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Challenges in Modeling, Design, and Characterization of Terahertz
Circuits in Silicon Ullrich Pfeiffer
University of Wuppertal, Germany
WS12: EuMIC - SiGe for mm-Wave and THz
SiGe for mm-Wave and THz 2 September 6, 2015
Outline
Introduction – Motivation and challenges at THz frequencies – How to bridge the THz Gap with silicon circuits?
1. Circuit modeling and characterization methodologies up to 1 THz 2. Building blocks for mmWave and THz systems
– LNAs, multiplier chains, PA/sources, harmonic oscillators
3. mmWave/THz systems and applications – 240GHz SiGe chip-set – 240GHz SiGe FMCW radar chipset – 0.16 – 1 THz Multicolor imaging chipset – 0.1 – 4 THz CMOS video camera – 1 mW 530 GHz SiGe source
Summary and conclusion
SiGe for mm-Wave and THz 3 September 6, 2015
Where could we use silicon? A
tten
uat
ion
[d
B/k
m]
SiGe for mm-Wave and THz 4 September 6, 2015
Why Silicon for terahertz?
• III/V dominated – High performance – Low volume production – Low integration level
• Silicon technologies – Low performance in comparison
with III/V – Enable system-on-chip – Low power consumption – Reduced cost at high volumes
http://www.teraview.com
H. Sherry et. al, ISSCC 2012
SiGe for mm-Wave and THz 5 September 6, 2015
SiGe HBT Technology Evolution S
iGe H
BT
peak c
uto
ff f
req
uen
cy [
GH
z]
1995 2000 2005 2010
100
200
300
400
SiGe:C
2nd
3rd
4th
1st
SiGe HBT
R&D Today
60GHz Com. 77GHz Radar
mmWave THz Imaging
Radar
3.3V
2.4V
1.7V
1.5V
2015
“THz electronics”
160GHz Com. /Radar
5th
500
600
700 1.5V DotSeven
SiGe for mm-Wave and THz 6 September 6, 2015
Circuit Design Challenge Circuit = Transistor + Passives + Interconnects + Complexity
1. Silicon Transistor: – HBT/BSIM model accuracy → circuit simulation – Variability of evaluation technology → circuit simulation – Low breakdown voltages → power challenge – Frequencies close to fmax → performance challenge
2. Complex circuits/systems: – Many HBT, passives, interconnects → Complex EM modelling – Complex test – Mixed Signals → X-talk
3. Passives: – Conductive substrate → Substrate losses – High dielectric constant → Absorbs the fields – Poor metal conductivity → Fill & cheese rules
4. Interconnects: – Packaging → material losses, chip-scale – Small antennas → efficiency, low-loss interconnects
6
SiGe for mm-Wave and THz 7 September 6, 2015
Characterization methodologies
up to 1 THz
SiGe for mm-Wave and THz 8 September 6, 2015
Typical measurements to be done…
• Small-signal S-parameters – Wafer probing only up to 500GHz – Only free-space reflection/transmission mode
measurements above 500GHz possible
• Spectrum and freq. conversion measurements – Free-space, standard gain horns, harmonic mixers
• Absolute radiated power measurements – Calibrated power meters/calorimeters
• Noise figure measurements – Noise sources, hot/cold standards, direct method
• Antenna pattern measurements
SiGe for mm-Wave and THz 9 September 6, 2015
The Wafer Probing Challenge
Coaxial wafer probes
• 1-mm connector
• No differential
probes
110-500 GHz
DC-110 GHz Above 500 GHz
Waveguide probes
• Multiple bands
• Adapted probe-
station
Free-space optics
• On-chip antennas
• Calibration difficult
SiGe for mm-Wave and THz 10 September 6, 2015
Optical Transmission/Reflection Measurements
Four mirror optical bench
Need THz detectors to measure amplitude and
phase
Need high power phase stable THz
sources
SiGe for mm-Wave and THz 11 September 6, 2015
Power Measurements - Waveguide
• Waveguide calorimeter
• Overmoded WR10
• Freq. 75 GHz to visible
• Power up to 200 mW
• Noise down to 0.01 uW
• Lack of traceable calibration
Erickson PM4
Power Sensor,
Picture courtesy
Virginia Diodes Inc. DUT
Wafer Probe
Waveguide
Power Meter Head
Bolometer
Output-power measurements of TX, PA, VCO and freq. multipliers
SiGe for mm-Wave and THz 12 September 6, 2015
Power Measurements – Free Space
• Free-space power meter – Large aperture – Photo-acoustic detector
• Needs chopped input signal • Freq. 30 GHz to > 3 THz • NEP < 5 uW/Hz½
• Good absolute accuracy (<10%) • Horn antenna needed for probe measurements
Photo-acoustic
power-meter head
Primary use: Calibrated absolute power measurements
DUT
Wafer Probe
Waveguide
Power meter
SiGe for mm-Wave and THz 13 September 6, 2015
Where is the Source Problem?
