Challenges in Practice - GS1 · Tamper proof with Track & Trace Challenges in Practice Mario Giese...

Tamper proof with Track & TraceChallenges in Practice

Mario GieseCenter of Competence Marking Technologies & Data-Matrix-Code

Content

04.10.2016 GS1 – Technical industries workshop , Mario Giese1

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Schaeffler at a glance

Group project STOP

Schaeffler-Code & Server concept

Center of Competence for marking technologies

Challenges and Implementations with examples

Damages because of product piracy

Global customer proximity



GermanyBühlElfershausenEltmannGunzenhausenHamm/SiegHerzogenaurachHirschaid

Europe

AustriaBerndorf-St. Veit

ItalyMomo

Czech RepublicLanskroun

SpainElgoibar

PortugalCaldas da Rainha

Great BritainLlanelliPlymouthSheffield

SwitzerlandRomanshorn

Höchstadt (2)Homburg (3)IngolstadtKaltennordheimLahrLuckenwaldeMagdeburgMorbach

Schweinfurt (2)SteinhagenSuhlUnnaWuppertal

HungaryDebrecenSzombathely

FranceCalaisChevillyHaguenau (2)

RomaniaBraşov

SlovakiaKysucké Nové MestoSkalica

CanadaStratford (2)

USA

Cheraw (2)DanburyFort Mill (2)JoplinSpartanburgTroyWooster

MexicoIrapuatoPuebla

BrazilSorocaba (2) South

AfricaPort Elizabeth

IndiaHosurPuneVadodara (2)

ChinaAntingNanjingSuzhouTaicang (3)Yinchuan (2)

South Korea

AnsanChangwonJeonju

VietnamBien Hoa City

Yokohama

Thailand

Rayong

Production (74) R&D Centers (17)

Uljanowsk

Russia

Japan

Shareholders and Board of Managing Directors



Shareholders of the Schaeffler AG

Managing board of Schaeffler AG

JungOliverChiefOperatingOfficer

SchittenhelmCorinnaChief HumanResourcesOfficer

Indlekofer,NorbertCEOAutomotive

Prof. Dr.Pleus, PeterCEOAutomotive

Dr. Spindler,StefanCEOIndustrial

Prof. Dr.Gutzmer, PeterDeputy CEOChiefTechnologyOfficer

Dr. Hauck,UlrichCFO

Steering CommitteeSTOP-Projekt

Rosenfeld,KlausCEO

Maria-Elisabeth Schaeffler-ThumannDeputy Chairman of the Supervisory Board

Georg F. W. SchaefflerChairman of the Supervisory Board



Axial / radialroller bearingswith an outside

diameterof up to 4,250 mm(up to 12,000 mm

available on specialrequest)

INA-FAG catalogwith 40,000 articles

Yoke typeand stud typetrack rollers

Sphericalplain bearings

Cylindricalroller bearingswith disc cage

Radial insertball bearings

Linear guidancesystems

Cage-guidedcylindrical

roller bearings

Rotary tablebearings with

measuring systemActivemagneticbearings

Needleroller

bearings

Mainspindle

bearingsSpherical

rollerbearings

Taperedroller

bearings

Directdrives

Enginebearings

Smallest ball bearingwith a 1 mm insidediameter

Housings

Industrial – Bearing solutions for more than 60 sectors



Longer Operating Life

Reduced Weight

Less Wear

Increased Safety

Improved Dynamics

Reduced Costs

Energy Savings

Increased DrivingComfort

Reduced Weight

Improved Dynamics

Easier Assembly

Automotive – Broad product portfolio

Damage because of Product piracy


Impact of Product piracy:

• 50 billion € turnover missed (Germany)1

• 70.000 jobs lost (in Germany)1

• Estimated economic loss for Schaeffler: ~ 170 Mio. €/ year

1 lt. DIHK


Problems

Fake


Problems


Group project STOP

Security technologies for original products in the Schaeffler Group

Our technical proactive approach


Group Project STOP

Security technologies


Group Project STOP

The Target: Modular system of security technologies

Packagedesign

Data-Matrix-Code

on single partData-Matrix-

Codeon the package

Track- & Trace

Additional securitytechnologiesdepending onuse cases, parts, …

Phys

ical

Secu

rity

Logi

cal

Secu

rity

Base

Secu

rity

single part Foulding box Overall system

Increasingsecurity

Increasingsecurity


Group Project STOP

The Schaeffler codeà Standard

sGTIN


Group Project STOP

CentralSTOP-Server

Administration

TECCOMServerRetailer/

Costumer

InternetRequest

Result

Direct part marking

Communicationlibrary

Write DMC

Read DMC

Direct part marking


Write DMC

Read DMCPLC-Linker

Label marking


Write DMC

Read DMCFallback solution for network problems exists

Upload

Server Concept


Group Project STOP

incl. direct part marking

Productiveseveral manufacturer are marking there complete portfolio with the

MAPP- Code, some only elected product lines

Productiveseveral manufacturer are marking there complete portfolio with the

MAPP- Code, some only elected product lines

TecIdentify


Group Project STOP

Foundation of Center of Competence placed at special machinery department(Decision of STOP Steering Committee 01/2009)

Scope of services from CoC:

Advising, testing and quoting for marking methods

Advising, testing and quoting for code reading methods

Developing of marking stations with added values

The use of standard units if possible (e.g. TRUMPF-Laser cell)

Engineering benefits (e.g. integration in production lines)

Building and implementing of marking solutions

Advising the layout of the Data-Matrix-Code

Installation and adaptation of the related data bank

Center of Competence

Labels


Examples

• Definition small number of label formats

• Definition of one Standard label material (Paper and Thermo transfer foil)

• Definition Resolution of printer at least 300dpi

• Ensure Readability of the Data-Matrix-Codes


Examples Labels

Schaeffler Standard Printer with integrated DMC ScannerDevelopment done by Schaeffler and Clever Systemtechnik GmbH

Labels

High precision bearing


Example


Example

Change the whole concept

Customer Requirements:Secure against fakesà Sticker with color changing effect

• High requirements at production side:• Drill deepening into bearing• Fixing sticker with special glue• Hardening time of glue 72hà Stock holding needed (costly)• Even with hardening time no guarantee of loosing sticker• Security of supply

à After consultation with customer Sticker was replaced by DMC (Schaeffler code)

à Schaeffler can provide additional services via Smartphone App "Precision desk"

High precision bearing

Large size bearings


Example


Example

Large size bearings

Schaeffler Hand guided laser


Example

Large size bearings


Example Laser Software

Schaeffler Marking Interface


Mario GieseTelefon: +49(9132)82-7882E-Mail: [email protected]

Thank you for your attention

Challenges in Practice - GS1 · Tamper proof with Track & Trace Challenges in Practice Mario Giese...

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