Checklist For CCX 6MW Jocil Biomass Power Plant
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Transcript of Checklist For CCX 6MW Jocil Biomass Power Plant
CHECK LIST FOR JOCIL BIOMASS PLANT
S No Information Remarks
1 Capacity of the Biomass Plant 6 MW
2 Steam Generation,pressure and temperature 30TPH,65Kg/cm2 ,485deg
3 A Copy of the detailed project report,if available No data available
4 Loan sanction letter from the Financial institution NA
5 Date of commissioning and synchronisation with grid
6 A Copy of power purchase agreement Refer to "PPA_Dated July 06, 2002.pdf "
7 Purchase order copies of boiler,turbine/generator,etc
8
9 Biomass materials consumption details(Year wise)
10 Coal consumption details,if any and purchase receipts(Year wise)
11 Caloric value test reports of biomass and coal
12 Refer to "JMR Meter Reading.Pdf "
13
Refer to "Factory licence.pdf "
1.NEDCAP permission letter
2.Pollution control board (Air&Water) Refer to "Water & Air pollution Acts.pdf "
14 No data available
15 Boiler inspection certificates Refer to "AP-3607 BOILER CERT.pdf "
16 Refer to "Meter Calibration certificate.pdf "
17 Dokiparru,33/11KV,1.5KM
Synchronised on March 23, 2001
Refer to "Purchase order copy boiler, turbine/generator.pdf"
Gross electricity generation,auxiliary consumption and net electricity exported for capative use and grid
Electricity Generation Report added in same sheet
Fuel consumption report added in same sheet
Caloric value test reports added in same sheet
JMR sheets from the year Jan,2003 if commissioned before year 2003 or from the date of commissioningAll staruary clearances for the biomass power project 1.Inspecor of Factories given certificate
Refer to "COAL ALLOT LETTER NEDCAP W.E.F.Dated April 07, 2009.pdf "
Consent for establishment and consent for operation from commissioning date to till date
Calibration certificates of all the meters installed in the power house for gross energy meter,captive use meter and net electricity exported to grid
Location of the grid,placename,capacity of the substation and distance from the project sites
18 Name plate details boiler,turbine and alternator with supplier details Name plate Details added in same sheet
19 Data sheets for boiler,turbine and alternator Refer to "POWER PURCHASE AGREMENT.pdf "
20 HSD Consumption for internal Vehicles and in DG Sets or for start upsHSD Consumption for internal Vehicles and in DG Sets Report added in same sheet
Details of electricity generation from 2001 to till date
S No
1 287827504 147325930 45420565 92580865
Gross electricity generation
Gross Export(KWH)
Gross Aux.Consumption(KWH)
Gross process plant consumption(KWH)
Details of electricity generation from 2001 to till date
Losses
2500144
Yearly (Financial) Fuel Receipts Report (MT)
Year
2001-02 2095 1457 2540 2139 0 8232
2002-03 10907 7616 1278 0 0 19802
2003-04 9732 12999 0 1997 0 24728
2004-05 5027 23126 0 1042 0 29196
2005-06 7699 15634 1233 0 0 24567
2006-07 8653 20443 1362 0 533 30992
2007-08 4295 2410 24019 0 0 30724
2008-09 728 13189 15248 1696 2591 33452
Yearly (Financial) Fuel consumption Report (MT)
Year Total Coal Total Biomass Rice Husk
2001-02 9298.318 12387.955 45121.874 66808.147
2002-03 11516.681 30184.138 20943.150 62643.969
2003-04 4016.985 36994.567 16567.103 57578.655
2004-05 7409.910 45944.106 9631.955 62985.971
2005-06 7932.965 48612.353 10331.219 66876.537
2006-07 6528.600 19450.595 11218.655 37197.850
2007-08 7538.905 11431.071 19859.739 38829.715
2008-09 2557.755 31027.302 7195.340 40780.397
Coal "C"
Grade
Coal "E"
Grade
Coal "F"
Grade
Coal "G"
Grade
Steam Coal
Total Coal
Total Fuel Recvd.
Yearly (Financial) Fuel Receipts Report (MT)
Rice Husk
33943 349 900 8267 1749 53444
18566 456 1171 27005 1135 68136
16833 12709 5315 19527 7743 86857
9661 34689 6709 18510 5288 104055
9888 11572 7201 3169 393 56792
11290 7639 1974 1441 1137 54476
19104 9014 2712 651 3440 65647
6980 10213 1947 1097 19057 72747
Yearly (Financial) Fuel consumption Report (MT)
Cotton Sticks
Chilly Sticks
JuliFlora Sticks
Other Biomass
Total Fuel Recvd.
