Checks and Stripes Session 17-21

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    STRIPES & CHECKS

    SESSION 17-21

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    Horizontal stripe fabrics

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    Horizontal Stripe Fabric

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    Vertical stripe fabric

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    Vertical stripe fabric

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    Checks fabric

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    Checks fabric

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    ALIGNMENT DIFFICULTIES

    STRIPES & CHECKS

    Three main difficulties which affect markermaking and spreading procedure

    1.Fabric dimensions show variations:

    2.Superimposed plies must be matched:

    3.Garment pieces must be positionedaccurately in relation to the fabric pattern:

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    1. Fabric dimensions show variations:

    Problem associated with bowing and skewing

    These distortions are shown up well in width ways

    striped and checked fabrics.

    Dimensional variation along the length of the

    fabric.

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    A single ply may exhibit these effects.

    The distance between pattern repeats can be

    measured easily to determine the magnitude

    of problem.

    The differences arise wherever the fabric canbe distorted during its formation and finishing.

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    2. Superimposed plies must be matched

    In order to lay up these patterned fabrics, it is

    essential that the ply length be determined

    by the pattern and not by the absolutelength.

    Consequently, to superimpose successiveplies, areas of fullness and tightness must be

    accommodated within the lay.

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    3. Garment pieces must be positioned accurately inrelation to the fabric pattern

    Having layed up the fabric, a marker must be placed

    over the top ply.

    However, the marker is made to fit fabric with thespecification pattern repeat dimensions, and anexact match may not occur.

    This means adjustments must be made manuallyduring cutting

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    Construction of Garment Design

    Variety ofmatching positions

    Neck, shoulder areas

    Side seam

    Additional matching position -----Complexity

    Keep mim. Matching positions to achievedesired quality

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    Spreading Techniques

    Time consuming and labour intensive

    Sometime individual plies may be cut

    All techniques are based on locatingparticular stripes or checks and

    superimposing plies in a controlled manner.

    Lays are generally short

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    1. Check spikes

    2. Pinning Table

    3. Folding

    4. Block out

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    Check Spikes

    Base-2.5cm diameter

    Different length

    Important matching points are located

    Inexpensive

    Ensure critical points are matched

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    Check spikes (not real image)

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    Check Spikes

    Can produce localized distortion

    Safety hazard

    Time consuming

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    Pinning Table

    Are a development of check spikeprinciple and are designed to overcomesome drawbacks.

    Contains holes

    The operator moves the pins vertically asnecessary, beginning with the points justabove the surface.

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    Pinning table

    Each successive ply is positioned on thetable with the matching points on the pins.

    The operator ensures that the pins alwaysprotrude just above the top ply.

    Spreading is generally done by hands butmachines can also be used.

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    Can reduce spreading time.

    Reduces localized distortion

    Reduces safety hazards

    Permits longer lays to be processed

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    The usage of pins and pin tables in

    cutting room applications are:

    To reduce ply slippage during lay cutting by straight knife

    To align checks and stripes

    To align check or stripe while relaying block cut

    components

    To reduce ply slippage while transferring fabric blocks to

    band knife

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    Folding

    A method for processing relatively simple stripe knitwearinvolves cutting and folding panels of fabric.

    The fabric is folded to match the stripes and to compensatefor any bow or skew that is present.

    From the folded lay a small lay is built up , which may then becut.

    Very effective at minimizing problem of bow.

    Not convenient for styles requiring more complex markerplans.

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    Blocking Out and Relaying

    Marker planned with relaying allowances

    Spread like plain and blocks are cut

    Relaying using small pinning tables orcheck spikes so that all the superimposed

    plies are correctly positioned.

    Re-cutting

    Useful if few matching points

    Material cost is high

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    Marker Planning

    Check spikes and pinning table

    Based on pattern repeat size

    Matching positions clearly marked

    Folding

    Paper marker not used

    No. of Folds must be stated

    Blocking out

    Pattern repeat allowance

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    Make marker

    Shirt

    Check fabric

    Repeat size

    8cm

    12cm

    15cm

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    End