Certified Comparator Products - MedicionMX

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Certified Comparator Products Compare The Quality Optical Comparator Technologies

Transcript of Certified Comparator Products - MedicionMX

Page 1: Certified Comparator Products - MedicionMX

Certified Comparator Products

Compare The Quality

Optical Comparator Technologies

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Welcome

CCP - Dayton, Ohio QVI Headquarters - Rochester, New York

Certified Comparator Products - the leader in optical comparator technology. For over 25 years, CCP has been the leading optical measurement sales and service expert in the Midwest. For nearly 70 years, the Quality Vision International companies have been the world leaders in optical measurement technology for manufacturing quality control. Since joining the QVI family in 2005, CCP has developed a wide range of new technologies for optical measurement that have revolutionized the use of comparators in manufacturing.

Today, Certified Comparator Products offers the world’s

largest range of optical comparator models and the most

advanced technologies. We operate from two modern

facilities - our optical technology center in Rochester,

New York, and our Certified Comparator headquarters

in Dayton, Ohio - each of which is home to a team of

specialists with the experience and techniques to solve

your measurement problems. Our worldwide network

of certified channel partners offer expert support and

service for your optical comparator anywhere in the

world.

This catalog presents an overview of the many optical

comparator models and unique technologies offered by

CCP. In addition to a wide range of standard models,

we offer extensive refurbishing and re-manufacturing

capabilities which can transform old but serviceable

equipment into state-of-the-art measurement systems.

Visit our web site www.certifiedcomparator.com for more

information on our range of products and capabilities.

Certified Comparator Products - Focused On Quality

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Innovative Optical Technologies

The LED TTL coaxial surface light provides a white bright field to fully illuminate the part.

The Oblique (Dark Field), Ring-light provides 8 white LEDs and 6 selectable patterns with continu-ously variable intensity control.

A high-brightness green LED backlight provides crisp profile images.

Telecentric optics are the foundation of all CCP comparators. Each model in the CCP lineup uses one of our unique optical designs to ensure size measurements are accurate even when the image is not perfectly focused, allowing any user to achieve accurate measurements with ease.

All CCP comparators provide a constant working distance between the front lens and the part being mea-sured at all available magnifications. It is never necessary to reposition or re-stage a part when a different magnification is selected.

Telecentric Optics

TruLight® LED lighting has transformed CCP optical comparators into modern high-tech measuring systems. High brightness LEDs provide cool operation, indefinite lifetime, and continuously variable intensity control - all with bright, crisp imaging.

Single mirror optics produce aninverted and reversed image

Dual mirror optics produce an upright and reversed image

Three mirror optics produce an upright and un-reversed image

Illumination

CC-14L single mirror telecentric optics

CC-14, CC-16L & CC-16 dual mirror telecentric optics

CC-20, CC-30 & CC-30S three mirror telecentric optics

CCP’s exclusive relay lens system maintains a constant f-number for all magnifications. The profile light collimating lens is well matched to the front receiving lens for optimum optical resolution.

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New Optical Comparators

Field Of View Sizes For CCPComparators

*31.25X Magnification = Using a machinists rule on the screen, 0.001” at the part becomes 1/32” on the screen

*62.5X Magnification = Using a machinists rule on the screen, 0.001” at the part becomes 1/16” on the screen

Viewing Screen Diameter

Lens

Sele

cted

14” 16” 20” 30”10X 1.40” 1.60” 2.00” 3.00”

20X 0.70” 0.80” 1.00” 1.50”

31.25X* 0.448” 0.512” 0.64” 0.96”

50X 0.28” 0.32” 0.40” 0.60”

62.5X* N/A N/A 0.32” 0.48”

100X 0.14” 0.16” 0.20” 0.30”

CC-16

Benchtop Comparators

Why do so many manufacturers depend on CCP comparators? Because CCP builds comparators with your success in mind. Our products are based on decades of experience making and using optical comparators. We combine rugged construction with advanced optical, lighting and software technologies to enhance your productivity and profitability.

CCP’s benchtop and floor model comparators offer the

industry’s best value and performance for non-contact

measurement. All CCP comparators use cutting edge op-

tical, lighting and automation technologies, allowing you to

handle the tight tolerances and wide range of applications

you face in your manufacturing environment.

Common Features for Maximum Productivity

CC-14L offers the innovative fea-tures of modern CCP comparators at a low cost. CC-14L has a 14-inch screen and comes standard with 10X lens, 12” x 4” stage travel, and TruLight® variable intensity LED lighting.

Our most popular model, featuring TruLight® LED lighting and a con-venient 12” x 5” stage travel. CC-14 also offers the VidiProbe™ video measurement package and a variety of other options that enable it to handle any manufacturing challenge.