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % Remarks
1 22-Mar-2004 Bengal gram hull 93605
2 Black gram hull 9.724128
3 22-Mar-2004 Castor hull 9.84835
4 22-Mar-2004 Chili 9.24865
6 25-Mar-2004 Chili (old) 10.235074
16 22-Mar-2004 Coal “C” Grade 3.4 5390
17 25-Mar-2004 Coal “C” Grade 9.37 4414
18 25-Mar-2004 Coal “C” Grade 8.07 4708
19 22-Mar-2004 Coal “E” Grade 3 3045
20 24-Aug-2007 Coal (maryalagadu )2684
5 19-May-2007 Chili4333
7 5-Jul-2008 Chilies 11.15156.9
8 4-Jul-2008 Chilies stems 11.15156
9 4-Jul-2008 Chillily 11.15156.9
10 6-Jul-2008 Chillily Stems 14.44431.1
11 2-Jul-2008 Chipper Chips 12.94634.76
12 2-Jul-2008 Chipper dust 204089.2
13 22-Jul-2008 Chipper dust 46.52596
Vehicle Number
Calorific value cal \ ºC on dry
basis
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number
Calorific value cal \ ºC on dry
basis14 23-Jul-2008 Chipper dust 46.5 2596
15 19-Apr-2007 Coal 1.08 2598.8
31 22-Mar-2004 Cotton 13 5140
32 25-Mar-2004 Cotton(old) 9.81 4796
21 27-Sep-2008 Coal “ C” Grade 25.35 3717
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number
Calorific value cal \ ºC on dry
basis22 13-Oct-2008 Coal “ E “ Grade 23.13
2918
23 9-Oct-2008 Coal “ E “ Grade 19.011013.8
24 29-Sep-2008 Coal “ E” Grade 24.67 3346
25 19-Aug-2008 Coal “E” Grade 19.36 3850
26 28-Aug-2008 Coal “F” Grade 63.34 1468.76
27 14-Jun-2006 Coconut shell 79.6 4861.77
28 19-Apr-2007 Coffee hull 40.59 3720
29 30-Apr-2007 Corn Shanks 7 4490
30 14-Apr-2008 Corn dust 49.85 2180
33 12-Sep-2008 Eucalyptus 14.4 3780
34 22-Mar-2004 Eucalyptus 11.2 4815
35 16-Nov-2007 Eucalyptus 44.84 3798
36 28-Aug-2008 Eucalyptus 62 1559.3
37 14-Oct-2008 Eucalyptus 52.2 2107
38 Eucalyptus 14.4 3708
39 28-Aug-2008 Eucalyptus 62 1559
40 10-May-2007 Fire wood 31.4 4850
41 12-Jun-2007 Ground nut hill 16.4 6128
42 17-Nov-2007 11.576326
43 17-Nov-2007 12.366044
44 27-Oct-2007 I T C Chiper sample 31.56800
4527-Oct-2007
37.972265
Ground nut hull (sample 01 )
Ground nut hull (sample 02 )
I T C Chiper sample(Dust )
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number
Calorific value cal \ ºC on dry
basis46 3-Jul-2008 I T C Chipper chips 12.9
4634.76
47 2-Jul-2008 I T C Chipper dust 432673
48 3-Jul-2008 I T C Chipper dust 432673
49 I T C Chips 12.9 4634.76
50 27-Oct-2007 I T C Chips ( Dust ) 21.53985
51 3-Jul-2008 I T C Corn dust 20 4089.2
52 27-Oct-2007 I T C Chips 40.2 4603
53 27-Oct-2007 I T C Chips 33.78 6840
54 27-Oct-2007 I T C Subabul 19.73 4078.9
55 22-Jul-2008 Julia Flora 20.2 4329.9
56 22-Mar-2004 Julia Flora 37 5900
57 21-Jul-2008 Julia Flora 20.2 4329.9
58 12-May-2007 Miscellaneous 32.5 3380
59 27-Oct-2007 P K P Cotton 36.4 5732
60 22-Mar-2004 Paddy Husk 9.2 3816
61 8-Jun-2007 Rabaru stalk 57.2 2037
62 22-Mar-2004 Red gram sticks 9.4 4515
63 7-May-2007 Saw Dust 10.6 4516
64 13-Sep-2008 Subabul 26.23 3674.8
