Chapter 6-Introduction to Nanoelectronics

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    Introduction toIntroduction toNanoelectronics andNanoelectronics and

    FabricationFabrication

    Dr. Sabar D. HutagalungSchool of Materials and Mineral ResourcesEngineering, Universiti Sains Malaysia,

    14300 Nibong Tebal, Penang, Malaysia

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    NanoscienceNanoscience

    working small,thinking big

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    Nano:From the Greeknanos -meaning "dwarf,

    this prefix is used in themetric system to mean10-9 or

    1/1,000,000,000.

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    What is Nanotechnology?

    Nanotechnology is the creation of functional

    materials, devices, and systems through control of

    matter on the nanometer (1 to 100 nm) length scale

    and the exploitation of novel properties andphenomena developed at that scale.

    A scientific and technical revolution has begun that

    is based upon the ability to systematically organize

    and manipulate matter on the nanometer lengthscale.

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    Is this technology new?

    In one sense there is nothing new

    Whether we knew it or not, every piece oftechnology has involved the manipulation of

    atoms at some level. Many existing technologies depend crucially on

    processes that take place on the nanometerscale.

    Ex: Photography & CatalysisNanotechnology, like any other branch of science, is

    primarily concerned with understanding how nature works.

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    Why is this length scale soimportant?

    There are five reasons: The wavelike properties of electrons inside matter are

    influenced by variations on the nanometer scale. By

    patterning matter on the nanometer length, it is possible

    to vary fundamental properties of materials (for instance,melting temperature, magnetization, charge capacity)

    without changing the chemical composition.

    The systematic organization of matter on the nanometer

    length scale is a key feature of biological systems.

    Nanotechnology promises to allow us to place artificial

    components and assemblies inside cells, and to make

    new materials using the self-assembly methods of nature.

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    Nanoscale components have very high surface areas,making them ideal for use in composite materials,reacting systems, drug delivery, and energy storage.

    The finite size of material entities, as compared to the

    molecular scale, determine an increase of the relativeimportance ofsurface tension and local electromagneticeffects, making nanostructured materials harder and lessbrittle.

    The interaction wavelength scales of various externalwave phenomena become comparable to the materialentity size, making materials suitable for various opto-electronic applications.

    Why is this length scale soimportant?

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    How Small We can make the

    grains? Because of high surface areas conventional

    powders methods reach their limits at 10-6 m

    (1 micron) Smaller particles can be made but special

    methods are needed!

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    Working at the nanoscale

    Working in the nanoworld was first proposed byRichard Feynman back in 1959.

    But it's only true in the last decade.

    The world of the ultra small, in practical terms, isa distant place.

    We can't see or touch it.

    Because, optical microscopes can't provide

    images of anything smaller than the wavelengthof visible light (ie, nothing smaller than 380

    nanometres).

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    From Theres Plenty of Room at the Bottom, Dec 29, 1959

    This image was written using Dip-Pen Nanolithography, and imaged using lateral force

    microscopy mode of an atomic force microscope.

    http://www.zyvex.com/nanotech/feynman.htmlhttp://www.zyvex.com/nanotech/feynman.html
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    What is Nanoelectronics

    Nanoelectronic device? A very small devices to ovecome limits on scalability

    Examples: Single-Electron Transistors

    controlled electron tunneling to amplify current

    Resonance Tunneling Device quantum device use to control current

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    Problem of Making MorePowerful Chips The number of

    transistors on a chipwill approximately

    double every 18 to 24months (MooresLaw).

    This law has givenchip designers greater

    incentives toincorporate newfeatures on silicon.

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    Problem of Making MorePowerful Chips

    However, more

    transistors means

    more electricity and

    heat compressed intoa smaller space.

    Furthermore, smaller

    chips increase

    performance but alsocreate the problem of

    complexity.

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    Problem of Making MorePowerful Chips

    A basic MOSFET

    Band diagram when on

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    Problem of Making MorePowerful Chips

    Quantum and coherence

    effects, high electric fields

    creating avalanche dielectric

    breakdowns, heat dissipationproblems in closely packed

    structures as well as the non-

    uniformity of dopant atoms and

    the relevance of single atomdefects are all roadblocks along

    the current road of

    miniaturization.