[1] T. Crow et.al., “Opening the Terahertz Window With Integrated Diode Circuits”, JSSCC 2005
Photonics Electronics
HBTs Impatt Gunn
Multipl.
Lasers LEDs
QC Lasers
Cryogenic Cooling
20dB/decade
SiGe for mm-Wave and THz 14 September 6, 2015
Roadmap to bridge the THz gap
fmax (500GHz)
Frequency DC
1/3 fmax (165GHz)
below fmax beyond fmax
Fun
dam
enta
l
2x (320GHz)
Fundamentally operated
Sub-harmonically operated
4x 650GHz
~1/10 fmax (PVT robust)
5x 825GHz
6x 1THz
2x fmax (1THz)
SiGe for mm-Wave and THz 15 September 6, 2015
Gain-enhanced signal amplification LNA cascodes in
0.13μm SiGe (EuMIC14, IJMWT15)
SiGe for mm-Wave and THz 16 September 6, 2015
Two Port of an Enhanced Cascode
Intrinsic Shunt-Shunt Feedback
[1] S. Malz et al, EuMIC 2014 and IJMWT15 (submitted)
Extrinsic Series-Series Feedback
SiGe for mm-Wave and THz 17 September 6, 2015
Infineon & IHP Amplifier Schematics
• Infineon 212 GHz 4-stage Amplifier
• 𝑓𝑇/𝑓𝑚𝑎𝑥 = 250/400 GHz • Gain: 19.5 dB • BW: 21 GHz • 65 mA @ 3.3 V
• IHP 230 GHz 4-stage LNA • 𝑓𝑇/𝑓𝑚𝑎𝑥 = 300/450 GHz • Gain: 22.5 dB • BW: 10 GHz • NF: 12.5 dB (sim.) • 17 mA @ 4 V
SiGe for mm-Wave and THz 18 September 6, 2015
Infineon & IHP measurement results
• Both amplifiers show ≥ 20 dB gain in H-Band
• High reverse isolation attests stability in both cases
• Design methodology described in detail in IJMWT EuMW14 special issue
SiGe for mm-Wave and THz 19 September 6, 2015
235-275 GHz (x16) Frequency Multiplier Chains
(RFIC14)
SiGe for mm-Wave and THz 20 September 6, 2015
x16 Frequency Multiplier Chain
• x16 frequency multiplier • Wideband LO drive for
I/Q Tx and Rx chipset • 4 cascaded Gilbert-cell
based doublers • In-phase multiplication
eliminate lossy quad generation circuit
• DC-offset generated is eliminated using interstage decoupling capacitors.
[1] N. Sarmah et al, RFIC 2014
SiGe for mm-Wave and THz 21 September 6, 2015
Version 1
Version 2
Measured Results
• RF bandwidth 40 GHz • x16 alone: Peak power -8 dBm • x16+PA: Peak power 0 dBm • Not corrected for 2.5 dB balun
loss.
