Challenger ITR

64
Liebert Challenger ITR While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Corporation assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2008 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation

Transcript of Challenger ITR

  • Liebert Challenger ITR

    While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Corporation assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. 2008 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice.

    Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation

  • Table of Contents

    March 2009 (Rev00) Confidential Document - i -

    1.Product Description ................................................................................. 3

    1.1. Self Contained Systems.................................................................... 3 1.1.1. Air-Cooled Models ..................................................................... 3 1.1.2. Water-Cooled Models................................................................. 3 1.1.3. Glycol-Cooled Models ................................................................ 3 1.1.4. GLYCOOL Models ...................................................................... 3

    1.2. Chilled Water Models ....................................................................... 3 1.3. Split Systems ................................................................................. 3

    1.3.1. Prop Fan.................................................................................. 4 1.3.2. Centrifugal Fan......................................................................... 4 1.3.3. Water/Glycol Condensing Units ................................................... 4

    2. Model Number Definition ..................................................................... 5 3. Blower/ Motor Section......................................................................... 6

    3.1. Blower ........................................................................................... 6 3.2. Blower Common Parts...................................................................... 7 3.3. Motor ............................................................................................ 8

    4. Coil Section .......................................................................................... 9 5. Compressor Section ........................................................................... 10 6. Condenser Section ............................................................................. 11 7. Electrical Section ............................................................................... 12

    7.1. EP Back Panel ............................................................................... 12 7.1.1. Ground.................................................................................. 12 7.1.2. Circuit Breaker ....................................................................... 14

    7.2. EP Control .................................................................................... 15 7.3. EP Compressor.............................................................................. 16

    7.3.1. Ground.................................................................................. 16 7.3.2. Circuit Breaker ....................................................................... 17

    7.4. EP Compressor Overload ................................................................ 18 7.5. EP Condensate Pump ..................................................................... 19 7.6. EP Disconnect ............................................................................... 20 7.7. EP Fan Coil ................................................................................... 21 7.8. EP Humidifier IR............................................................................ 22

    7.8.1. Ground.................................................................................. 22 7.8.2. Circuit Breaker ....................................................................... 23

    7.9. EP Humidifier Steam...................................................................... 24 7.9.1. Ground.................................................................................. 24 7.9.2. Circuit Breaker ....................................................................... 25

    7.10. EP Motor................................................................................... 26 7.10.1. Ground Fused ..................................................................... 26 7.10.2. Circuit Breaker .................................................................... 27

    7.11. EP Reheat Fused ........................................................................ 28 7.11.1. Ground CB.......................................................................... 28 7.11.2. SCR................................................................................... 29 7.11.3. SCR Reheat Assembly .......................................................... 29

    7.12. EP Reheat CB ............................................................................ 30 7.12.1. Ground CB.......................................................................... 30 7.12.2. SCR................................................................................... 31

    7.13. EP RHT/HUM Lockout.................................................................. 31 7.14. EP Main Fan Overload ................................................................. 32 7.15. EP Extra Common Alarm ............................................................. 33 7.16. EP Smoke Detector..................................................................... 34 7.17. EP Analog Inputs........................................................................ 35

    8. Exterior Section ................................................................................. 36 9. Filter Section...................................................................................... 37 10. Humidifier Section .......................................................................... 38

  • Liebert Challenger ITR

    - ii - Confidential Document March 2009 (Rev00)

    10.1. Infrared.................................................................................... 38 10.1.1. Humidifier Assembly ............................................................ 39 10.1.2. Humidifier Socket Assembly Right.......................................... 39 10.1.3. Manual Reset Safety ............................................................ 40 10.1.4. Solenoid Valve Assembly ...................................................... 40 10.1.5. Humidifier Socket Assembly Left............................................ 40

    10.2. Infrared with Pump .................................................................... 41 10.3. Steam Gen ............................................................................... 42 10.4. Steam Gen with Pump ................................................................ 43 10.5. No Humidifier ............................................................................ 44 10.6. No Humidifier with Pump ............................................................ 45

    11. Piping Section................................................................................. 46 11.1. Air ........................................................................................... 46

    11.1.1. Suction Line Assembly ......................................................... 47 11.1.2. Liquid Line Assembly ........................................................... 47 11.1.3. Discharge Line Assembly ...................................................... 48 11.1.4. Hot Gas Assembly ............................................................... 48 11.1.5. Discharge Line Assembly 5T.................................................. 49

    11.2. Chilled Water ............................................................................ 50 11.3. Glycool..................................................................................... 51 11.4. Water Glycol ............................................................................. 52

    12. Reheat Section ............................................................................... 53 13. Miscellaneous Section .................................................................... 54

    13.1. Firestat .................................................................................... 54 13.2. Kit Open Comms........................................................................ 55 13.3. Liquitect ................................................................................... 55 13.4. Leak Detector Kit ....................................................................... 55 13.5. Smoke Detector......................................................................... 56 13.6. Sensor ..................................................................................... 57

    14. Parts Gallery................................................................................... 58 15. Revision Page................................................................................. 63

  • Product Description

    March 2009 (Rev00) Confidential Document - 3 -

    1. Product Description Liebert Challenger ITR environmental control systems are available in three main system configurations:

    self contained system with a scroll compressor in the room unit

    self contained chilled water system

    split system with an evaporator section and a remote condensing unit

    All three types are available in horizontal flow configurations. Each model requires three-phase power. Units are available in 208, 230, 460, or 575 V, 60 Hz; and 200, 230 or 380/415 V, 50 Hz.

    The following features are included as standard in all room units regardless of the type of system: V-frame coil, infrared humidifier, finned tubular stainless steel electric reheat, 2" filter, individual high voltage fused protection, and fan assembly.

    Each configuration can operate with either Advanced Microprocessor Controls (A), or Advanced Microprocessor Controls with Graphics (G). A brief description of each, including operational differences, is listed below. Check model numbers to see what is supplied with your unit.

    1.1. Self Contained Systems

    1.1.1. Air-Cooled Models Complete refrigeration system including hot gas bypass and crankcase heater with standard condenser and fan speed control for 95F (35C) ambient at sea level.

    1.1.2. Water-Cooled Models Compete refrigeration system including hot gas bypass with water/glycol-cooled condenser and two-way water regulating valve with bypass.

    1.1.3. Glycol-Cooled Models The water-cooled model as described above plus pump package and 95F (35C) design ambient drycooler.

    1.1.4. GLYCOOL Models Complete refrigeration system including hot gas bypass with glycol condenser and three-way water regulating valve plus an integrally piped Econ-O-Coil with three-way modulating control valve.

    1.2. Chilled Water Models Chilled Water models include chilled water piping, three-way modulating valve and actuator assembly.

    1.3. Split Systems Each Air-Cooled split system consists of an evaporator section and one of the following condensing units.

  • Liebert Challenger ITR

    - 4 - Confidential Document March 2009 (Rev00)

    1.3.1. Prop Fan Includes scroll compressor, condenser coil, prop fan, high pressure switch, and Lee-Temp head pressure control. Unit is designed for outdoor location.

    1.3.2. Centrifugal Fan Includes scroll compressor, condenser coil, centrifugal blower assembly, high pressure switch, head pressure control valve, Lee-Temp receiver and liquid line solenoid valve. Unit must be mounted indoors. Duct flanges are optional.

