Century 16 Series LCG GEN II Carriers

CENTURY®L E G E N D A R Y L E A D E R S H I P

OWNER'S MANUAL

16 SERIES LCGCARRIERS

GENERATION II

INSTALLATION, OPERATION, MAINTENANCE & PARTS

NOTE: MANUAL including SPECIFICATIONS, subject to change without noticeAll ratings specified are based on structural factors only,

not vehicle capacities or capabilities.

CENTURY® Miller Industries Towing Equipment Inc. 8503 Hilltop Drive FORM NO. 0540027 Ooltewah, Tennessee 37363 6/14 Phone (423) 238-4171 • FAX (423) 238-5371 PRICE $25.00

CENTURY®L E G E N D A R Y L E A D E R S H I P

OWNER'S MANUAL

16 SERIES LCGCARRIERS

GENERATION II

INSTALLATION, OPERATION, MAINTENANCE & PARTS

NOTE: MANUAL including SPECIFICATIONS, subject to change without noticeAll ratings specified are based on structural factors only,

not vehicle capacities or capabilities.

CENTURY® Miller Industries Towing Equipment Inc. 8503 Hilltop Drive FORM NO. 0540027 Ooltewah, Tennessee 37363 6/14 Phone (423) 238-4171 • FAX (423) 238-5371 PRICE $25.00

V-1

Section V - PARTS

This Section is provided by the manufacturer for the purpose of ordering any component part of the Series 16 LCG Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your Series 16 LCG Carrier in its original state and optimum operating capacities.

When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representa-tive.

1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired

Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Champion Carriers, Hermitage PA 16148: Phone 724-981-3328, FAX 724-981-0277.

The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.

V-1

Section V - PARTS

This Section is provided by the manufacturer for the purpose of ordering any component part of the Series 16 LCG Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your Series 16 LCG Carrier in its original state and optimum operating capacities.

When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representa-tive.

1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired

Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Champion Carriers, Hermitage PA 16148: Phone 724-981-3328, FAX 724-981-0277.

The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.

V-2

Section V - PARTS ALUMINUM BED ASSEMBLY REMOVABLE TUBE RAIL

V-2

Section V - PARTS ALUMINUM BED ASSEMBLY REMOVABLE TUBE RAIL

VI-3

Section VI - PARTS ALUMINUM BED ASSEMBLY REMOVABLE RAIL

VI-3

Section VI - PARTS ALUMINUM BED ASSEMBLY REMOVABLE RAIL

REF. NO. PART NO. REQ'D NUMBER DESCRIPTION

123456789101112131415161718

3018412XXX0311516031151303115129871003002500306157080148208050370809558-XX0302493030166934460XXF346071M340606484712338130707239

164211111121222414

S12 LCG G2 AL BED WELDMENT2-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTORWINCH MOUNTING FRAME WELDMENTROLLER GUIDE ASSEMBLYCAB PROTECTORFRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8"WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-15/16ANTI-TILT PLATECHAIN LOCK REINFORCEMENT PLATE


123456789101112131415161718

3018412XXX0311516031151303115129871003002500306157080148208050370809558-XX0302493030166934460XXF346071M340606484712338130707239

164211111121222414

S12 LCG G2 AL BED WELDMENT2-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTORWINCH MOUNTING FRAME WELDMENTROLLER GUIDE ASSEMBLYCAB PROTECTORFRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8"WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-15/16ANTI-TILT PLATECHAIN LOCK REINFORCEMENT PLATE

V-4

Section V - PARTS STEEL BED ASSEMBLY REMOVABLE TUBE RAIL

V-4


V-5 V-5




1234567891011121314151617

301284122XXX0311516031151303115129871003002500306157080148008050370809558-XX0302493030166934460XXF346071M34060648471233813

16421111112122241

S12 LCG G2 ST BED WELDMENT2-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTORWINCH MOUNTING FRAME WELDMENTROLLER GUIDE ASSEMBLYCAB PROTECTORFRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8"WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-15/16ANTI-TILT PLATE


1234567891011121314151617

301284122XXX0311516031151303115129871003002500306157080148008050370809558-XX0302493030166934460XXF346071M34060648471233813

16421111112122241

S12 LCG G2 ST BED WELDMENT2-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTORWINCH MOUNTING FRAME WELDMENTROLLER GUIDE ASSEMBLYCAB PROTECTORFRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8"WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-15/16ANTI-TILT PLATE

V-6

REF PART # DESCRIPTION QPU 1 346071F FRONT REMOVABLE TUBE RAIL - 3 POST SEE CHART2 346095F FRONT REMOVABLE TUBE RAIL - 4 POST SEE CHART3 346071M MIDDLE REMOVABLE TUBE RAIL - 3 POST SEE CHART4 346095M MIDDLE REMOVABLE TUBE RAIL - 4 POST SEE CHART5 346064 REAR REMOVABLE TUBE RAIL - 3 POST SEE CHART

Section V - PARTS REMOVABLE TUBE SIDE RAILS

BED LENGTH REMOVABLE RAIL COMBINATIONS

21 TO 22 FT

25 TO 26 FT

23 TO 24 FT

29 TO 30 FT

27 TO 28 FT

V-6

REF PART # DESCRIPTION QPU 1 346071F FRONT REMOVABLE TUBE RAIL - 3 POST SEE CHART2 346095F FRONT REMOVABLE TUBE RAIL - 4 POST SEE CHART3 346071M MIDDLE REMOVABLE TUBE RAIL - 3 POST SEE CHART4 346095M MIDDLE REMOVABLE TUBE RAIL - 4 POST SEE CHART5 346064 REAR REMOVABLE TUBE RAIL - 3 POST SEE CHART

Section V - PARTS REMOVABLE TUBE SIDE RAILS

BED LENGTH REMOVABLE RAIL COMBINATIONS

21 TO 22 FT

25 TO 26 FT

23 TO 24 FT

29 TO 30 FT

27 TO 28 FT

REF PART # DESCRIPTION QPU 1 1A9002 INTERNAL SADDLE 12 1A821S SADDLE SHIM 23 1A825 FRAME MOUNTING BRACKET 24 1A828A INBOARD SADDLE TILT PIN 25 13068 PIN - TILT CYLINDER BASE 26 0750952 HINGE PIN - 1-1/2 x 41-3/8 17 0809533 HINGE ANGLE 18 72A35023 CYLINDER - CARRIER TILT 29 81451 BOLT 1/2-20 UNF x 3 GRADE 5 210 83324 NYLON LOCK NUT 1/2-20 UNF 211 84680 PIN EYE 2

