Chapter 16: Logistics and Supply Chain Challenges for the Future.

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Chapter 16: Logistics and Supply Chain Challenges for the Future

Transcript of Chapter 16: Logistics and Supply Chain Challenges for the Future.

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Chapter 16:

Logistics and Supply Chain Challenges for the Future

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Learning Objectives - After reading this chapter, you should be able to do the following:

Understand what is meant by strategy and how it applies to logistics and supply chain management.

Trace the stages in the evolution of strategic planning and its application to logistics and supply chain management.

Have a working knowledge of how logistics and supply chain strategies have benefited individual business firms.

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Learning Objectives

Be able to explain the relevance and importance of logistics and supply chain strategies of the following types: time-based, asset productivity, technology-based, and relationship-based.

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Learning Objectives

Identify and explain a number of macro trends that will impact the future of logistics and supply chain management, such as: shift from vertical to virtual integration, collaboration, knowledge of core competencies, technology and connectivity, managing the people skills, and having a comprehensive supply chain perspective.

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Logistics Profile: Creating a State-of-the Art VW Beetle Production Facility in Mexico

In 1998, at Volkswagen’s Mexican assembly plant in Puebla, Exel implemented the JIT sequencing operation.

Currently, the Mexican plant produces 1,600 vehicles daily, including the Beetle and Jetta.

Parts delivery to a specific place on the line takes place within 40 minutes of an order, with one car built every 40 minutes, 24/7.

Exel provides Volkswagen with expert logistics and supply chain management ported from a similar VW plant in Spain, proving that transfer of technology, human resources, and best practices is possible on a global basis.

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Introduction

Logistics and supply chain management are changing quickly, and are characterized by: Many innovations and improvements Movement towards being considered as

players in strategic, competitive advantage

Prime candidates for application of tried and proven approaches to strategic planning

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Overview of Strategic Planning for Logistics and Supply Chain Management

Historical Perspective on Strategy: Has become an appropriately meaningful

and integrated activity in most globally competitive firms.

Evolutionary development phases: In the 50s and 60s, was referred to as

investment planning. In the 70s, began to focus on internal

growth opportunities. In the 80s, a combination of outside

investment and internal growth opportunities was used.

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Overview of Strategic Planning for Logistics and Supply Chain Management

In the 80s, a combination of outside investment and internal growth opportunities was used.

In the 90s, refocused on gaining strategic advantage in the marketplace and for defending against competitors.

In the early 2000s, strategic focus clearly moved toward the development of effective, interfirm relationships that would create maximum value for the firm’s products and/or services.

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Overview of Strategic Planning for Logistics and Supply Chain Management

Definitions: Strategy – a course of action, a

scheme, or a principal idea through which an organization hopes to accomplish a specific objective or goal.

Tactics – refers to the operational aspects that are necessary to support strategy.

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Overview of Strategic Planning for Logistics and Supply Chain Management

Examples: Cross-docking – a term that describes

moving goods through a distribution center in less than a day, a tactic used by Wal-Mart among others to both lower prices while increasing customer service.

Rapid inventory turns contribute to the lower costs, and the speed of the flow of inventory results in the increase in customer service.

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Overview of Strategic Planning for Logistics and Supply Chain Management

Examples: Internet capabilities – employed by

Best Buy to let customers order over the Internet and pickup items at a retail store location.

Best Buy is combining its technological competencies with its logistics and supply chain capabilities of customer service and market positioning.

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Figure 16-1 Best Buy: Integrating Retail, Catalog, and Online Sales

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Overview of Strategic Planning for Logistics and Supply Chain Management

Examples: Inventory availability – Benneton is

another retailer that has used good logistics to accomplish increased market share and higher profit levels

By developing a QR system utilizing bar coding of cartons and linking production to retail locations, Benneton achieves low in-store inventory, right stock availability, and high levels of customer service.

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Overview of Strategic Planning for Logistics and Supply Chain Management

Strategy Classification Porter’s model of basic strategies, namely,

cost, differentiation, and focus is the most popular scheme.

Strategies based on low cost essentially stress offering a product or service in a market at a price or cost lower than that of competitors.

Automobiles and electronic products are two examples of this strategy, as are the general operations of retail firms such as Wal-Mart, Target, and McDonalds.

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Figure 16-2 Strategies for Creating Value

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Overview of Strategic Planning for Logistics and Supply Chain Management

Strategy Classification Strategies based on differentiation

attempt to make a product or service look unique, such that consumers are willing to par a premium price.

Perceptions based on better fit, higher quality, long product life, better service, and other similar attributes are typical of strategies based on differentiation.

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Overview of Strategic Planning for Logistics and Supply Chain Management

Strategy Classification Strategies based on focus attempt to make

a product or service fit a niche or small market segment where either cost or differentiation is then employed.

Offering delivery, 24/7 hours, multiple offerings of similar products into differentiated segments and other similar strategies are typical of focus-based models of classification.

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Overview of Strategic Planning for Logistics and Supply Chain Management

Strategy Classification Porter’s value chain suggests that a

company can be disaggregated into five primary activities and four support activities.

