Chapter 3 Physical Injury and Controls

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    CONTENTS

    Introduction

    Construction Work

    Mechanical Work Electrical Work

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    Introduction

    Definition

    Physical InjuryImpairment of physical

    condition or substantial pain. [New York Panel Law]

    Other definition:

    Damage to a person's body in a physical sense such as a graze,

    bruise, sprain, strain, broken bone, etc. [Queensland Health]

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    Physical Injury

    Can include:

    a. Wounds, lacerations, contusions

    b. Burns

    c. Sprains and strains

    d. Fractures, amputations or dislocationse. Damage to dentures or prostheses

    f. Work-related gradual process injuries, such as tendonitis, anddeafness caused by noise at work

    g. Infections or diseases caused at work by performing a particulartask or being exposed to a particular environment (this excludes

    any conditions you may have had since birth)h. Blindness

    i. Poisoning

    j. Choking

    k. Loss of consciousness

    l. A foreign body in the eye.

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    Example

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    CONSTRUCTION WORK

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    Introduction

    Construction phases

    1. Pre-Tender

    Preparation of tender document (design, drawing,

    specification, etc.)

    2. Contract Management

    Execution of work during sub-structure, super-structureand finishing; mechanical and electrical installation.

    3. Completion

    Testing and commissioning, liability defect period,hand over.

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    Typical Hazards

    Falling from height- Defective or unsecured ladders.

    - Unsuitable location of ladders.

    - Sub-standard scaffoldno design.

    - Poorly maintained scaffold.

    - Unprotected holes or floor edges.- Unprotected working platforms.

    - Brittle roof covers.

    Falling on Same Level

    - Uneven surfaces.

    - Poor storage of materials.

    - Poor storage of tool and equipment

    - Spillages not clean.

    - Poor layout of electrical cables

    - Poor housekeeping.

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    Hit/Crushed by Falling Object

    - Poor storage of materials

    - Poor storage of tools and equipment- Working platform not provided with toe-board

    - Use of unsuitable lifting equipment

    - Use of defective lifting tackles

    - Lifting machines in poor working conditions

    - Poor communication during lifting operations- Lifting areas not barricaded

    - Fall protection not provided

    - Poor housekeeping

    Buried under Falling Structures- Faulty structural design

    - Lacked of supervision during erection

    - Overloading

    - Lacked of maintenance

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    Buried under Landslides

    - Lacked of inadequate sides protection

    - Under designed sides protection- Damaged sides protection

    - No safe means of access and egress

    - Vibration from vehicles or mobile plant

    - Rapid changes of weather

    Electrocution/Electric Shock

    - No competent electrician

    - Poor installation

    - Improper/defective connection

    - Overloaded- Defective electrical tools and equipment

    - Illegal modification of tools or equipment

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    Exposure to Toxic Chemicals/Substances

    - Failure to conduct air monitoring

    - Defective monitoring equipment- Monitoring equipment not accuratelacked of calibration

    - Monitoring conducted by incompetent person

    - Failure to provide ventilation

    - Inappropriate provision and use of respiratory protective

    equipment- No respiratory protective equipment

    Drowning

    - Failure to de-water water ponding area

    - Failure of water pump- No water pump

    - Failure to provide life-saving equipment

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    Suffocation

    - Failure to conduct air monitoring

    - Defective monitoring equipment- Monitoring equipment not accurate

    - Monitoring conducted by incompetent person

    - Failure to provide ventilation

    - Inappropriate provision and use of respiratory protective

    equipment- No respiratory protective equipment

    Contact with machinery

    - No/missing machinery guarding

    - Guard ineffective/damaged- Unsuitable types of guard

    - Guard provided at wrong/unsuitable position

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    Hit by Vehicles

    - No separate pedestrian route

    - No warning and directional signs- Over speeding

    - Speed limit not enforced

    - Lacked of maintenance

    - Incompetent driver

    Fire

    - Poor housekeeping

    - Defective electrical circuits

    - Overloaded electrical circuits

    - Improper storage of combustible and flammable materials- Fire extinguishing material not provided

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    General Precautionary Measures

    Pre-Tender Stage- Designer to consider safety and health requirements during

    contract management stage and for end users

    - Contract managers to incorporate safety and health requirementin contract specifications, conditions of contract and other relevantdocument.

    Tender Stage

    - Besides financial and technical capabilities, potential contractorsshould be evaluated and short listed based on their ability andexperience in managing safety and health.

    - Only contractors fulfilling evaluation criteria should be appointed.

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    Contract Management Stage

    1. Pre-construction- Conduct preliminary appraisal or HIRARC exercise, to identify

    issues related to safety and health.

    - Plan site layout and works according to outcome of preliminaryappraisals.

    - Formulate project safety plan, which shall include safety andhealth policy, organization (personnel and resources) andarrangements (SOP and PTW).

    - Register the site with relevant authorities.

    - Where appropriate, appoint safety personnel.

    - Identify and select competent persons for high risk activities

    such as lifting operations, use scaffold, etc.

    - Identify requirement for designs by competent persons orcertified engineers.

    - Conduct site safety induction for all personnel

    - Provide necessary PPE

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    Contract Management Stage

    2. Construction- Implement project safety plan, review and revised the plan as

    when and where appropriate.

    - Establish means for effective communication

    - Provide necessary supervision

    - Provide continuous training- Certificated machinery should have valid certificates and

    operated by competent person

    - Conduct job safety analysis and formulate method of statementfor high risk activities

    - Implement PTW for high risk activities

    - Investigates all incidents, identify root causes and implementcorrective and preventive measures.