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    Problem of Making MorePowerful Chips

    Problem 1: Carrier mobility

    decreases aschannel lengthdecrease and

    vertical electricfields increase.

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    Problem of Making MorePowerful Chips

    Problem 2: Tunneling

    through gateoxide (off state

    current).

    Eox

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    Problem of Making MorePowerful Chips

    Problem 3: Wattage/Area

    increases asdensityincreases

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    Single-Electron Transistors(SETs) To solve these problem, the

    single-electron tunnelingtransistor - a device thatexploits the quantum effect of

    tunneling to control andmeasure the movement ofsingle electrons wasdeveloped.

    Experiments have shown thatcharge does not flowcontinuously in these devicesbut in a quantized way.

    Fig. A single-electron transistor

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    Single-Electron Transistors(SETs) SET consists of a gate

    electrode that electrostaticaly

    influences electrons traveling

    between the source and drain

    electrodes. The electrons in the SET need

    to cross two tunnel junctions

    that form an isolated

    conducting electrode calledthe island.

    Fig. A single-electron transistor

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    Single-Electron Transistors(SETs) Electrons passing through the

    island charge and discharge it,

    and the relative energies of

    systems containing 0 or1

    extra electrons depends onthe gate voltage.

    The key point is that charge

    passes through the island in

    quantized units.

    Fig. A single-electron transistor

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    Single-Electron Transistors(SETs)

    For an electron to hop onto the

    island, its energy must equal

    the Coulomb energy, e2/2C.

    When both the gate and bias

    voltages are zero, electrons do

    not have enough energy to

    enter the island and current

    does not flow.

    Fig. A single-electron transistor

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    Single-Electron Transistors(SETs) As the bias voltage between

    the source and drain isincreased, an electron canpass through the island when

    the energy in the systemreaches the Coulomb energy. This effect is known as the

    Coulomb blockade, and thecritical voltage needed to

    transfer an electron onto theisland, equal to e/2C, is calledthe Coulomb gap voltage.

    Fig. A single-electron transistor

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    Here n1 and n2 are the number ofelectrons passed through the tunnelbarriers 1 and 2, respectively, sothat n = n1 - n2, while the total island

    capacitance, C, is now a sum ofCG, C1, C2, and whatever straycapacitance the island may have.

    Left: Equivalent circuit of anSET

    Center: Energy states of an

    SET. Top Coulomb blockade

    regime, bottom transfer regime

    by application of VG=e/2CG

    Right: I-V characteristic fortwo different gate voltages.

    Solid line VG= e/2CG, dashed

    line VG =0

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    The Coulomb blockade is a single-electron phenomenon, which originates

    in the discrete nature of electric charge that can be transferred from a

    conducting island connected to electron reservoirs through thin barriers.

    The CB allows a precise control of small number of electrons, withimportant application in switching devices with low power dissipation and a

    corresponding increased level of circuit integration.

    Coulomb Blockade

    Single-electron devices based on the Coulomb blockade.

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    DOT

    I-V curve controlled by gate

    voltage, showing region of QB

    Tunneling & QBlockade in SET

    Q transport by single-electrontunneling, but essentially suppressedby Coulomb charging energy:

    Ec > kbT (Ec = e2/2C)

    Tunneling resistance, Rt > Rk

    (Junction resistance,

    Rk = h/e2 = 25.8 K )

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    Silicon SET

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    Silicon nanowire transistors

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    Enhanced Channel Modulation in Dual-Gated Silicon

    Nanowire Transistors

    Nano Letters Vol. 5, 2005, 2519-2523

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    (a)Schematic of a NW FET, and (inset)

    FE-SEM image of a GaN NW FET.

    (b)Gate-dependent IVsd data recorded on

    a 17.6 nm diameter GaN NW. The gate

    voltages for each IVsd curve are

    indicated;

    (c) IVg data recorded for values of Vsd .

    (Inset) Conductance, G, vs gate voltage

    C.N.R. Rao et al. / Progress in Solid State Chemistry 31 (2003) 5147.

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    ZnO nanorod FETs

    Park et al., APL, 85 (2004) 5052-5054

    (a)Schematic side view and

    (b) field-emission scanning

    electron microscopy (FESEM)

    image of a ZnO nanorod FET

    device.

