Chapter12 Recipes

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  • Page 1

    11 22 .. 11 IICCEE BBOOXX BB II SSCCUU II TT MM II XX ((BB112200))

    Group 1 IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Pettina Ice Box Biscuit Mix 1.000

    Yellow Mastermarge 0.300

    Water 0.100

    Total Weight 1.400

    MMeetthhoodd:: SSttaaggee

    Scale all ingredients in group 1 and place into the mixing bowl.

    Blend together on slow speed until clear

    Roll dough into round bars + 30mm thick

    Refrigerate overnight

    Cut into slices of 7.5mm wide with a sharp knife

    When biscuits have reached room temperature, place on slightly greased trays

    Bake at 190C until golden brown

    Scaling

    Mixing

    Molding

    Resting

    Molding

    Resting

    Baking

    Chapter

    12 Recipes

  • Page 2

    11 22 .. 22 WWHH II TT EE BBRREEAADD ((BB112200)) Group 1

    IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Butterfield White bread mix 2 x 12.5 Kg 25.000

    Yeast 440gm 0.440

    Water 15Lt 15.000

    Total Dough Weight 40.440

    MMeetthhoodd:: SSttaaggee

    Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.

    Scale off 0.680kg dough pieces.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Place dough pieces on the production table with smooth side on top

    and in the order of handling, with the first rounded piece nearest to the Moulder.

    Rest rounded dough pieces for 8 minutes.

    Add 375ml pan release to the sponge in the catch tray.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom

    side facing the Chuter.

    Roll the moulded dough piece by hand in the sponge with pan release.

    Place the dough centrally in the pan with the seam line facing the bottom.

    Load the pans into an oven trolley from the bottom to the top.

    Homemade: Proof for 60 min until dough is 1cm above the pan rim. Sandwich: Proof for 45 min until dough is 1cm below the pan rim. Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

    Pre-set temperature on 220 - 250C. When oven is ready insert trolley. Set the baking timer control for 30 minutes.

    After the baking time, press the alarm switch off and remove the trolley from the

    oven. Dump the bread and display in the trolley.

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Moulding

    Dough Direction

    Panning

    Proofing

    Oven Setting

    Unloading

  • Page 3

    11 22 .. 33 WWHH II TT EE BBRREEAADD ((BB224400 ,,BB448800)) Group 1 IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Butterfield White bread mix 4 x 12.5 Kg 50.000

    Yeast 880gm 0.880

    Water 30Lt 30.000

    Total Dough Weight 80.880

    MMeetthhoodd:: SSttaaggee

    Measure all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.

    Scale off 11.200kg heads of dough.

    Place the dough head to be divided into the dusted bread divider bowl.

    Knead the dough to cover the entire surface. Dust the top of the dough. Close

    the lid and divide the dough. Remove the 0.700kg dough pieces. Divide the remainder dough.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table

    with smooth side on top and in the order of handling, with the first rounded piece

    nearest to the Moulder.

    Rest rounded dough pieces for 8 minutes.

    Add 700 750ml pan release to the sponge in the catch tray.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom

    side facing the Catcher.

    Roll the moulded dough piece once by hand on the sponge with pan release.

    Place the dough centrally in the pan with the seam line facing the bottom.

    Load the pans into an oven trolley from the bottom to the top.

    Homemade: Proof for 60 min until dough is 1cm above the pan rim. Sandwich: Proof for 45 min until dough is 1cm below the pan rim. Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

    Pre-set temperature on 250C. When oven is ready insert trolley. Set the baking timer control for 30 minutes.

    After the baking time turn the alarm switch off and remove the trolley from the

    oven. Dump the bread and display in the trolley.

    Scaling

    Mixing

    Scaling

    Dividing

    Rounding

    Resting

    Moulding

    Dough Direction

    Panning

    Proofing

    Oven Setting

    Unloading

  • Page 4

    11 22 .. 44 BBRROOWWNN BBRREEAADD ((BB112200)) Group 1

    IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Butterfield Brown bread mix 2 x 12.5 Kg 25.000

    Yeast 440gm 0.440

    Water 15Lt 16.000

    Total Dough Weight 41.440

    MMeetthhoodd:: SSttaaggee

    Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 12 minutes on fast speed until dough is developed.

    Scale off 0.700kg dough pieces.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Place dough pieces on the production table with smooth side on top

    and in the order of handling, with the first rounded piece nearest to the Moulder.

    Rest rounded dough pieces for 8 minutes.

    Add 375ml pan release to the sponge in the catch tray.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom

    side facing the Chuter.

    Roll the moulded dough piece by hand in the sponge with pan release.

    Place the dough centrally in the pan with the seam line facing the bottom.

    Load the pans into an oven trolley from the bottom to the top.

    Homemade: Proof for 60 min until dough is 1cm above the pan rim. Sandwich: Proof for 45 min until dough is 1cm below the pan rim. Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

    Pre-set temperature on 220 - 250C. When oven is ready insert trolley. Set the baking timer control for 30 minutes.

    After the baking time, press the alarm switch off and remove the trolley from the

    oven. Dump the bread and display in the trolley.

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Moulding

    Dough Direction

    Panning

    Proofing

    Oven Setting

    Unloading

  • Page 5

    11 22 .. 55 BBRROOWWNN BBRREEAADD ((BB224400 ,,448800)) Group 1

    IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Butterfield Brown bread mix 4 x 12.5 Kg 50.000

    Yeast 880gm 0.880

    Water 32Lt 32.000

    Total Dough Weight 82.880

    MMeetthhoodd:: SSttaaggee

    Measure all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 12 minutes on fast speed until dough is developed.

    Scale off 11.200kg heads of dough.

    Place the dough head to be divided into the dusted bread divider bowl.

    Knead the dough to cover the entire surface. Dust the top of the dough. Close

    the lid and divide the dough. Remove the 0.700kg dough pieces. Divide the remainder dough.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table

    with smooth side on top and in the order of handling, with the first rounded piece

    nearest to the Moulder.

    Rest rounded dough pieces for 8 minutes.

    Add 700 750ml pan release to the sponge in the catch tray.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom

    side facing the Catcher.

    Roll the moulded dough piece once by hand on the sponge with pan release.

    Place the dough centrally in the pan with the seam line facing the bottom.

    Load the pans into an oven trolley from the bottom to the top.

    Homemade: Proof for 60 min until dough is 1cm above the pan rim. Sandwich: Proof for 45 min until dough is 1cm below the pan rim. Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

    Pre-set temperature on 250C. When oven is ready insert trolley. Set the baking timer control for 30 minutes.

    After the baking time turn the alarm switch off and remove the trolley from the

    oven. Dump the bread and display in the trolley.

    Scaling

    Mixing

    Scaling

    Dividing

    Rounding

    Resting

    Moulding

    Dough Direction

    Panning

    Proofing

    Oven Setting

    Unloading

  • Page 6

    11 22 .. 66 SSCCOONNEE && RROOCCKK BBUUNNSS ((BB112200 ,, BB224400 ,, BB448800))

    Group

    11 IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Cake Flour 1 x 12.5 Kg 12.500

    Eggs 18 0.900

    Milk 6 Lt 6.000

    Baking Powder 650 gm 0.650

    Margarine (Yellow) 1.880 Kg 1.880

    Sugar 1.880 Kg 1.880

    Vanilla Essence 40 ml 0.040

    Total Dough Weight

    23.850

    Milk & Salt Mix

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 5 minutes on slow speed.

    Shape the dough into a rectangle. Dust on top and underneath the dough.

    Roll out the dough until 2cm thick. Dock the dough to release the air.

    Cut scones: Large with 83mm cutter (no. 9). Small with 53mm cutter (no. 13). Remove the off cuts in between the scones and keep aside for Rock Buns.

    Scale the off cuts and determine 10% of its weight. Add this amount of Bakers Mix and mix on slow speed for 2 minutes.

    Scaling Weight Scones: Large: 0.110kg Rock Buns: 0.120kg Small: 0.050kg

    Prepare baking trays with pan release. Place on baking tray:

    Pack large scones and Rock Buns 5 x 7 (35 pieces) per baking tray. Pack small scones 7 x 10 (70 pieces) per baking tray. Place baking trays into a confectionery trolley.

    Rest for at least 30 minutes. Brush scones and splash Rock Buns with milk and salt mix. Sprinkle sugar on Rock Buns.

    Pre set temperature control on 180 - 200C. Set the baking timer for 10-15 minutes.

    After the baking time press the alarm switch off and remove the trolley from the

    oven. Use a metal scraper to loosen the scones from the baking tray.

    Scones and Rock Buns are ready for the counter.