    - Report incidents to relevant authorities as required underrelevant laws

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    Completion of Work

    1. Testing and Commissioning- Notify relevant authorities, where applicable

    - Implement PTW

    - Inspect any installation for any defects or flaws

    - Working pressure applied as in approved design

    - Stop operation in the event of any abnormalities

    2. Liability Defects Period

    - Implement PTW

    - Certificated machinery should have valid certificates and

    operated by competent person- Arrangement for safety and health of publics

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    MECHANICAL WORK

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    Introduction

    Definition

    DangerRelative exposure to hazard

    Mechanical

    of or relating to machinery or tools

    produced or operated by a machine or tool

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    Mechanical Hazard

    Entanglement

    TrapsShearing, drawing in, crushing

    Impact

    ContactCutting, friction, abrasion,

    stabbing, puncture

    Ejection

    ENTICE

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    Involves being caught in a machine.

    Example: Clothing, hair, jewelry, getting

    wrapped around machine

    Entanglement

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    Shearing part of human body may besheared between machine parts or

    machine parts with workpiece.

    Traps

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    Drawing-in body being pulled and

    trapped by rotating and tangentiallymoving parts

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    Crushing occurs when the body is

    caught: Between a fixed and moving part of machine

    Between two moving part of machine

    Between a moving part of machine and fixedstructure

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    Relate to object which strike the humanbody, but do not penetrate it.

    Impact

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    Such as burns, laceration, abrasion,puncture wound, cuts

    Contact

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    Failure of a machine, or seizing ofcomponent parts of a machine, can result

    in the expulsion of parts of the machine or

    material with the potential to cause seriousinjury.

    Ejection

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    Safety guarding is use to prevent body

    part from contact with the dangerous part

    of machine.

    Types of safety guarding1. Fixed

    2. Interlock

    3. Adjustable4. Self adjusting

    Safety Guarding

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    Permanent part of machine

    Fixed

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    When opened/removed, the trippingmechanism and power automatically shut

    off.

    Interlock

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    Allow flexibility in accommodating varioussize of stock.

    Opening are determine by movement of

    stock.

    Adjustable

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    Self Adjusting

    Opening of the barriers are determined bythe movement of stock.

    This guard protect the operator by placing

    a barrier between the danger area and theoperator.

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    Risk assessment in this context is the processof quantifying the level of risk associated withthe operation of a given machine. It should be a

    structure systematic process that answers thefollowing four specific questions:

    1. How severe are potential injuries

    2. How frequently are employees exposed to the

    potential hazards3. What is the possibility of avoiding the hazard if it

    does occur

    4. What is the likelihood of an injury should a safety

    control system fail

    Risk Assessment In Machine

    Operation

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    ELECTRICAL WORK

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    Definition

    Electric relating to, producing, or operated byelectricity

    Electricity Electricity is a type of energy which existswhen there is a difference in the number of electronspresent at two different points, whether the result ofstatic, generation, or magnetic field.

    The path of this flow of electrons is from a negativesource to a positive point, because opposite chargesattract one another.

    Introduction

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    Electrical current

    passing through thehuman body causes a

    shock. The quantity

    and path of this

    current determinesthe level of damage to

    the body.

    People can be protected from this danger by insulating

    the conductors, insulating the people, or isolating the

    danger from the people.

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    Short circuits are one of many potentialelectrical hazards that can cause

    electrical shock.

    Other sources are:1. Telephones that plug into a wall socket are also

    sources of hazardous voltage (the open circuit

    voltage is 48 volts DC, and the ringing signal is

    150 volts AC)

    2. Extension cords

    3. Any power tool showing evidence of electrical

    problems

    Sources of Electrical Hazard

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    4. Downed power lines are an obvious source of

    electric shock hazard

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    Combustible and explosive materials

    A poor match between current or polarity andcapacitors can cause an explosion. Overheating

    from high currents can also lead to short circuits

    which in turn may generate fires or explosions.

    Lightning hazards

    Electrical equipment and building structures arecommonly subject to lightning hazards.

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    Improper wiring

    Improper wiring permitsequipment can result in

    hazardous conditions.

    Insulation failure

    Most insulation failure iscaused by environments

    toxic to insulation.

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    Equipment failure

    There are several ways in which equipmentfailure can cause electrical shock. For example

    wet insulation can cause an electrical shock.

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    The greatest danger to humans sufferingelectrical shock results from current flow.

    Electrical Hazard To Human

    The higher the body's resistance, the less likely harmful

    current will result from any given amount of voltage.

    Conversely, the lower the body's resistance, the more

    likely for injury to occur from the application of a voltage.

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    Table 1Amount of current that effect to the human body

    Source: allaboutcircuit.com

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    Several items of test equipment can beused to verify electrical equipment safetysuch as multimeter.

    A circuit tester is an inexpensive piece oftest equipment with two wire leads cappedby probes and connected to a small bulb.

    Most circuit tester test at least a 110- to220 volt range.

    Detection of Electrical Hazard

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    Installation

    Done by competent person

    Circuit protection

    Such as fuse and circuit breaker to avoid

    overload

    Isolation switch (Insulator)

    Must be labeled and put in suitable location.

    Reducing Electrical Hazard

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    Connection

    Use proper socket and plug

    Earthing and protection

    Electrical installation equipment must be earthedand provided with earth leakage protection

    device

    Maintenance and repairAll the electrical appliances