    ZnO nanorod FETs with backgate

    geometry were fabricated on SiO2/Si by

    deposition of Au/Ti metal electrodes for

    source-drain contacts on nanorod

    ends.

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    (a) Typical IsdVsdcharacteristic

    curves as a function ofVgfor ZnO

    nanorod FETs. The linear and

    symmetric IsdVsdcurves were

    obtained under different Vg,

    indicating the low resistant ohmic

    contact formation between ZnO

    and Ti metal layers.

    (b) IsdVgcurves of ZnO nanorod

    FETs show that the devices

    operate in an n-channel depletion

    mode with gmof ~140 nS forVsd =

    1.0 V.

    Park et al., APL, 85 (2004) 5052-5054

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    FET fabricated based on

    In2O3 nanowires:(a) IV curves recorded

    on an In2O3 nanowire of

    10 nm diameter,

    (b) IVg data of the same

    device at Vds = 10 mV.

    Inset shows the SEM

    image of the nanowire

    between the source and

    drain electrodes.

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    Direct Integration of Metal Oxide Nanowire in Vertical

    Field-Effect Transistor

    Nano Letters Vol. 4, 2004

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    Carbon Nanotube Transistor

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    NanoelectronicFabrication

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    NanofabricationNanofabrication

    Top-downApproach

    Bottom-upApproach

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    Top-down techniques take a bulk material, machine it, modify it into the

    desired shape and product classic example is manufacturing of integrated circuits using a sequence of steps sushas crystal growth, lithography, deposition, etching, CMP, ion implantation

    (Microelectronic/Nanoelectronics Fabrication Approach)(Microelectronic/Nanoelectronics Fabrication Approach)

    Bottom-up techniques build something from basic materials assembling from the atoms/molecules up not completely proven in manufacturing yet

    Examples: Self-assembly Sol-gel technology Deposition (old but is used to obtain nanotubes, nanowires, nanoscale

    films) Manipulators (AFM, STM,.)

    Top-down vs Bottom-up

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    Top-down

    From large items to smaller ones. The most common method are

    electron beam lithography(EBL) and

    scanning probe lithography(SPL). The approach involves molding or etching materials

    into smaller components.

    Making IC?

    Starting with a thin sheet Si wafer,cleaned, coated, preferentiallyetched using highly focused optics inas many as 100 separate operationsbefore the final IC is complete.

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    Bottom-up

    A general approach

    going from small items

    to bigger ones.

    Building larger, morecomplex objects by

    integration of smaller

    building blocks or

    components.

    The sketch shows the essence of

    bottom-up manufacturing. Self-assembly from the gaseous

    phase. Two principle vapor-phase

    technologies that are useful and

    widely practiced:

    molecular beam epitaxy (MBE) and

    vapor-deposition (PVD, CVD).

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    Fabrication of SET

    SET with a nano particleSET with a nano particle connected

    by SWCNs

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    FIG. (a) Sketch of the SOInanowire: a metallic top gate

    is separated from the SiNW

    by a 55 nm silicon oxide.

    (b) SEM micrograph of thenanowire with a width below

    10 nm and a length of 500

    nm.

    PHYSICAL REVIEW B 68, 075311 (2003)

    Fabrication of SET

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    Fabrication of SET

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    Fig. Patterning ofSiNWs.

    (A) Overview and (B)

    zoomed in image of

    patterned lines of

    vertical SiNWs grown

    from lines of singlenanoparticle catalysts

    deposited onto a Si

    substrate.

    (C) A crosssection SEM

    image of nanowires that

    were positionally aligned

    into lines.

    Non-Lithographic PositionalControl of SiNWs

    The scale bar in images (A), (B), and (C) correspond to 100 m, 1 m, and 1m.

    Goldberger, Hochbaum, Fan, and Yang, Nano Letters, 6 (2006) 973 - 977

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    Blue corresponds to the Si substrate and the SiNWs channel, grey is SiO2 dielectric

    material, and red corresponds to the Cr gate metal.

    Vertically IntegratedNanowire Field Effect

    Transistors (VINFET)

    Fig. Si VINFET fabrication. (A) SiNWs are grown vertically from a Si(111)

    substrate. (B) Thermal oxidation of the Si nanowire is used to form the gate

    dielectric. (C) The Cr gate material is then sputtered onto the nanowires to

    achieve a conformal coating.