    Scaling

    Mixing

    Shaping

    Cutting

    Rock Buns Dough

    Scaling

    Panning

    Resting

    Oven Settings

    Unloading

  • Page 7

    11 22 .. 77 SSOOFF TT DDOOUUGGHH ((BB112200 ,, BB224400 ,, BB448800)) Group

    11 IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Cake Flour 1 x 12.5 Kg 12.500

    Butterfield Soft Dough Concentrate 950 gm 0.950

    Yeast 400 gm 0.400

    Water 7.5 Lt 7.500

    Total Dough Weight

    21.730

    22 Cheese or 3 Kg 3.000 Sesame Seed or 600 gm 0.600 Poppy Seed 300 gm 0.300

    MMeetthhoodd:: SSttaaggee

    Measure all ingredients in group 1 and place into mixing bowl.

    Mix on 2 minutes slow speed and 10 minutes fast speed until dough is developed.

    Follow the required recipe for :

    Cocktail and Plain Rolls, Hamburger Rolls, Jumbo and Foot Long Rolls, Pizza Rolls. Group 2 ingredients are optional on the products.

    Scaling

    Mixing

  • Page 8

    11 22 .. 88 SSWWEEEE TT DDOOUUGGHH ((BB112200 ,, BB224400 ,, BB448800)) Group

    11 IInnggrreeddiieennttss:: TToottaall WWeeiigghhtt Cake Flour 1 x 12.5 Kg 12.500

    Butterfield Sweet Dough Concentrate 1.5 Kg 1.500

    Yeast 450 gm 0.450

    Water 6.5 Lt 6.500

    22 Bakers Mix 2.195 kg 2.195 Total Dough Weight

    24.145

    MMeetthhoodd:: SSttaaggee

    Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.

    Follow the required recipe for:

    School Buns, Mosbolletjies, Doughnuts, and Custard Buns.

    Weigh the dough and determine 10% of its weight. Remove the dough from the scale and put it back into the mixer. Scale Bakers Mix, group 2, to 10% of the dough weight that was calculated.

    Add the Bakers Mix to the dough in the mixer.

    Mix for 2 minutes on slow speed. Do not over mix.

    Follow the required recipe for:

    Tea Cakes, Hot Cross Buns, Raisin Buns, Raisin Loaves and Chelsea Buns.

    Scaling

    Mixing

    Bakers Mix

    (Optional)

    Scaling

  • Page 9

    11 22 .. 99 SSCCOONNEESS ((BB112200 ,, BB224400 ,, BB448800)) Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Cake Flour 1 x 12.5Kg 12.500 Eggs 18 0.900 Milk 6Lt 6.000 Baking Powder 650gm 0.650 Margarine (yellow) 1 .880Kg 1.880 Sugar 1 .880Kg 1.880 Vanilla Essence 40ml 0.040 Cake Flour 1 x 12.5Kg 12.500 Eggs 18 0.900

    Total Dough

    Weight 23.850

    MMeetthhoodd:: SSttaaggee

    Weigh all ingredients in group 1 and place into the mixing bowl.

    Mix on 5 minutes slow speed.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Shape the dough into a rectangle with both hands.

    Dust underneath the dough.

    Dust the rolling pin and roll out the dough until 2cm thick. Dock the dough to release the air.

    Lift up the dough to add more dusting underneath.

    Dust the cutter.

    Cut scones: Large with 83mm cutter (no. 9). Small with the 53mm cutter (no. 13). Remove the off cuts in between the scones and keep aside (Use off cuts for Rock Buns

    later).

    Scaling

    Mixing

    Shaping

    Cutting

    Scaling Weight: Large: 0.110kg Small: 0.050kg Scaling

    Prepare 6 baking trays with pan release. Panning

    Place large scones 5 x 7 (35 pieces) per baking tray. Place small scones 7 x 10 (70 pieces) per baking tray. Place baking trays into a confectionery trolley.

    Rest scones for at least 30 - 45 minutes.

    Resting

    Portion Yield 219 Scones and / or Rock Buns Baking Temp. 180 - 200C Baking Time 10 - 15 min Portion Size Large: 0.110kg

    Small: 0.050kg

    Mixing Time Resting Time

    5 Slow

    30 40 min

  • Page 10

    11 22 .. 11 00 RROOCCKK BBUUNNSS ((BB112200 ,, BB224400 ,, BB448800))

    MMeetthhoodd::

    SSttaaggee

    Brush with milk and salt mix. (250ml milk with a pinch of salt).

    Pre set temperature control on 180 - 200C. Oven Setting

    When oven is ready insert trolley into the oven.

    Set the baking timer for 10 - 15 minutes.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift baking trays from the trolley and place on a production table. Use a metal scraper

    to loosen the scones from the baking tray.

    Scones are ready for the counter

    Unloading

    Tip! Use 6 x 1Lt sachets of milk for the scone recipe. It is more accurate to control the amount of milk going into the batter.

    Portion Yield 219 Scones and / or Rock Buns Baking Temp. 180 - 200C Baking Time 15 min Portion Size 0.120 kg

    Mixing Time Resting Time

    2 Slow 30 45 min

    Tip!

    To determine the amount of Bakers Mix, weigh the dough in

    grams and take off the last digit of the weight.

    Round the amount down to the nearest 10. i.e. If dough

    weighs 4.650 then take off 0, round down and the amount

    will be 460 Bakers Mix.

  • Page 11

    MMeetthhoodd::

    SSttaaggee

    Scale the scone off cuts and remaining dough and determine 10% of its weight. Remove the dough from the scale and put it into the mixer.

    Scale Bakers Mix to 10% of the dough weight that was calculated and add the Bakers Mix on top of the dough.

    Mix for 2 minutes on slow speed. Add small amounts of milk during mixing until it forms a sticky batter that clings to your

    fingers. Do not add too much milk. The batter must not be sloppy. Do not over mix.

    Remove all the dough from the mixer and place on the production table.

    Use finger tips to gather the batter and drop 0.120kg portions onto the scale. Transfer the dough onto the baking tray. Do not mould the batter but allow for rough

    edges.

    Pack 5 x 7 (35 pieces) per baking tray.

    Allow Rock buns to rest for 30 - 45 minutes. Splash milk and salt mix with a brush on top of the Rock buns. Sprinkle 2g of sugar over the milk mix. Place baking trays with Rock buns into the top part of the confectionery trolley and

    scones into the lower part of the same trolley.

    Pre set temperature control on 180 - 200C. When oven is ready insert trolley into the oven.

    Set the baking timer for 15 minutes.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift baking trays from the trolley and place trays on a production table

    Rock Buns are ready for the counter.

    Scaling

    Mixing

    Moulding

    Panning

    Resting

    Oven

    Settings

    Unloading

  • Page 12

    11 22 .. 11 11 BBRROOWWNN DD II NNKK II EE SS ((BB112200 ,, BB224400 ,, BB448800))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Butterfield Brown Bread Mix 2 x 12.5Kg 25.000 Yeast 440 gm 0.440 Water 16Lt 16.000

    Total Dough

    Weight 41.440

    MMeetthhoodd:: SSttaaggee

    Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 12 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 0.300kg dough pieces. Do not shape, round or mould dough pieces.

    Rest dough pieces for 8 minutes.

    Prepare a baking tray with sponge roller and pan release.

    Place 16 dough pieces roughly onto a baking tray. Ensure dough pieces are 2cm away from edges of the baking tray. Dust the tops of the dough pieces.

    Place baking trays into a confectionery trolley.

    Proof for 30 minutes until double in size. Dust the tops of the dough pieces again.

    Pre-set temperature on 220C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 20 minutes.

    Press the steam button for 6 seconds immediately after inserting the product and again after 5 minutes into the baking process.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift the baking tray from the trolley and place on the production table.

    Brown Dinkies are ready for the counter.

    Scaling

    Mixing

    Scaling

    Resting

    Panning

    Proof

    Oven

    Settings

    Steaming

    Unloading

    Portion Yield 138 Dinkies Baking Temp. 220 C Dough Piece 0.300 gm Baking Time 20 min Dough Piece Half Resting Time Steam

    0.400 gm

    8 min

    2 x 6 sec

    Mixing Time Proofing Time

    2 Slow- 12 Fast

    30 min

  • Page 13

    11 22 .. 11 22 BBRROOWWNN CCAAKKEE ((BB112200 ,, BB224400 ,, BB448800))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Stale Products 4 Kg 4.000 Brown Bread / Full Mix 4 Kg 4.000 Margarine 1 Kg 1.000 Eggs 4 0.200 Yeast 250 gm 0.250 Brown Sugar 1 Kg 1.000 Water 3 Lt 3.000 Total Dough Weight 13.450

    22 Ginger (Optional) 60 gm 0.060 Bakers Mix (Optional) 250 gm 0.250 Total Dough Weight 13.760

    33 Bun Glaze

    MMeetthhoodd:: SSttaaggee

    From group 1, scale the stale products and place into the mixing bowl. Stale products may not be oily. Mix for 5 minutes fast speed or until stale products are finely chopped.