Section V - PARTS 16 LCG INBOARD TILT CYLINDERS INTERNAL SADDLES

V-8

Section V - PARTS REMOVABLE BLADE SIDE RAILS

21.0 FT

21.5 FT

22.0 FT

23.0 FT

24.0 FT

25.0 FT

26.0 FT

BEDLENGTH REMOVABLE RAIL COMBINATIONS

V-7

REF PART # DESCRIPTION QPU 1 34B078FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART2 34B084FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART3 34B090FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART4 34B054FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART5 34B066FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART6 34B096ML MIDDLE REMOVABLE BLADE RAIL - 2 POST SEE CHART7 34B072ML MIDDLE REMOVABLE BLADE RAIL - 4 POST SEE CHART8 34B064RL REAR REMOVABLE BLADE RAIL - 3 POST SEE CHART

Section V - PARTS SERIES 16 LCG SUBFRAME COMPONENTS - 22 FT.

V-9

V-10

Section V - PARTS SERIES 16 LCG 22 FT. SUBFRAME ASSEMBLY

G2 SUBFRAME WELDMENTSUBFRAME BEARING PAD 5/16 x 2-1/4 x 96SUBFRAME BEARING PAD 5/16 x 2-1/4 x 36SUBFRAME BEARING PAD 5/16 x 2-1/4 x 66BOLT 1/4-20 UNC x 1 - COUNTERSUNK TORX STALUM SPLASH GUARD LEFT REAR RIGHT FRONTALUM SPLASH GUARD RIGHT REAR LEFT FRONTJUNCTION BOXS12 LCG HINGE PINCONTROL STATIONLCG G2 TAIL LIGHT HOUSING GROUP - LEFTLCG G2 TAIL LIGHT HOUSING GROUP - RIGHTL-ARM STORAGE TUBE - RIGHTL-ARM STORAGE TUBE - LEFTSTABILIZER WHEEL LIFT GUIDE PADSTABILIZER EXTENSION STAND-LOW PROFILELCG DUAL BAY HOSE TRAYSLIDEBACK CYLINDER 3.5 BORE x 120 STROKESLIDEBACK CYLINDER MOUNTING PIN 1.2301-1/4 SNAP RING - EXTERNALS12 LCG SLIDEBACK CYLINDER MOUNTING PINCYLINDER SUPPORT PADU-BOLT 3/8-16 UNC3/8 HEX NUT3/8 FLAT WASHERNYLON LOCK NUT 3/8-16 UNCBOLT 5/16-18 UNC - ALLEN COUNTERSUNK 5/16 FLAT WASHERNYLON LOCK NUT 5/16-18 UNC

REF NO PARTNO. REQ'D NUMBER DESCRIPTION

0809796-220308927-960308927-360308927-66810070751024L0751024R030338507509521831260940325L0940325R0809287R0809287L0750409160525080982472A351203211786125E13302010075122381286

81121

1234567891011121314151617181920212223242526272829

122246111111111221114111242444

Section V - PARTS SERIES 16 LCG 23 FT. SUBFRAME COMPONENTS

V-11

V-12


G2 SUBFRAME WELDMENTSUBFRAME BEARING PAD 5/16 x 2-1/4x 96SUBFRAME BEARING PAD 5/16 x 2-1/4x 56SUBFRAME BEARING PAD 5/16 x 2-1/4 x 66BOLT 1/4-20 UNC x 1 - COUNTERSUNK TORX STALUM SPLASH GUARD LEFT REAR RIGHT FRONTALUM SPLASH GUARD RIGHT REAR LEFT FRONTJUNCTION BOXS12 LCG HINGE PINCONTROL STATIONLCG G2 TAIL LIGHT HOUSING GROUP - LEFTLCG G2 TAIL LIGHT HOUSING GROUP - RIGHTL-ARM STORAGE TUBE - RIGHTL-ARM STORAGE TUBE - LEFTSTABILIZER WHEEL LIFT GUIDE PADSTABILIZER EXTENSION STAND-LOW PROFILELCG DUAL BAY HOSE TRAYSLIDEBACK CYLINDER 3.5 BORE x 120 STROKESLIDEBACK CYLINDER MOUNTING PIN 1.2301-1/4 SNAP RING - EXTERNALS12 LCG SLIDEBACK CYLINDER MOUNTING PINCYLINDER SUPPORT PADU-BOLT 3/8-16 UNC3/8 HEX NUT3/8 FLAT WASHERNYLON LOCK NUT 3/8-16 UNCBOLT 5/16-18 UNC - ALLEN COUNTERSUNK 5/16 FLAT WASHERNYLON LOCK NUT 5/16-18 UNC


0809796-230308927-960308927-560308927-66810070751024L0751024R030338507509521831260940327L0940327R0809287R0809287L0750409160525080982472A351203211786125E13302010075122381286

81121

1234567891011121314151617181920212223242526272829

122246111111111221114111242444


V-13

V-14


G2 SUBFRAME WELDMENTSUBFRAME BEARING PAD 5/16 x 2-1/4x 96SUBFRAME BEARING PAD 5/16 x 2-1/4x 56SUBFRAME BEARING PAD 5/16 x 2-1/4 x 66BOLT 1/4-20 UNC x 1 - COUNTERSUNK TORX STALUM SPLASH GUARD LEFT REAR RIGHT FRONTALUM SPLASH GUARD RIGHT REAR LEFT FRONTJUNCTION BOXS12 LCG HINGE PINCONTROL STATIONLCG G2 TAIL LIGHT HOUSING GROUP - LEFTLCG G2 TAIL LIGHT HOUSING GROUP - RIGHTL-ARM STORAGE TUBE - RIGHTL-ARM STORAGE TUBE - LEFTSTABILIZER WHEEL LIFT GUIDE PADSTABILIZER EXTENSION STAND-LOW PROFILELCG DUAL BAY HOSE TRAYSLIDEBACK CYLINDER 3.5 BORE x 120 STROKESLIDEBACK CYLINDER MOUNTING PIN 1.2301-1/4 SNAP RING - EXTERNALS12 LCG SLIDEBACK CYLINDER MOUNTING PINCYLINDER SUPPORT PADU-BOLT 3/8-16 UNC3/8 HEX NUT3/8 FLAT WASHERNYLON LOCK NUT 3/8-16 UNCBOLT 5/16-18 UNC - ALLEN COUNTERSUNK 5/16 FLAT WASHERNYLON LOCK NUT 5/16-18 UNC