    1.3.3. Water/Glycol Condensing Units Each water-cooled split system consists of an evaporator section and a water/glycol condensing unit, which includes scroll compressor, coaxial condenser, water regulating valve, and high pressure switch.

    Design pressure is 150 psi (1034 kPa) as standard and 350 psi (2413 kPa) as optional.

    Each glycol-cooled split system consists of an evaporator section, a water/glycol condensing unit (as described above), a pump package and a 95F (35C) design ambient drycooler.

  • Model Number Definition

    2. Model Number Definition

    March 2009 (Rev00) Confidential Document - 5 -

  • Liebert Challenger ITR

    3. Blower/ Motor Section

    3.1. Blower

    Item Part Number Description Quantity

    B13-0150 PULLEY AK61H 1 136988P1 PULLEY BK60H 1 136988P2 PULLEY BK45H 1

    2

    180626P1 PULLEY BK65H 1 3 BLW COMMON PARTS (See Page 7 )

    136786P1 SHAFT 15.88 X 1.00 CLASSII 1 8 136591P1 SHAFT 19.25 X 1.00 CLASSII 1

    9 1A16944P1 BEARING PILLOW BLOCK 1" DIA 2 136993P1 PLATE TOP BLOWER DUCT 12X6AT 1 11 136994P1 PLATE TOP BLOWER DUCT 12X9AT 1

    - 6 - Confidential Document March 2009 (Rev00)

  • Blower/ Motor Section

    3.2. Blower Common Parts

    Item Part Number Description Quantity

    1A24383P1 BLOWER W/H A12-09ATX1.00 1 136589P1 BLOWER W/H A12-06ATX1.00 CL2 1 21 136590P1 BLOWER W/H A12-09ATX1.00 CL2 1

    23 136968P1 SHAFT 15.88 X 1.00 C-1018 1 25 136556P1 ISOLATOR 1-1/4X1-1/4-5/16-18 4 30 136610P1 BASE MOTOR MTG 1

    March 2009 (Rev00) Confidential Document - 7 -

  • Liebert Challenger ITR

    3.3. Motor

    Item Part Number Description Quantity 1.5HP

    136746P3 MOTOR 1.5HP 575 HI EFF 1 B-0910 MOTOR 1.5HP 200/380/400-3-50 1 B-1090 MOTOR 1.5HP 220/380-3-50 1

    B13-0320 MOTOR 1.5HP 208-3-60 INTOL 1 B13-0330 MOTOR 1.5HP 230/460-3-60 1 B13-0340 MOTOR 1.5HP 575-3-60 1 B-1740 MOTOR 1.5HP 200/208 E+ OPD 1 B-1750 MOTOR 1.5HP 230/460 E+ OPD 1 B-2210 MOTOR 1.5HP 190/380-3-60 1

    2HP 136746P4 MOTOR 2.0HP 575 HI EFF 1 B-022A MOTOR 2.0HP 208/230/460-3-60 1 B-023A MOTOR 2.0HP 575-3-60 1 B-0920 MOTOR 2.0HP 200/380/400-3-5 1 B-1100 MOTOR 2.0HP 220/380-3-50 1 B-1760 MOTOR 2.0HP 200/208-3-60 E+ 1 B-1770 MOTOR 2.0HP 230/460-3-60 1

    3HP 025A MOTOR 3.0HP 208/230/460-3-60 1

    2

    B-026A MOTOR 3.0HP 575-3-60 1 B-0320 MOTOR BASE ADJUSTABLE 145-T (1.5HP/2HP) 1 3 B-0330 MOTOR BASE ADJUSTABLE 182-T (3HP) 1 B-005A SHEAVE 1VP50X7/8 1 B-0660 SHEAVE 1VP56X7/8 1

    B13-0090 SHEAVE 1VP34X7/8 1 4

    B13-0120 SHEAVE 1VP44X7/8 1 B-0600 BELT B-38 1 B-060A BELT B-40 VT 1

    B13-0200 BELT A-36 1 B13-0250 BELT A-40 1 B-1490 BELT B-34 1

    5

    B-1690 BELT B-36 1

    - 8 - Confidential Document March 2009 (Rev00)

  • Coil Section

    4. Coil Section

    Item Part Number Description Quantity 136535P8 COIL ASSY 5T UF GLYCOOL C3000 1 1

    136535G1P COIL ASSY 5T GLYCOOL U W/LIBC 1 10 128158P1 VALVE EXP 1/2X5/8X1/4ODF 5T 1

    March 2009 (Rev00) Confidential Document - 9 -

  • Liebert Challenger ITR

    5. Compressor Section

    Item Part Number Description Type Quantity 208/60/3 1

    151142P1 COMP SCRL ZR61K3-TF5 W/ROTA 230/60/3 1

    151142P2 COMP SCRL ZR61K3-TFD W/ROTA 460/60/3 1 151142P3 COMP SCRL ZR61K3-TFE W/ROTA 575/60/3 1 151142P5 COMP SCRL ZR61KC-TF7 W/ROTA 380/60/3 1

    200/50/3 1 151143P1 COMP SCRL ZR72KC-TF5 W/ROTA

    230/50/3 1 151143P2 COMP SCRL ZR72KC-TFD W/ROTA 380/420/50/3 1

    208/60/3 1 154290P1 COMP SCRL ZR61KC-TF5 W/ROTA

    230/60/3 1 154290P2 COMP SCRL ZR61KC-TFD W/ROTA 460/60/3 1

    1

    154290P3 COMP SCRL ZR61KC-TFE W/ROTA 575/60/3 1

    Item Part Number Description Quantity

    1D16204P1 1D15060P1 SW PRES HI 360PSI 1 1D16206P1 SW PRES LOW 20/65PSI 1

    1D14684P1 1D15060P1 SW PRES HI 360PSI 1

    2

    1D15059P1 SW PRES LOW 15/35PSI 1 134142P1 HEATER C/CASE 240V 70W SCROLL 1 134142P2 HEATER C/CASE 480V 70W SCROLL 1

    3

    134142P3 HEATER C/CASE 575V 70W SCROLL 1 14 159486P1 GROMMET COMP MOUNT 4 15 159486P1 GROMMET COMP MOUNT 4 17 F20-2300 BRKT COND PUMP ADJ-PART B 1

    - 10 - Confidential Document March 2009 (Rev00)

  • Condenser Section

    6. Condenser Section

    Item Part Number Description Quantity 5 Ton 2-Way SP/HP

    128159P1 CONDENSER COAXIAL 1 1 128159P2 CONDENSER COAXIAL 90/10 CU-NI 1 131852P1 VALVE H2O REG 2WAY 1" UB 1 2 171819P4 VALVE H2O REG 2WAY 1" 350# 1

    6 1C14431P1 VALVE BALL BRONZE 3/4SWT F/P 1 5 Ton 3-Way SP/HP

    128159P1 CONDENSER COAXIAL 1 1 128159P2 CONDENSER COAXIAL 90/10 CU-NI 1

    2 171818P4 VALVE H2O REG 3WAY 1" 350# 1 6 1C14431P1 VALVE BALL BRONZE 3/4SWT F/P 1

    March 2009 (Rev00) Confidential Document - 11 -

  • Liebert Challenger ITR

    7. Electrical Section

    7.1. EP Back Panel

    7.1.1. Ground

    Item Part Number Description Voltage Quantity 200/50/3 1 208/60/3 1 230/50/3 1 380/60/3 1