    Goldberger, Hochbaum, Fan, and Yang, Nano Letters, 6 (2006) 973 - 977

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    Fig. Si VINFET fabrication. (A) Conformal LPCVD oxide is deposited around the

    nanowire. (B) The Cr-coated nanowire tips are exposed via chemomechanical

    polishing and plasma etching of the SiO2 dielectric. (C) The Cr gate material isetched-backed using a Cr photomask etchant. (D) An SEM image taken after the

    SiO2 deposition. (E) An SEM image showing the exposed Cr-coated tips. (F) an

    SEM image of the device after the Cr etch back procedure.

    Goldberger, Hochbaum, Fan, and Yang, Nano Letters, 6 (2006) 973 - 977

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    Fig. Si VINFET fabrication. (A) Another layer of LPCVD SiO2 is deposited

    onto the nanowire. (B) The nanowire tips are exposed via plasma etching of

    the SiO2 dielectric. (C) Ni / Pt contacts are sputtered onto the sample to formthe drain electrode. Cr gate material is then sputtered onto the nanowires to

    achieve a conformal coating.

    Yellow corresponds to the Ni drain material.

    Goldberger, Hochbaum, Fan, and Yang, Nano Letters, 6 (2006) 973 - 977

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    In the case for our system (p-type nanowires) with a Cr gate electrode, the

    threshold voltage (Vt);

    Where VFB is the flatband voltage, NA is the acceptor concentration in Si, C is the

    oxide capacitance, s is the oxide permittivity, and s is the surface potential.Since the onset of accumulation for an metal-oxide-semiconductor system occurs

    when the surface potential is zero, the threshold voltage is equal to the flatband

    potential. VFB can be deduced by the following equation;

    Where M is the gate work function, is the electron affinity of Si, and Eg is the

    band gap of silicon. F is given by the formula;

    Threshold VoltageAnalysis

    Goldberger, Hochbaum, Fan, and Yang, Nano Letters, 6 (2006) 973 - 977

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    Where ni is the intrinsic carrier concentration in Si.More accurate analyses of the influence of carrier concentration on

    threshold voltage at these small length scales can be derived using

    drift-diffusion simulations.

    Threshold VoltageAnalysis

    Goldberger, Hochbaum, Fan, and Yang, Nano Letters, 6 (2006) 973 - 977

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    (B) Ids vs Vgs with Vds ranging from -1.0 V to -0.2 V in 0.2 V steps, from

    top to bottom, respectively, measured from a device with 48

    nanowires in parallel.

    (C) TEM image of a 6.5 nm SiNW, obtained from the device used in(A).Scale bar is 100 nm. A typical device has a ~6-7 nm SiNWs diameter,surrounded by a ~30- 35 nm thick shell of SiO2, and a Cr metal gate

    length of ~300-350 nm.

    Fig. Ultra-thin body VINFET.

    (A) Cross-sectional SEM image. The

    scale bar is 200 nm. Blue is Si

    source, grey SiO2

    dielectric, red the

    gate material, and yellow the drain

    metal. The SiNW is not colored, due

    to the inability of resolving this

    feature via SEM.

    The Cr coverage on the front of the

    wire was likely stripped duringcleavage.

    Goldberger, Hochbaum, Fan, and Yang, Nano Letters, 6 (2006) 973 - 977

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    Fabrication Approaches toNanowires Devices Removing the nanorods/nanowires from the initial growth susbtrate

    is by sonification in a solvent such ethano.

    Fig. shows ZnO nanorods aftergrowth on the Si substrate (left)

    and after 5 min sonification inethanol (right).

    The acoustic energy supplied to

    the solvent is enough to

    dislodge a large fraction of the

    nanorods and disperse them

    into the solution.It was found that >90% of the

    nanorods could be harvested in

    this manner.

    Mater. Sci. Eng. R 47 (2004) 147

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    Transfer of the nanorods from the ethanol solution to a new

    substrate is by dispersing the solution onto the new

    substrate, followed by evaporation of the ethanol.

    The advantage of this approach is simplicity but the maindrawback is the random nature of where the nanorods are

    placed.

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    The approach is to initially prepare an SiO2-coated Si wafer and etch alignment

    marks into the SiO2.

