    TheRecentFilestabisselectedbydefaultwhenyoufirstlaunchCHEMCAD.This

    tablistsallofthesimulationfilesthatyouhaveopenedlately,startingwiththemost

    recent.WhenyoufirstinstallCHEMCAD,thelistisempty,butwithevery

    simulationthat

    you

    opennew

    files

    or

    existing

    ones

    such

    as

    built

    in

    examplesthe

    listwillgrow,providingconvenientaccesstofilesthatyouusefrequently.

    ToopenasimulationfromtheRecentFileslist,simplydoubleclickonthefile

    nameinthelist.

    The Simulation Tab

    TheSimulationtabdisplaysbydefaultanytimeasimulationisopen.Itprovidesa

    seriesofshortcutstocommoncommandsandsettings,including:

    Components:Includesoneclickaccesstocomponent,electrolyte,andsolidsselection,aswellasdistillationcurves

    Thermodynamics:Providesquickaccesstothermodynamicsettingsandtransportproperties

    Flowsheet:AllowsquickeditingofUnitOpandstreamdata DataMaps:EnablesyoutocreateorsetexecutionrulesforaDataMap

    withoutusingthemenu

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    32/202

    TheCHEMCADInterface

    20 CHEMCADVersion6UserGuide

    Groups:ProvidesaneasywaytocategorizeUnitOps,streams,andcomponents

    Layers:Allowsselectedpartsoftheflowsheettobedisplayedorhiddenforviewingandprinting

    Templates:StoresandorganizesstreamandUnitOpspecificationsthatyoucancloneforreuse

    Expandanyoftheseitemstoseeandusespecificfeatures,whicharedescribedin

    furtherdetailintheappropriatechaptersofthisuserguide.

    The Visual Basic Tab

    IfyouuseVisualBasictocustomizeCHEMCAD,thistabprovidesquickandeasy

    accesstoyourVisualBasiccode.YoucanexpandtheReactions,Properties,or

    UnitOpsitemtoviewavailablesubroutinesforthatcategory.Clickingthenameofa

    subroutineopensaVisualBasiceditorinaseparatewindow.

    The Palette Pane

    AlongtherightsideoftheCHEMCADwindowisapanetitledPalette,whichisa

    repositoryforthevariousunitoperationiconsandothertoolsneededtodraw

    flowsheets.

    Selecting a Palette

    TheseUnitOpiconsandtoolsaregroupedintopalettesaccordingtofunctionor

    equipmenttype.ThedefaultpaletteiscalledAllUnitOps,anditincludesevery

    availableUnitOpiconanddrawingtool.Toselectadifferentpalette,simplyclickits

    titlebar.

    The

    selected

    palette

    expands

    in

    place,

    as

    shown

    in

    Figure

    304.

    Figure 3-04: The expanded Piping and Flow palette

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    33/202

    TheCHEMCADInterface

    CHEMCADVersion6UserGuide 21

    Customizing Palettes

    AtthetopofthePalettepaneisafieldcalledSearchforUnitOp(s).Typeasearch

    termhereandthenclickGo!tolocatealloftheUnitOpiconsassociatedwiththat

    term.TheresultsfromthesearchappearinanewpaletteatthebottomofthePalette

    pane.Figure305showsthesearchresultsforthewordvessel.

    Figure 3-05: Search results showing all vessel UnitOps

    PerformingaUnitOpsearchcreateswhatisknownasauseraddedpalette.This

    typeofpaletteisdesignatedwithaspecialiconattheleftendofthepaletteheading.

    Thepalettecontainingyoursearchresultsremainsavailableuntilyouclose

    CHEMCAD.Youcanmakeyouruseraddedpaletteavailablepermanentlybyright

    clickingthenewpalettestitlebarandselectingSave.

    Figure 3-06: Saving search results for future use

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    34/202

    TheCHEMCADInterface

    22 CHEMCADVersion6UserGuide

    Youcandothefollowingwithuseraddedpalettes:

    RenameanyuseraddedpalettebyrightclickingitstitlebarandselectingRename.Intheresultingdialogbox,typethenameyouwantandthenclick

    OK.

    DeleteauseraddedpaletteatanytimebyrightclickingandselectingRemove.

    AddindividualUnitOpsortoolstoanexistinguseraddedpalette.Simplyrightclicktheiconfortheitemyouwanttoadd,selectInsertintoPalette,

    andthenclickthenameoftheuseraddedpalette.

    RemoveanitemfromauseraddedpalettebyrightclickingtheiconandselectingRemovefromPalette.