    Scale and measure the remaining ingredients in group 1 & 2, and add to stales.

    Mix for 5 minutes on fast speed or until ingredients are well blended.

    Prepare a baking tray with sponge roller and pan release.

    Remove the dough from the mixer and spread evenly into the baking tray. Roll the

    dough with a rolling pin until level with the baking tray.

    Mark the dough 5 x 7 (35 pieces). Use the 5 wheel pizza cutter. Decorate the portions with cutters.

    Load baking tray into an oven trolley.

    Proof for 20 minutes.

    Pre-set temperature on 220C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 30 minutes.

    Preparing

    Leftovers

    Scaling

    Mixing

    Moulding

    Dividing

    Proofing

    Oven

    Settings

    Portion Yield 35 Pieces Baking Temp. 220 C Mixing Time Proofing Time

    5 Fast / 5 Fast

    20 min

    Baking Time 30 min

  • Page 14

    MMeetthhoodd:: SSttaaggee

    After the baking time press / turn the alarm switch off and remove the trolley from the

    oven. Lift the baking tray from the trolley and place on a production table.

    Whisk group 3 ingredients, Bun Glaze. Brush bun glaze on top of Brown Cake immediately after baking. (See Bun Glaze recipe under Assorted Mixes).

    Divide 5 x 7 (35 pieces). Brown Cake is ready for the counter.

    Unloading

    Finishing

    Dividing

    Tip! Use stale products like Chelsea Buns, Rock Buns that already contain Bakers Mix.

    Therefore you do not have to add the optional Bakers Mix.

  • Page 15

    11 22 .. 11 33 WWHHOOLLEE WWHHEEAATT BBRREEAADD ((BB112200)) Group

    IInnggrreeddiieennttss TToottaall WWeeiigghhtt 11 Butterfield Brown Bread Mix 1 x 12.5 Kg 12.500 Yeast 220 gm 0.220 Water 8 Lt 8.000 22 Caramel 4800 (Black Jack) 100 ml 0.100 33 Crushed Wheat 2.5 Kg 2.500

    Water 1.250 Lt 1.250 (Soak overnight or for 12 hrs,

    then drain of excess water)

    Total Dough

    Weight 24.570

    MMeetthhoodd:: SSttaaggee

    Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 12 minutes on fast speed. After 5 minutes of mixing add ingredients in group 2 and mix until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 0.850kg dough pieces for Wholewheat bread and 0.500kg dough pieces for Wholewheat Half.

    Prepare the production tables by wiping with damp cloth.

    Round each dough piece into a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top and in the order of handling, with the first rounded piece nearest to

    the Moulder.

    Rest rounded dough pieces for 8 minutes.

    Add 375ml pan release to the sponge in the catch tray. Ensure the bread pans are stacked close by for panning.

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Moulding

    Portion Yield 28 Whole loaves or 49 Half loaves

    Baking Temp. 250C

    Dough Piece 0.850 gm Baking Time 30 min Dough Piece Half Resting Time Steam (optional)

    0.500 gm

    8 min

    5 sec

    Mixing Time Proofing Time

    2 Slow- 12 Fast

    Sandwich: 45 min

    Homemade: 60 min

  • Page 16

    MMeetthhoodd:: SSttaaggee Place dry crushed wheat on a baking tray and place it on the production table near

    the Moulder.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom side

    facing the Chuter.

    Roll the moulded dough piece once by hand on the sponge with pan release. Then roll

    the dough piece in the crushed dry wheat. Wipe the bread pans or mini pans with a

    piece of left over dough to ensure the pans are free of crumbs or dirt. Place the dough

    centrally in the pan with the seam line facing the bottom. Load the pans into an oven

    trolley from the bottom to the top.

    Proof for 60 minutes until dough is 1cm above the pan rim.

    Pre-set temperature on 220 - 250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 25 minutes.

    Optional on the whole-wheat bread. Press the steam button for 5 seconds after 10 minutes of baking.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Push trolley towards the dumping table.

    Dump the bread from the pans on the dumping table.

    Pack loaves into the trolley in a vertical position with the top of the loaves facing

    towards the front of trolley.

    Whole Wheat Bread is ready for the counter.

    Dough

    Direction

    Panning

    Proofing

    Oven Setting

    Steaming

    Unloading

    De-panning

    Displaying

    Tip!

    When scaling the Black Jack, oil the container where in you scale the amount 1st

    and then scale the amount required. The Black Jack will pour out easily.

  • Page 17

    11 22 .. 11 44 WWHHOOLLEE WWHHEEAATT BBRREEAADD ((BB224400 ,, BB448800))

    Group

    IInnggrreeddiieennttss TToottaall WWeeiigghhtt 11 Butterfield Brown Bread Mix 1 x 12.5 Kg 12.500 Yeast 220 gm 0.220 Water 8 Lt 8.000 22 Caramel 4800 (Black Jack) 100 ml 0.100 33 Crushed Wheat 2.5 Kg 2.500

    Water 1.250 Lt 1.250 (Soak overnight or for 12 hrs,

    then drain of excess water)

    Total Dough

    Weight 24.570

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 12 minutes on fast speed. After 5 minutes of mixing add ingredients in group 2 and mix until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 13.600kg for whole loaves and 8.000kg for half loaves.

    Place the dough head to be divided into the dusted bread divider bowl.

    Knead the dough to cover the entire surface. Dust the top of the dough. Close the lid

    and divide the dough. Remove the 0.850kg or 0.500kg dough pieces.

    Scale and divide the remainder dough.

    Scaling

    Mixing

    Scaling

    Dividing

    Portion Yield 28 Whole loaves

    49 Half

    loaves

    Baking Temp. 250C

    Whole Half Dough Head 13.600 kg 0.800 gm Baking Time 30 min Dough Piece Resting Time Steam (optional)

    0.850 kg

    8 min

    5 sec

    0.500 gm

    Mixing Time Proofing Time

    2 Slow- 12 Fast

    60 min

  • Page 18

    MMeetthhoodd:: SSttaaggee Prepare the production tables by wiping with damp cloth.

    Round each dough piece into a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top and in the order of handling, with the first rounded piece nearest to

    the Moulder.

    Rest rounded dough pieces for 8 minutes.

    Add 375ml pan release to the sponge in the catch tray. Ensure the bread pans are stacked close by for panning.

    Place drained crushed wheat from group 3 on a baking tray and place it on the production table near the Moulder.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom side

    facing the Catcher.

    Roll the moulded dough piece once by hand on the sponge with pan release. Then roll

    the dough piece in the crushed dry wheat. Wipe the bread pans or mini pans with a

    piece of left over dough to ensure the pans are free of crumbs or dirt. Place the dough

    centrally in the pan with the seam line facing the bottom. Load the pans into an oven

    trolley from the bottom to the top.

    Proof for 60 minutes until dough is 1cm above the pan rim.

    Pre-set temperature on 250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 25 minutes.

    Optional on the whole-wheat bread. Press the steam button for 5 seconds after 10 minutes of baking.

    After the baking time turn the alarm switch off and remove the trolley from the oven.

    Push trolley towards the dumping table.

    Dump the bread from the pans on the dumping table.

    Pack loaves into the trolley in a vertical position with the top of the loaves facing

    towards the front of trolley.

    Wholewheat Bread is ready for the counter.

    Rounding

    Resting

    Moulding

    Dough

    Direction

    Panning

    Proofing

    Oven Setting

    Steaming

    Unloading

    De-panning

    Displaying

    Tip!

    When scaling the Black Jack, oil the container where in you scale the amount 1st

    and then scale the amount required. The Black Jack will pour out easily.

  • Page 19

    11 22 .. 11 55 WWHH II TT EE DD IINNKK II EE SS ((BB112200))

    Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Butterfield White Bread Mix 1 x 12.5 Kg 12.500 Yeast 220 gm 0.220 Water 7.5 Lt 7.500

    Total Dough

    Weight 20.220

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 0.300kg dough pieces. Do not shape, round or mould dough pieces.

    Rest dough pieces for 8 minutes.

    Prepare a baking tray with sponge roller and pan release.

    Place 16 dough pieces roughly onto a baking tray. Ensure dough pieces are 2cm away from edges of the baking tray. Dust the tops of the dough pieces.

    Place baking trays into a confectionery trolley.

    Proof for 30 minutes until double in size. Dust the tops of the dough pieces again.

    Pre-set temperature on 220C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 20 minutes.

