Check our website for the latest ... · PDF fileAnchor Die Sets constructs standard models in...
Transcript of Check our website for the latest ... · PDF fileAnchor Die Sets constructs standard models in...
1
w w w . anchordanly. c o m Check our website for the latest technical information.
2
TABLE OF CONTENTSIntroduction .................................................................................................................... 2PLAIN BEARING DIE SETSStandard Die Sets .......................................................................................................... 3Econoline Die Sets ........................................................................................................ 4Economy Die Sets ......................................................................................................... 5Back Post Die Sets ....................................................................................................... 6 & 7Center Post Die Sets .................................................................................................... 8Diagonal Post Die Sets ................................................................................................ 9Four Post Die Sets........................................................................................................ 10 & 11BALL-BEARING DIE SETSBall-Bearing Die Set Operating Data & Design Selection .......................................... 12Standard Die Sets .......................................................................................................... 13Two Post Die Sets .......................................................................................................... 14Four Post Die Sets......................................................................................................... 15
Anchor Danly provides die sets to the metalworking industry throughout Canada, the United States and Europe. We are proud of the fact that we supply our die sets to the Automo-tive, Metal Stamping, Farm Implement and Home Appliance sectors as well as Electronics and Hardware.
Anchor Die Sets constructs standard models in steel or aluminum and we welcome specials. Anchor can build die sets from 4” wide x 4” long to 120” wide x 360” long.
Steel plates are also offered through the Die Set group.
2
3
STANDARD DIE SETS
Mild Steel Plate – Stress Relieved upon RequestAlso available in 4140 steel and Aluminum
Lamina Pins & Bronze Plated Clamp Type Bushings
STOCKED FOR PROMPT SHIPMENTPrices available on request – F.O.B. our Plant
Sales tax extra if applicable
LC
A1/2 A
B
W
SPECI -
H
D.H.
Special thickness can be supplied for an additional charge.
Welded shank available, price on request.
SHANKS AVAILABLE 11/2 dia. x 21/8 (11/4-12 NF) 2 dia. x 27/8 (11/4-12 NF) 21/2 dia. x 27/8 (11/4-12 NF) 3 dia. x 3 (11/4-12 NF)
When Ordering Specify:1. Type Standard2. Dimensions A & B3. Thickness P.H. and D.H.4. Length of Pins5. Size and location of Shank if required6. Bushings if other than standard
S
1” Typical
3
4
F
F
A
B
SPECIFY
H
P.H.
ECONOLINE DIE SETS
ECONOLINE Die Sets are a high grade com-mercial die set suitable for most precision requirements.
ECONOLINE Die Sets are completely assem-bled before shipment.
ECONOLINE Die Sets are equipped with Lam-ina Bronze Plated Press Fit Shoulder Busings complete with grease fittings and steel guide pins hardened and ground.
ECONOLINE Die Sets are torch-cut from Prime Plate and Blanchard ground.
LENGTH OF GUIDE PINS AVAILABLE:
5, 5-1/2, 6, 6-1/2, 7, 7-1/2 or 8” long at no extra charge.
Longer lengths available.
“F” Dimension is 2-1/2” with 1-1/2” diameter pins.
SHANKS AVAILABLE 11/2” dia. x 21/8 (1-1/4-12 NF) 2” dia. x 27/8 (1-1/4-12 NF) 21/2” dia x 27/8 (1-1/4-12 NF) 3” dia. x 3 (1-1/4-12 NF)
When ordering specify:1. Type ECONOLINE2. Dimension A & B3. Thickness P.H. and D.H.4. Pin Length5. Size and location of Shank if required
Prices available on request – F.O.B. our plant
Sales tax extra if applicable
¢
¢
Mild Steel Plate
4
5
C
P.H.
D.H.
SPECIFY
A
1/2 A
W
BL
ECONOMY DIE SETS are presently utilized in numerous applications within the Die Making Industry.
Lamina Guide Pins...Hardened and ground
Lamina Bronze Plated Busings ...Press Fit Type with grease fitting
Torch cut from Prime Steel Plate, Blanchard ground and bored (not reamed) to produce an accurate economical Die Set
Length of Guide Pinsavailable:5, 5-1/2, 6, 6-1/2, 7 or 8” longAt no extra chargeLonger lengths available
SHANKS AVAILABLE 11/2” dia. x 21/8 (1-1/4-12 NF) 2” dia. x 27/8 (1-1/4-12 NF)
When ordering specify:1. Type Economy2. Dimension A & B3. Pin Length4. Shank diameter if required
ECONOMY DIE SETSMild Steel Plate
Prices available on request – F.O.B. our plant
Sales tax extra if applicable
¢
¢
5
6
F
F
A
B
SPECIFY
HP
P.H.