    380/420/50/3 1

    62 E-362B TERM LUG MECH #14-2/0 1/4"

    460/60/3 1

    - 12 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    March 2009 (Rev00) Confidential Document - 13 -

    Item Part Number Description Voltage Quantity 208/60/3 1

    E-6040 FUSEBLOCK 250V 2P 030A 230/50/3 1 380/60/3 1

    380/420/50/3 1 460/60/3 1

    68 136810P1 FUSEBLOCK BUSS J 600V 30A 2P

    575/60/3 1 E-2030 FUSE DUAL ELMNT 250V 04.5AMP 208/60/3 2

    200/50/3 2 208/60/3 2 E-203D FUSE DUAL ELMNT 250V 02.8AMP 230/50/3 2 380/60/3 2

    380/420/50/3 2 460/60/3 2

    69

    136821P3 FUSE DUAL ELMNT "J" 600V 2.0A

    575/60/3 2 460/60/3 1

    136200P1 XFMR 150VA 460/615/2460 575/60/3 1 200/50/3 1

    136201P1 XFMR 200VA 200-240/2450 230/60/3 1

    136201P2 XFMR 200VA 380-415/2450 380/60/3 1 208/60/3 1

    136203P1 XFMR 400VA 200-240/24V 230/50/3 1

    380/420/50/3 1

    81

    136203P2 XFMR 400VA 380-415/2450 460/60/3 1 200/50/3 1 208/60/3 1 230/50/3 1 230/60/3 1 380/60/3 1

    380/420/50/3 1

    82

    4C14651G1 PWA ISO XFMR/FUSE INTF

    460/60/3 1 200/50/3 1 208/60/3 1 230/50/3 1 230/60/3 1 380/60/3 1

    380/420/50/3 1

    83 E-3620 GROUND LUG STRIP 13POS SCRTRM

    460/60/3 1 208/60/3 1 97 E13-0040 TERMBLK 3PL 1)2/0:14 X 4)4:14 230/60/3 1 200/50/3 1 208/60/3 1 230/50/3 1 230/60/3 1 380/60/3 1

    380/420/50/3 1

    99 B02-0190 SW AIRFLO SENSING

    460/60/3 1 200/50/3 1 208/60/3 1 230/50/3 1 230/60/3 1 380/60/3 1

    380/420/50/3 1 460/60/3 1

    100 128199P1 SW AIR DIFFERENTIAL 2PORTS

    575/60/3 1 208/60/3 4 230/60/3 4 460/60/3 4

    135409P2 FUSE GLASS 250V 4AMP .25X1.25

    575/60/3 4 200/50/3 4 230/50/3 4 380/60/3 4

    110

    135409P3 FUSE GLASS 250V 6AMP .25X1.25

    380/420/50/3 4

  • Liebert Challenger ITR

    - 14 - Confidential Document March 2009 (Rev00)

    7.1.2. Circuit Breaker

    Item Part Number Description Voltage Quantity 200/50/3 1 230/50/3 1 380/60/3 1

    62 E-362B TERM LUG MECH #14-2/0 1/4"

    380/420/50/3 1 136240P3 CB MCB 2P 240/415V 1.6A K CURV 380/415 1

    380/415 1 136240P5 CB MCB 2P 240/415V 3A K CURVE

    200/230 1 68

    136240P7 CB MCB 2P 240/415V 6A K CURVE 200/230 1 136201P1 XFMR 200VA 200-240/2450 200/50/3 1 136201P2 XFMR 200VA 380-415/2450 380/60/3 1

    200/50/3 1 136203P1 XFMR 400VA 200-240/24V

    230/50/3 1 81

    136203P2 XFMR 400VA 380-415/2450 380/420/50/3 1 200/50/3 1 230/50/3 1 380/60/3 1

    82

    4C14651G1

    PWA ISO XFMR/FUSE INTF

    380/420/50/3 1 200/50/3 1 230/50/3 1 380/60/3 1

    83 E-3620 GROUND LUG STRIP 13POS SCRTRM

    380/420/50/3 1 200/50/3 1 230/50/3 1 380/60/3 1

    99 B02-0190 SW AIRFLO SENSING

    380/420/50/3 1 200/50/3 1 230/50/3 1 380/60/3 1

    100 128199P1 SW AIR DIFFERENTIAL 2PORTS

    380/420/50/3 1 200/50/3 4 230/50/3 4 380/60/3 4

    110 135409P3 FUSE GLASS 250V 6AMP .25X1.25

    380/420/50/3 4

  • Electrical Section

    7.2. EP Control

    Item Part Number Description Voltage Quantity 415761G2 PWA UNIVERSAL CONTROL AM ALL 1 415761G3 PWA UNIVERSAL CONTROL AG ALL 1 415761G4 PWA UNIVERSAL CONTROL AM C3000 ALL 1

    1

    415761G5 PWA UNIVERSAL CONTROL AG C3000 ALL 1 135637P2 FUSE KIT QTY6-4A/2-1.5A NON-TD ALL 1 6 135637P3 FUSE KIT QTY6-6A/2-1.5A NON-TD ALL 1

    17 148039P1 SENSOR GLYCOL W/PLUG ALL 1 27 179859G1 ALARM HIGH WATER C3000 ALL 1 28 132487P1 TERMLSTRIP SECTION 1 POS ALL 5 29 132487P2 TERMLSTRIP SECTION END BARRIER ALL 1 30 1A19716P1 FREEZSTAT W/BRKT OPN31FCLS48F ALL 2 34 4C13121G4 PWA SMT TEMP/HUM GEN EAST SNSR 208/60/3 1

    166819G2 DISPLAY ASM AM 4X20 UNIV 36/WH 1 139145G6 DISPLAY ASM AM UNISYS 36IN/WH 1 43 139140G1 DISPLAY ASM L15 GRAPHICS

    n/a 1

    March 2009 (Rev00) Confidential Document - 15 -

  • Liebert Challenger ITR

    7.3. EP Compressor

    7.3.1. Ground

    Item Part Number Description Voltage Quantity 208/60/3 1 230/50/3 1

    380/420/50/3 1 141 123273P1 CONTACTOR 3PL 25/30 NO/NC AUX

    575/60/3 1

    - 16 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    March 2009 (Rev00) Confidential Document - 17 -

    Item Part Number Description Voltage Quantity 208/60/3 1 230/50/3 1 E-1020 FUSEBLOCK 250V 3P 030A 230/60/3 1

    380/420/50/3 1 460/60/3 1

    142

    136811P1 FUSEBLOCK BUSS JP600V 30A 3P 575/60/3 1 208/60/3 3 230/50/3 3 E-2090 FUSE DUAL ELMNT 250V 30.0AMP 230/60/3 3

    380/420/50/3 3 460/60/3 3

    143

    136821P13 FUSE DUAL ELMNT "J" 600V 17.5A 575/60/3 3 208/60/3 2 230/60/3 1 E-0130 RELAY 2P2T 24VAC COIL 460/60/3 1 208/60/3 1 230/60/3 1