    Press the steam button for 6 seconds immediately after inserting the product and again after 5 minutes into the baking process.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift the baking tray from the trolley and place on the production table.

    White Dinkies are ready for the counter.

    Scaling

    Mixing

    Scaling

    Resting

    Panning

    Proof

    Oven

    Settings

    Steaming

    Unloading

    Portion Yield 138 Dinkies Baking Temp. 220 C Dough Piece 0.300 kg Baking Time 20 min Resting Time Steam

    8 min

    2 x 6 sec

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    30 min

  • Page 20

    11 22 .. 11 66 WWHH II TT EE DD IINNKK II EE SS ((BB224400 ,, BB448800))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Butterfield White Bread Mix 1 x 12.5 Kg 12.500 Yeast 220 gm 0.220 Water 7.5 Lt 7.500

    Total Dough

    Weight 20.220

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix on 2 minutes slow speed and 10 minutes fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 4.800kg heads of dough.

    Place the dough head to be divided into the dusted bread divider bowl.

    Knead the dough to cover the entire surface. Dust the top the dough. Close the lid

    and divide the dough. Remove the 0.300kg dough pieces. Divide the remainder dough. Do not shape, round or mould dough pieces.

    Rest dough pieces for 8 minutes.

    Prepare a baking tray with sponge roller and pan release.

    Place 16 dough pieces roughly onto a baking tray. Ensure dough pieces are 2cm away from edges of the baking tray. Dust the tops of the dough pieces.

    Place baking trays into a confectionary trolley.

    Proof for 30 minutes until double in size.

    Scaling

    Mixing

    Scaling

    Dividing

    Resting

    Panning

    Proof

    Portion Yield 138 Dinkies Baking Temp. 220 C Dough Head 4.800 kg Baking Time 20 min Dough Piece Resting Time Steam

    0.300 kg

    8 min

    2 x 6 sec

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    30 min

  • Page 21

    MMeetthhoodd:: SSttaaggee Pre-set temperature on 220C. When oven is ready insert trolley into the oven.

    Set the baking timer control on 20 minutes.

    Press the steam button for 6 seconds immediately after inserting the product and again after 5 minutes into the baking process.

    After the baking time turn the alarm switch off and remove the trolley from the oven. Lift

    the baking tray from the trolley and place on the production table.

    White Dinkies are ready for the counter.

    Oven

    Settings

    Steaming

    Unloading

    Tip! When dusting the dinkies before baking, use a flour dredger or sieve to dust. The

    dust then spreads evenly over the dinky.

  • Page 22

    11 22 .. 11 77 VV EE TTKKOOEEKK ((BB112200)) Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Butterfield White Mix 2 x 12.5 Kg 25.000 Yeast 440 gm 0.440 Water 15 Lt 15.000

    Total Dough

    Weight 40.440

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table. Remove all the dough

    from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 0.850kg dough pieces.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    the smooth side on top.

    Rest rounded dough pieces for 8 minutes. Large: 0.850kg 5 = 0.170kg balls Small: 0.850kg 10 = 0.085kg balls

    Round each ball.

    Prepare a baking tray with pan release and place balls on tray:

    Large: 4 x 4 (16 pieces) Small: 5 x 4 (20 pieces) Flatten each ball with the palm of your hand.

    Place baking tray into a confectionery trolley

    Proof for 30 minutes until double in size.

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Dividing

    Rounding

    Panning

    Proofing

    Portion Yield Large: 237 Small: 475

    Frying Temp. Resting Time

    180 C

    8 min

    Dough Piece 0.850 kg Dough Pieces

    Large: 0.170 kg

    Small: 0.085 kg

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    30 min

  • Page 23

    MMeetthhoodd:: SSttaaggee Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts

    immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry

    until golden brown on the one side. Then turn the dough pieces around with a wooden

    spoon. Place the second basket on top of the dough pieces and fry until golden brown.

    When ready lift the second basket and put aside then lift the first basket with Vetkoek

    out of the oil and place on the drip tray to allow the oil to drain off.

    Then place Vetkoek on baking tray with crispy side facing to the top.

    Vetkoek is ready for the counter

    Frying

  • Page 24

    11 22 .. 11 88 VV EE TTKKOOEEKK ((BB224400 ,, BB448800))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Butterfield White Mix 4 x 12.5 Kg 50.000 Yeast 880 gm 0.880 Water 30 Lt 30.000

    Total Dough

    Weight 80.880

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 2.550kg heads of dough.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top.

    Rest rounded dough pieces for 8 minutes.

    Set the bun divider on 85(g). Place rounded dough on the bun divider plate. Flatten the dough to the edges of the

    30 divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth

    and evenly spread. Put bun divider plate, with dough, into the bun divider, on top of

    the moulding plate and divide the dough.

    Large: Join 2 x 0.085kg balls to make 1 x 0.170kg Vetkoek Small: Use 1 x 0.085kg balls to make 1 x 0.085kg Vetkoek.

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Dividing

    Moulding

    Portion Yield Large: 475 Small: 951

    Frying Temp. Resting Time

    180 C

    8 min

    Dough Head 2.550 kg Dough Balls 0.085 kg Dough Pieces

    Large: 0.170 kg

    Small: 0.085 kg

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    30 min

  • Page 25

    MMeetthhoodd:: SSttaaggee Round each ball.

    Prepare baking tray with pan release and pack trays.

    Large: 4 x 4 (16 pieces) per tray Small: 5 x 4 (20 pieces) per tray Flatten each ball with the palm of your hand.

    Put baking trays into a confectionery trolley.

    Proof for 30 minutes until double in size.

    Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts

    immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry

    until golden brown on the one side. Then turn the dough pieces around with a wooden

    spoon. Place the second basket on top of the dough pieces and fry until golden

    brown. When ready lift the second basket and put aside then lift the first basket with

    Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

    Then place on baking tray with crispy side facing to the top.

    Vetkoek is ready for the counter.

    Rounding

    Panning

    Proofing

    Frying

    Tip! Ensure the Vetkoek are placed with the crispy side upwards on the tray when

    finished. This is the most appealing side of the Vetkoek and will attract the

    customers when displayed.

  • Page 26

    11 22 .. 11 99 RRUUSSSS IIAANN VV EE TTKKOOEEKK ((BB112200))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Butterfield White Mix 2 x 12.5 Kg 25.000 Yeast 440 gm 0.440 Water 15 Lt 15.000

    Total Dough

    Weight 40.440

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table. Remove all the dough

    from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 1.000kg dough pieces.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    the smooth side on top.

    Rest rounded dough pieces for 8 minutes.

    1.000kg 10 = 0.100kg balls

    Round each ball. Then turn it upside down

    Roll each ball out into an oval shape. Place the Russian on one end of the dough piece

    and roll it along the entire length of the dough until the dough is firmly wrapped around

    the Russian.

    Prepare a baking tray with pan release and place wrapped Russians on the baking tray

    with seam lines facing to the bottom: 5 x 4 (20 pieces) Place baking tray into a confectionery trolley

    Cut three diagonal slits on top of each dough piece

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Dividing

    Moulding

    Panning

    Finishing off

    Portion Yield 475 Frying Temp. Resting Time

    180 C

    8 min

    Dough Piece 1.000 kg Mixing Time 2 Slow- 10 Fast Dough Pieces 0.100 kg Proofing Time 15 - 20 min

  • Page 27

    MMeetthhoodd:: SSttaaggee

    Proof for 15 - 20 minutes until double in size.

    Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts

    immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry

    until golden brown on the one side. Then turn the dough pieces around with a wooden

    spoon. Place the second basket on top of the dough pieces and fry until golden

    brown. When ready lift the second basket and put aside, then lift the first basket with

    Russian Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

    Then place Russian Vetkoek on baking tray with crispy side facing to the top.

    Russian Vetkoek is ready for the counter

    Proofing

    Frying

  • Page 28

    11 22 .. 22 00 RRUUSSSS IIAANN VV EE TTKKOOEEKK ((BB224400 ,, BB448800))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Butterfield White Mix 4 x 12.5 Kg 50.000 Yeast 880 gm 0.880 Water 30 Lt 30.000

    Total Dough

    Weight 80.880

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 3.000kg heads of dough.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top.

    Rest rounded dough pieces for 8 minutes.

    Set the bun divider on 100(g). Place rounded dough on the bun divider plate. Flatten the dough to the edges of the

    30 divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth

    and evenly spread. Put bun divider plate, with dough, into the bun divider, on top of

    the moulding plate and divide the dough.

    Round each ball. Then turn it upside down.