0809796-240308927-960308927-560308927-66810070751024L0751024R030338507509521831260940327L0940327R0809287R0809287L0750409160525080982472A351203211786125E13302010075122381286

81121

1234567891011121314151617181920212223242526272829

122246111111111221114111242444


V-15

V-16


G2 SUBFRAME WELDMENTSUBFRAME BEARING PAD 5/16 x 2-1/4x 96SUBFRAME BEARING PAD 5/16 x 2-1/4x 76BOLT 1/4-20 UNC x 1 - COUNTERSUNK TORX STALUM SPLASH GUARD LEFT REAR RIGHT FRONTALUM SPLASH GUARD RIGHT REAR LEFT FRONTJUNCTION BOXS12 LCG HINGE PINCONTROL STATIONLCG G2 TAIL LIGHT HOUSING GROUP - LEFTLCG G2 TAIL LIGHT HOUSING GROUP - RIGHTL-ARM STORAGE TUBE - RIGHTL-ARM STORAGE TUBE - LEFTSTABILIZER WHEEL LIFT GUIDE PADSTABILIZER EXTENSION STAND-LOW PROFILELCG DUAL BAY HOSE TRAYSLIDEBACK CYLINDER 3.5 BORE x 120 STROKESLIDEBACK CYLINDER MOUNTING PIN 1.2301-1/4 SNAP RING - EXTERNALS12 LCG SLIDEBACK CYLINDER MOUNTING PINCYLINDER SUPPORT PADU-BOLT 3/8-16 UNC3/8 HEX NUT3/8 FLAT WASHERNYLON LOCK NUT 3/8-16 UNCBOLT 5/16-18 UNC - ALLEN COUNTERSUNK 5/16 FLAT WASHERNYLON LOCK NUT 5/16-18 UNC


0809796-260308927-960308927-76810070751024L0751024R030338507509521831260940327L0940327R0809287R0809287L0750409160525080982472A351203211786125E13302010075122381286

81121

12345678910111213141516171819202122232425262728

12446111111111221114111242444

Section V - PARTS (cont'd) SERIES 16 LCG TAIL LIGHT COMPONENTS

VI-17

V-18

Section V - PARTS SERIES 16 LCG GEN2 TAIL LIGHT COMPONENTS


123456789101112131415161718192021222324

0809517L0809517R0751892L0751892R07506720311516031151203115030311498031151103115100311528030638503115250306050

---------

1211222442211124141214881222

TAIL LIGHT HOUSING WELDMENT - LEFTTAIL LIGHT HOUSING WELDMENT - RIGHT12/16/20 LCG TAIL LIGHT BEZEL - LEFT G212/16/20 LCG TAIL LIGHT BEZEL - RIGHT G2WORK LIGHT MOUNTING BRACKET2-1/2 IN. MARKER LIGHT GROMMET2-1/2 IN. RED MARKER LIGHT6 IN. OVAL GROMMET6 IN. OVAL RED LIGHTCARRIER TAIL LIGHT GROMMETCARRIER BACK UP LIGHTBACK UP ALARM GROMMETBACK UP ALARMLICENSE PLATE LIGHTTAIL LIGHT WIRE GROMMETBOLT, HHCS 3/8-16 UNC x 1LOCK WASHER - 1/4BOLT, RHMS 1/4-20 UNC x 3/4HEX NUT 1/4-20 UNCBOLT, CARRIAGE 3/8-16 UNC x 1-1/4 SSFLAT WASHER - 3/8NYLON LOCK NUT 3/8-16 UNCBOLT, HHCS 1/4-20 UNC x 1NYLON LOCK NUT 1/4-20 UNC

Section V - PARTS 4,000 LB.WHEEL LIFT GEN 2 LCG

V-19

V-20

Section V - PARTS 4,000 LB. WHEEL LIFT - GEN 2


123456789101112131415161718192021222324252627

1027040872A30054102404656130809411U72935286100E1471072A330137B130

63595H63595655158492265267R65267L65250L65250R65280A6528586100I72940

8221665435

WHEEL LIFT OUTER BOOM TUBE - 4KWHEEL LIFT EXTEND CYLINDER 3.0 x 544K INNER BOOM WELDMENTWEAR PAD 1/2 x 2 x 3 NSM BEVELEDWHEEL LIFT BOOM HINGE PINPIN -CARRIER W/L EXTEND CYLINDER BASESNAP RING 1" EXTERNALKEEPER PIN 1.23 x 5.50LIFT CYLINDER 3.25 x 1.75 x 13.00GREASE FITTING 1/4-28BOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8"WEAR PAD NYLATRON NSM 1/2 x 2 x 4 WITH HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4CROSSBAR WELDMENTT-PIN 3/4 x 3-1/2 QUICKPINWHEEL GRID - RIGHTWHEEL GRID - LEFT4000 LB. L-ARM - LEFT4000 LB. L-ARM - RIGHTRATCHET ASSEMBLYCHAIN BOX BCK PLATE - LFT WHEEL STRP W/D RING YLWSNAP RING 1" INTERNALCYLINDER PIN 0.980 x 6-5./8BOLT - BHCS 3/8-16 UNC x 1/2WASHER 3/8 I.D. x 1 O.D.CROSSBAR PIVOT PIN

V-21

Section V - PARTS WHEEL LIFT RELEASABLE L-ARMS

221121122


123456789

6528565280A65265R65265L8492165250R65250L6524584911

WHEEL STRAP WITH D-RING - YELLOWWHEEL LIFT RATCHET AND HOOK ASSEMBLYWHEEL GRID - RIGHTWHEEL GRID - LEFTT-PIN WITH LANYARD4000 LB. L-ARM RIGHT4000 LB. L-ARM LEFTREMOVABLE PAN5/16 SAFETY SNAP PIN