    147

    E03-0170 RELAY 1P2T 24V 50/60HZ 460/60/3 1

    7.3.2. Circuit Breaker

    Item Part Number Description Type Voltage Quantity - 230/50/3 1 141 136233P1 CONTACTOR 3P30IND40RES24/50AUX - 380/420/50/3 1

    136241P13 CB MCB 3P 240/415V 32A K CURVE - 200/230 1 142 136241P10 CB MCB 3P 240/415V 16A K CURVE - 380/415 1

    230/50/3 2 Glycool

    380/420/50/3 2 230/50/3 1

    E-0130 RELAY 2P2T 24VAC COIL Water Glycool 380/420/50/3 1

    230/50/3 1

    147

    E03-0170 RELAY 1P2T 24V 50/60HZ Water Glycool 380/420/50/3 1

  • Liebert Challenger ITR

    7.4. EP Compressor Overload

    Item Part Number Description Voltage Quantity 7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H ALL 1

    - 18 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    7.5. EP Condensate Pump

    Item Part Number Description Voltage Quantity E-0130 RELAY 2P2T 24VAC COIL 1 181 E-2440 RELAY 4P2T 24VAC 125V MAXLOAD 1 E-0380 TERMBLK SECTION 1POS 2 182

    132487P1 TERMLSTRIP SECTION 1 POS 2 E-0390 TERMBLK SECTION END BARRIER 1 183

    132487P2 TERMLSTRIP SECTION END BARRIER

    208/60/3

    1

    March 2009 (Rev00) Confidential Document - 19 -

  • Liebert Challenger ITR

    7.6. EP Disconnect

    Item Part Number Description Voltage Quantity

    1C18351P1 SW DISC 600V 3PL 100A 200/208/230 1 1 1C18351P2 SW DISC 600V 3PL 60A 380/460/575 1

    2 1C18603P1 BRKT DISC K/M ALL 1 5 1C18354P1 COLLAR LKG DISC W/2 SCREWS KM ALL 1

    - 20 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    7.7. EP Fan Coil

    Item Part Number Description Type Voltage Quantity 147 E03-0170 RELAY 1P2T 24V 50/60HZ AM/AG 208/60/3 2

    March 2009 (Rev00) Confidential Document - 21 -

  • Liebert Challenger ITR

    7.8. EP Humidifier IR

    7.8.1. Ground

    Item Part Number Description Voltage Quantity 208/60/3 1 230/60/3 1 E-0110 CONTACTOR 3PL 24VCOIL 25/30AMP 460/60/3 1

    41

    E-011B CONTACTOR 2PL 24VCOIL 25/35AMP 575/60/3 1

    - 22 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    March 2009 (Rev00) Confidential Document - 23 -

    Item Part Number Description Voltage Quantity 208/60/3 1

    E-1020 FUSEBLOCK 250V 3P 030A 230/60/3 1

    136810P1 FUSEBLOCK BUSS J 600V 30A 2P 575/60/3 1 42

    136811P1 FUSEBLOCK BUSS JP600V 30A 3P 380/420/50/3 1 380/420/50/3 3

    136821P12 FUSE DUAL ELMNT "J" 600V 15.0A 575/60/3 2

    E-2070 FUSE DUAL ELMNT 250V 15.0AMP 230/60/3 3 43

    E-1230 FUSE DUAL ELMNT 250V 17.5AMP 208/60/3 3

    7.8.2. Circuit Breaker

    Item Part Number Description Voltage Quantity 200/50/3 1 41 136222P1 CONTACTOR 3P23IND/32RES24/50 230/50/3 1 230/50/3 1

    136241P10 CB MCB 3P 240/415V 16A K CURVE 380/420/50/3 1 42

    136241P11 CB MCB 3P 240/415V 20A K CURVE 230/50/3 1

  • Liebert Challenger ITR

    7.9. EP Humidifier Steam

    7.9.1. Ground

    Item Part Number Description Voltage Quantity 41 124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP ALL 1

    - 24 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    March 2009 (Rev00) Confidential Document - 25 -

    Item Part Number Description Voltage Quantity 200/50/3 1 208/60/3 1 230/50/3 1

    E-1020 FUSEBLOCK 250V 3P 030A

    230/60/3 1 380/420/50/3 1

    380/60/3 1 460/60/3 1

    42

    136811P1 FUSEBLOCK BUSS JP600V 30A 3P

    575/60/3 1 200/50/3 3

    E-2740 FUSE DUAL ELMNT 250V 17.5AMP 208/60/3 3 230/50/3 3

    E-2070 FUSE DUAL ELMNT 250V 15.0AMP 230/60/3 3

    380/420/50/3 3 380/60/3 3 460/60/3 3

    43

    136821P12 FUSE DUAL ELMNT "J" 600V 15.0A

    575/60/3 3 47 E03-0170 RELAY 1P2T 24V 50/60HZ ALL 1

    7.9.2. Circuit Breaker

    Item Part Number Description Voltage Quantity 200/50/3 1 230/50/3 1 41 136221P1 CONTACTOR 3P16IND/21RES24/50

    380/420/50/3 1 200/50/3 1 230/50/3 1 42 136241P10 CB MCB 3P 240/415V 16A K CURVE

    380/420/50/3 1 200/50/3 1 230/50/3 1 47 E03-0170 RELAY 1P2T 24V 50/60HZ

    380/420/50/3 1

  • Liebert Challenger ITR

    7.10. EP Motor

    7.10.1. Ground Fused

    Item Part Number Description Voltage Quantity 124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP ALL 1 1 136221P1 CONTACTOR 3P16IND/21RES24/50 230/50/3 1

    - 26 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    March 2009 (Rev00) Confidential Document - 27 -

    Item Part Number Description Voltage Quantity 200/50/3 1 208/60/3 1 230/50/3 1

    E-1020

    FUSEBLOCK 250V 3P 030A

    230/60/3 1 380/420/50/3 1

    380/60/3 1 460/60/3 1

    2

    136811P1 FUSEBLOCK BUSS JP600V 30A 3P

    575/60/3 1 E-2070 FUSE DUAL ELMNT 250V 15.0AMP 200//230 3

    380//575 3 3 136821P12 FUSE DUAL ELMNT "J" 600V 15.0A

    460/575 3 7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H ALL 1

    7.10.2. Circuit Breaker

    Item Part Number Description Voltage Quantity 200/50/3 1 230/50/3 1 1 136221P1 CONTACTOR 3P16IND/21RES24/50

    380/420/50/3 1 200/50/3 1 230/50/3 1 2 136241P10 CB MCB 3P 240/415V 16A K CURVE

    380/420/50/3 1 200/50/3 1 230/50/3 1

    7

    124547P1

    OVERLOAD RELAY W/B MNT 32A C-H

    380/420/50/3 1

  • Liebert Challenger ITR

    7.11. EP Reheat Fused

    7.11.1. Ground CB

    Item Part Number Description Voltage Quantity E-011A CONTACTOR 2PL 24VCOIL 20/30AMP ALL 3

    230/50/3 1 21 136222P1 CONTACTOR 3P23IND/32RES24/50

    380/420/50/3 1 200/50/3 1 208/60/3 1 230/50/3 1

    E-0110 CONTACTOR 3PL 24VCOIL 25/30AMP

    230/60/3 1 230/50/3 1

    22

    136222P1 CONTACTOR 3P23IND/32RES24/50 380/420/50/3 1

    - 28 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    Item Part Number Description Voltage Quantity 200/50/3 1 208/60/3 1 230/50/3 1