SiGe for mm-Wave and THz 22 September 6, 2015
A broadband 240 GHz power source module in SiGe technology
with polarization diversity (accepted EuMW15)
SiGe for mm-Wave and THz 23 September 6, 2015
Chip layout and packaging
2.2 x 1.45 mm2
Module assembly with a 7-mm silicon lens
Simulated input match and isolation between 2 channels
Simulated amplitude imbalance better than 0.13dB Simulated axial ratio better than 1.3
for quadrature excitation
SiGe for mm-Wave and THz 24 September 6, 2015
Measured results
Peak radiated power: 4.06 dBm at 243 GHz and in excess of -10 dBm for 221-275 GHz
Measured patterns at 250 GHz
Directivity: 23.5 – 25.5 in band with a 7-mm silicon lens Power dissipation: 1.4W Chip temperature: 39ºC measured with the IR camera
SiGe for mm-Wave and THz 25 September 6, 2015
A 246 GHz fundamental source with a peak output power of 2.8
dBm (accepted EuMW15)
SiGe for mm-Wave and THz 26 September 6, 2015
Block Diagram Circuit Diagram
246 GHz fundamental source
• Fundamental 246 GHz oscillator based source • Potential applications e.g. non-coherent communication
and diffused illumination • Circuit topology: 246 GHz oscillator, CB buffer, 3-stage PA
[1] N. Sarmah et al, (accepted EuMW 2015)
SiGe for mm-Wave and THz 27 September 6, 2015
Measurement Results
• Chip area is 0.35875 mm2
• Pout at 246 GHz is 2.8 dBm and DC-RF efficiency is 0.43%. This is without correcting for 2.5 dB balun loss
• Pout from oscillator alone is -4.2 dBm (correcting for 10 dB PA gain and 2.5 dB pad and balun loss). DC-RF efficiency is 1.26%
SiGe for mm-Wave and THz 28 September 6, 2015
Fundamentally operated 240 GHz IQ Tx and Rx Chip-Set
SiGe for mm-Wave and THz 29 September 6, 2015
240GHz I/Q Tx/Rx Chip-Set
• Direct conversion I/Q Rx/Tx chip set
• Fully integrated packaged system
• Flexible secondary lens antenna system for FMCW, communication, imaging etc.
SiGe for mm-Wave and THz 30 September 6, 2015
Chip Micrographs
• TX: 1.695 mm2 including antenna and pad • RX: 1.568 mm2 including antenna and pad
SiGe for mm-Wave and THz 31 September 6, 2015
Measured Results
• TX: 21 dBm EIRP with -4dBm Psat • RX: SSB NF 15dB with 10dB CG
TX RX
SiGe for mm-Wave and THz 32 September 6, 2015
Link Demonstration
• About 65GHz usable RF BW • 17GHz 6-dB RF BW
SiGe for mm-Wave and THz 33 September 6, 2015
210-270GHz FMCW Radar Chip-Set
(accepted EuRAD15)
SiGe for mm-Wave and THz 34 September 6, 2015
210-270GHz Radar Transceiver Chip
• External 13-17 GHz reference
• 2.9×1.1-mm² implemented in SiGe technology.