151

2

35

6

4

14

78

9

11

12

10

13

16

Section V - PARTS UNDERLIFT CYLINDER FLUID TUBE GROUP

V-22

1

Section V - PARTS DOCK STABILIZER

V-24


Section V - PARTS UNDERLIFT CYLINDER FLUID TUBE GROUP

1124111111111122

12345678910111213141516

72A3301372A39013ADPTR-FF1868T06065ADPTR-FF1868T08065ADPTR-FF1865T08065ADPTR-FF2114T08085ADPTR-FF1852T08060809875-325743458516472H33013L272H33013L172H33013R272H33013R1BOLT-HX-0312X17507A528W

LIFT CYLINDER 3.25 x 1.75 x 13.00LIFT CYLINDER 3.25 x 1.75 x 13.00ADAPTER 90 ORS/ORB 6 x 6ADAPTER 90 ORS/ORB 8 x 6ADAPTER TEE ORS/ORS/ORB 8 x 8 x 6ADAPTER TEE ORS 8 x 8ADAPTER STRAIGHT ORS/ORB 8 x 6UNDERLIFT VALVE MOUNTING BRACKETDUAL COUNTERBALANCE VALVE CBCG-XVNHOSE CLAMP 3-3.5 STAINLESS 316UNDERLIFT FLUID TUBE ASSEMBLY - LEFTUNDERLIFT FLUID TUBE ASSEMBLY - LEFTUNDERLIFT FLUID TUBE ASSEMBLY - RIGHTUNDERLIFT FLUID TUBE ASSEMBLY - RIGHT5/16 x 1-3/4 HEX BOLTNYLON LOCK NUT 5/16-18 UNC

V-23

REF NO PART NO. REQ'D NUMBER DESCRIPTION

1 1 0810010-12 DOCK STABILIZER WELDMENT 2 1 0809411U WHEEL LIFT BOOM HINGE PIN 3 5 BOLT HHCS, 3/8-16 UNC x 1-1/4 4 5 NYLON LOCK NUT, 3/8-16 UNC 5 4 14710 KEEPER PIN 1.23 x 5.50 6 2 72A33013 LIFT CYLINDER 3/25 x 1.75 x 13.0

Section V - PARTS 4,000 LB.WHEEL LIFT 3-WAY PIVOT GEN 2 LCG

V-25


Section V - PARTS 4,000 LB. WHEEL LIFT 3-WAY PIVOT GEN 2

Section V - PARTS PIVOT L-ARM RECEIVER GROUP

11111111111111

V-26 V-27


1

2

3456789101112

659820L659820R659821L659821R6598226598266598278501681225812266598248910065982584675

PIVOT L-ARM RECEIVER GROUP-LEFTPIVOT L-ARM RECEIVER GROUP-RIGHT (SHOWN)PIVOT L-ARM RECEIVER CASTING - LEFTPIVOT L-ARM RECEIVER CASTING-RHT (SHOWN)L-ARM RECEIVER CASTING PIVOT PINPIVOT LOCK PINLANYARDRIVETFLAT HEAD SOCKET CAP SCREW 3/8-16 UNC x 1/2TAPERED SCOKET CAP SCREW 1/2-13 UNC x 1/27/8 CAM PINCAM PIN SPRINGT-HANDLEROLL PIN 3/16 x 1

11121124234522111211211221121

123456789101112131415161718192021222324

25262728

1027040872A30054102404656130809411U72935286100E1471072A33013

63595H63595655152659821R659821L659822659811L659811RAA009G659830R659830L652866528765435

86100I72940

WHEEL LIFT OUTER BOOM TUBE - 4KWHEEL LIFT EXTEND CYLINDER 3.0 x 544K INNER BOOM WELDMENTWEAR PAD 1/2 x 2 x 3 NSM BEVELEDWHEEL LIFT BOOM HINGE PINPIN -CARRIER W/L EXTEND CYLINDER BASESNAP RING 1" EXTERNALKEEPER PIN 1.23 x 5.50LIFT CYLINDER 3.25 x 1.75 x 13.00GREASE FITTING 1/4-28BOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8"WEAR PAD NYLATRON NSM 1/2 x 2 x 4 WITH HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4CROSSBAR WELDMENTPIVOT L-ARM RECEIVER - RIGHTPIVOT L-ARM RECEIVER - LEFTL-ARM PIVOT PINPIVOT WHEEL GRID - LEFTPIVOT WHEEL GRID - RIGHTRUBBER TENSION STRAP WITH S-HOOK3-WAY PIVOT L-ARM - RIGHT3-WAY PIVOT L-ARM - LEFTBASKET STRAP - CARBASKET STRAP - TRUCKCROSSBAR PIVOT PINBOLT - HEX 3/8-16 x 3/4SNAP RING 1" INTERNALCYLINDER PIN 0.980 x 6-5/8

Section V - PARTS PIVOTING PINTLE - GEN 2 LCG

V-28


Section V - PARTS PIVOTING PINTLE - GEN 2 LCG

V-29

11121551224344221114412112

1234567891011121314151617181920212223242526

1027040872A30054102404-PP656130809411U

72935286100E72A33013147107B130

63595H63595143355A3020HA3020

7294086100I8615I143142PP0752065-54

WHEEL LIFT BOOM-CENTURY GEN3 4KWHEEL LIFT EXTEND CYLINDER 3.0 x 544K INNER BOOM - PIVOTING PINTLEWEAR PAD 1/2 x 2 x 3 NSM BEVELEDWHEEL LIFT BOOM HINGE PINNYLON LOCK NUT 3/8-16 UNCBOLT, HHCS 3/8-16 UNC x 1-1/4PIN-CARRIER WHEEL LIFT EXTEND CYLINDER BASESNAP RING 1" EXTERNAL LIFT CYLINDER 3.25 x 1.75 x 13.00KEEPER PIN 1.23 x 5.50GREASE FITTING 1/4-28 UNFBOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8"WEAR PAD NYLATRON NSM 1/2 x 2 x 4 WITH HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4PIVOTING PINTLE HEAD WELDMENT 4KPINTLE HOOK ATTACHMENTPINTLE BALL ATTACHMENTLOCK WASHER 1/2"BOLT, HHCS 1/2-13 UNCE x 1-1/4CYLINDER PINSNAP RING 1" INTERNALSNAP RING 1-1/4" INTERNALPIN - PIVOTING PINTLE HEAD 4KDOCK STABILIZER EXTENSION STAND (OPTIONAL)