CC-14The CC-16L is the value leader in 16-inch comparators, combining a large viewing area and sharp imaging with easy-to-use manual X,Y stages. CC-16L comes standard with TruLight® LED lighting, 10X lens, 12” x 4” travel and Q-Check® full geometric readout.

CC-16LCC-14L

The CC-16 is the industry’s most advanced 16-inch benchtop comparator, offering large travel and ultra-stable molded composite base, motorized X,Y stages, and TruLight® all-LED lighting. Options include ImageCapture™, EdgeScan™ or Projectron™ automatic edge detection, eCAD® virtual chart gages and the exclusive VidiProbe™ video automation system.

See Quick Reference Chart On Page 11 For Standard And Optional Configurations

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5See Quick Reference Chart On Page 11 For Standard And Optional Configurations

Floor Model Comparators

Video Comparators

The CC-V is the world’s most capable horizontal Video Contour Projector™ with all video-based imaging and measurement. Like all CCP comparators, the CC-V’s unique optical system is fully telecentric, ensuring accurate size measurements throughout its depth of field. The digital megapixel camera measures the entire field of view in one snapshot, enabling dozens of features to be measured at once. Six instantly available standard magnifications enable inspection of small features up-close. Powerful Measure-X® 2D software allows manual, semi-automatic or fully automatic measurement routines to be created for fast, repeatable measurement - time after time. The unique CAD overlay mode enables quick visual comparison of the part image to the CAD design. Optional touch-screen control makes CC-V easier than ever to use!

CC-V

The Video Contour Projector™ is a new breed of optical comparator which combines precision optics with digital video technology to enable fully auto-mated, high resolution measurement on a horizontal comparator.

The CC-30S offers a unique side-screen design which allows the op-erator to stand very close to the large, 30-inch screen for easy visual inspection. The image is upright and un-reversed for easy operation, and the standard lighting ensures a bright screen with sharp imaging. The CC-30S offers a high payload 15” x 10” motorized stage with a generous 21-inch throat clearance enabling extra-large parts to be staged for measure-ment.

CC-30SThe CC-30 offers a bright 30-inch screen displaying an upright and un-reversed image with compact foot-print for a 30-inch machine. CC-30 is equipped with a standard profile light, motorized 15” x 9” travel, and a rota-ry screen ring with digital protractor. The CC-30 can be equipped with op-tional ImageCapture™, EdgeScan™ or Projectron™, eChek™ and high-resolution scales.

The CC-20 combines TruLight® LED profile light with a proven optical system that projects an upright and un-reversed image for easy opera-tion. The 20-inch screen and 15” x 9” motorized stage travel offer a large viewing area with crisp im-aging and a high payload capacity. Optional LED surface lighting, Edg-eScan™ or Projectron™ and eCAD® extend CC-20’s capabilities with complete automation.

CC-20 CC-30

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Digital Readouts

CCP offers a choice of Quadra-Chek or QVI Q-Check® digital readout controllers for all new comparators. Quadra-Chek™ 200 & 300 controllers are available as options. All the DRO models offer intuitive user interfaces and simple, meaningful displays that reduce errors, improve operator productivity and save time and money.

The QVI Q-Check Digital Readout with its dual backlit 2-line LCD displays and durable construction is designed to survive in almost any shop environment. Its full geometric processing power makes quick work of tough measurements.

More than a simple DRO, this multi-function controller can quickly measure angles, radii, diameters, widths, intersections/included angles, distances, roundness, and straightness. The shop-hardened keypad allows selection of cartesian or polar coordinates, inch or metric units, and absolute or incremental modes, set zero points and skew alignment and recall of previous measurements.

Q-Check supports Projectron™ auto edge detection and VidiProbe™ video measurement systems, and interfaces with the eCAD® virtual chart gage system.

QC-100 digital readouts have a monochrome flat-panel screen for displayed values, dialogs and soft keys. The robust, die-cast aluminum enclosure ensures precision - even in a harsh environment.

The QC-200 digital readouts function as mea-suring computers for 2D geometries. Create automatic measuring programs, and apply toler-ance values to features and relationships.

The QC-300 is the most sophisticated optical comparator controller in the industry. The touchscreen offers intuitive graphical display of measured data points and errors, creating visual results that are readable at a glance.

DRO Capabilities

QV

I Q-C

heck

QC

-100

QC

-200

QC

-300

Displays in Inches and MM;Digital Protractor display

Remote Footswitch Support

Printer Support

RS-232 Data Output

Measurement Of 2D Features N/A

Edge Detection • N/A •

Graphical Display N/A N/A

Programming Of Features And Parts N/A N/A

USB Support N/A N/A

CNC Support N/A N/A •

Color (Including Tolerance Results)

N/A N/A N/A

Touchscreen N/A N/A N/A

Alpha-Numeric Keypad N/A N/A N/A

On-Screen Measurement Instructions N/A N/A N/A

Automatic Circle Scan N/A N/A N/A •

Standard • OptionalN/A Not Available

Apply tolerances to po-sition, size, form, ori-entation and other part parameters quickly and easily.