    E-1040 FUSEBLOCK 250V 3P 060A

    230/60/3 1 380/420/50/3 1

    380/60/3 1 460/60/3 1

    23

    136811P1 FUSEBLOCK BUSS JP600V 30A 3P

    575/60/3 1 200/50/3 3 208/60/3 3 230/50/3 3

    E-1200 FUSE DUAL ELMNT 250V 35.0AMP

    230/60/3 3 200/50/3 3 208/60/3 3 230/50/3 3

    E-3060 FUSE DUAL ELMNT 250V 50.0AMP

    230/60/3 3 136821P15 FUSE DUAL ELMNT "J" 600V 25.0A 460/60/3 3

    460/60/3 3 136821P12 FUSE DUAL ELMNT "J" 600V 15.0A

    575/60/3 3 380/420/50/3 3

    380/60/3 3 136821P14 FUSE DUAL ELMNT "J" 600V 20.0A 575/60/3 3

    380/420/50/3 3

    24

    136821P16 FUSE DUAL ELMNT "J" 600V 30.0A 380/60/3 3

    7.11.2. SCR

    Item Part Number Description Voltage Quantity 200/50/3 1 208/60/3 1 230/50/3 1 230/60/3 1

    380/420/50/3 1 380/60/3 1

    22

    E-0110

    CONTACTOR 3PL 24VCOIL 25/30AMP

    460/60/3 1 200/50/3 1 208/60/3 1 230/50/3 1

    136303P1 FUSEBLOCK 250V 3P 060A

    230/60/3 1 380/420/50/3 1

    380/60/3 1

    23

    136811P1 FUSEBLOCK BUSS JP600V 30A 3P 460/60/3 1 200/50/3 3 208/60/3 3 230/50/3 3

    136302P1 FUSE 250V 60.0AMP SEMICOND

    230/60/3 3 380/420/50/3 3

    380/60/3 3 136821P16 FUSE DUAL ELMNT "J" 600V 30.0A 460/60/3 3

    24

    136821P15 FUSE DUAL ELMNT "J" 600V 25.0A 460/60/3 3 31 SCR REHEAT ASSEMBLY (See Page 29)

    7.11.3. SCR Reheat Assembly

    Item Part Number Description Quantity 1 139165P1 HEATSINK AAVID A-007-107-75 1 2 517017P1 RELAY SCR 480V 50A 24VAC 2 3 139166P1 VARISTOR METAL OXIDE 575V 2

    March 2009 (Rev00) Confidential Document - 29 -

  • Liebert Challenger ITR

    7.12. EP Reheat CB

    7.12.1. Ground CB

    Item Part Number Description Voltage Quantity 200/50/3 3 230/50/3 3 21

    136222P1

    CONTACTOR 3P23IND/32RES24/50

    380/420/50/3 3

    - 30 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    Item Part Number Description Voltage Quantity 200/50/3 1

    136223P1 CONTACTOR 3P30IND/40RES24 230/50/3 1

    22

    136222P1 CONTACTOR 3P23IND/32RES24/50 380/420/50/3 1 136241P13 CB MCB 3P 240/415V 32A K CURVE 380/420/50/3 1

    200/50/3 1 230/50/3 1

    23 136241P15 CB MCB 3P 240/415V 50A K CURVE

    380/420/50/3 1

    7.12.2. SCR

    Item Part Number Description Voltage Quantity 200/50/3 1

    136223P1 CONTACTOR 3P30IND/40RES24 230/50/3 1 22

    136222P1 CONTACTOR 3P23IND/32RES24/50 380/420/50/3 1 136241P13 CB MCB 3P 240/415V 32A K CURVE 380/420/50/3 1

    200/50/3 1 230/50/3 1

    24 136241P15 CB MCB 3P 240/415V 50A K CURVE

    380/420/50/3 1 31 SCR REHEAT ASSEMBLY (See Page 29)

    7.13. EP RHT/HUM Lockout

    Item Part Number Description Voltage Quantity 17 132487P1 TERMLSTRIP SECTION 1 POS ALL 2 18 132487P2 TERMLSTRIP SECTION END BARRIER ALL 1 19 E-0130 RELAY 2P2T 24VAC COIL ALL 1

    March 2009 (Rev00) Confidential Document - 31 -

  • Liebert Challenger ITR

    7.14. EP Main Fan Overload

    Item Part Number Description Voltage Quantity 7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H ALL 1

    - 32 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    7.15. EP Extra Common Alarm

    Item Part Number Description Voltage Quantity 186 E-2440 RELAY 4P2T 24VAC 125V MAXLOAD ALL 1 187 132487P1 TERMLSTRIP SECTION 1 POS ALL 4 188 132487P2 TERMLSTRIP SECTION END BARRIER ALL 1

    March 2009 (Rev00) Confidential Document - 33 -

  • Liebert Challenger ITR

    7.16. EP Smoke Detector

    Item Part Number Description Voltage Quantity 200/50/3 1 208/60/3 1 230/50/3 1 380/60/3 1

    380/420/50/3 1

    50 124502P2 PWA SMOKE DET CNTL 24VDC 2CONN

    460/60/3 1

    - 34 - Confidential Document March 2009 (Rev00)

  • Electrical Section

    7.17. EP Analog Inputs

    Item Part Number Description Voltage Quantity 200/50/3 8 208/60/3 8 230/50/3 8 230/60/3 8

    380/420/50/3 8 380/60/3 8

    48 132487P1 TERMLSTRIP SECTION 1 POS

    460/60/3 8 49 132487P2 TERMLSTRIP SECTION END BARRIER ALL 1

    March 2009 (Rev00) Confidential Document - 35 -

  • Liebert Challenger ITR

    8. Exterior Section

    Item Part Number Description Quantity 1 193979P1 PANEL SIDE RT/LT IRC 1 5 194029P1 PANEL ACCENT FRONT IRC 1 6 136637P1 PLATE BLOWER BLOCKOFF U 1 8 1C18352P1 HANDLE DISC SWT/FACEPLATE K/M 1 13 128162P1 HANDLE POCKET PULL SNAP-IN 2 15 193972G1 PANEL ASSY DEADFRONT ITR 1 18 160065P1 SNAP LOCK CLIP IN 1

    011370187 BAR LOCK CENTRAL 1 24 011370179 HANDLE SWING DOOR 1

    31 193992P1 PLATE FRONT BLOCKER BTM IRC 1 36 011399410 LATCH LOCK DOOR 2

    - 36 - Confidential Document March 2009 (Rev00)

  • Filter Section

    9. Filter Section

    Item Part Number Description Quantity 136550P1 FILTER 4" 28.5X29.5 20% 1 136550P2 FILTER 4" 28.5X29.5 30% 1 136550P3 FILTER 2" 28.5X29.5 20% 1 136550P4 FILTER 4" 28.5X29.5 60-65% 1