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Dividing

    Rounding

    Portion Yield 951 Frying Temp. Resting Time

    180 C

    8 min

    Dough Piece 1.000 kg Mixing Time 2 Slow- 10 Fast Dough Pieces 0.100 kg Proofing Time 15 - 20 min

  • Page 29

    MMeetthhoodd:: SSttaaggee

    Roll each ball out into an oval shape. Place the Russian on one end of the dough piece

    and roll it along the entire length of the dough until the dough is firmly wrapped around

    the Russian.

    Prepare a baking tray with pan release and place wrapped Russians on the baking tray

    with seam lines facing to the bottom: 5 x 4 (20 pieces) Place baking tray into a confectionery trolley.

    Cut three diagonal slits on top of each dough piece.

    Proof for 15 - 20 minutes until double in size.

    Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts

    immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry

    until golden brown on the one side. Then turn the dough pieces around with a wooden

    spoon. Place the second basket on top of the dough pieces and fry until golden

    brown. When ready lift the second basket and put aside then lift the first basket with

    Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

    Then place on baking tray with crispy side facing to the top.

    Russian Vetkoek is ready for the counter.

    Moulding

    Panning

    Finishing off

    Proofing

    Frying

    Tip! Ensure Vetkoek are ready at peak times when there are customers. Ideally these

    products should not stand on the counter for more than 2 hours.

  • Page 30

    11 22 .. 22 11 YYAANNKKEEEE VV EE TTKKOOEEKK ((BB112200))

    Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Butterfield White Mix 2 x 12.5 Kg 25.000 Yeast 440 gm 0.440 Water 15 Lt 15.000

    Total Dough

    Weight 40.440

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table. Remove all the dough

    from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 0.850kg dough pieces.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    the smooth side on top.

    Rest rounded dough pieces for 8 minutes.

    0.850kg 10 = 0.085kg balls

    Round each ball. Then turn it upside down

    Roll each ball out into an oval shape. Place the Vienna on one end of the dough piece

    and roll it along the entire length of the dough until the dough is firmly wrapped around

    the Vienna. Only the ends of the Vienna may stick out on the sides.

    Prepare a baking tray with pan release and place wrapped Russians on the baking tray

    with seam lines facing to the bottom: 5 x 4 (20 pieces) Place baking tray into a confectionery trolley

    Cut three diagonal slits on top of each dough piece

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Dividing

    Moulding

    Panning

    Finishing off

    Portion Yield 475 Frying Temp. Resting Time

    180 C

    8 min

    Dough Piece 0.850 kg Mixing Time 2 Slow- 10 Fast Dough Ball 0.085 kg Proofing Time 15 - 20 min

  • Page 31

    MMeetthhoodd:: SSttaaggee

    Proof for 15 - 20 minutes until double in size.

    Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts

    immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry

    until golden brown on the one side. Then turn the dough pieces around with a wooden

    spoon. Place the second basket on top of the dough pieces and fry until golden

    brown. When ready lift the second basket and put aside, then lift the first basket with

    Yankee Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

    Then place Yankee Vetkoek on baking tray with crispy side facing to the top.

    Yankee Vetkoek is ready for the counter

    Proofing

    Frying

  • Page 32

    11 22 .. 22 22 YYAANNKKEEEE VV EE TTKKOOEEKK ((BB224400 ,, BB448800))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Butterfield White Mix 4 x 12.5 Kg 50.000 Yeast 880 gm 0.880 Water 30 Lt 30.000

    Total Dough

    Weight 80.880

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 2.550kg heads of dough.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top.

    Rest rounded dough pieces for 8 minutes.

    Set the bun divider on 85(g). Place rounded dough on the bun divider plate. Flatten the dough to the edges of the

    30 divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth

    and evenly spread. Put bun divider plate, with dough, into the bun divider, on top of

    the moulding plate and divide the dough.

    Round each ball. Then turn it upside down

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Dividing

    Rounding

    Portion Yield 951 Frying Temp. Resting Time

    180 C

    8 min

    Dough Head 2.550 kg Proofing Time 15 - 20 min Dough Ball 0.085 kg Mixing Time 2 Slow- 10 Fast

  • Page 33

    MMeetthhoodd:: SSttaaggee

    Roll each ball out into an oval shape. Place the Vienna on one end of the dough piece

    and roll it along the entire length of the dough until the dough is firmly wrapped around

    the Vienna. Only the ends of the Vienna may stick out on the sides.

    Prepare a baking tray with pan release and place wrapped Viennas on the baking tray

    with seam lines facing to the bottom: 5 x 4 (20 pieces) Place baking tray into a confectionery trolley.

    Cut three diagonal slits on top of each dough piece.

    Proof for 15 - 20 minutes until double in size.

    Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts

    immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry

    until golden brown on the one side. Then turn the dough pieces around with a wooden

    spoon. Place the second basket on top of the dough pieces and fry until golden

    brown. When ready lift the second basket and put aside then lift the first basket with

    Yankee Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

    Then place on baking tray with crispy side facing to the top.

    Yankee Vetkoek is ready for the counter.

    Moulding

    Panning

    Finishing off

    Proofing

    Frying

    Tip! Ensure Vetkoek are ready at peak times when there are customers. Ideally these

    products should not stand on the counter for more than 2 hours.

  • Page 34

    11 22 .. 22 33 HHAAMM && CCHHEEEESS EE VV EE TTKKOOEEKK ((BB112200))

    Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Butterfield White Mix 2 x 12.5 Kg 25.000 Yeast 440 gm 0.440 Water 15 Lt 15.000 Total Dough

    Weight 40.440

    22 Large Vetkoek: Cheddar Cheese, grated 3.540 kg 3.540 Ham, grated 3.540 kg 3.540 Small Vetkoek: Cheddar Cheese, grated 4.740 kg 4.740 Ham, grated 4.740 kg 4.740

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table. Remove all the dough

    from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 0.850kg dough pieces.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    the smooth side on top.

    Rest rounded dough pieces for 8 minutes.

    Large: 0.850kg 5 = 0.170 kg balls Small: 0.850kg 10 = 0.085 kg balls Round each ball, and then flatten into a circle, with the palm of your hand on the table

    until 10cm in diameter.

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Dividing

    Rounding

    Portion Yield Large: 118 Small: 237

    Frying Temp. Resting Time

    180 C

    8 min

    Dough Piece 0.850 kg Dough Pieces

    Large: 0.170 kg

    Small: 0.085 kg

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    30 min

  • Page 35

    MMeetthhoodd:: SSttaaggee Place the ham and cheese filling in the center of the dough piece.

    Large: 0.030kg ham and 0.030kg cheddar cheese Small: 0.020kg ham and 0.020kg cheddar cheese Lift up the edges of the dough piece and fold over the filling, to ensure the filling does

    not escape. Round the dough pieces until all the edges are sealed.

    Prepare a baking tray with pan release and place balls on tray:

    Large: 4 x 4 (16 pieces) Small: 5 x 4 (20 pieces) Flatten each ball slightly with the palm of your hand.

    Place baking tray into a confectionery trolley.

    Proof for 30 minutes until double in size.

    Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts

    immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry

    until golden brown on the one side. Then turn the dough pieces around with a wooden

    spoon. Place the second basket on top of the dough pieces and fry until golden

    brown. When ready lift the second basket and put aside then lift the first basket with

    Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

    Then place Vetkoek on baking tray with crispy side facing to the top.

    Ham & Cheese Vetkoek is ready for the counter.

    Filling

    Panning

    Proof

    Frying

  • Page 36

    11 22 .. 22 44 HHAAMM && CCHHEEEESS EE VV EE TTKKOOEEKK ((BB224400 ,, BB448800))

    Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Butterfield White Mix 1 x 12.5 Kg 12.500 Yeast 220 gm 0.220 Water 7.5 Lt 7.500 Total Dough

    Weight 20.220

    22 Large Vetkoek: Cheddar Cheese, grated 3.540 kg 3.540 Ham, grated 3.540 kg 3.540 Small Vetkoek: Cheddar Cheese, grated 4.740 kg 4.740 Ham, grated 4.740 kg 4.740

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 2.550kg heads of dough

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top.

    Rest rounded dough pieces for 8 minutes.

    Scaling

    Mixing

    Scaling

    Moulding

    Resting

    Portion Yield Large: 118 Small: 237

    Frying Temp. Resting Time

    180 C

    8 min

    Dough Head 2.550 kg Dough Balls 0.085 kg Dough Pieces

    Large: 0.170 kg

    Small: 0.085 kg

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    30 min

  • Page 37

    MMeetthhoodd:: SSttaaggee Set the bun divider on 85(g). Place rounded dough on the bun divider plate. Flatten the dough to the edges of the 30

    divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth and evenly

    spread. Put bun divider plate, with dough, into the bun divider, on top of the moulding plate

    and divide the dough.