Section V - PARTS TELESCOPING PINTLE - GEN 2 LCG

V-30


Section V - PARTS TELESCOPING PINTLE - GEN 2 LCG

V-31

1234567891011121314151617181920212223

1027040872A30054102404-P656130809411U

72935286100E72A33013147107B130

63595H635957294086100IA3020HA3020

0809898-54

Section V - PARTS PINTLE HITCH GROUP

REF PART # DESCRIPTION QPU 66370G PINTLE HITCH GROUP 11 66370W PINTLE HITCH WELDMENT 12A A3020 TOW BALL PINTLE HITCH 12B A3020H PINTLE HOOK 13 66280 FORK HOLDER - 4 IN. CROSSBAR 2 65460 FORK HOLDER - 3-1/2 IN. CROSSBAR 24 66378 RETAINING PIN 25 812A6 3/8 X 5/8 BUTTONHEAD BOLT 4 5A220 LANYARD 26 81428 BOLT 1/2-13 X 1.25 GRADE 8 2 SECURE WITH LOCTITE7 81449 BOLT 1/2-13 x 2.5 GRADE 8 28 83312 1/2-13 NUT NYLOK 2

V-32

WHEEL LIFT BOOM-CENTURY GEN3 4KWHEEL LIFT EXTEND CYLINDER 3.0 x 544K INNER BOOM - TELESCOPING PINTLEWEAR PAD 1/2 x 2 x 3 NSM BEVELEDWHEEL LIFT BOOM HINGE PINNYLON LOCK NUT 3/8-16 UNCBOLT, HHCS 3/8-16 UNC x 1-1/4PIN-CARRIER WHEEL LIFT EXTEND CYLINDER BASESNAP RING 1" EXTERNAL LIFT CYLINDER 3.25 x 1.75 x 13.00KEEPER PIN 1.23 x 5.50GREASE FITTING 1/4-28 UNFBOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8"WEAR PAD NYLATRON NSM 1/2 x 2 x 4 WITH HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4CYLINDER PIN 0.980 x 6-5/8SNAP RING 1" INTERNALPINTLE HOOK ATTACHMENTPINTLE BALL ATTACHMENTLOCK WASHER 1/2"BOLT HHCS 1/2-13 UNC x 1-1/4DOCK STABILIZER EXTENSION STAND (OPTIONAL)

Section V - PARTS AUTOGRIP WHEEL LIFT

V-33

REF NO PART NO. REQ'D NUMBER DESCRIPTION

Section V - PARTS AUTOGRIP WHEEL LIFT

V-34

11122421552424422122111222221

1234567891011121314151617181920212223242526272829

102704107213610252265612

0809411U

72A3301314710

63595H63595697576932064327286250I644402644002CG64304R64304C

86100I72940

AUTOGRIP OUTER BOOM TUBE - GEN2 LCG 4KAUTOGRIP EXTEND CYLINDER - CARRIERAUTOGRIP INNER TUBE GEN2WEAR PAD 1/2 x 2 x 3 NSM BEVELEDBOLT HHCS 5/8-11 UNC x 2-1/4FLAT WASHER 5/8NYLON LOCK NUT 5/8-11 UNCWHEEL LIFT BOOM HINGE PINBOLT, HHCS 3/8-16 UNC x 1-1/4NYLON LOCK NUT 3/8-16 UNCLIFT CYLINDER 3.25 x 1.75 x 13.00KEEPER PIN 1.23 x 5.50GREASE FITTING 1/4-28 UNFBOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8"WEAR PAD NYLATRON NSM 1/2 x 2 x 4 WITH HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4AUTOGRIP HOSE TRACK 58 LINKSAUTOGRIP DETENT SPRING GEN2AUTOGRIP DETENT SCREW GEN2SNAP RING 2-1/2" INTERNALAUTOGRIP CROSSBAR PIVOT PIN GEN2AUTOGRIP CROSSBAR GEN2RUBBER GASKET FOR 64304CHOSE CLAMP FOR SIDE OF AUTOGRIP II YOKELOCK WASHER 1/4"BOLT, BUTTON HEAD 1/4-20 x 3/4SNAP RING 1" INTERNALCYLINDER PIN 0.980 x 6-5/8

Section V - PARTS AUTOGRIP II COMPONENTS

V-35


V-36


V-36

CROSSBAR WELDMENT WHEEL RETAINER - LEFTWHEEL RETAINER - RIGHTWHEEL RETAINER CYLINDER PINARM PIVOT PIN WHEEL SPACER - LEFTWHEEL SPACER - RIGHT HOSE GUARDSCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING 2.500 INCH INTERNAL WHEEL RETAINER CYLINDER - LEFT WHEEL RETAINER CYLINDER - RIGHT L-ARM CYLINDER END BLOCK T-PIN 5/8 x 3 AUTOGRIP ARM CHAIN 5/16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT 3/8 ALLEN BOLT 5/8 NYLON LOCK NUT 3/4 NYLON LOCK NUT CHAIN CLEVS 5/16 x 1 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT5/16 FLAT WASHER SNAP-RING 1.000 INCH INTERNALBASKET TIRE STRAP - AUTO BASKET TIRE STRAP - TRUCKAUTOGRIP PINTLE ADAPTOR (OPTIONAL)PINTLE BALL HITCH (OPTIONAL)PINTLE HOOK (OPTIONAL)BOLT, HHCS 1/2-13 UNC x 1-1/34LOCK WASHER, 1/2HEX NUT 1/2-13 UNCBOLT, HHCS 3/14-10 UNC x 6-1/2LOCK WASHER 3/4AUTOGRIP TOWBALL ADAPTOR (OPTIONAL)TOWBALLNUT - 1" NF RAMCO LOCK