    1

    1A17806P8 FILTER 4" 29.5X28.5 45% ASH 1 5 136550P3 FILTER 2" 28.5X29.5 20% 1

    March 2009 (Rev00) Confidential Document - 37 -

  • Liebert Challenger ITR

    10. Humidifier Section

    10.1. Infrared

    Item Part Number Description Quantity 1 HUM ASSY IR 208 C3000 (See Page 39) 2 P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE 1 3 1C19070P1 HOSE DRAIN .75 ID TRAP 1 4 F20-2300 BRKT COND PUMP ADJ-PART B 1 6 S13-0140 CLAMP INSUL MTL HVY DTY 1-1/8" 1 11 P15-0150 CLAMP WIRE 8 13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 4 15 1A16207P1 TEE BARB 3/4X3/4X3/4 2 29 P-5400 ADAPTER SWIVL3/4FPTX3/4HOSEBRB 1 32 P-229A CLAMP INSULATED METAL 1/4" 2 34 136635P1 HUMIDIFIER DUCT 1

    - 38 - Confidential Document March 2009 (Rev00)

  • Humidifier Section

    10.1.1. Humidifier Assembly

    Item Part Number Description Quantity 2 124578P1 REFLECTOR INFRA-RED HUMIDIFIER 1 3 F-6090 COVER END BLOCK 2

    H-0020 LAMP I/R LINEAR/QRTZ 1600W240V 3 H-002A LAMP I/R LINEAR/QRTZ 1600W208V 3 4

    H13-0010 LAMP I/R LINEAR/QRTZ 1600W277V 3 5 R13-0090 SAFETY SWT THERM 120F TR 1 6 HUM SOCKET ASSY 3 5POS RIGHT (See Page 39) 8 HUM MAN RESET SAFETY SYS3 (See Page 3) 11 SOLENOID VALVE ASSEMBLY (See Page 40) 12 179856G1 DRAIN PAN ASSY CHAL 1 14 1C18003G3 STANDPIPE ASSY W/O NUT 1 24 HUM SOCKET ASSY 3 5POS LEFT (See Page 40) 29 136743P1 LATCH HUMIDIFIER PAN 1

    10.1.2. Humidifier Socket Assembly Right

    Item Part Number Description Quantity

    1 H-014A SOCKET BUSBAR PORCELAIN 1 2 H-0370 BUSBAR HUMIDIFIER HI-VOLT 3

    March 2009 (Rev00) Confidential Document - 39 -

  • Liebert Challenger ITR

    10.1.3. Manual Reset Safety

    .

    Item Part Number Description Quantity 3 H-0450 SENSOR SAFETY THOPN-RISE 225F 1

    10.1.4. Solenoid Valve Assembly

    Item Part Number Description Quantity 1 185108P1 VALV SOLND/STRANR/FLWREG .5GPM 1 2 127781P1 ADAPTER BRASS 1/4COMX1/4MPT 1

    10.1.5. Humidifier Socket Assembly Left

    Item Part Number Description Quantity

    1 H-014A SOCKET BUSBAR PORCELAIN 1 2 H-0370 BUSBAR HUMIDIFIER HI-VOLT 3

    - 40 - Confidential Document March 2009 (Rev00)

  • Humidifier Section

    10.2. Infrared with Pump

    Item Part Number Description Quantity 1 HUM ASSY IR 208 3000 (See Page 39) 4 F20-2300 BRKT COND PUMP ADJ-PART B 4 11 P15-0150 CLAMP WIRE 8 13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 4 14 124216P2 CLAMP HOSE WORM DRIVE .31X1.25 2 15 1A16207P1 TEE BARB 3/4X3/4X3/4 2

    1A19271P1* PUMP CONDENSATE 208/230/1/60DF 1 1A19271P2* PUMP CONDENSATE 460/1/60DF 1 1C19034P1 PUMP CONDENSATE 460 W/WIRE 1

    16

    X-015A PUMP CONDENSATE W/O AUX W/WIRE 1 21 P-2290 CLAMP INSULATED METAL 1/2" 1 23 E05-4600 XFMR 500VA 60 575-230 1 29 P-5400 ADAPTER SWIVL3/4FPTX3/4HOSEBRB 1 32 P-229A CLAMP INSULATED METAL 1/4" 2 34 136635P1 HUMIDIFIER DUCT 1

    * Dual Float Pumps

    March 2009 (Rev00) Confidential Document - 41 -

  • Liebert Challenger ITR

    10.3. Steam Gen

    Item Part Number Description Quantity 136555G1 HUM CANNISTER 11LB/HR 200//230 1 1 136555G3 HUM CANNISTER 11LB/HR 380//575 1

    10 124220P1 HOSE STEAM 0.88ID 10PSI 2 11 136979P1 HEADER DETAIL 1-1/8" O.D. CU 1 12 F-2320 BRKT HOT GAS 1 13 S13-0140 CLAMP INSUL MTL HVY DTY 1-1/8" 2 14 1C11305P1 HOSE DRAIN .75 ID FORMED 1 15 P15-0170 HOSE DRAIN .75 ID STRAIGHT 4 16 124216P2 CLAMP HOSE WORM DRIVE .31X1.25 4 17 1A16207P1 TEE BARB 3/4X3/4X3/4 2 18 F20-2300 BRKT COND PUMP ADJ-PART B 1 21 P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE 1 23 P-229A CLAMP INSULATED METAL 1/4" 1 24 P15-0150 CLAMP WIRE 10 25 1C19070P1 HOSE DRAIN .75 ID TRAP 1

    - 42 - Confidential Document March 2009 (Rev00)

  • Humidifier Section

    10.4. Steam Gen with Pump

    Item Part Number Description Quantity 136555G1 HUM CANNISTER 11LB/HR 200//230 1 1 136555G3 HUM CANNISTER 11LB/HR 380//575 1

    1A19271P1* PUMP CONDENSATE 208/230/1/60DF 1 1A19271P2* PUMP CONDENSATE 460/1/60DF 1 1C19034P1 PUMP CONDENSATE 460 W/WIRE 1

    3

    X-015A PUMP CONDENSATE W/O AUX W/WIRE 1 10 124220P1 HOSE STEAM 0.88ID 10PSI 2 11 136979P1 HEADER DETAIL 1-1/8" O.D. CU 1 12 F-2320 BRKT HOT GAS 1 13 S13-0140 CLAMP INSUL MTL HVY DTY 1-1/8" 2 14 1C11305P1 HOSE DRAIN .75 ID FORMED 1 15 P15-0170 HOSE DRAIN .75 ID STRAIGHT 4 16 124216P2 CLAMP HOSE WORM DRIVE .31X1.25 4 17 1A16207P1 TEE BARB 3/4X3/4X3/4 2 23 P-229A CLAMP INSULATED METAL 1/4" 1 24 P15-0150 CLAMP WIRE 10 31 P-2290 CLAMP INSULATED METAL 1/2" 1 34 F20-2300 BRKT COND PUMP ADJ-PART B 4 37 E05-4600 XFMR 500VA 60 575-230 1

    * Dual Float Pumps

    March 2009 (Rev00) Confidential Document - 43 -

  • Liebert Challenger ITR

    10.5. No Humidifier

    Item Part Number Description Quantity 11 P15-0150 CLAMP WIRE 6 12 P15-0140 UNION NYLON 3/4BARBX3/4BARB 1 13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 2 14 124216P2 CLAMP HOSE WORM DRIVE .31X1.25 2 15 1A16207P1 TEE BARB 3/4X3/4X3/4 1

    - 44 - Confidential Document March 2009 (Rev00)