65 14-Sep-2008 Subabul 36.7 3472.74
66 13-Sep-2008 Subabul 30.6 3674.8
67 Subabul 46.5 3834.24
68 21-Jul-2008 Subabul 28.8 3667
69 5-Apr-2007 18.24046
Subabul Stalk (Sample 01)
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number
Calorific value cal \ ºC on dry
basis70 14-Apr-2007 9.7
4121
71 21-Jul-2008 Subabul 30.7 3834.27
72 12-Aug-2008 Subabul 54 2687.2
73 7-May-2007 Sugar cane waste 8.54036
74 22-Mar-2004 Taati 37.5 5905
75 Tamarind 13.34 4507
76 20-Apr-2007 Teku Stalk 42.72 2770.8
77 5-Jul-2008 Wood pieces 13.34 4507
78 4-Jul-2008 Wood Pieces 13.34 4507
79 4-Jul-2008 Chillies 11.1 5156.9
80 5-Jul-2008 Chillies 11.45 4512
81 6-Jul-2008 Chillies Stems 14.4 4431.1
82 8-Jul-2008 Wood Cuttings 22.26 3852.8
83 21-Jul-2008 Subabul Sticks 30.7 3834.24
84 21-Jul-2008 Subabul Sticks 8332 Tractor 28.8 3667
85 22-Jul-2008 Julia Flora Sticks AP 16U 859920.2 4329.9
86 23-Jul-2008 Chipper Dust AP 7V 3367 46.5 2596
87 12-Aug-2008 Subabul Sticks AP 07U 5329 54 2687.2
88 19-Aug-2008 Coal " E" Grade 19.36 32.34 3850
89 28-Aug-2008 Coal " F" Grade 4.79 65.18 1468.76
90 28-Aug-2008 Eucalptus Chips 62 1559.3
91 12-Sep-2008 Eucalptus Chips 14.4 3780
92 13-Sep-2008 Subabul AP 7Y 5094 26.23 3674.8
93 14-Sep-2008 Subabul AP 7Y 5694 36.7 3472.74
94 27-Sep-2008 Coal " C" Grade 3717
Subabul Stalk (Sample 02)
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number
Calorific value cal \ ºC on dry
basis95 13-Oct-2008 Coal " C" Grade AP 01W 6511 23.13 2913
96 14-Oct-2008 Eucalptus 52.2 2107
97 29-Sep-2008 Coal " E" Grade 24.67 3346
98 9-Oct-2008 Coal " E" Grade 19.01 1013.8
99 22-Nov-2008 Coal " C" Grade AP 20Y 1162 6.15 52.87 2943
100 27-Nov-2008 Coal " E" Grade 21.89 17.18 5100.87
101 28-Nov-2008 Coal " E" Grade 20.15 30.58 3994.16
102 27-Nov-2008 Coal " E" Grade 13.10 32.41 3739
103 7-Dec-2008 Coal " C" Grade 8.62 21.86 6345.9
104 7-Dec-2008 Coal " C" Grade 3.43 46.52 3675
105 7-Dec-2008 Coal " C" Grade 9.78 20.16 6507.6
106 18-Dec-2008 Coal " B" Grade 6.58 12.55 7505.98
107 18-Dec-2008 Coal " B" Grade 5.14 16.06 7191
108 18-Dec-2008 Coal " F" Grade 4.7 47.73 3590
109 18-Dec-2008 Coal " B" Grade 10.99 27.31 5584.5
110 20-Dec-2008 Coal " B" Grade 3.79 22.89 6433
111 26-Dec-2008 Coal "D" Grade Sathu palli 14.09 13.55 6408
112 26-Dec-2008 Coal " B" Grade Bhopal palli 6.25 29.36 5125
113 31-Dec-2008 Coal "D" Grade 4.63 32.75 5217
114 26-Dec-2008 Coal " B" Grade Bhopal palli 6.44 29.36 5498 5215115 31-Dec-2008 Coal "D" Grade 4.5 32.80 5134
116 7-Jan-2009 Husk (New Sample) 6.48 20.50 4010.56
117 7-Jan-2009 Husk (Old Sample) 38.53 16.96 2450
118 7-Jan-200920.4 3747.8
119 7-Jan-2009 Husk (Old Sample) 16.54 2420.93
New Husk Before Grading
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number
Calorific value cal \ ºC on dry
basis120 9-Jan-2009 Bathaya (Chips) 36.18 3140
