Certification Quality Control & Tests · 2019-10-21 · API 6D Manufacturer Std or Special request....

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LCM designs and manufactures isolation quarter turn ball valves for Oil & Gas and Petrochemical Industry. LCM valve product stands on the highest quality and performance levels among the Italian ball valve manufacturers. Product range covers manual operated and actuated On-Off valves to serve several applications and fluids to handle: oil, gas, condensate, water, steam, various chemicals and aggressive media. All valves are designed by LCM Italia Engineering Department using the most advanced CAD & FEM software. LCM is dedicating about 2% of its annual turnover to R&D for developing new products and improving the existing range, as well as to the implementation of new techniques aimed at satisfying the requests generated by the most severe conditions’ marketplaces. LCM Italia, established in 1986, is a fast-growing Company specialized in the design and production of API 6D and API 6A Floating and Trunnion Mounted Ball Valves for Oil, Chemical, Petrochemical, Pipeline, Natural Gas and Water Industries, Off-shore and On-shore Plants, all over the world. LCM is located in the town of Vanzaghello, about 20 km (12 miles) north-west of Milan, close to the Malpensa airport area and to the main railway stations, in the industrial heart of Italy. The production unit extends over 19.200 m 2 (206.667 sq ft) of covered area, plus 8,000 m 2 (88,000 sq ft) of open yard. Offices account for a further 1,650 m 2 (18,000 sq ft). Company Profile Certification LCM has obtained the following main certifications: API 6D, API 6FA, PED, ATEX, GOST and more to come. Quality control procedure and testing are carried out in strict compliance with relevant standard or according to additional client’s requirement. LCM can satisfy all testing requirements, whether by in-house facilities or from external qualified laboratories next to the factory: Chemical analysis and mechanical tensile test of the materials: - Hardness survey - Impact test Visual and dimensional examinations Hydraulic test (API 598 or per client’s request) Dry Film Thickness UT of body welding ends according to ANSI B16.34, Annex E UT of circular body welds according to ASME VIII, Div.1. Appendix 12 Radiographic Examination (RT) Liquid Penetration (LP) on machine-finished welding ends per ANSI B16.34, Annex D Inspection of coated and painted surfaces Magnetic Particle (MP) Any other NDE on request. HIC & SSCC for Sour Service Low Temperature Test for Cryogenic Service Gas Test Fire Safe Test per API 6FA Fugitive Emission Test Quality Control & Tests Special Tests L.C.M. Italia SpA Head Office / Factory Via dei Ciclamini, 8 20020 Vanzaghello (Milano) Italy Ph. +39 0331 308511 Fax +39 0331 308501 [email protected] www.lcmitalia.com Copyright © 2019 LCM Italia SpA. Rev.03/2019. LCM Italia SpA reserves the right to change the specifications and information contained herein without notice. AdverTime - MI

Transcript of Certification Quality Control & Tests · 2019-10-21 · API 6D Manufacturer Std or Special request....

Page 1: Certification Quality Control & Tests · 2019-10-21 · API 6D Manufacturer Std or Special request. Preferred flow direction or Bi-directional at request. Leakage rates API 598, ANSI

LCM designs and manufactures isolation quarter turn ball valves for Oil & Gas and Petrochemical Industry.

LCM valve product stands on the highest quality and performance levels among the Italian ball valve manufacturers.

Product range covers manual operated and actuated On-Off valves to serve several applications and fluids to handle: oil, gas, condensate, water, steam, various chemicals and aggressive media.

All valves are designed by LCM Italia Engineering Department using the most advanced CAD & FEM software.

LCM is dedicating about 2% of its annual turnover to R&D for developing new products and improving the existing range, as well as to the implementation of new techniques aimed at satisfying the requests generated by the most severe conditions’ marketplaces.

LCM Italia, established in 1986, is a fast-growing Company specialized in the design and production of API 6D and API 6A Floating and Trunnion

Mounted Ball Valves for Oil, Chemical, Petrochemical, Pipeline, Natural Gas and Water Industries, Off-shore and On-shore Plants, all over the world.

LCM is located in the town of Vanzaghello, about 20 km (12 miles) north-west of Milan, close to the Malpensa airport

area and to the main railway stations, in the industrial heart of Italy.

The production unit extends over 19.200 m2 (206.667 sq ft) of covered area, plus 8,000 m2 (88,000 sq ft) of open yard.Offices account for a further 1,650 m2 (18,000 sq ft).

Company Profile

CertificationLCM has obtained the following main certifications: API 6D, API 6FA, PED, ATEX, GOST and more to come.

Quality control procedure and testing are carried out in strict compliance with relevant standard or according to additional client’s requirement.