D.H.
Mild Steel Plate – Stress Relieved upon RequestAlso available in 4140 steel and Aluminum
BACK-POST DIE SETSType B2
SHANKS AVAILABLE 11/2” dia. x 21/8 (1-1/4-12 NF) 2” dia. x 27/8 (1-1/4-12 NF) 21/2” dia x 27/8 (1-1/4-12 NF) 3” dia. x 3 (1-1/4-12 NF)
Special Die Sets are manufactured in any size or shape to your specifications.
Prices available on request – F.O.B. our plant
Sales tax extra if applicable
Type B2 Die Sets are made to order and may not be returned for credit.
¢
¢
¢
When ordering specify:1. Type B22. Dimension A & B3. Thickness P.H. and D.H.4. Pin Diameter and Length5. Size and location of Shank if required6. Bushings if other than standard
¢
6
7
Anchor Die Sets are equipped with Lamina Clamp-Type Bronze-Plated
Shoulder Bushings
BACK-POST DIE SETSType B2, cont.
7
8
CENTER-POST DIE SETSType C2
Mild Steel Plate – Stress Relieved upon Re-quest
Also available in 4140 steel and Aluminum
1-1/4” & 1-1/2” Pins
When ordering specify:1. Type C2 or D22. Dimension A & B3. Thickness P.H. and D.H.4. Pin Diameter and Length5. Size and location of Shank if required6. Bushings if other than standard
A
B F
D D+
Between Pins
SPECIFY
H
P
P.H.
D.H.
CENTER PINS, Type C2
DIAGONAL PINS, Type D2
A
F
F
D
D+
BBetween Pins
SPECIFY
H
P
P.H.
D.H.
8
9
DIAGONAL-POST DIE SETSType D2
Anchor Die Sets are equipped with Lamina Clamp-Type Bronze-Plated
Shoulder Bushings
SHANKS AVAILABLE 11/2” dia. x 21/8 (1-1/4-12 NF) 2” dia. x 27/8 (1-1/4-12 NF) 21/2” dia x 27/8 (1-1/4-12 NF) 3” dia. x 3 (1-1/4-12 NF)
nSpecial Die Sets are manufactured in any size x or shape to your specifications.
nPrices available on request – F.O.B. our plant
nSales tax extra if applicable
nType C2 and D2 Die Sets are made to order and may not be returned for credit.
Mild Steel Plate – Stress Relieved upon RequestAlso available in 4140 steel and Aluminum
9
10
FOUR-POST DIE SETSType R4
Mild Steel Plate – Stress Relieved upon RequestAlso available in 4140 steel and Aluminum
F
F
A
B
SPECIFY
H
P
P.H.
D.H.
SHANKS AVAILABLE 11/2” dia. x 21/8 (1-1/4-12 NF) 2” dia. x 27/8 (1-1/4-12 NF) 21/2” dia x 27/8 (1-1/4-12 NF) 3” dia. x 3 (1-1/4-12 NF)
When ordering specify:1. Type R42. Dimension A & B3. Thickness P.H. and D.H.4. Pin Diameter and Length5. Size and location of Shank if required6. Bushings if other than standard
1” Pins 11/4” Pins
nRight front guide pin is offset .25” to prevent x accidental reversing
nSpecial Die Sets are manufactured in any size or shape to your specifications
nPrices available on request – F.O.B. our plant
nSales tax extra if applicable
nR4 Die Sets are made to order and may not be returned for credit
10
11
FOUR-POST DIE SETSType R4, cont.
Anchor Die Sets are equipped with Lamina Clamp-Type Bronze-Plated
Shoulder Bushings
Anchor will build die sets up to 120” wide x 360” long.
Mild Steel Plate – Stress Relieved upon RequestAlso available in 4140 steel and Aluminum
11
12
OPERATING DATA & DESIGN SELECTIONIn component selection varied characteristics must be taken into consideration when selecting length of guide post, bushing and ball-bearing retainer, such as stroke, shut height and type of operation. To help in your se-lection we have supplied engineering data and instructions that should be used as a guide when making your component selection. The following conditions should be considered for the most effective performance in a specific application.
PRE-LOAD RELIEVED AT TOP OF STROKE
FULL DISENGAGEMENT
In this condition the guide post, bush-ing and ball-bearing retainer remain in full contact throughout the stroke cycle. This selection is beneficial and recommended for high speed, high production, short stroke dies.
This may be accomplished by select-ing the guide post bushing length that allows the guide post to disengage the bushing at the beginning of the stroke or cycle. This will result in the loss of pre-load while the ball retainer is still within the bushing. This condition may be utilized with long stroke dies. It also provides safe operation by eliminating pinch points and prevents foreign ma-terials from entering the bushing. A further benefit is it allows for re-registra-tion of the ball retainer on each stroke. Removal of the punch holder or die holder from press is possible without total removal of dies.