644002644352644352644432644452697402L697402R64429264327644402862501720152L720152R7271628429187440

64443264441

86100I6528666287694520A3020A3020H

694510

83711

12345678910111213141516

17181920

212223

2425262728293031323334

111221122112222444242444222211144422111

CROSSBAR WELDMENT WHEEL RETAINER - LEFTWHEEL RETAINER - RIGHTWHEEL RETAINER CYLINDER PINARM PIVOT PIN WHEEL SPACER - LEFTWHEEL SPACER - RIGHT HOSE GUARDSCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING 2.500 INCH INTERNAL WHEEL RETAINER CYLINDER - LEFT WHEEL RETAINER CYLINDER - RIGHT L-ARM CYLINDER END BLOCK T-PIN 5/8 x 3 AUTOGRIP ARM CHAIN 5/16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT 3/8 ALLEN BOLT 5/8 NYLON LOCK NUT 3/4 NYLON LOCK NUT CHAIN CLEVS 5/16 x 1 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT5/16 FLAT WASHER SNAP-RING 1.000 INCH INTERNALBASKET TIRE STRAP - AUTO BASKET TIRE STRAP - TRUCKAUTOGRIP PINTLE ADAPTOR (OPTIONAL)PINTLE BALL ATTACHMENT (OPTIONAL)PINTLE HOOK ATTACHMENT (OPTIONAL)BOLT, HHCS 1/2-13 UNC x 1-1/34LOCK WASHER, 1/2HEX NUT 1/2-13 UNCBOLT, HHCS 3/14-10 UNC x 6-1/2LOCK WASHER 3/4AUTOGRIP TOWBALL ADAPTOR (OPTIONAL)TOWBALLNUT - 1" NF RAMCO LOCK


644002644352644352644432644452697402L697402R64429264327644402862501720152L720152R7271628429187440

64443264441

86100I6528666287694520A3020A3020H

694510

83711

12345678910111213141516

17181920

212223

2425262728293031323334

111221122112222444242444222211144422111

Section V - PARTS INBOARD OIL RESERVOIR GROUP

V-37


11112211112

123

45678910

76310076213762707627182220812A8ADPTR202702-16 x 12ADPTR900598-877C92ADPTR900598-20763106

INBOARD OIL RESERVOIR WELDMENTFILLER BREATHER CAPFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 3/8 ZPBHCS 3/8-16 UNC x 7/8 SSADAPTOR 202702-16 x 12ADAPTOR 900598-8 (DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°ADAPTOR 90059-20 (DRAIN PLUG)FRAME WIDTH SHIM

Section V - PARTS INBOARD OIL RESERVOIR GROUP

V-37


11112211112

123

45678910

76310076213762707627182220812A8ADPTR202702-16 x 12ADPTR900598-877C92ADPTR900598-20763106

INBOARD OIL RESERVOIR WELDMENTFILLER BREATHER CAPFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 3/8 ZPBHCS 3/8-16 UNC x 7/8 SSADAPTOR 202702-16 x 12ADAPTOR 900598-8 (DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°ADAPTOR 90059-20 (DRAIN PLUG)FRAME WIDTH SHIM

NOTE: Brackets 10, 11 and 12are shown offset down for LCG carriers 12 and 16. Theycan be reversed to be offset up for conventional carriers.

Section V - PARTS 12 GAL. OUTBOARD OIL TANK GROUP

V-38

Section V - PARTS 12 GAL. OUTBOARD OIL TANK GROUP

V-38

12 GAL. OUTBOARD OIL TANK WELDMENTFILLER BREATHER CAP ASSEMBLYIN-TANK FILTER ASSEMBLY #16 SAE PORTLOCK WASHER 5/16 ZINC PLATEBHCS 5/16-18 UNC x 7/8 SS#8 O-RING PLUG-ADAPTOR 900898-8ADAPTOR 2061-20 x 24H (24 GPM)TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BOX AND OIL TANK MTG. BRACKET - ROIL TANK MOUNTING BRACKET - LEFT

REF PART # DESCRIPTION QPU

76211076213G76270LWSHR-0312BOLT-CS-0313X08750403113ADPTR2061-20x24H37855L37855R37858L

12345678910

1112211111

12 GAL. OUTBOARD OIL TANK WELDMENTFILLER BREATHER CAP ASSEMBLYIN-TANK FILTER ASSEMBLY #16 SAE PORTLOCK WASHER 5/16 ZINC PLATEBHCS 5/16-18 UNC x 7/8 SS#8 O-RING PLUG-ADAPTOR 900898-8ADAPTOR 2061-20 x 24H (24 GPM)TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BOX AND OIL TANK MTG. BRACKET - ROIL TANK MOUNTING BRACKET - LEFT


76211076213G76270LWSHR-0312BOLT-CS-0313X08750403113ADPTR2061-20x24H37855L37855R37858L

12345678910

1112211111

NOTE: Brackets 10, 11 and 12are shown offset down for LCG carriers 12 and 16. Theycan be reversed to be offset up for conventional carriers.

Section V - PARTS 6-SPOOL CONTROL STATION

V-39 V-39


V-40



1234567891011

121314151617181920212223242526272829303132

5 SPOOL/6 SPOOL CONTROL PLACARD-LEFTCONTROL PANEL - LEFTCONTROL HOOD - LEFTNYLON LOCK NUT 5/16-18 UNCBOLT, BUTTON HEAD 5/16-18 UNC x 5/8CONTROL BOX ARM WELDMENT - 79.5 IN.CONTROL HOOD - RIGHTCONTROL PANEL - RIGHT5 SPOOL/6 SPOOL CONTROL PLACARD - RIGHTCONTROL LIGHT - 2 WIREGREEN CONTROL HANDLEBLUE CONTROL HANDLERED CONTROL HANDLEGREY CONTROL HANDLEJAM NUT 1/2-13 UNC ZINC PLATECONTROL HANDLE PIVOT BASECLEVIS - RIGHT HAND THREADCLEVIS PIN, 3/8 x 1-1/8CONTROL ROD 28-1/2CONTROL ROD 37-3/4CONTROL HANDLE CROSS ROD 3/4 x 17SNAP RING 3/4 EXTERNALLOCK WASHER 3/8BOLT, BUTTON HEAD 3/8-16 UNC x 3/4BOLT, HHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-20 UNCANTI-TILT CONTROL ROD WELDMENTBOLT, HHCS 5/16 -18 UNC x 2-3/4VALVE BODY GRESEN 6 SPOOLCLEVIS LINKCLEVIS - LEFT HAND THREADBELL CRANKCLEVIS LINK PLATECLEVIS PIN, 1/4 x 15/16AIR CYLINDER - 2 IN. STROKE