Examine Figure 16-3.

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Figure 16-3 The Generic Value Chain

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Time-Based Strategies

Reducing Cycle Time Logistics activities that shorten the length of

the order/replenishment cycle have been the focus of much recent attention.

Reductions in cycle time are based on three factors: processes, information, and decision making.

If logistics is seen as a series of processes, performing those processes faster will reduce cycle time.

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Time-Based Strategies

Utilization of faster, more efficient forms of order transmission---EDI or the Internet---can significantly reduce the time needed to complete the transaction.

Finally, empowering individuals to make decisions can be one of the most important ways to speed cycle time.

Pre-approvals and other delegated decision making models can lead to making mistakes, but the experience of Proctor & Gamble, among others, is that the risk is justified in terms of time saved and improvement in customer responsiveness.

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Time-Based Strategies

Time-Reduction Logistics Initiatives Push to pull

Cross-docking, JIT, VMI, and CRP are all contemporary approaches that help logistics systems move from push to pull.

Each strategy reduces the order cycle by shortening the total time from vendor to delivery to customers.

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Time-Based Strategies

Time-Reduction Logistics Initiatives Anticipate customers’ needs

Improved ability to anticipate through collaborative planning, forecasting, and replenishment (CPFR) enables the logistics and supply chain processes to make a more valuable contribution to corporate objectives.

The switch from push to pull is a more demand-responsive system, but requires changes that may be difficult to achieve depending on the corporate culture in place.

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Time-Based Strategies

Time-Reduction Logistics Initiatives Manufacturing impacts

Pull approach requires a fast manufacturing system.

Risk of low or no inventory depends on fast and frequent replenishment.

Responding to demand Consistent with time-compression

strategies Produce to order now being tried by

furniture and farm implement manufacturers, both traditional “produce for stock” companies.

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Time-Based Strategies

Time-Reduction Logistics Initiatives Postponement involves not completely

finishing a product until an order arrives. Food processors that can “brights”

and do not label until an order is received

Auto manufacturers that pre-wire electronic harnesses to take any option, not knowing what a particular car order will specify.

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Asset Productivity Strategies

Inventory Reduction Much evidence that companies have been

successful in reducing inventories. Time reduction strategies have contributed.

Facility Utilization Strategy to keep the goods moving

throughout the logistics and supply chain system has contributed to effective use of logistics facilities thus squeezing more productivity from these assets.

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Asset Productivity Strategies

Equipment Utilization Strategies Some reductions have occurred

here as a result of contraction of this equipment and smarter, more sophisticated equipment dispatching software.

Doing more with less is a result of leaner enterprises.

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Asset Productivity Strategies

Third-Party/Contract Logistics Services Use of 3PLs has resulted in dramatic

positive impact on asset productivity. DuPont, Nabisco, Proctor & Gamble,

General Electric and General Motors and others are users of 3PLs, focusing on managing logistics services rather than on the assets themselves.

Examine Figure 16-4 on 4PLs potential impact.

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Figure 16-4Fourth-Party™ Logistics

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Technology-Based Strategies

Disruptive technologies are those will help make firms more competitive, but will change the basis of competition. Examine Table 16-1 Implications are that logistics and supply

chain areas of the future will differ significantly from those of today.

E-commerce e-procurement and electronic marketplaces will continue to grow in importance.

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Table 16-1 Disruptive Information Technologies

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Figure 16-5Shifts in Technology

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Figure 16-6Strategic Sourcing and Procurement

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Relationship-Based Strategies

Collaboration Parties involved dynamically share and

interchange information. Group benefits more than individual

benefits. All parties modify their business practices. All parties conduct business in new and

visibly different ways. All parties provide a mechanism and

process for collaboration to occur.

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Figure 16-7 Types of Collaboration

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Relationship-Based Strategies

Value Nets Taking the place of the old supply

chain, the value net starts with the customer and is built around three powerful value propositions:

High levels of customization Super service Convenient solutions

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Relationship-Based Strategies

Value Nets Combines strategic thinking with the latest

advances in digital supply chain management. Every customer is unique. Customers choose products or services they

value most. Capture real choices in real time and transmit

them digitally to other net participants. Examine Figure 16-8.

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Figure 16-8 Gateway’s Value Net

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Synthesis and Future Directions

Shift from Vertical to Virtual Integration Collaboration Knowledge of Core Competencies

Expertise Strategic fit Ability to trust

Technology and Connectivity Managing-the-People Skills Comprehensive Supply Chain Perspective

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On the Line: Modus Media International (MMI)

In 1997, MMI began transforming itself from a contract manufacturer to a supply chain management services company.

Key criteria for the technology selection process included: only best-of-breed technology; off-the-shelf software; industry or de facto standard; externally supported, E-business enabled, and supportive of business modeling and scripting.

Planned to be completed in 2002, the results will help close the knowledge gap in its supply chain information systems.

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Chapter 16: Summary and Review Questions

Students should review their knowledge of the chapter by checking out the Summary and

Study Questions for Chapter 16.

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End of Chapter 16 Slides

Logistics and Supply Chain Challenges for the Future