LCM can satisfy all testing requirements, whether by in-house facilities or from external qualified laboratories next to the factory:• Chemical analysis and mechanical tensile test of the materials: - Hardness survey - Impact test• Visual and dimensional examinations• Hydraulic test (API 598 or per client’s request)• Dry Film Thickness• UT of body welding ends according to ANSI B16.34, Annex E

• UT of circular body welds according to ASME VIII, Div.1. Appendix 12 • Radiographic Examination (RT) • Liquid Penetration (LP) on machine-finished welding ends per ANSI B16.34, Annex D• Inspection of coated and painted surfaces• Magnetic Particle (MP)• Any other NDE on request.

• HIC & SSCC for Sour Service • Low Temperature Test for Cryogenic Service• Gas Test• Fire Safe Test per API 6FA• Fugitive Emission Test

Quality Control & Tests

Special Tests

L.C.M. Italia SpAHead Office / FactoryVia dei Ciclamini, 820020 Vanzaghello (Milano)Italy

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Page 2: Certification Quality Control & Tests · 2019-10-21 · API 6D Manufacturer Std or Special request. Preferred flow direction or Bi-directional at request. Leakage rates API 598, ANSI

Side Entry • 2/3 pieces forged• 2 pieces castFlexible & Reliable DesignEasy maintainable at siteFire Safe, Antistatic & Anti-Blowout StemManual or Actuated (ISO 5211)NPS: ½” ÷ 60”Class: 150# ÷ 2500#API 6A: 2000 ÷ 15000 psiFlanged, CF, BW, Hub Ends,HP, HT, LT, Cryo, Sour, Lethal, Dirty.DB&B, DIB-1, DIB-2Soft or Metal Seated,All body & Trim MaterialsElastomeric/Thermoplastic Seals.

Welded Body2/3 Pieces ForgedPipeline, Underground, Offshore (Subsea)Reduced weight, Minimized Leak Path,Enhanced Structural Integrity,No maintenance foreseenFire Safe, Antistatic & Anti-Blowout StemManual or Actuated (ISO 5211)NPS: ½” ÷ 60”Class: 150# ÷ 2500#API 6A: 2000 ÷ 15000 psiBW (Flanged)DB&B, DIB-1, DIB-2Soft & PMSS, Metal SeatedCS, LTCS, (Duplex SS)Elastomeric/Thermoplastic Seals.

Top Entry Cast Body(HP & S-Size) ForgedIn Line MaintainableRisers & any Function/InstallationMinimized Leak PathFire Safe, Antistatic & Anti-Blowout StemManual or Actuated (ISO 5211)NPS: 2” ÷ 60”Class: 150# ÷ 2500#API 6A: 2000 ÷ 15000 psiFlanged, CF, BW, Hub,HP, HT, LT, Cryo, Sour, Lethal, Dirty.

DB&B, DIB-1, DIB-2Soft or Metal Seated,All body & Trim MaterialsElastomeric/Thermoplastic Seals.

Multiways Forged / Cast Bolted BodyTaylor made based on Application,Floating or Trunnion Ball TrimModular ConstructionTypical Configurations:• 3 Ways – L or T Port (1/4 Turn)• 3 Ways – Y pattern (1/3 Turn)• 4/5 Ways (2d / 3d Flow Pattern)Diverting / IsolatingTransflow or Non-TransflowFit for Purpose Design & MaterialsProcess Based Seat & Seals Configuration.

Floating2/3 Pieces Forged or Cast BodyFire Safe, Antistatic & Anti -Blowout StemManual or Actuated (ISO 5211)NPS: ½” ÷ 6”Class: 150# ÷ 2500#Flanged, BW, SW, NPTSoft or Metal SeatedSour, LT, Cryo HT, DirtyAll body & Trim MaterialsElastomeric/Thermoplastic SealsGraphite/Metallic Seals for HT/Dirty.

Rising StemCast or Forged.NPS: 1” ÷ 24”Class: 150# ÷ 2500#Flanged RF/RJ, BW, HUB.

Face to face B16.10,Full bore or reduced bore API 6D Manufacturer Std or Special request.Preferred flow directionor Bi-directional at request.Leakage rates API 598,ANSI FCI-70-2 Class V or VIupon request.Fire Safe API 6FA.Anti-blowout Stem.Manual gear operated;Pneumatic or ElectricActuated (ISO 5210)Adjustable Graphite PackingFriction free movementfor frequent cycling and lowmaintenance.Top Entry design for easyin-line inspection andmaintenance.

Compact Modular Valves (DB&B)Dual Isolation with Double BallBlock Valves Forged Body.DB&B Process Isolation Manual or Actuated (ISO 5211)Integral or Flanged Vent ValveFlexible, Reliable, CompactOffshore Installations.NPS: ½” ÷ 24” (largerupon request)Class: 150# ÷ 2500#(API 6A available).Flanged, Hub, CF Ends HP, LT, Sour, Lethal, Dirty.Floating & TM Ball Soft or Metal Seated Full Range of Seals.Availability Sampling and Injection Configuration.