    Once the NWs are on this new substrate, a mask design for the particular device

    being fabricated using software on an e-beam writer and then transferred

    lithographically so that the ends of the NWs are covered by Ohmic contact pads.

    The approach

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    Fig. SEM micrographs of structure for transport measurements of ZnO

    nanowires (top) and close-up of central region (bottom).

    Fig. Schematic of ZnO nanowire depletion-

    mode FET.

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    SET Fabrication Using EBL

    Wafer Cutting (sample size 15 mm X 15 mm)

    Wafer Cleaning (Standard Cleaning 1)

    Substrate Heating Up (200C, 30 minutes)

    Spin Coating (3000 rpm spin speed, 30 seconds)

    Pre-bake Hotplate (90C, 2 minutes)

    E-beam Exposure (Exposure e-beam doses variation)

    Development (ma-D 532, 25 seconds)

    Rinse in Stopper (De-Water, 5 minutes)

    Uda Hashim et al, UniMAP

    S D i & Q t D t D i

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    Source-Drain & Quantum Dot DesignMask

    SET Mask design schematic

    SET Mask Design using GDSIIEditor

    Uda Hashim et al, UniMAP

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    Nanodevices PatternedUsing SPL

    (Scanning ProbeLithography)

    S i b i (SPM)Scanning probe microscope (SPM):

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    Tunneling Curren

    Metal Tip

    Sample

    e- cloud

    Scanning probe microscope (SPM):Scanning probe microscope (SPM):

    from STM to AFMfrom STM to AFM

    SPM was originated from the scanning tunnelingmicroscopy (STM).

    SPM is a relatively new family of microscope thatcan

    measure surface morphology down to atomic resolution, 3D imaging, and make nanopatterns (line or dot arrays).

    STM uses the tunneling current flowing

    between tip and sample to map the

    topography.

    STM is limited toconductive samples.

    S i b i (SPM)Scanning probe microscope (SPM):

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    Atomic Force Microscopy (AFM) extended theapplications of SPM

    Forconductive & non-conductive samples, even insolutions.

    AFM measures the attractive or repulsive forcesbetween the tip and sample.

    Many surface/interface properties (mechanical,magnetic, electric, optical, thermal, chemical properties)can be measured using AFM.

    AFM also used for fabrication of various nanostructurespatterns (AFM-based nanolithography).

    Scanning probe microscope (SPM):Scanning probe microscope (SPM):

    from STM to AFMfrom STM to AFM

    Comparison of SPM and other Microscope

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    10

    mm

    10um

    10nm

    10 nm 10 um 10 mmX,Y Resolution

    ZReso

    lution

    SEMOpticalMicroscope

    10pm

    SPM

    TEM

    Comparison of SPM and other Microscope

    0.2nm

    800 um

    15um

    A li i f M l i f i SPM

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    Semi-Semi-

    conductorconductor

    PolymerPolymer

    PlasticPlastic

    RubberRubber

    StorageStorage

    devicedeviceHDHD

    MemoryMemory

    FerroelectricFerroelectric

    devicedeviceMemoryMemory

    Thin filmThin film

    BiotechnologyBiotechnology

    ProteinProtein

    CellCell

    InorganicInorganic

    GlassGlass

    CeramicsCeramics

    MetalMetal

    RaRa ParticleParticle & grain& grain analysisanalysis Pitch & height measurementPitch & height measurementTopography

    VEVE FrictionFriction AdhesionAdhesion HardnessHardness Nano-indentationNano-indentation Mechanical

    Leak CurrentLeak Current PolarizationPolarization Dielectric constantDielectric constant Surface PotentialSurface PotentialElectric

    Magnetic ForceMagnetic Force Magnetic Domain & FluxMagnetic Domain & FluxMagnetic

    FluorescenceFluorescence SpectrumSpectrum Optical TransitionOptical Transition Optical RecordOptical RecordOptical

    Lithography Manipulation oxidization ScratchProcessing

    Applications of Multi-function SPMApplications of Multi-function SPM

    S i P b Lith (SPL)Scanning Probe Lithograpy (SPL)

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    Scanning Probe Lithograpy (SPL)Scanning Probe Lithograpy (SPL)

    One of the most methods is local anodicoxidation (LAO) by AFM where the application of a +ve voltage to the

    surface with respect to the tip in humidity atmosphere.