    Createauseraddedpalettewithoutasearch.RightclickthefirsticonthatyoudliketoincludeonanewpaletteandselectInsertintoPalette>New

    Palette.Type

    aname

    in

    the

    resulting

    dialog

    box

    and

    click

    OK.

    Then

    add

    as

    manyothericonsasyoudlikeusingthemethoddescribedjustabove.

    Youcannotchangethenameoriconselectionforabuiltinpalette,asyoucan

    withauseraddedpalette.Youcan,however,makeacopyofabuiltinpalette,

    renamethecopy,andthenaddanddeleteiconsuntilthepalettehasjustwhatyou

    want.

    Tocopyanypalette(whetherbuiltinoruseradded),simplyrightclickthe

    paletteheadingandselectSaveCopyAs.Typeanameforthenewpaletteandclick

    OK.

    The Messages PaneTheMessagespaneislocatedatthebottomedgeoftheCHEMCADworkspace.At

    thebottomofthispanearethreetabs:ErrorsandWarnings,RunTrace,andNotes.

    The Errors and Warnings Tab

    Thistabdisplaysarunninglistoferrorandwarningmessagesthathavebeen

    generatedwhilethecurrentsimulationfilehasbeenopen.Theoldestmessages

    displayatthetopofthelist.Whentherearetoomanycumulativemessagesto

    displayinthepane,themostrecentmessagesdisplayandtheoldermessagesscroll

    offthetopedgeofthepane.Ifneeded,youcanusetheverticalscrollbarontheright

    sideof

    the

    pane

    to

    scroll

    up

    and

    review

    earlier

    messages.

    The Run Trace Tab

    ThistabdisplaysdiagnosticmessagesfromeachUnitOpeachtimeasimulationis

    run.Thisinformationishelpfulintroubleshootingasimulationthatisnotworking

    properly.

    ThetextontheRunTracetabisnotsavedwiththesimulation,butrefresheswith

    eachrunandclearswhenyouclosethesimulation.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    35/202

    TheCHEMCADInterface

    CHEMCADVersion6UserGuide 23

    The Notes Tab

    Thistabprovidesahandyplacetostoreadditionalinformation,intextform,about

    thesimulation.Youcanuseittolistanydetailsaboutthesimulation,suchasits

    originandanyassumptionsthatarebeingmade.

    Any

    notes

    that

    you

    add

    or

    change

    are

    saved

    as

    part

    of

    the

    simulation.

    To

    delete

    textfromanote,simplyclickanddragtoselectthetextandthenpress[DELETE]on

    yourkeyboard.

    The Main Menu

    ThemainCHEMCADmenuislocatedjustunderthetitlebaratthetopofthe

    programwindow.SomeitemsonthemainmenuarecommontonearlyallWindows

    programsnamelyFile,Edit,Format,andHelpwhileothermenuitemssuchas

    ThermophysicalandSizingaremorespecifictochemicalprocesssimulation.

    Touseamenucommand,clicktherelevantmainmenuitemandthenclickthe

    commandin

    the

    drop

    down

    list

    that

    appears.

    Toexecutemenucommandswithoutusingthemouse,youcanholddownthe

    [ALT]keyonyourkeyboardasyoupresstheletterkeythatcorrespondstothe

    underlinedletterinthedesiredmenuitem,forexample[ALTF]fortheFilemenu.

    Youcanthenusetheupanddownarrowkeystoselectanitemonthemenuand

    press[ENTER]toexecutetheselectedcommand.

    The Toolbar

    TheCHEMCADtoolbarprovidesbuttonsthatarecommontomostWindows

    applications,suchasNew,Open,Save,andPrint,alongwithbuttonsthatare

    specificto

    chemical

    process

    simulation.

    Todiscovertheuseofaparticularbutton,simplypointyourmousecursoratthe

    buttonandwatchforthetooltiptoappear,asshowninFigure307.

    Figure 3-07: Viewing a buttons tooltip

    Toolbarbuttonsprovidequick,oneclickaccesstofrequentlyusedcommands

    that

    are

    also

    available

    via

    the

    CHEMCAD

    menus.

    Customizing the CHEMCAD ScreenWhenyoufirstinstallCHEMCAD,thescreenislaidoutwiththeCHEMCAD

    Explorerpaneontheleft,thePalettepaneontheright,andtheMessagespanebelow

    theworkspace.

