Consolidated Gulf Company LEADING TECHNOLOGY & ENGINEERING CONGLOMERATE

Brief Introduction • Incorporated in 1987

• 190 Million USD Conglomerate and a leading Technology & Engineering Solutions & Services provider based in the State of Qatar with Offices across Saudi Arabia, UAE, Kuwait, India & Americas

• ISO 9001:2008, 14001: 2004 and BS OHSAS 18001:2007 Certified Organization

• Employs a strong team of 600+ qualified, trained & experienced resources

• Operates a wholly owned subsidiary company in Hyderabad, India with 110+ personnel providing Design, Modeling, Drafting, Laser Data Processing & other Engineering Services.

• CGC has the credential of executing two of the world’s largest Laser Scanning based As-Built updating Projects for Qatar Petroleum, Qatar and currently involved in third world’s largest project of similar kind for KNPC, Kuwait

Business Offerings

ISO 9001:2008, ISO 14001: 2004 & BS OHSAS 18001:2007

International Certifications

Brand Identity

CGC attains Identity Services Engine Partner Certification from Cisco

• Nationwide Paging System - 1996

• Nationwide OFC Backbone Network for Qtel - 1999

• Nationwide Terrestrial Trunked Radio System (TETRA) - 2005

• Nationwide Remote Copper Line Test Management System (RCLTMS) for Qtel - 2006

• Nationwide WiMAX Broadband Wireless Access Solution (1st ever in Gulf ) for Qtel- 2002

• Nationwide GIS-based Centralized Alarm Monitoring System (CAMS) for security and emergency response

for Ministry of Interior and Civil Defense, Qatar - 2008

• World’s single largest Laser Scanning based As-Built 3D modeling project covering 23 Offshore Production

Platforms for Qatar Petroleum (4,400+ scans) - 2006

• World’s single largest Laser Scanning based As-Built 3D modeling project covering 7 NGL Facilities for

Qatar Petroleum (11,000+ scans) -2008

• IT infrastructure for Ship Repair Yard and Construction Facility, Qatar Gas Transport Company (Nakilat) -

2009 • SDH/PDH System, OSP & ISP Network, Fire Alarm Integration, PABX System for Qatar Petroleum – 2010

• IT, Telecom and ELV systems for Emergency and Safety College, Qatar Petroleum – 2010

• World’s single largest Laser Scanning based As-Built 3D modeling project covering a large Refinery for

KNPC, Kuwait (12,000+ scans) - 2012

Significant Projects Executed

Oil & Gas Petrochemical Power

Buildings Marine Infrastructure

Industries Focus

Software Independent

Service Offerings

Process

• Process Design Basis • Process Flow Diagrams (PFDs) • Piping and Instrumentation

Diagrams (P&IDs) • Utility P&IDs and Distribution

Diagrams • Process Equipments Sizing &

Specifications

Piping

• Overall Plot Plans • Equipment Layouts • Piping & Equipment General

Arrangement Drawings • Piping Isometrics • Piping Flexibility & Stress Analysis

using CAESAR II Software • Material Take Off (MTO) • Tie - In Schedules

Civil & Structural

• Foundation Loading Calculations & Analysis for RCC and Steel Structures

• Enforcement Details • Underground Structures and Design • Steel Structure Design and

Connections Details • Structural Analysis Using STAAD

PRO Software

Instrumentation •Instrumentation Schedules •I/O Lists •Alarm & Trip Setting Schedule •Cable Block Diagrams •Loop Diagrams •Process Hookup Diagrams •Pneumatic Hookup Diagrams •Junction Box Termination Diagrams •Instruments Location Drawings •Instrument Sizing Calculations

Electrical •Electrical Single Line Diagram •Electrical Equipment Layout Drawings •Transformer & Switch Board Sizing •Electrical Load Lists •Cable Sizing Calculations •Light Calculations •Electrical Equipment Sizing Calculations

HSE •Process Safety o HAZOP/HAZID/QRA/SIL

• Electrical & Fire Risk Management • Safety Management Systems • Safety Operation & Maintenance • Electrical Safety & Fire Safety