• Packaged with secondary silicon lens
• Low-cost FR4 boards
K. Statnikov et al, EuRAD 2015 (accepted)
SiGe for mm-Wave and THz 35 September 6, 2015
210-270GHz Radar Transceiver Chip
• Active cooling
• 9mm Si-lens @29°C
SiGe for mm-Wave and THz 36 September 6, 2015
210-270GHz Radar Transceiver Chip
• corner reflector at a distance of 40cm • First and second echo peaks in IF spectrum • measured range resolution reaches 2.75mm
(54GHz chirp BW)
SiGe for mm-Wave and THz 37 September 6, 2015
0.16 – 1.1 THz Multi-Color Imaging Chip-Sets
(TMTT 14)
SiGe for mm-Wave and THz 38 September 6, 2015
THz Harmonic Generator
4.0 x 0.8 mm² TX chip
4 freq. mult. Stages
4 ring antennas for spatial power combining
[1] K. Statnikov et al, „160GHz to 1THz Multi-Color Active Imaging with a Lens-Coupled SiGe HBT Chip-Set”, TMTT accepted for publication, Dec. 2014
SiGe for mm-Wave and THz 39 September 6, 2015
TX: harmonic generator circuit
• Differential stage Q1/Q2 pumped with a 164GHz RF signal • Output tank L1/L2 and C1/C2 tuned to 825GHz center frequency • Simulated output power -25dBm with an 8dBm input signal
SiGe for mm-Wave and THz 40 September 6, 2015
Rx Harmonic receiver array
2.3 x 0.6 mm² RX chip
2x2 receiver array
Angular diversity / Multiple
beams
SiGe for mm-Wave and THz 41 September 6, 2015
RX: Harmonic mixer front-end circuit
• Differential 825-GHz RF from antenna mixes in Q1/Q2 with the 5th harmonic of the 162-GHz common-mode LO signal
• Simulated conversion gain = -15 dB (0dBm LO)
SiGe for mm-Wave and THz 42 September 6, 2015
Measured Rx Results
• <10% fractional RF BW, but at multiple harmonics!
• 45 dB SSB NF
RX board
10cm
SiGe for mm-Wave and THz 43 September 6, 2015
Measured Tx Results
• <10% fractional RF BW, but at multiple harmonics!
• 0dBm EIRP, -25dBm Prad
Transmitter board
10cm
SiGe for mm-Wave and THz 44 September 6, 2015
IF Spectrum
Only one image scan required to capture odd harmonics at 0.16, 0.48,
and 0.82 THz
Cross-polarization is also available at 0.32, 0.64, 0.96 THz
SiGe for mm-Wave and THz 45 September 6, 2015
Chip-set SNR at six harm. bands
Image data can be
acquired in one
single scan!
Chip-set SNR @5th
harmonic:
~90dB
SiGe for mm-Wave and THz 46 September 6, 2015
Multi-Color Images
SiGe for mm-Wave and THz 47 September 6, 2015
THz CMOS cameras are available today!
SiGe for mm-Wave and THz 48 September 6, 2015
World’s first active CMOS THz camera
Key features:
• Active THz real-time imaging at room temperature
• 1024 (32x32) pixels
• 65nm CMOS Bulk technology
• 2.5µW/pixel power consumption
• 0.75-1 THz (3-dB) bandwidth
• 40dBi Silicon lens for stand-off detection
• Up to 500 fps video mode – 100-200kV/W (856GHz)
– 10-20nW integr. NEP (856GHz)
• Non video-mode: – 140kV/W Rv (856GHz, 5kHz chop.)
– 100pW/�√Hz NEP (856GHz, 5kHz chop.)
[1] R. Al Hadi et al „A 1 k-Pixel Video Camera for 0.7-1.1 Terahertz Imaging Applications in 65-nm CMOS“, Dec. 2012
Live demo at the Academic Demo Session (ADS) at the ISSCC 2012
SiGe for mm-Wave and THz 49 September 6, 2015
Camera Block Diagram
• No lock-in techniques
• zero-IF output
• integration capacitors per
pixel
• 500 fps video-rate
• Columns share active
loads
SiGe for mm-Wave and THz 50 September 6, 2015
Video Demo at the ISSCC
SiGe for mm-Wave and THz 51 September 6, 2015
Focal-plane Imaging
Source needs to illuminate whole object simultaneously
SiGe for mm-Wave and THz 52 September 6, 2015
Video Streaming Demo
• Transmission mode imaging of metal wrench hidden in paper envelope
• Video stream recorded at 25fps
• 650 GHz source illumination
SiGe for mm-Wave and THz 53 September 6, 2015
How do we create the THz illumination?