JOCIL LIMITED
CALORIFIC VALUE OF COAL / BIO MASS FUELS
S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number
Calorific value cal \ ºC on dry
basis121 17-Jan-2009 Eucalptus Chips AP 26T-1229 48.0 2680
122 20-Jan-2009 Cotton Sticks Dust 38.67 1590
123 22-Jan-2009 Subabul Sticks 34.26 3280.9
124 24-Jan-2009 Coconut Kernal 6.65 4582125 5-Feb-2009
AP 16TV 1529 14.33 40.9 3448.9
126 6-Feb-2009
AP 15 X 1930 17.05 53.06 1880
127 21-Feb-2009Dry Subabul 5.57 5.037
128 23-Mar-2009Dry Subabul 8.3 4.547
Coal " E" Grade (Dorli)
Coal " E" Grade ( Sri Rampur )
Sample by Krishna Rao
Sample by Krishna Rao
Name Plate Details
TURBINE
S No Make Division Year Type Output
2600070 BHEL BHOPAL 2000 K800-2 6MW 64ATA
BOILER
Boiler No Model Pressure Capacity Temperature Make
PA0131 AFBC 30TPH 485+-5deg
Synchronous Generator
S No Make Division Year Frame KVA KW
1958A26A1-0 BHEL BHOPAL 2000 G 74904 7500 6000
Inlet Pressure
79kgs/cm2(design
)
Thermax Babcock & Will cox Ltd
TURBINE
Inlet temp Speed
480deg 9000 15ATA 5ATA 0.09ATA
BOILER
Synchronous Generator
RPM PF Stator amp INSLN Class Connection
1500 0.8Lag 11KV 394 F Star 50 deg
Bleed-1 pressure
Bleed-2 pressure
Exhaust pressure
Stator Voltage
Ambient Temp
Inlet temp Exct.Volt Exct.amps Duty DEG.Of PORT
50 deg 125 406 IS4722 Continuous IP34
Specification
HSD Consumption for internal Vehicles for start ups
Year AP 7T 8958 AP 7X 6448 JCB 3DS JCB 3DI AP 7TT 3577
2000 - 2001 1981 Nill 16323 10481
2001 - 2002 3395 Nill 3495 1891
2002 - 2003 3984 640 20185 13634
2003 - 2004 2697 2875 20426 15659
2004 - 2005 4040 2886 21027 19641 1287
2005 - 2006 2266 638 14573 20570 3954
2006 - 2007 1883 817 7144 15562 1853
2007 - 2008 1363 2058 12671 16987 3998
2008 - 2009 2779 1415 22175 16085 3862
HSD Consumption for internal Vehicles for start ups
BobcatTotal Vehicles con
28785
8781
38443
41657
5112 53993
22346 8091 72438
18241 5546 51046
13544 2509 53130
11703 3092 61111
Total 409384
AP 7AB 3921 JCB 3DII
HSD Consumption for DG Sets or for start ups
Year
2001 - 02 0 0 802543 224855 10800 1350 105132
2002 - 03 11410 3192 611140 159309 352260 108409 183072 34557
2003 - 04 5830 2843 395740 115414 232200 83898 79136 31320
2004 - 05 9560 2363 237080 55211 232380 55665 92800 27247
2005 - 06 10290 200 94900 3600 51136 11848
2006 - 07 7744 727 130604 5331 155466 8405 108512 21201
2007 - 08 9222 3800 60416 16044 81774 22301 57856 23400
2008 - 09 8560 3000 41652 11263 15102 7671 21216 8000
DG -1 (500kva)
disel cons.
DG -2 (1000kva)
disel cons.
DG -3 (1450kva)
disel cons.
DG -4 (1000
kva) P.P.
disel cons.
HSD Consumption for DG Sets or for start ups
918475 226205 4.06037
1157882 305467 3.79053
712906 233475 3.05346
571820 140486 4.0703
159926 12048 13.2741
402326 35664 11.281
209268 65545 3.19274
86530 29934 2.89069
Total Generation of
D.G.Sets
Total DG con
KWH per ltr