    Large: Join 2 x 0.085kg balls to make 1 x 0.170kg Vetkoek Small: Use 1 x 0.085kg balls to make 1 x 0.085kg Vetkoek.

    Round each ball, and then flatten into a circle, with the palm of your hand on the table until

    10cm in diameter.

    Place the ham and cheese filling in the centre of the dough piece.

    Large: 0.030kg ham and 0.030kg cheddar cheese Small: 0.020kg ham and 0.020kg cheddar cheese Lift up the edges of the dough piece and fold over the filling, to ensure the filling does not

    escape. Round the dough pieces until all the edges are sealed.

    Prepare a baking tray with pan release and place balls on tray:

    Large: 4 x 4 (16 pieces) per tray Small: 5 x 4 (20 pieces) per tray Flatten each ball slightly with the palm of your hand.

    Place baking tray into a confectionery trolley.

    Proof for 30 minutes until double in size.

    Pre-heat oil to 180C in fryer. Test oil temperature by dropping a piece of dough into the oil. When dough lifts immediately,

    the oil is ready for frying. Insert dough pieces into the first basket and fry until golden brown on

    the one side. Then turn the dough pieces around with a wooden spoon. Place the second

    basket on top of the dough pieces and fry until golden brown. When ready lift the second

    basket and put aside then lift the first basket with Vetkoek out of the oil and place on the drip

    tray to allow the oil to drain off.

    Then place on baking tray with crispy side facing to the top.

    Vetkoek is ready for the counter.

    Dividing

    Moulding

    Rounding

    Filling

    Panning

    Proof

    Frying

    Tip! Measure 0.020 kg grated cheddar cheese and find a measuring spoon it will fit

    into, then use one scoop of this spoon when assembling the Vetkoek. Do the

    same for ham.

  • Page 38

    11 22 .. 22 55 SSAAVVOOUURR WWHHEEEE LL ((BB112200 ,, BB224400 ,, BB448800)) Group IInnggrreeddiieennttss TToottaall WWeeiigghhtt 11 Bread Dough White 2.5 Kg 2.500 22 Prepared Pizza Base 500 gm 0.500 33 Onion & Green Pepper-

    chopped

    150gm + 150gm 0.300

    44 Ham grated or Mushrooms - chopped

    400gm 0.400

    55 Mozzarella Cheese, grated Cheddar Cheese, grated

    500gm

    500gm

    0.500 0.500

    66 Margarine Mix 410gm 0.410 Total Recipe

    Weight 4.700

    MMeetthhoodd:: SSttaaggee Scale off ingredient from group 1 - 2.500kg white bread dough.

    Round the dough piece with both hands in a clockwise or anti-clockwise direction.

    Rest rounded dough piece for 8 minutes.

    Dust the production table. Shape the dough piece into a rectangle and ensure all

    edges are straight. Dust the rolling pin and roll out the dough until the same size as a

    baking tray. Ensure all edges are straight. Lift up the dough to add more dusting

    underneath.

    Dock the entire dough surface to release the air.

    Draw a line with pizza base (See Pizza Base recipe under Assorted Mixes) along the bottom length of the dough, 3cm away from the edge. Do not apply pizza base on this bottom edge. Only apply a layer of pizza base to the larger area above. Ensure the

    edges and corners are well covered.

    Mix ingredients from group 3, the chopped onion and green pepper in a bowl. Add the ingredients from group 4, chopped mushrooms if it is a Vegetarian Savoury Wheel or the grated ham if it is a Ham Savoury Wheel.

    Scaling

    Rounding

    Resting

    Roll out

    dough

    Docker

    Filling

    Preparing

    vegetables

    Portion Yield 20-22 pieces Baking Temp. Resting Time

    220 C

    8 min

    Dough Piece 2.500 kg Proofing Time 20 min Mixing Time

    2 Slow- 10 Fast

    Baking Time 20 min

  • Page 39

    MMaarrggaarriinnee MMiixx Group

    IInnggrreeddiieennttss TToottaall WWeeiigghhtt 33 Margarine 350 gm 0.350

    Fresh Garlic, Crushed 50 gm 0.050 Mixed Herbs 10 gm 0.010 Total Weight 0.410 Mixing Mix in a plastic bowl & microwave until the margarine is melted.

    MMeetthhoodd:: SSttaaggee Sprinkle the vegetables and ham/mushrooms over the pizza base and along the edges

    and corners firstly, then spread the remaining ingredients evenly over the remainder of

    the dough.

    Sprinkle the ingredients from group 5, grated cheese along the edges and corners first, then across the entire dough surface area.

    Optional. Sprinkle 25ml oregano or Italian spices lightly over the filling.

    Start rolling the dough piece from the edge with filling. Stretching the dough

    continuously to ensure the roll is tight and it maintains an even thickness from end to

    end. The roll should have 6 - 8 rolls.

    Use a sharp knife or metal scraper to cut the disks into 2-3cm thick disks. Adjust the thickness to ensure each disk weighs 0.170kg. Scale disks constantly to ensure accurate scaling.

    Prepare a baking tray with pan release.

    Place disks 5 x 7 (35 pieces) per baking tray. Pack the disks around the edges, with the seam line facing towards the centre of the

    baking tray. Place baking tray into a confectionery trolley.

    Proof for 45 minutes until disks cover the entire surface of the tray.

    Pre-set temperature on 220C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 20 minutes.

    After the baking time press / turn alarm switch off and remove the trolley from the oven.

    Lift baking trays from the trolley and place on a production table.

    Brush tops of Savoury Wheels with Margarine Mix after baking.

    Savoury Wheels are ready for the counter.

    Assembling

    savoury

    wheel

    Spices

    Moulding

    Scaling

    Panning

    Proofing

    Oven

    settings

    Unloading

    Finishing

    Tip! If mushrooms are not available, then use tinned pineapple pieces instead.

  • Page 40

    11 22 .. 22 66 PP II ZZ ZZAA SS LL IICCEESS ((BB112200 ,,BB224400 ,, BB448800)) Group IInnggrreeddiieennttss TToottaall WWeeiigghhtt 11 Bread Dough White 2.5 Kg 2.500 22 Prepared Pizza Base 500 gm 0.500 33 Onion & Green Pepper-

    chopped

    150gm + 150gm 0.300

    44 Ham grated or Mushrooms - chopped

    400gm 0.400

    55 Mozzarella Cheese, grated Cheddar Cheese, grated

    500gm

    500gm

    0.500 0.500

    Total Recipe Weight

    4.700

    MMeetthhoodd:: SSttaaggee Scale off ingredient from group 1 - 2.500kg white bread dough.

    Round the dough piece with both hands in a clockwise or anti-clockwise direction.

    Rest rounded dough piece for 8 minutes.

    Dust the production table. Shape the dough piece into a rectangle.

    Dust the rolling pin and roll out the dough until just smaller than the baking tray.

    Prepare baking tray with pan release.

    Put the rolling pin on top of the dough piece on the one end. Roll the dough around

    the rolling pin. Transfer the dough with the rolling pin to the baking tray. Unroll the

    dough. Roll the dough into all the corners and edges of the baking tray until evenly

    spread.

    Dock the entire dough surface to release the air.

    Smear the ingredient from group 2, the prepared pizza base (see Prepared Pizza Base recipe under Assorted Mixes) across the entire surface area of the pizza. Ensure the

    edges and corners are well covered. Mix ingredients from group 3, the chopped onion and green pepper in a bowl. Add the ingredients from group 4, chopped mushrooms if it is a Vegetarian pizza or the grated ham if it is a Ham pizza.

    Scaling

    Rounding

    Resting

    Preparing

    Pizza Base

    Transfering

    dough piece

    Docker

    Pizza Base

    Preparing

    vegetables

    Portion Yield 35 slices Baking Temp. Resting Time

    220 C

    8 min

    Dough Piece 2.500 kg Proofing Time 20 min Mixing Time

    2 Slow- 10 Fast

    Baking Time 20 min

  • Page 41

    MMeetthhoodd:: SSttaaggee Sprinkle the vegetables and ham/mushrooms along the edges and corners firstly, then

    spread the remaining ingredients evenly to the centre of the pizza.

    Sprinkle the ingredients from group 5, grated cheese along the edges and corners first, then across the entire pizza surface area.

    Optional. Sprinkle 25ml oregano or Italian spices lightly across the surface of the pizza.

    Proof for 20 minutes until pizza base is level with the rim of the baking tray.

    Pre-set temperature on 220C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 20 minutes.

    After the baking time press / turn alarm switch off and remove the trolley from the oven.

    Lift baking trays from the trolley and place on a production table.

    Roll the surface of the pizza level with a rolling pin.