SiGe for mm-Wave and THz 54 September 6, 2015
Diffuse THz Illumination
Stochastically independent source pattern destroys illumination phase coherence
530GHz
SiGe for mm-Wave and THz 55 September 6, 2015
Circuit Block Diagram
4x4 pixel source array with adjustable lighting condition
Synchronous latched shift register in meander-type structure
Circuit layout scalable in size and output power
16 output registers drive TPO power-down switch, configurable at runtime
Fully integrated including on-chip antennas
[1] U.R. Pfeiffer at al, „A 0.53 THz Reconfigurable Source Module With Up to 1 mW Radiated Powerfor Diffuse Illumination in Terahertz Imaging Applications“, JSSC Oct. 2014
SiGe for mm-Wave and THz 56 September 6, 2015
Core TPO Circuit Schematic
Two TPOs locked 180deg out of phase to drive antenna
Ring Antenna
Impedance matching network
SiGe for mm-Wave and THz 57 September 6, 2015
Illustration of the Locking Fundamental Phase Diagrams
TPO1
3rd Harmonic Phase Diagrams
0°
240°
120°
TPO2
0°
x3 x3
+180°
180°
60°
300°
180°
differential to antenna
SiGe for mm-Wave and THz 58 September 6, 2015
Chip Micrograph
Honeycomb tessellation to save die area
Total die area of 2x2.1mm2 for all 16 source pixel
510µm pitch
2.0 mm
2.1
mm
Secondary
antenna
(off-chip) Si lens
chip
SiGe for mm-Wave and THz 59 September 6, 2015
Measured Total Power (all on)
Full array can deliver up to 1mW (0dBm) RF power DC to RF conversion efficiency is 0.4 to 1‰ Draws up to 2.5W from a 2.5V supply
up to 1mW
SiGe for mm-Wave and THz 60 September 6, 2015
Measured Antenna Patterns
Pattern depend
on the
secondary
antenna
Other lenses can
be used to fit
application
requirements
Side lobes are
15dB down
Loaded source configurations for 16, 7, 4, and 1pixel
Power down switching time is 0.5ns
16 beams cover a ±15º field-of-view
SiGe for mm-Wave and THz 61 September 6, 2015
Measured Antenna Patterns
Pattern depend
on the
secondary
antenna
Other lenses can
be used to fit
application
requirements
Side lobes are
15dB down
Loaded source configurations for 16, 7, 4, and 1pixel
Power down switching time is 0.5ns
16 beams cover a ±15º field-of-view
SiGe for mm-Wave and THz 62 September 6, 2015
Measured Antenna Patterns
Pattern depend
on the
secondary
antenna
Other lenses can
be used to fit
application
requirements
Side lobes are
15dB down
Loaded source configurations for 16, 7, 4, and 1pixel
Power down switching time is 0.5ns
16 beams cover a ±15º field-of-view
SiGe for mm-Wave and THz 63 September 6, 2015
Recorded Illumination
Single beams Diffused background
SiGe for mm-Wave and THz 64 September 6, 2015
Summary and Conclusions
• Applications – RF to THz: Sensors, Radar, Communication, Imaging …
• Technology – Faster Silicon: SiGe BiCMOS, advanced CMOS – Accurate device models required (up to 1THz!)
• Sources – Power, low noise, oscillators …
• Detectors – Heterodyne, direct detection
• Antennas – Integrated
• Packaging and assembly – Integrated antennas
SiGe for mm-Wave and THz 65 September 6, 2015
Thanks
• Designer: Janusz Grzyb, Neelanjan Sarmah, Konstantin Statnikov, Stefan Malz, Ritesh Jain, Pedro Rodriguez Vazquez, Richard Al Hadi, Hani Sherry, Ullrich Pfeiffer
• The work was partially funded by the European Commission within the project DOTSEVEN (no. 316755 ).
• IHP Microelectronics, Frankfurt-(Oder), Germany • Infineon Technologies • ST Microelectronics