18212L/18214L18126L181273L

181286W181273R18126R18212R/18214R03200310320048-GR0320048-BL0320048-RD0320048-GY

7A115584530846207A528W7A538W7A5753-1786075E

0809904

741167A010LINK845407A1217A010LINKPLATE84610PC32850

V-40

111231611

11242412121224662444441316126666



1234567891011

121314151617181920212223242526272829303132

5 SPOOL/6 SPOOL CONTROL PLACARD-LEFTCONTROL PANEL - LEFTCONTROL HOOD - LEFTNYLON LOCK NUT 5/16-18 UNCBOLT, BUTTON HEAD 5/16-18 UNC x 5/8CONTROL BOX ARM WELDMENT - 79.5 IN.CONTROL HOOD - RIGHTCONTROL PANEL - RIGHT5 SPOOL/6 SPOOL CONTROL PLACARD - RIGHTCONTROL LIGHT - 2 WIREGREEN CONTROL HANDLEBLUE CONTROL HANDLERED CONTROL HANDLEGREY CONTROL HANDLEJAM NUT 1/2-13 UNC ZINC PLATECONTROL HANDLE PIVOT BASECLEVIS - RIGHT HAND THREADCLEVIS PIN, 3/8 x 1-1/8CONTROL ROD 28-1/2CONTROL ROD 37-3/4CONTROL HANDLE CROSS ROD 3/4 x 17SNAP RING 3/4 EXTERNALLOCK WASHER 3/8BOLT, BUTTON HEAD 3/8-16 UNC x 3/4BOLT, HHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-20 UNCANTI-TILT CONTROL ROD WELDMENTBOLT, HHCS 5/16 -18 UNC x 2-3/4VALVE BODY GRESEN 6 SPOOLCLEVIS LINKCLEVIS - LEFT HAND THREADBELL CRANKCLEVIS LINK PLATECLEVIS PIN, 1/4 x 15/16AIR CYLINDER - 2 IN. STROKE

18212L/18214L18126L181273L

181286W181273R18126R18212R/18214R03200310320048-GR0320048-BL0320048-RD0320048-GY

7A115584530846207A528W7A538W7A5753-1786075E

0809904

741167A010LINK845407A1217A010LINKPLATE84610PC32850

111231611

11242412121224662444441316126666


V-41 V-41


V-42

112111220231144314442662418183618999999189



1234567891011121314151617181920

212223242526272829303132

CONTROL PLACARD - LEFTCONTROL PANEL - LEFTCONTROL HOODCONTROL BOX ARM WELDMENT - 79.5 IN.CONTROL PANEL - RIGHTCONTROL PLACARD - RIGHTCONTROL LIGHT 2 WIREBOLT, BUTTON HEAD 5/16-18 UNC x 5/8NYLON LOCK NUT 5/16-18 UNCANTI-TILT CONTROL ROD WELDMENTCONTROL STATION WIRE TUBEBOLT, HHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-20 UNCBOLT, HHCS 5/16 -18 UNC x 2-3/4VALVE BODY GRESEN 9 SPOOLBOLT, BUTTON HEAD 3/8-16 UNC x 3/4LOCK WASHER - 3/8SNAP RING 3/4 EXTERNALCROSS ROD 3/4 X 20-3/4BLUE CONTROL HANDLERED CONTROL HANDLEGREEN CONTROL HANDLEGRAY CONTROL HANDLEJAM NUT 1/2-13 UNC ZINC PLATEDCONTROL HANDLE PIVOT BASECLEVIS PIN - 3/8 x 1-1/8CLEVIS - RIGHT HAND THREADCONTROL ROD 28-1/2CONTROL ROD 37-3/4CLEVIS LINKBELL CRANKCLEVIS PIN, 1/4 x 15/16CLEVIS LINK PLATECLEVIS - LEFT HAND THREADAIR CYLINDER - 2 IN. STROKE

18219L18142L18141181289W18142R18219R0320031

080990418336

74119

86075E7A5753-200320048-BL0320048-RD0320048-GR0320048-GY

7A115584620845307A528W7A538W7A010LINK7A121846107A010LINKPLATE84540PC32B50

V-42

112111220231144314442662418183618999999189



1234567891011121314151617181920

212223242526272829303132

CONTROL PLACARD - LEFTCONTROL PANEL - LEFTCONTROL HOODCONTROL BOX ARM WELDMENT - 79.5 IN.CONTROL PANEL - RIGHTCONTROL PLACARD - RIGHTCONTROL LIGHT 2 WIREBOLT, BUTTON HEAD 5/16-18 UNC x 5/8NYLON LOCK NUT 5/16-18 UNCANTI-TILT CONTROL ROD WELDMENTCONTROL STATION WIRE TUBEBOLT, HHCS 1/4-20 UNC x 3/4NYLON LOCK NUT 1/4-20 UNCBOLT, HHCS 5/16 -18 UNC x 2-3/4VALVE BODY GRESEN 9 SPOOLBOLT, BUTTON HEAD 3/8-16 UNC x 3/4LOCK WASHER - 3/8SNAP RING 3/4 EXTERNALCROSS ROD 3/4 X 20-3/4BLUE CONTROL HANDLERED CONTROL HANDLEGREEN CONTROL HANDLEGRAY CONTROL HANDLEJAM NUT 1/2-13 UNC ZINC PLATEDCONTROL HANDLE PIVOT BASECLEVIS PIN - 3/8 x 1-1/8CLEVIS - RIGHT HAND THREADCONTROL ROD 28-1/2CONTROL ROD 37-3/4CLEVIS LINKBELL CRANKCLEVIS PIN, 1/4 x 15/16CLEVIS LINK PLATECLEVIS - LEFT HAND THREADAIR CYLINDER - 2 IN. STROKE

18219L18142L18141181289W18142R18219R0320031

080990418336

74119

86075E7A5753-200320048-BL0320048-RD0320048-GR0320048-GY

7A115584620845307A528W7A538W7A010LINK7A121846107A010LINKPLATE84540PC32B50

Section V - PARTS 2 AIR VALVE CONTROL STATION

V-43


12

3

4567891011

1814818149L18148R18221L18221R181459730071716-----

2-TOGGLE AIR VALVE CONTROL HOOD2-TOGGLE AIR VALVE CONTROL PANEL - LEFT2-TOGGLE AIR VALVE CONTROL PANEL - RIGHT2-TOGGLE AIR VALVE CONTROL PLACARD - LEFT2-TOGGLE AIR VALVE CONTROL PLACARD - RIGHTTOGGLE AIR VALVE GUARDCONTROL LIGHTTOGGLE AIR VALVEBOLT BHCS 5/16-18 UNC x 5/8NYLON LOCK NUT 5./16-18 UNCBOLT HHCS 5/16-18 UNC x 1BOLT BHCS 3/8-16 UNC x 1NYLON LOCK NUT 3/8-16 UNC