    By controlling the certain condition between

    the AFM tip and the sample, desirednanopatterns can be created.

    Experimental Method

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    Experimental Method

    Silicon waferSilicon wafer

    (n-type 100)(n-type 100)

    NanoPatterninNanoPatternin

    gg

    (by AFM)(by AFM)

    RCA CleaningRCA Cleaning

    (RCA 1 & RCA(RCA 1 & RCA

    2)2)

    PassivatedPassivated

    (5 % HF 10 s)(5 % HF 10 s)SurfaceSurface

    AnalysisAnalysis

    (by AFM)(by AFM)

    SPI3800N SeriesSPI3800N Serieswith SPA-300HVwith SPA-300HV

    NanoNavi (vector & rasterNanoNavi (vector & raster

    scan),scan), conductive AFM tipconductive AFM tip

    (coated Rh,(coated Rh, TIPTIP

    20 3020 30nm)nm)

    V t S

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    Vector Scan

    BeforBefor

    eeAfterAfter

    AFM Lithography (Si wafer) by electrolyte oxidation

    0.2m

    Scan

    Electrolyte Oxidation

    Cantilever

    Raster Scan Fine fabrication b Raster Scan

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    Raster Scan - Fine fabrication by Raster Scan -

    Nano dots

    on Si wafer

    sample

    D:

    Symbol

    image by

    Raster scan

    By Nano function Project team NITS Nano Tech. depart.

    BMP file of designAfter fabrication

    Recall BMP file

    Vector Scan Raster Scan

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    Vector Scan Raster Scan- Influence of absorbed water layer

    Fabrication by

    Raster scan

    Apply 5V

    Voltage to 1m

    area

    Measurement

    area 2m

    Air Vacuum 410-6

    Torr

    200nm 200nm

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    OXIDIZED LINESCRATCH LINE

    SILICONWAFER

    OXIDIZED DOT

    Scratch and Oxide Line

    Single dot double dots and triple dots patterned on silicon

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    Single dot, double dots, and triple dots patterned on siliconsurfaceat -8V tip bias voltage with different oxidation time.

    3 ms 5 ms

    8 ms 1 ms

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    Dot Oxide Array on Si (100) wafer

    ( h 10 nm and w 200 nm )

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    Oxide Dot Array (Surface Profile)

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    Line Oxide

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    Line Oxide (With Profile)

    LAO Mechanism

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    LAO Mechanism

    The oxides grow on substrateby the application of a voltagebetween a conductive tip(cathode) and a substrate(anode).

    Water molecules adsorbed ona substrate dissociates intofragments (e.g. H+, OH-, andO2-) and acts as electrolyte.

    Schematic diagram of local-

    anodic-oxidation (LAO)

    process performed by AFM.

    Cervenka et al., Appl. Surf. Sci., 253 (2006) 2373.

    T.-H. Fang, Microelectronics Journal, 35 (2004) 70.

    LAO Mechanism

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    LAO Mechanism

    At the Si/SiO2 interface, OH-

    react with holes h+as follow:

    Si + 4h+ + 2OH

    SiO2+ 2H+

    The proton concentrationincreases after long pulsetimes, with the

    H+ + OHH2O

    neutralization reaction.

    Schematic diagram of local-

    anodic-oxidation (LAO)

    process performed by AFM.

    Cervenka et al., Appl. Surf. Sci., 253 (2006) 2373.

    T.-H. Fang, Microelectronics Journal, 35 (2004) 70.

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    SET Pattern

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    SET Pattern

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    SET Pattern (Profile)

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    SET Pattern (Profile)

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    SET Pattern (Profile)

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    USM letter Oxide on Si (100) wafer

    Summary

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    Summary

    Nanoelectronics is not only about size but alsophenomena, mechanism, etc.

    Nanoelctronics is a wide open field with vastpotential for breakthroughs coming fromfundamental research.

    Some of the major issues that need to be addressedare: Understand nanoscale transport (theory & experimental). Develop/understand self-assembly techniques to do

    conventional things cheaper. Find new ways of doing electronics and find ways of

    implementing them (e.g. quantum computing; hybrid Si-biological systems; cellular automata).