This graphic view of measurement re-sults reinforces operator comprehen-sion of measured features and makes it easy to visualize complex data sets.

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Software

Measure-X 2D® makes it simple to measure parts and create automatic measurement routines using the VidiProbe™ video automation package, or the CC-V Video Contour Projector™. Measure-X 2D can be used by operators with little or no training, yet is powerful enough to satisfy all your measurement demands.

The easy to use interface offers a highly productive work environment. The oversized Image, Model, Program List, and Print Data windows simplify operation and increase productivity.

A CAD overlay superimposed on the video image allows easy visual confirmation of actual dimensions compared to the CAD design. Measured values can be printed on the model or live image windows for quick visual reference.

Measure-X 2D integrates easily with optional QC-CALC, SmartReport® and MeasureFit® to enhance your data analysis.

QC-Calc™ — Analyze and export data to spreadsheets, databases, and other SPC programs automatically.

QC-Wedge — Communicate be-tween a Quadra-Check DRO and a Microsoft Windows®-based PC.

SmartReport® — Export data to custom reports or databases for further analysis or archiving.

eChek™ automatic measurement software combines the benefits of motorized X,Y stages and automatic edge detection to create completely automatic measurement routines. Set up a program once, and run it time and time again for maximum productivity and precision. eChek’s unique CAD based programming option allows entire parts or sections of parts to be programmed simply by indicating the area to be measured. Just click and drag to define the measurement zone in the CAD model, and let eChek do the programming for you.

MeasureFit® — Compare mea-sured geometries to CAD, and perform fitting analysis to confirm complex measurements.

Live image with Comparator Mode graphical output

Active Model Window with measured results call-outs

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Digital Automation

Edge Scan™ operates with the Quadra-Chek DRO controllers. The EdgeScan sensor is mounted be-hind a high efficiency beamsplitter that does not interfere with the image forming optics.

External Edge Detection - Offered on CC-14L and CC-16L, an externally mounted fiber optic cable located at the center of the viewing screen can be swung out of the way when not needed.

Digital image tools allow the optical comparator to perform more types of measurements faster and more accurately than by traditional manual methods.

Automatic Edge Detection uses electronic image analysis to determine when an edge is aligned to the screen center-line. Edge detection provides fast, accurate, and repeatable measurements between operators. CCP offers a choice of three types of auto edge detection:

Exclusive eCAD® (patent pending) projects an accurately magnified CAD model directly onto the comparator screen, presenting a virtual chart gage, including nominal dimensions and tolerance bands.

The virtual chart is linked to the screen image in an instant. When you move the worktable, the projected CAD image follows the screen image automatically. Change magnification lenses and the eCAD chart changes size automatically. eCAD eliminates the need for a large inventory of specialized chart gages.

Projectron™ provides greater accuracy when the light intensity varies due to part characteristics. Projectron edge detection operates with the Q-Check DRO controller. Projectron is mounted inside the comparator so it stays aligned, unlike external edge detection.

VidiProbe™ transforms the traditional optical comparator into a fully automatic inspection system using Measure-X® 2D software.

On CC-14 models a digital megapixel video camera is installed in the lens turret. When video measurement is needed, simply select the video lens position for fully automatic video measurements.

On CC-16 and CC-20 models, the video camera is internally mounted to enable simultaneous measurements using both the analog comparator screen and the digital video with Measure-X 2D.

ImageCapture™ involves an inter-nal camera that captures a precise image of the screen display which can be annotated and saved for quality record keeping, analysis and troubleshooting. Simple, manual measurements may be taken and recorded. Video Image Express™ software enables single or multiple scenes to be recorded as a video so that an entire measurement sequence can be played back.

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Quality Manufacturing

At CCP, we know that you expect a solid, well-built optical comparator that will perform reliably and accurately for many years. That begins with optical and mechanical designs that are proven reliable and serviceable. It means using stable materials – cast iron, granite, composite and steel – and the finest optics, made in our own optics shop. It means having an ISO 9001:2008 certified quality system with continuous improvement processes. CCP brings all this and more to our Quality Manufacturing operations. From the paint shop to the optics lab, CCP builds every comparator in the USA, with quality from the ground up.

Solid Construction from Start to Finish

Helix stage motion allows for correct thread profiles by pivoting the X axis worktable.

Curtain Option.

Fresnel lens technology focuses all the screen illumination at the nor-mal viewing position.