Multi-Disciplinary Feed & Detailed Engineering Services – Offshore & Onshore

HSE Services Matrix

2D/3D CAD Services

• 2D Drafting • 3D Modeling • 2D to 3D Conversion • Vectorization • Format Conversion • Intelligent P&ID

Creation • Walkthroughs &

Visualizations

As-built Services

• Site Validation • Laser Scanning • 2D Updating &

Standardization • 3D Model creation &

updating • Master Tag List

updating for CMMS

Enterprise Asset Management

• Terrestrial/Airborne/ Mobile

• Data Capture registration & Post Processing

• Upgrade & Revamp Projects

• As-built 3D Models • Asset management

Laser Scanning

•EAM •EIM •ERP •Data upload and integration

•Custom Development •Asset Virtualization •Document Management

Surveying

• Topographical Surveys

• GPS • Underground Utilities

Mapping (GPR) • Aerial Surveys • Quantity Surveying • Dimensional Control

GIS

• Complete 360 degree Photographic Record

• Inspection, maintenance & monitoring

• Offsite Familiarization and Training

• Asset Management

Panoramic Imaging

• Data Acquisition • Geo-coding • Digital Mapping • CAD to GIS

conversion • Application

Development & Implementation

CAD/GIS Services

• Project Managers • Discipline Engineers • Discipline Designers • 2D Draughtsman • 3D Modeling

Draughtsman • IT Administrators

Manpower Outsourcing

Site Survey for the provision of permanent Pig Launchers (5 Numbers) in the 16” pipeline at various locations in WHTP-A,B,C,D& E & provision of Pig Receivers at various locations in Gas distribution stations K1,K2,K3 & Point N.

Design Basis Memorandum

Process design activities • The Pig launcher & Pig receiver were sized & selected based on Qatar

petroleum standard ES.5.06.0018- revision B • P&ID were updated for each location showing the tie – in points, nozzle

connections etc • Thermal relief valve design/Datasheet based on API 520 & 521 • Material selection report • Standard operating procedure, Pre-commissioning & commissioning

Philosophy.

Mechanical static design activities: • Pig launcher / receiver General arrangement drawings following ASME

section VIII division-1, QP specifications & standards ,API 6H for specification of end closures & swivels

• Datasheet for PIG Launcher & Receiver

Design & Engineering Services

Pig Receiver GAD - sample

FEED for Provision of Permanent Pigging Facilities in the 16” Khuff Gas Line within Dukhan Fields

Pig launcher sample P&ID

Piping design activities: • Piping general arrangement drawings for the modification following

ASME 31.8,NACE-MR-01-75 standards & specification • Tie in schedule • Piping Isometrics • Valve Schedule & datasheets • Piping Material take off

Civil/Structural design activities • Pig Launcher & Receiver Support Design • Protection Wall Design • Pig Launcher & Receiver Support Reinforcement Details • Protection Wall Structural GA & Reinforcement Details • Drainage Layout • Geotechnical & Topographical Survey Reports

Multi discipline deliverables

• EPIC Tender document containing Scope of work & Appendices • EPIC cost estimate.

Piping Isometrics sample

Launcher Support Details

Design & Engineering Services (CONT..)

Fire Water Network Analysis

Simulate the fire flow for worst scenarios through latest

powerful software for fire water network analysis to address

the problems like :

– Whether required pressure and flow are met at the

remotest hydrant/deluge system when there are two

simultaneous fire scenarios as per national &

international standards.

– Impact of the pipe leak & pipe rupture.

– Impact of Pump failures

– Impact of closure of a isolation valve.

– Impact of ageing/corrosion.

HSE Services

360 degree high speed laser phase shift scanners

Captures precision survey grade 3D point clouds (+/- 3mm)

Scanning range of up to 75m

Scanning time approx 3-4 minutes per scan

Class 3R Eye safe Laser Z+F Imager

360 degree laser scan

Laser Scanning

Clash Detection

Laser Scanning Based Intelligent As-built Model Creation - Onshore

• Laser Scanning of Seven (7) large Onshore Oil & Gas facilities (Approx 11,011 Scans)

• Site validation & conversion of all P&IDs to Intelligent P&ID format (1,410 Nos.)