  • Humidifier Section

    10.6. No Humidifier with Pump

    Item Part Number Description Quantity 4 F20-2300 BRKT COND PUMP ADJ-PART B 4 11 P15-0150 CLAMP WIRE 4 13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 3 14 124216P2 CLAMP HOSE WORM DRIVE .31X1.25 2 15 1A16207P1 TEE BARB 3/4X3/4X3/4 2

    1A19271P1* PUMP CONDENSATE 208/230/1/60DF 1 1A19271P2* PUMP CONDENSATE 460/1/60DF 1 1C19034P1 PUMP CONDENSATE 460 W/WIRE 1

    16

    X-015A PUMP CONDENSATE W/O AUX W/WIRE 1 21 P-2290 CLAMP INSULATED METAL 1/2" 1 23 E05-4600 XFMR 500VA 60 575-230 1

    * Dual Float Pumps

    March 2009 (Rev00) Confidential Document - 45 -

  • Liebert Challenger ITR

    11. Piping Section

    11.1. Air

    Item Part Number Description Quantity 1 SUCTION LINE ASSY 3/5T U C3000 (See Page 47) 2 LIQUID LINE ASSY 5T U EVAP (See Page 47) 3 DISCHARGE LINE ASSY 3/5T U C3000 (See Page 48) 6 HOT GAS ASSY 3/5T AWG U/D C3000 (See Page 48) 7 DISCHARGE LINE ASSY C3 5T UF (See Page 49) 9 P-3820 CLAMP INSULATED METAL 7/8" 2 10 P-2290 CLAMP INSULATED METAL 1/2" 2 15 F02-371A SUPPORT VALVE TEV 2 16 P-5010 CLAMP INSUL MTL HVY DTY 1-3/8" 2 38 180493P2 STRAINER TXV .495ODX1.50 BULK 2

    - 46 - Confidential Document March 2009 (Rev00)

  • Piping Section

    11.1.1. Suction Line Assembly

    Item Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1 3 P02-0270 VALVE ACCESS BODY 1/4X SWT 1 4 P02-0290 VALVE CORE REFRIGERANT 1

    11.1.2. Liquid Line Assembly

    Item Part Number Description Quantity 1 P-0050 INDICATOR LIQUID 1/2 ODF 1 2 128177P1 FILTER/DRIER SOLDER 1 4 P-0080 VALVE SOLND 1/2MXF 24V-50/60 1

    March 2009 (Rev00) Confidential Document - 47 -

  • Liebert Challenger ITR

    11.1.3. Discharge Line Assembly

    Item Part Number Description Quantity 1 1C16925P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1

    11.1.4. Hot Gas Assembly

    Item Part Number Description Quantity 1 P-0180 VALVE BYPASS/DISCH 1/2ODF SLDR 1 2 P-0080 VALVE SOLND 1/2MXF 24V-50/60 1

    - 48 - Confidential Document March 2009 (Rev00)

  • Piping Section

    11.1.5. Discharge Line Assembly 5T

    Item Part Number Description Quantity 2 W-0090 VALVE CHECK 7/8" OD 1 3 179680P1 TUBE FORM CU7/8"SPUN W/.25HOLE 1 4 P-391B VALVE ACCESS BODY 1/4 EXT 1" 1 5 P02-0290 VALVE CORE REFRIGERANT 1

    March 2009 (Rev00) Confidential Document - 49 -

  • Liebert Challenger ITR

    11.2. Chilled Water

    Item Part Number Description Quantity 2-Way Valve

    159007P3 VALVE CW3WAY 1" 250# B/C 1 3 159010P1 VALVE 1" 3WAY UNION BODY 1 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1 11 146352G1 ACTUATOR ASSY SP SML 92" WH 1

    P-5540 SW FLOW SPDT 1.25" MPT 300# 1 18 127998P2 SW FLOW ASSY 1-1/8" 1

    3-Way Valve 159006P3 VALVE CW2WAY 1"250# B/C 1

    3 159009P1 VALVE 1" 2WAY UNION BODY 1 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1

    9 146352G1 ACTUATOR ASSY SP SML 92" WH 1

    - 50 - Confidential Document March 2009 (Rev00)

  • Piping Section

    11.3. Glycool

    Item Part Number Description Quantity 5 P-0050 INDICATOR LIQUID 1/2 ODF 1 6 HOT GAS ASSY 3/5T AWG U/D C3000 (See Page 48) 7 128157P1 VALVE EXP 1/2X5/8X1/4ODF 3T 1 10 128177P1 FILTER/DRIER SOLDER 1 15 159010P1 VALVE 1" 3WAY UNION BODY 1 16 146352G1 ACTUATOR ASSY SP SML 92" WH 1 17 148039P1 SENSOR GLYCOL W/PLUG 1

    March 2009 (Rev00) Confidential Document - 51 -

  • Liebert Challenger ITR

    11.4. Water Glycol

    Item Part Number Description Quantity 5 P-0050 INDICATOR LIQUID 1/2 ODF 1 6 HOT GAS ASSY 3/5T AWG U/D C3000 (See Page 48) 7 128157P1 VALVE EXP 1/2X5/8X1/4ODF 3T 1 10 128177P1 FILTER/DRIER SOLDER 1 17 148039P1 SENSOR GLYCOL W/PLUG 1 24 148213P1 RECVR V 5X14 .50IN/OUT 450# SG 1 25 129644P1 VALVE HEAT RECLAIM 1

    P-411B VALVE CHECK BRASS IN-LINE 5/8 1 26 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 1

    27 168197P1 VALVE RELIEF 440# 1/4NPT 1

    - 52 - Confidential Document March 2009 (Rev00)

  • Reheat Section

    12. Reheat Section

    Item Part Number Description Voltage Quantity

    136742P5 REHEAT 3KW 575V 575/60/3 3 136742P10 REHEAT 5KW 575V 575/60/3 3

    200/50/3 3 148366P1 HEATER 03.0KW 208V SS 304 S/F 208/60/3 3 230/50/3 3 230/60/3 3 380/60/3 3

    148366P2 HEATER 03.0KW 230V SS 304 S/F

    380/420/50/3 3 148366P4 HEATER 03.0KW 460V SS 304 S/F 460/60/3 3 148366P5 HEATER 03.0KW 575V SS 304 S/F 575/60/3 3

    200/50/3 3 148366P6 HEATER 05.0KW 208V SS 304 S/F 208/60/3 3 230/50/3 3 230/60/3 3 380/60/3 3

    148366P7 HEATER 05.0KW 230V SS 304 S/F

    380/420/50/3 3 148366P9 HEATER 05.0KW 460V SS 304 S/F 460/60/3 3

    2

    148366P10 HEATER 05.0KW 575V SS 304 S/F 575/60/3 3 14 136965P1 SAFETY SWT THERM 105F n/a 2

    March 2009 (Rev00) Confidential Document - 53 -

  • Liebert Challenger ITR

    13. Miscellaneous Section

    13.1. Firestat

    Item Part Number Description Quantity 51 E-2350 FIRESTAT OPEN ON RISE 1

    - 54 - Confidential Document March 2009 (Rev00)

  • Miscellaneous Section

    13.2. Kit Open Comms

    Item Part Number Description Voltage Quantity OC-DO KIT OPENCOMMS DISCRETE OUTPUT 1