    Remove bits of pizza from the outside edges of the baking tray with a metal scraper or

    sharp knife.

    Divide pizza 5 x 7 (35 pieces) with a 5-wheel pizza cutter. Cut the pieces properly through with a sharp knife.

    Pizza Slices are ready for the counter.

    Assembling

    pizza

    Spices

    Proofing

    Oven Settings

    Unloading

    Finishing

    Dividing

    Tip! If mushrooms are not available, then use tinned pineapple pieces instead.

  • Page 42

    11 22 .. 22 77 YY EE LL LLOOWW BBRREEAADD ((BB112200 Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Butterfield White Mix 2 x 12.5 Kg 25.000 Yeast 380 gm 0.380 White Sugar 1 Kg 1.000 Bakers Mix 1 Kg 1.000 Egg Yellow 20ml 0.020 Water 15.6 Lt 15.600

    Total Dough

    Weight 43.000

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table. Remove all the dough

    from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 0.680kg dough pieces for whole loaves and 0.500kg for half loaves.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top and in the order of handling, with the first rounded piece nearest to

    the Moulder.

    Rest rounded dough pieces for 8 minutes. Add 375ml pan release to the sponge in the catch tray. Ensure the bread pans are stacked close by for panning.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom side

    facing the Chuter. The dough piece should land on the sponge with pan release.

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Moulding

    Dough

    Direction

    Portion Yield 59 60 loaves Baking Temp. 220 - 250C Dough Piece 0.680 gm Baking Time 25 - 30 min Dough Piece Half Resting Time

    0.500 gm

    8 min

    Mixing Time Proofing Time Steam

    2 Slow- 10 Fast

    60 min

    6 sec

  • Page 43

    MMeetthhoodd:: SSttaaggee Roll the moulded dough piece by hand on the sponge with pan release.

    Wipe the bread pans or mini pans with a piece of left over dough to ensure the pans

    are free of crumbs or dirt. Place the dough centrally in the pan with the seam line

    facing the bottom. Load the pans into an oven trolley from the bottom to the top.

    Proof for 60 min until dough is 1cm above the pan rim.

    Pre-set temperature on 220 - 250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 25 - 30 minutes.

    Press the steam button for 6 seconds after 10 minutes of baking.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Push trolley towards the dumping table.

    Dump the bread from the pans on the dumping table.

    Whisk group 2 ingredients, Bun Glaze (See Bun Glaze recipe under Assorted Mixes). Brush bun glaze mix on the tops of the loaves immediately after baking.

    Pack loaves into the trolley in a vertical position with the top of the loaves facing the

    front of trolley.

    Yellow bread is ready for the counter

    Panning

    Proofing

    Oven

    settings

    Steaming

    Unloading

    Dumping

    Glazing

  • Page 44

    11 22 .. 22 88 YY EE LL LLOOWW BBRREEAADD ((BB224400 ,, BB448800)) Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Butterfield White Mix 4 x 12.5 Kg 50.000 Yeast 760 gm 0.760 White Sugar 2 Kg 2.000 Bakers Mix 2 Kg 2.000 Egg Yellow 40ml 0.040 Water 31 Lt 31.000

    Total Dough

    Weight 85.800

    22 Bun Glaze

    MMeetthhoodd:: SSttaaggee Scale all ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust the top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Dust the bowl on the scale and scale off 10.900kg heads of dough for whole loaves and 8.000kg for half loaves. Place the dough head to be divided into the dusted bread divider bowl.

    Knead the dough to cover the entire surface. Dust the top of the dough. Close the lid

    and divide the dough. Remove the 0.680kg dough pieces for whole loaves or 0.500kg dough pieces for half loaves. Scale and divide the remainder dough.

    Prepare the next production table by wiping with a damp cloth.

    Round each dough piece in a ball with both hands in a clock or anti-clockwise

    direction. Ensure the top is smooth. Place dough pieces on the production table with

    smooth side on top and in the order of handling, with the first rounded piece nearest to

    the Moulder.

    Scaling

    Mixing

    Scaling

    Dividing

    Rounding

    Portion Yield 59 60 loaves Baking Temp. 220 - 250C Dough Piece 0.680 gm Baking Time 25 - 30 min Dough Piece Half Resting Time

    0.500 gm

    8 min

    Mixing Time Proofing Time Steam

    2 Slow- 10 Fast

    60 min

    6 sec

  • Page 45

    MMeetthhoodd:: SSttaaggee Rest rounded dough pieces for 8 minutes.

    Add 700 - 750ml pan release to the sponge in the catch tray. Ensure the bread pans are stacked close by for panning.

    Put rounded dough pieces, one by one, into the Chute with the rough / bottom side

    facing the Catcher.

    Roll the moulded dough piece by hand on the sponge and with pan release. Wipe the

    bread pans or mini pans with a piece of left over dough to ensure the pans are free of

    crumbs or dirt. Place the dough centrally in the pan with the seam line facing the

    bottom. Load the pans into an oven trolley from the bottom to the top.

    Proof for 60 min until dough is 1cm above the pan rim.

    Pre-set temperature on 250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 25 - 30 minutes.

    Press the steam button for 6 seconds after 10 minutes of baking.

    After the baking time turn the alarm switch off remove the trolley from the oven. Push

    trolley towards the dumping table.

    Dump the bread from the pans on the dumping table.

    Brush Bun Glaze (See Bun Glaze recipe) on top of the yellow bread immediately after dumping.

    Pack loaves in a vertical position with the top of the loaves facing the front of trolley.

    Yellow bread is ready for the counter.

    Resting

    Moulding

    Dough

    Direction

    Panning

    Proofing

    Oven

    settings

    Steaming

    Unloading

    Depanning

    Finishing

    Displaying

    Tip! Do not add all the egg yellow colouring at once. Add bit by bit until the dough is

    egg yellow. You can add less or more to make the bread lighter or darker yellow.

  • Page 46

    11 22 .. 22 99 HHAAMMBBUURRGGEERR && HHOOTTDDOOGG RROOLL LL SS ((BB112200))

    Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Cake Flour 1 x 12.5 Kg 12.500 Soft Dough concentrate 1.875 kg 1.875 Yeast 750 gm 0.750 Water 7.5 Lt 7.500 Total Dough

    Weight 22.625

    22 Cheese or 3 kg 3.000 Sesame Seed or 600 gm 0.600 Poppy Seed 300 gm 0.300

    MMeetthhoodd:: SSttaaggee Scale ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust on top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Scale off 0.730kg dough pieces for 10 Hamburger Rolls.

    Prepare the next production table by wiping with a damp cloth. Round each dough

    piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is

    smooth.

    Rest rounded dough pieces for 8 minutes. Roll each dough piece into a sausage shape. Ensure that the sausage maintains an

    even thickness from end to end. Then divide the sausage in half. Divide each half into 5

    equal pieces and roll into balls.

    Hamburger Rolls: 0.730kg 10 = 0.073g per ball Hamburger: Round the dough ball. Flatten the balls slightly with the palm of your hand. Optional: Top with Sesame seeds.

    Hotdog: Round and then roll into an oblong shape 15cm long.

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Dividing

    Finishing

    Portion Yield 297 Hamburger Rolls Baking Temp. 240 - 250C Dough Piece 0.730 kg Baking Time 5 - 6 min Dough Piece Half Resting Time

    0.073 kg

    8 min

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    45 min

  • Page 47

    MMeetthhoodd:: SSttaaggee Rolls: Seed Rolls: Round the dough ball. Flatten the balls slightly with the palm of your hand. Brush with water on top of rolls, and press the top of the roll into Sesame seeds, Poppy

    seeds or Linseed.

    Cheese Rolls: Round the dough ball. Flatten the balls slightly with the palm of your hand. Top with 10g grated cheddar cheese.

    Portuguese Rolls: Round the dough ball into an oblong shape. Flatten the balls slightly with the palm of your hand. Cut two slits on the top of the roll and dust with flour.

    Fancy Rolls: See shaping of fancy rolls for moulding.

    Prepare baking tray with pan release.

    Hamburger and Rolls: Place balls evenly 5 x 6 (30 pieces) per tray. Hotdog: Place rolls evenly 3 x 10 (30 pieces) per tray. Place trays into a confectionery trolley.

    Proof for 45 minutes until double in size.

    Pre-set temperature on 240 - 250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 5 - 6 minutes.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift the baking tray from the trolley and place on a production table.

    Hamburger, Hotdog & Rolls are ready for the counter.

    Finishing

    Panning

    Proofer

    settings

    Oven settings

    Unloading

    Tip! Ensure the rolls are flattened before proofing or else they will form a round ball

    that is odd looking.