Swing away lamp house allows oversized parts to be staged for surface illumination.

Use one of our sturdy benches to support your comparator.

Ergonomic Motorized stand with adjustable height.

Direct Projection iris helps reduce reflections from shiny surfaces.

Sliding Hood.

Surface Concentrator in-tensifies surface light for a much brighter image.

Accessories

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Certified PreOwned Comparators

Certified Comparator Products has the world’s largest inventory of PreOwned optical comparators. We accept older model comparators as trade-ins, and we buy surplus comparators. We also offer a search and locate s ervice for clients to find a specific machine using our extensive network. All CCP PreOwned comparators undergo an exhaustive service check, and come with our CCP Satisfaction Guarantee right to return for full credit policy.

Certified Factory Upgrades

Level 3: Factory Certified• Includes all items in Level 1 & 2 categories• Kodak, Excello, CCP, or OGP models only• New machine wiring and electrical systems• New optical surfaces• Resurfacing of top & bottom worktable• New motion controls (motorized units only)

• New axis drive systems• Complete tear-down and clean• Completely repainted• Upgraded specifications• Full 1 year warranty on parts and labor

• Previously owned optical comparator in excep-tional measuring condition, ready for sale as is

• Installation and certification to original factory specifications

• Full 30-day warranty for parts and labor

Level 1: Certified PreOwned

Level 2: Certified Refurbished• Includes all items in Level 1 Category• Rebuilt or new membrane panels or DRO• New illumination system• New or rebuilt axis drive systems and linear

glass scales on all measuring axes• Top and bottom table surfaces repaired

(as required)

• New optical surfaces (as required)• New glass chart• Paint touch-ups• Safety updates• Full 1 year warranty on parts and

90 days for labor

Before After

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Quick ReferenceComparator Configuration Chart

Standard • OptionalN/A Not Available

CC

-14

L

CC

-14

CC

-16

L

CC

-16

CC

-V

CC

-20

CC

-30

CC

-30S

Screen Size 14” 14” 16” 16”22” Video Display

20” 30” 30”

Image Type Simple Corrected Corrected CorrectedFully

CorrectedFully

CorrectedFully

CorrectedFully

Corrected

XYZ Travel 12”x 4” x 1.5” 12”x 5” x 1.5” 12”x 4” x 1.5” 15”x 6” x 2” 15”x 6” x 2” 15”x 9” x 3” 15”x 9” x 3” 15”x 10” x 3”

Extended X Travel N/A 15” N/A 18” 18” 18” 18” 18”

Motorized N/A • N/A •

Load Capacity 45 lbs 45 lbs 45 lbs 60 lbs 60 lbs 550 lbs 550 lbs 550 lbs

Helix Stage N/A N/A • •

Helix Motion N/A +/-6.5° N/A +/-7.5° +/-7.5° +/-15° +/-15° +/-15°

Constant Working Distance 3.4” 3.9” 3.4” 3.8” 4.0” 8.4” 8.4” 10.4”

Throat Clearance 8.5” 9.8” 8.5” 10.75” 10.75” 18.38” 18.38” 21.1”

Swing-away Lamphouse N/A N/A N/A • N/A • • •

Lens Changer Type Internal Quick Change

Internal 3 Position Turret

Internal Quick Change

Optional 2 Position

Internal Turret6 Position

InstantaneousOptional 5 Position

Internal Turret

Optional 5 Position

Internal Turret

5 Position

Internal Turret

Variable Intensity LED N/A N/A

TruLight® LED Profile N/A N/A

TruLight® LED Ringlight • • • N/A N/A N/A

TruLight® LED Coaxial N/A • N/A • • N/A N/A

QVI Q-Check or QC-100 N/A (Q-Check Only)

QuadraChek 200 or 300 • • • • N/A • • N/A

External Edge Detection • N/A • N/A N/A N/A N/A N/A

Projectron or EdgeScan N/A • • • N/A • • •

eChek N/A • N/A • N/A • • •

eCAD N/A • N/A • N/A • N/A N/A

ImageCapture N/A • N/A • N/A • • •

VidiProbe N/A • N/A • N/A • N/A N/A

Measure-X 2D N/A • N/A • • N/A N/A

MeasureFit/SmartReportQC-CALC • • • • • • • •

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© 2012 Certified Comparator Products. All rights reserved. Trademarks are the property of their respective owners. Printed in USA. Specifications subject to change without notice. Publication Number 795096-0412

Certified Comparator Products1174 Grange Hall Road, Beavercreek, OH 45430

SALES&SERVICE937-426-9677•FAX937-426-4816Visit www.certifiedcomparator.com for more information or email [email protected]

Authorized CCP Dealer

For Sales and Technical Support Please Contact:

Proudly Designed and Manufactured in USA