CHE 512 Plant Design Guidelines Format Up to Equipment Design (2)
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Transcript of CHE 512 Plant Design Guidelines Format Up to Equipment Design (2)
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Plant Design and Feasibility
Guidelines Contents
I. Title Page XI. Conclusion
II. Approval Sheet XII. AppendicesIII. Acknowledgement XIII. Bibliography
IV. Dedication XIV. Curriculum Vitae
V. Table of Contents of Authors
VI. IntroductionVII. Management Study
VIII.Market Feasibility study
IX. Technical Feasibility Study
X. Financial Feasibility Study
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Management Study
This should contain the following:
-form of ownership
-organization structure from top
management, staff and workers with
duties and responsibilities
-company policies to include hiring,
training and salary scale
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Form of Ownership
Refer to the Corporation Code of the Philippines (Sec. 14. Contents
of the Articles of Incorporation) to include the following:
1. Name of the Corporation
2. Vision/Mission statement3. Company logo
4. Office and plant location/address
5. Terms for which the corporation will exist
6.Names with the nationalities and address of incorporators
7. Names, nationalities and address of the persons who will act as
directors or trustees
8. If it is a stock, the amount of its authorized capital stock in peso
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Form of Ownership
8. If it is a stock, the amount of its authorized capital stock in
peso , number of shares with its value and the names,
nationalities and residents of original subscriber, and the
amount subscribed.
9. Articles of incorporation
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Business organization must also include:
-Duties and Responsibilities of each
department/units-Job description (Refer to Attachment 001)
-Company Rules and Policies-to include HumanRelations (HR) policies in selection, training
compensation, benefits and other relateditems
-Time Table of all projected Activities (Refer toAttachment 002)
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Attachment 001-Job Description
and SpecificationsPosition Title
Salary Grade
DepartmentReporting relationship
Major duties performed
Job Specifications:
-minimum educational requirement
-minimum work experience, years
-Skills and competencies required
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Attachment 002Project Time
TableActivity Responsible Duration Expected
start date
Expected
end date
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Project Time Table
After filling the table with the activities to
bee done, make a detailed description
of each activity, who is responsible andthe time frame.
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Market Feasibility
The Market Feasibility study should be
able to present following data:
-size and characteristics of the market
-demand for the product
-supply available
-competition
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Statistical Projection for the next 10 years
must be used to determine projected
demand or consumption.
Historical demand for the past 10 years
must also be determined.
Historical supply for the past 10 years mustalso be determined
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Attachment 004 Historical
demandYear Demand(indicate
units to be used)
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Attachment 005 historical supply
Year Supply (indicateunits)
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Attachment 006 Statistical
ProjectionYear Projecteddemand (indicate
units)
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Market Environment
Must include the following:
1. Selling price study indicate the import and
domestic prices for the past 10 years withthe high and low season activities
2. Competitiveness of the product
3. Methods of transportation of the product
4. Channels of distribution5. General trade practices which includes
the existing market practice of competitors.
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Proposed Marketing Program
To outline the actions to be done to achieve
specific goals to include:
1. Preposition2. Product
3. Price
4. Place5. Promotional activities
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Projected sales
Include expected annual sales volume
for the next 10 years, considering the
demand and supply position, thecompetition and the laid out marketing
program.
Refer to the next slide for format
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year demand supply price %market share
Sales,unit Unitprice
Salespesos
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Product Specification or
TECHNICAL FEASIBILITY The technical feasibility should contain data that will
establish whether or not the plant requirements can
be fulfilled with regards to:
-manufacturing know how
-equipments and materials to be used
-facilities and other utilities
The technical feasibility study will also be the basis forevaluating the economic feasibility particularly with
regards to cost and profit.
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Product specification
This includes the physical, chemical, microbiological
and other applicable properties which will describe
the products to be sold.
It also includes the pack or sizes how the product will
be offered, material data sheet, the handling and
storage requirements, toxicity and shelf life.
Please refer to the next slide for the suggested
format.
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Product specification format
Product Name _________________
Description _________________
Physico-Chemical Analysis- _________________
Pack Size _________________Shelf life _________________
Handling and storage conditions __________________
Product Regulatory Compliance __________________
Material Safety Data __________________
Toxicity ___________________
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Packaging
Packaging must include description of
materials to be used for packing the
product. It must also include thesupplier's name, Unit price, and the
Country of origin
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Process Description
This also includes the material and
energy balance detailed calculation per
equipment
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Criteria for plant location
Plant selection to include the following
-transportation facilities available
-accessibility to the target market
-water source quality and quantity
-special business incentives
- climatic conditions
-utilities costs and availability
-treatment facility
-construction cost-operating labour
-taxes
-living conditions and expansion possibilities
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Plant size and Production
schedule This includes the rated daily capacity per
shift, operating days per year, indicating the
factors used in determining capacity. Expected production volume for the next 10
years considering start up and other factors.
Refer to next slide for the format.
Be sure to explain and justify your productionplan.
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Annual production plan (10 years
of operation)year Plant
capacitySalesforecast
Total production plan %utilization
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Equipment Layout and
Specifications This includes Equipment and Piping
layout-top view, and isometric
Instrumentation and process controllayout
List of Equipments, Instrumentation and
Process control, Pumps. Refer to thenext slide for the format
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List of Required Equipment and
Process Controlscode description function # units
requiredRatedcapacity
Economiclife
supplier Quotedprice
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Equipment Layout and
Specifications cont. Equipment layout includes the following
-Detailed calculation of equipment design
-detailed calculation of pump and pipe
sizing
Refer to the next slide for Equipment
Specification
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Equipment Specification
Code __________
Description __________
Function __________
# Units Required __________
Operating Pressure __________
Operating Temperature __________
Rated capacity __________
Dimensions __________
Material of Construction __________
Design details __________
Heating/cooling requirements __________
Insulation Requirement __________
Instrumentation/process control requirement __________
Piping and pump requirement __________
Economic Life __________
Drawing (per scale) __________
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