  • Page 48

    11 22 .. 33 00 JJUUMMBBOO && FFOOOOTT LLOONNGG RROOLL LL SS ((BB112200))

    Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Cake Flour 1 x 12.5 Kg 12.500 Soft Dough concentrate 1.875 kg 1.875 Yeast 750 gm 0.750 Water 7.5 Lt 7.500 Total Dough

    Weight 22.625

    22 Cheese or 3 kg 3.000 Sesame Seed or 600 gm 0.600 Poppy Seed 300 gm 0.300

    MMeetthhoodd:: SSttaaggee Scale ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust on top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Scale off 1.200 kg dough pieces for 10 Jumbo/Footlong Rolls.

    Prepare the next production table by wiping with a damp cloth. Round each dough

    piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is

    smooth.

    Rest rounded dough pieces for 8 minutes. Roll each dough piece into a sausage shape. Ensure that the sausage maintains an

    even thickness from end to end. Then divide the sausage in half. Divide each half into 5

    equal pieces and roll into balls.

    Jumbo/Footlong Rolls: 1.200kg 10 = 0.120gm per ball Jumbo: Round balls. Flatten the balls slightly with the palm of your hand. Footlong: Round and then roll into an oblong shape 20cm long

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Dividing

    Finishing

    Portion Yield 181 Rolls Baking Temp. 240 - 250C Dough Piece 1.200 kg Baking Time 5 - 6 min Dough Balls Resting Time

    0.120 kg

    8 min

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    45 min

  • Page 49

    MMeetthhoodd:: SSttaaggee Prepare baking tray with pan release and place dough pieces evenly 4 x 5 (20 pieces) per tray.

    Place trays into a confectionery trolley.

    Proof for 45 minutes until double in size.

    Pre-set temperature on 240 - 250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 5 - 6 minutes.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift the baking tray from the trolley and place on a production table.

    Jumbo and Footlong Rolls are ready for the counter.

    Panning

    Proofer

    settings

    Oven settings

    Unloading

  • Page 50

    11 22 .. 33 11 JJUUMMBBOO && FFOOOOTT LLOONNGG RROOLL LL SS ((BB224400 ,, BB448800))

    Group

    11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Cake Flour 1 x 12.5 Kg 12.500 Soft Dough concentrate 1.875 kg 1.875 Yeast 750 gm 0.750 Water 7.5 Lt 7.500 Total Dough

    Weight 22.625

    22 Cheese or 3 kg 3.000 Sesame Seed or 600 gm 0.600 Poppy Seed 300 gm 0.300

    MMeetthhoodd:: SSttaaggee Scale ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust on top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Scale off 1.200 kg dough pieces for 10 Jumbo/Footlong Rolls.

    Prepare the next production table by wiping with a damp cloth. Round each dough

    piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is

    smooth.

    Rest rounded dough pieces for 8 minutes. Roll each dough piece into a sausage shape. Ensure that the sausage maintains an

    even thickness from end to end. Then divide the sausage in half. Divide each half into 5

    equal pieces and roll into balls.

    Jumbo/Footlong Rolls: 1.200kg 10 = 0.120gm per ball Jumbo: Round balls. Flatten the balls slightly with the palm of your hand. Footlong: Round and then roll into an oblong shape 20cm long

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Dividing

    Finishing

    Portion Yield 181 Rolls Baking Temp. 240 - 250C Dough Piece 1.200 kg Baking Time 5 - 6 min Dough Balls Resting Time

    0.120 kg

    8 min

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    45 min

  • Page 51

    MMeetthhoodd:: SSttaaggee Prepare baking tray with pan release and place dough pieces evenly 4 x 5 (20 pieces) per tray.

    Place trays into a confectionery trolley.

    Proof for 45 minutes until double in size.

    Pre-set temperature on 240 - 250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 5 - 6 minutes.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift the baking tray from the trolley and place on a production table.

    Jumbo and Footlong Rolls are ready for the counter.

    Panning

    Proofer

    settings

    Oven settings

    Unloading

    Tip! Finish rolls with sesame seeds or cheese for special orders.

  • Page 52

    11 22 .. 33 22 CCOOCCKKTTAA II LL RROOLL LL SS ((BB112200))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt

    Cake Flour 1 x 12.5 Kg 12.500 Soft Dough concentrate 1.875 kg 1.875 Yeast 750 gm 0.750 Water 7.5 Lt 7.500 Total Dough

    Weight 22.625

    22 Cheese or 3 kg 3.000 Sesame Seed or 600 gm 0.600 Poppy Seed 300 gm 0.300

    MMeetthhoodd:: SSttaaggee Scale ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed. Measure dough temperature. It should be 30C.

    Dust on top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Scale off 0.360kg dough pieces for 10 Cocktail Rolls.

    Prepare the next production table by wiping with a damp cloth. Round each dough

    piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is

    smooth.

    Rest rounded dough pieces for 8 minutes.

    Roll each dough piece into a sausage shape. Ensure that the sausage maintains an

    even thickness from end to end. Then divide the sausage in half. Divide each half into 5

    equal pieces and roll into balls.

    Cocktail Rolls: 0.360kg 10 = 0.036g per ball

    See shaping of fancy rolls to mould the dough pieces

    Optional: Brush with water on tops of rolls and sprinkle with Poppy, Sesame or Linseeds.

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Dividing

    Shaping

    Finishing

    Portion Yield 606 Cocktail Rolls Baking Temp. 240 - 250C Dough Piece 0.360 kg Baking Time 5 - 6 min Dough Balls Resting Time

    0.036 kg 8 min

    Mixing Time Proofing Time

    2 Slow- 10 Fast 45 min

  • Page 53

    MMeetthhoodd:: SSttaaggee Prepare baking tray with pan release.

    Place balls evenly 5 x 6 (30 pieces) per tray. Flatten the balls slightly with the palm of your hand.

    Place trays into a confectionery trolley.

    Proof for 45 minutes until double in size.

    Pre-set temperature on 240-250C. When oven is ready insert trolley into the oven.

    Set the baking timer control for 5 - 6 minutes.

    After the baking time press the alarm switch off and remove the trolley from the oven.

    Lift the baking tray from the trolley and place on a production table.

    Cocktail Rolls are ready for the counter.

    Panning

    Proofer

    settings

    Oven settings

    Unloading

    Tip! Ensure the dough is cold before you start shaping it into various shapes, or else it

    may start to proof and become difficult to handle.

  • Page 54

    11 22 .. 33 33 PP II ZZ ZZAA BBUUNNSS ((BB112200))

    Group 11 IInnggrreeddiieennttss TToottaall WWeeiigghhtt Cake Flour 1 x 12.5 Kg 12.500 Soft Dough concentrate 1.875 kg 1.875 Yeast 750 gm 0.750 Water 7.5 Lt 7.500 Total Dough

    Weight 22.625

    TTooppppiinnggss 22 Prepare Pizza Base 1.310 gm 1.310 Onions, sliced long & thinly 270 gm 0.270 Sweet Peppers, sliced long & thinly 810 gm 0.810 33 MMaarrggaarriinnee MMiixx 0.410

    MMeetthhoodd:: SSttaaggee Scale ingredients in group 1 and place into the mixing bowl.

    Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed. Measure dough temperature. It should be 28C.

    Dust on top of the dough in the mixer and the production table.

    Remove all the dough from the mixer and place onto the production table.

    Scale off 0.830kg dough pieces for 10 Pizza Buns.

    Prepare the next production table by wiping with a damp cloth. Round each dough

    piece into a ball with both hands in a clock or anti-clockwise direction

    Ensure the top is smooth.

    Rest rounded dough pieces for 8 minutes.

    Roll each dough piece into a sausage shape. Ensure that the sausage maintains an

    even thickness from end to end. Then divide the sausage in half. Divide each half into 5

    equal pieces and roll into balls or oblong shapes.

    Pizza Buns: 0.830kg 10 = 0.083g per ball

    Scaling

    Mixing

    Scaling

    Rounding

    Resting

    Dividing

    Portion Yield 261 Pizza Buns Baking Temp. 240 - 250C Dough Piece 0.830 kg Baking Time 5 - 6 min Dough Balls Resting Time

    0.083 kg

    8 min

    Mixing Time Proofing Time

    2 Slow- 10 Fast

    45 min

  • Page 55

    MMaarrggaarriinnee MMiixx Group

    IInnggrreeddiieennttss TToottaall WWeeiigghhtt 66 Margarine 350 gm 0.350

    Fresh Garlic, Crushed 50 gm 0.050 Mixed Herbs 10 gm 0.010 Total Weight 0.410 Mixing Mix in a plastic bowl & microwave until the margarine is melted.

    MMeetthhoodd:: SSttaaggee Prepare baking tray with pan release.