    OCWEB-ADPT KIT OCWEB ADAPTER 1 1 OC485-ADPT KIT OC485 ADAPTER

    208/60/3 1

    13.3. Liquitect

    Part Number Description Voltage Quantity 020-0448 LIQUITECT ASY LT300 "NO"S3 9A36116G2 LIQUITECT ASY LT300 "NO"S3 (2) 9A36116G3 LIQUITECT ASY LT300 "NO"S3 (3) 9A36120G2 LIQUITECT LT-410 RLY SUPV (2) 9A36120G3 LIQUITECT LT-410 RLY SUPV (3) LT410 LIQUITECT W/DPDT RELAY SUPERV

    200/50/3 208/60/3 230/50/3 380/60/3

    380/420/50/3 460/60/3

    1

    13.4. Leak Detector Kit

    Part Number Description Voltage Quantity LT460-Z20 LEAK DET KIT LT460 W/20' CABLE LT460-Z25 LEAK DET KIT LT460 W/25' CABLE LT460-Z30 LEAK DET KIT LT460 W/30' CABLE LT460-Z35 LEAK DET KIT LT460 W/35' CABLE

    LT460-Z45 LEAK DET KIT LT460 W/45' CABLE

    200/50/3 208/60/3 230/50/3 380/60/3

    380/420/50/3 460/60/3

    1

    March 2009 (Rev00) Confidential Document - 55 -

  • Liebert Challenger ITR

    13.5. Smoke Detector

    Item Part Number Description Quantity 168115G1 SMOKE DET ASSY U FR C3000 1 15 168115G2 SMOKE DET ASSY U RR C3000 1

    - 56 - Confidential Document March 2009 (Rev00)

  • Miscellaneous Section

    13.6. Sensor

    Item Part Number Description Voltage Quantity 1C16334G16 SENSORS T/H 15/SMSYST REM 30' 1 1C16334G17 SENSORS T/H 15 REM 060' 1 1C16334G18 SENSORS T/H 15 REM 090' 1 1C16334G19 SENSORS T/H 15 REM 120' 1

    27 1C16334G20 SENSORS T/H 15 REM 150'

    208/60/3

    1

    March 2009 (Rev00) Confidential Document - 57 -

  • Liebert Challenger ITR

    14. Parts Gallery

    1A16207P1 1A17806P8 1A19271P1 1A19716P1

    1C11305P1 1C14431P1 1C16334G16 1C18003G3

    1C18351P1

    1C18351P2 1C18352P1

    1C18354P1

    1C18603P1 1C19070P1 172213G1 1D14684P1

    1D16204P1 4C13121G4 4C14651G1 4D14331G2

    123273P1 124216P2 124220P1 124501P1

    124502P2

    124547P1

    124578P1

    127781P1

    - 58 - Confidential Document March 2009 (Rev00)

  • Parts Gallery

    127997P1 127998P2 128158P1 128162P1

    128177P1 128199P1 132487P1 132487P2

    134142P1 135409P2 135409P3 135637P2

    136200P1 136201P1 136202P1 136221P1

    136223 136240P1 136241P10 136555G1

    136556P1 136610P1 136611P1 136635P1

    136637P1

    136743P1

    136810P1 136811P1

    March 2009 (Rev00) Confidential Document - 59 -

  • Liebert Challenger ITR

    136821P1 136821P13 136965P1 136979P1

    136987G1 136995P1 146352G1 148039P1

    148213P1 151143P2 159007P3 159009P1

    159010P1 159486P1 W-0090 166819G1

    168197P1 179856G1 180908P1 185108P1

    193972G1 193979P1 194029P1 415761G5

    011399549 B02-0190 B13-0150 B-0330

    - 60 - Confidential Document March 2009 (Rev00)

  • Parts Gallery

    B-0660 B13-0200 1A24383P1 E03-0170

    E05-4600 E13-0040 E-011A E-011B

    E-0110 E-0130 E-362B E-0380

    E-1020 E-1230. E-2070 E-2090

    E-2350 E-2440 E-3620 E-6040

    F02-371A F20-2300 F-2320 F-6090

    March 2009 (Rev00) Confidential Document - 61 -

  • Liebert Challenger ITR

    H-014A H-0020 H-0370 H-0450

    LT460 136746P3 OC-DO P02-0260

    P02-0270 P02-0290 P15-0140 P15-0150

    P15-0170 P-0050 P-0080 P-0180

    P-229A P-31B P-411B P-2290

    P-3820 P-5010 P-5400 P-5590

    R13-0090 136742P5 S13-0140 136786P1

    - 62 - Confidential Document March 2009 (Rev00)

  • Revision Page

    March 2009 (Rev00) Confidential Document - 63 -

    15. Revision Page

    Revision Date Modification Details 02/2009 - Manual Release Date

    1. Product Description1.1. Self Contained Systems1.1.1. Air-Cooled Models1.1.2. Water-Cooled Models1.1.3. Glycol-Cooled Models1.1.4. GLYCOOL Models

    1.2. Chilled Water Models1.3. Split Systems1.3.1. Prop Fan1.3.2. Centrifugal Fan1.3.3. Water/Glycol Condensing Units

    2. Model Number Definition3. Blower/ Motor Section3.1. Blower3.2. Blower Common Parts3.3. Motor

    4. Coil Section5. Compressor Section6. Condenser Section7. Electrical Section7.1. EP Back Panel7.1.1. Ground7.1.2. Circuit Breaker

    7.2. EP Control7.3. EP Compressor7.3.1. Ground7.3.2. Circuit Breaker

    7.4. EP Compressor Overload7.5. EP Condensate Pump7.6. EP Disconnect7.7. EP Fan Coil7.8. EP Humidifier IR7.8.1. Ground7.8.2. Circuit Breaker

    7.9. EP Humidifier Steam7.9.1. Ground7.9.2. Circuit Breaker

    7.10. EP Motor7.10.1. Ground Fused7.10.2. Circuit Breaker

    7.11. EP Reheat Fused7.11.1. Ground CB7.11.2. SCR7.11.3. SCR Reheat Assembly

    7.12. EP Reheat CB7.12.1. Ground CB7.12.2. SCR

    7.13. EP RHT/HUM Lockout7.14. EP Main Fan Overload7.15. EP Extra Common Alarm7.16. EP Smoke Detector7.17. EP Analog Inputs

    8. Exterior Section9. Filter Section10. Humidifier Section10.1. Infrared10.1.1. Humidifier Assembly10.1.2. Humidifier Socket Assembly Right10.1.3. Manual Reset Safety10.1.4. Solenoid Valve Assembly10.1.5. Humidifier Socket Assembly Left

    10.2. Infrared with Pump10.3. Steam Gen10.4. Steam Gen with Pump10.5. No Humidifier10.6. No Humidifier with Pump

    11. Piping Section11.1. Air11.1.1. Suction Line Assembly11.1.2. Liquid Line Assembly11.1.3. Discharge Line Assembly11.1.4. Hot Gas Assembly11.1.5. Discharge Line Assembly 5T

    11.2. Chilled Water11.3. Glycool11.4. Water Glycol

    12. Reheat Section13. Miscellaneous Section13.1. Firestat13.2. Kit Open Comms13.3. Liquitect13.4. Leak Detector Kit13.5. Smoke Detector13.6. Sensor

    14. Parts Gallery15. Revision Page

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