This condition is permissable when the ball retainer must totally disengage the bushing on applications requiring long strokes. Safety precautions (as outlined on page 12) should always be taken when employing this method.
It should also be noted that the above illustration depicts the proper way to assemble (insert) the guide post and ball-bearing retainer into the bushing.
When in a pre-loaded (rolling press fit) condition, the ball retainer will travel half the distance of movement. In a die set application it would be half the distance of the press stroke.
FULL CONTACT PRE-LOAD
BALL BEARING ASSEMBLY LUBRICATION RECOMMENDATION
In operation of ball assembly, add lubricant once each 8-hour shift by spray or brush application. Use a light-weight spindle oil like Lamina Ball Lube.
NEVER USE GREASE
Ball-Bearing
12
13
When ordering specify:1. Type “Standard”2. Dimension A & B3. Thickness P.H. and D.H.4. Minimum Shut Height5. Stroke of Press6. Size and location of Shank if required
Anchor Ball-Bearing Die Sets are made to traditionally high manufacturing requirements which have determined quality standards in the die set industry.
Lamina Components’ Precision Retainer is made of heat-treated aluminum alloys with chrome alloy steel balls.
Lamina Components’ Guide Posts and Bush-ings are manufactured to rigid standards using the highest quality steel alloys.
SHANKS AVAILABLE 11/2” dia. x 21/8 (1-1/4-12 NF) 2” dia. x 27/8 (1-1/4-12 NF) 21/2” dia x 27/8 (1-1/4-12 NF) 3” dia. x 3 (1-1/4-12 NF)
LC
A
E
B
S
W
P
D.H.
SPECIFYSHUT HEIGHT
STANDARD BALL-BEARING DIE SETSMild Steel Plate – Stress Relieved upon Request
Also available in 4140 steel and Aluminum
D
13
14
When ordering specify:1. Type “Standard”2. Dimension A & B3. Thickness P.H. and D.H.4. Minimum Shut Height5. Stroke of Press6. Size and location of Shank if required
TWO POST BALL-BEARING DIE SETS
OK
J
Daylight¼”
Max.BushingHeight
ShutHeight
OpenHeight
F C
CF
A
B
BACK POSTStyle BB-B-2
K
J
O
C C
A
F F
CENTER POSTStyle BB-C-2
BBetween Bushings*
C
C
A
C
BBetween Bushings*
DIAGONAL POSTStyle BB-D-2
FF
BB-B-2 BB-C-2
BB-D-2
Mild Steel Plate – Stress Relieved upon RequestAlso available in 4140 steel and Aluminum
*Two pin sizes used to prevent reversing
14
15
When ordering specify:1. Type “Standard”2. Dimension A & B3. Thickness P.H. and D.H.4. Minimum Shut Height5. Stroke of Press6. Size and location of Shank if required
FOUR POST BALL-BEARING DIE SETS
F C
F
A
B
FOUR POSTTYPE
BB-R-4
C
O
K
J
Mild Steel Plate – Stress Relieved upon RequestAlso available in 4140 steel and Aluminum
Special Die Sets are manufactured in any size or shape to your specifications.
BB-R-4
nRight front guide pin is offset .25” to prevent accidental reversing
nSpecial Die Sets are manufactured in any size or shape to your specifications
nPrices available on request – F.O.B. our plant
nSales tax extra if applicable
nR4 Die Sets are made to order and may not be returned for credit
15
16021-08/15
Committed to Quality & Customer Satisfaction
Anchor Danly is committed to be the “customer focused” world-class supplier of choice to the metal-working and plastics forming industry.
We will help our customers to compete globally by pro-viding innovative and value added products and services.
Anchor Die Sets
2590 Ouellette Avenue, Windsor, ON, Canada N8X 1L7Tel: 519-966-4431, 800-265-5007; Fax: 519-966-3594
E-mail: [email protected]
1450 Alphonse D-Roy, Montreal, QC, Canada H1W 2K8Tel: 514-525-5560, 800-263-5560; Fax: 514-525-7835
E-mail: [email protected]
311 Pinebush Road, Cambridge, ON, Canada N1T 1B2Tel: 519-740-3060, 800-265-7842; (Canada only); Fax: 519-740-8213
E-mail: [email protected]
Detroit, MI USATel: 248-547-5910, 800-543-3790; Fax: 248-547-5918, 800-963-0400
E-mail: [email protected]
255 Industrial Parkway, Ithaca, MI USA 48847-9476 Tel: 989-875-5400, 1-800-243-2659: Fax: 989-875-3719,1-800-833-2659
E-mail: [email protected]
www.anchordanly.com