• Production of As-built Intelligent 3D models covering:

a. 3,500 Equipments

b. 20,010 Lines

c. 37,000 Instruments

d. 59,000 Valves

e. Complete Intelligent Structural models of all facilities

• Capturing 360 Degree Color Panoramas – Excess of 25,000 panoramic images

• Submission of 100% accurate 2D/3D Consistency Reports

• Generation of Graphical Component Verification Reports

• Extraction of 2D As-Built drawings from 3D Models

a. Inspection Isometrics – 4,520 Nos.

b. Piping GA’s, Civil, Electrical and Instrumentation Layouts – 1,456 Nos.

• Vectorization of 8,995 drawings (Hardcopy to AutoCAD)

Laser Scanning Based Intelligent As-built Model Creation - Offshore

• Consolidation of all existing 2D Core and Project drawings (65,000 drawings/documents) into a single set of

Master Engineering Records (16,500 MERs)

• Site validation of all MERs to capture the As-built status

• Standardization of all MERs as per Client’s Engineering Design, Drafting, and Data coding standard

• Laser Scanning of 23 Offshore Platforms (Approx 4,448 Scans)

• Site validation & conversion of all P&IDs to Intelligent P&ID format (782 Nos.)

• Production of As-built Intelligent 3D models of all 23 platforms covering:

a. 1,672 Equipments

b. 8,371 Lines

c. 6,954 Instruments

d. Complete Intelligent Structural models of all facilities

• Capturing 360 Degree Color Panoramas – Excess of 5,000 Panoramic Images

• Submission of 100% accurate 2D/3D Consistency Reports

• Generation of Graphical Component Verification Reports

• Extraction of 2D As-Built drawings from 3D Models

a. Piping GA layouts – 555 Nos.

As-Built 3D Models

Scan to BIM

Colour 3D Point cloud of Street 3D Intersection scan Highway in grayscale

LiDAR Data Processing

Consulting

Data Acquisition

Geocoding

Digital Mapping

Spatial Modeling & Analysis

Remote sensing & Image processing

Legacy Data Conversion

CAD to GIS Conversion

Application Development & Implementation

Geographic Information Systems (GIS)

Manpower Outsourcing

Resource Categories

Project Engineers/Coordinators Discipline Engineers Discipline Designers Site Validation Engineers 2D/3D CAD Designers Intelligent P&ID Draftsman Document Controllers Technical Assistants

Planning Engineers

3D Administrators

(SP3D/PDS/PDMS/AutoPlant)

2D Administrators (Instrumentation /Electrical)

QA/QC and HSE Engineers

ECS for the Study of Crude Tower Bottom Pump Vibration for QP Refinery

Engineering Consultancy Services for Plant Change Requests and Miscellaneous Engineering Support

Service for Qatar Petroleum, Qatar

ESS For Design Upgrade of F&G AND ESD Systems For ARAB-D Condensate Tanks at Mesaieed tank farm

HAZOP & HAZID Study for FEED for Time Synchronization , Cold Flare System at RG , Auto Samplers at

Production Facilities and Miscellaneous Instrument PCRs and SORs for Qatar Petroleum

Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models for 23 Offshore

Platforms, one island-based Crude Oil Export Terminal, 7 NGL Complex – Qatar Petroleum, Qatar

Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models of Mina Al-Ahmadi

Refinery, KNPC, Kuwait

Laser Scanning of Multiple Offshore Platforms for Oil & Natural Gas Corporation (ONGC), India & Maersk Oil

Qatar, (MOQ) Qatar

As-Built updating and Integration of INTERGRAPH SP3D Models, SP P&IDs and SP INTOOLS into As-Built

updated Master Model for Q-CHEM, Qatar

GIS based Road Opening Permit Application Development across the Country for Qatar Public Works

Authority, Ashghal

Sample Projects – Engineering & CAD/GIS

Sample Clientele List