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    36/202

    TheCHEMCADInterface

    24 CHEMCADVersion6UserGuide

    Ifhavingalloftheseitemsvisibleleavesyoulessworkspacethanyouwould

    prefer,orifthelocationofoneormorepanesislessthanoptimalforthewaythat

    youwork,youcanhideormovepanestocustomizeyourCHEMCADscreen.

    Viewing and Hiding Screen Elements

    Youcan

    view

    or

    hide

    any

    of

    the

    CHEMCAD

    screens

    panes,

    as

    well

    as

    groups

    of

    toolbarbuttons,tomakeoptimaluseofyourscreenspace.

    Totoggleapaneonoroff,selecttheViewmenuandthenchooseCHEMCAD

    Explorer,Palette,orMessages.Itemswithacheckmarkarecurrentlydisplayed,

    whileitemswithnocheckmarkarecurrentlyhidden.Youcanalsochoosetoviewor

    hidethestatusbaratthebottomoftheCHEMCADwindow.

    Toselectivelyvieworhidegroupsoftoolbarbuttons,selectView>Toolbars.In

    theToolbarsdialogbox,eachgroupofbuttonsislistedunderadescriptivename;

    initially,allofthesegroupshavecheckmarks,indicatingthattheyarecurrently

    displayed.To

    hide

    any

    group

    of

    buttons,

    click

    to

    remove

    the

    check

    mark

    and

    then

    clickClosetoreturntothemainCHEMCADwindow.

    Resizing and Moving Items

    Nowthatyouhavedeterminedwhichpanesandtoolbarbuttongroupstodisplay,

    youcanfurthercustomizeyourCHEMCADwindowtodetermineexactlywhere

    eachoftheseitemswillappear.

    Resizing a Pane

    Thesimplestwaytoaltertheappearanceofapaneistoresizeit.Youcanmakethe

    CHEMCAD

    Explorer

    and

    Palette

    panes

    wider

    or

    narrower,

    or

    make

    the

    Messages

    paneshorterortaller,bymovingtheinsideedge,orwall,ofthepanetowardor

    awayfromtheedgeofthemainwindow.

    Toresizeapane,startbypositioningyourmousecursorattheinsidewallofthe

    panethatis,therightedgeoftheCHEMCADExplorerpane,theleftedgeofthe

    Palettepane,orthetopedgeoftheMessagespane.Whenthecursorisinthecorrect

    positionforresizing,thenormalpointerwillbereplacedwithatwoheadedarrow

    asshowninFigure308.

    Figure 3-08: The two-headed arrow cursor used for resizing panes

  • 5/26/2018 CHEMCAD 6 User Guide - Online

    37/202

    TheCHEMCADInterface

    CHEMCADVersion6UserGuide 25

    Whenyouseethetwoheadedarrow,clickanddraginthedirectionyouwantto

    movethepanewall.Athickgraylineshowsapreviewofthenewpanesize;when

    youreleasethemousebutton,theresizedpaneappears.

    Moving a Pane

    Inaddition

    to

    resizing,

    you

    can

    also

    move

    any

    of

    the

    panes

    in

    the

    CHEMCAD

    window,eithertoadifferentedgeofthescreenortothemiddleofthescreen.You

    canalsomovegroupsofbuttonsfromtheirdefaultpositionsonthetoolbar.

    Initially,allofthepanesandbuttongroupsaredocked,meaningthattheyare

    snappedintoanedgeofthescreenorthetoolbararea.Whenyouundockanitem,

    youcanputitinthelocationofyourchoosing,awayfromthescreenedge.

    Toundockapane,clickanddragthepanestitlebar,thatis,thebluebaratthe

    topofthepanethatshowsthepanename.Toundockabuttongroup,youllneedto

    clickanddragtherowoffourdotsrunningalongtheleftedgeoftheleftmostbutton

    in

    the

    group.

    Note:InthecaseoftheMessagespane,thetitlebarrunsalongtheleftedgeofthe

    pane,andthenameisnotvisiblewhenthepaneisdocked.

    Ifyoudragthepaneorbuttongroupintotheworkspacearea,youllseeagray

    boxrepresentingthepositiontheitemwilloccupywhenyoureleasethemouse

    button.Ifyoudontlikethenewposition,youcanclicktheitemstitlebaranddrag

    itelsewhere,includingitsoriginalposition.

    Youcanalsodockapanetoadifferentedgeofthescreen,ormovebutton

    groupsaroundwithinthetoolbararea,insteadofundockingtheseitems.

    Pinning and Unpinning Panes

    Inadditiontomovingandresizingthevariouspanes,t