1111121246222


V-43


12

3

4567891011

1814818149L18148R18221L18221R181459730071716-----

2-TOGGLE AIR VALVE CONTROL HOOD2-TOGGLE AIR VALVE CONTROL PANEL - LEFT2-TOGGLE AIR VALVE CONTROL PANEL - RIGHT2-TOGGLE AIR VALVE CONTROL PLACARD - LEFT2-TOGGLE AIR VALVE CONTROL PLACARD - RIGHTTOGGLE AIR VALVE GUARDCONTROL LIGHTTOGGLE AIR VALVEBOLT BHCS 5/16-18 UNC x 5/8NYLON LOCK NUT 5./16-18 UNCBOLT HHCS 5/16-18 UNC x 1BOLT BHCS 3/8-16 UNC x 1NYLON LOCK NUT 3/8-16 UNC

1111121246222


V-44


1111131346222

12

3

4567891011

1814618147L18147R18211L18211R181459730071716-----

3-TOGGLE AIR VALVE CONTROL HOOD3-TOGGLE AIR VALVE CONTROL PANEL - LEFT3-TOGGLE AIR VALVE CONTROL PANEL - RIGHTAIR SHIFT WINCH CLUTCH CONTROL PLACARD - LAIR SHIFT WINCH CLUTCH CONTROL PLACARD - RTOGGLE AIR VALVE GUARDCONTROL LIGHTTOGGLE AIR VALVEBOLT BHCS 5/16-18 UNC x 5/8NYLON LOCK NUT 5/16-18 UNCBOLT HHCS 5/16-18 UNC x 1BOLT BHCS 3/8-16 UNC x 1NYLON LOCK NUT 3/8-16 UNC


V-44


1111131346222

12

3

4567891011

1814618147L18147R18211L18211R181459730071716-----

3-TOGGLE AIR VALVE CONTROL HOOD3-TOGGLE AIR VALVE CONTROL PANEL - LEFT3-TOGGLE AIR VALVE CONTROL PANEL - RIGHTAIR SHIFT WINCH CLUTCH CONTROL PLACARD - LAIR SHIFT WINCH CLUTCH CONTROL PLACARD - RTOGGLE AIR VALVE GUARDCONTROL LIGHTTOGGLE AIR VALVEBOLT BHCS 5/16-18 UNC x 5/8NYLON LOCK NUT 5/16-18 UNCBOLT HHCS 5/16-18 UNC x 1BOLT BHCS 3/8-16 UNC x 1NYLON LOCK NUT 3/8-16 UNC

Section V - PARTS WINCH CLUTCH CONTROL

1 1 0301397 GREASE FITTING, 90° 2 1 0301532 "T" HANDLE 3 1 0301588 ADJUSTING YOKE 4 1 0400116 SCREW, 5/16"-18 x 1/2" SQ HD SET 5 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 6 2 0400392 NUT, 3/8"-16 NYLOK 7 1 0400410 NUT, 1/2"-13 JAM 8 4 0400492 WASHER, 1/2" FLAT 9 1 0400537 PIN, 1/2" x 1-1/2" CLEVIS 10 1 0400546 PIN, 1/8" x 1-1/4" COTTER 11 2 0400560 PIN, 5/32" x 1" ROLL 12 1 0710918 MOUNTING ANGLE 13 1 0805170 CONTROL ROD 14 1 0805151 BELL CRANK


V-45

Section V - PARTS WINCH CLUTCH CONTROL

1 1 0301397 GREASE FITTING, 90° 2 1 0301532 "T" HANDLE 3 1 0301588 ADJUSTING YOKE 4 1 0400116 SCREW, 5/16"-18 x 1/2" SQ HD SET 5 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 6 2 0400392 NUT, 3/8"-16 NYLOK 7 1 0400410 NUT, 1/2"-13 JAM 8 4 0400492 WASHER, 1/2" FLAT 9 1 0400537 PIN, 1/2" x 1-1/2" CLEVIS 10 1 0400546 PIN, 1/8" x 1-1/4" COTTER 11 2 0400560 PIN, 5/32" x 1" ROLL 12 1 0710918 MOUNTING ANGLE 13 1 0805170 CONTROL ROD 14 1 0805151 BELL CRANK


V-45

Section V- PARTS RAMSEY 234 HYDRAULIC WINCH

V-46

Section V - PARTS RAMSEY 234 HYDRAULIC WINCH

V-46


1 1 0300261 LEVER 2 1 0300290 COUPLING 3 1 0300381 DRUM 4 1 0300398 YOKE 5 1 0300399 SCREW 6 2 0300447 GASKET 7 1 0300448 KEY 8 1 0300449 SCREW 9 1 0300450 KEY 10 1 0300451 SHAFT 11 1 0300452 CLUTCH HOUSING 12 5 0300453 BUSHING 13 1 0300454 SCREW 14 1 0300455 SPRING 15 1 0300456 BALL 16 1 0300458 SPACER 17 2 0300459 PLUG 18 1 0300460 HOUSING 19 1 0300461 PLUG 20 1 0300462 REDUCER 21 1 0300463 DRAG BRAKE 22 1 0300464 SPRING 23 16 0300465 SCREW 24 1 0300466 CAP 25 2 0300467 BEARING 26 1 0300468 WORM 27 1 0300471 SEAL 28 1 0300472 HUB 29 1 0300473 GEAR 30 6 0300474 WASHER 31 6 0300475 SCREW 32 1 0300476 GASKET 33 1 0600477 COVER 34 4 0300569 SCREW 35 1 0300694 CAP ADAPTER 36 1 0300695 SCREW 37 2 -- KEY 38 1 -- SHAFT 39 2 -- KEY 40 1 -- CLUTCH 41 1 0308608 TORSION SPRING * 1 0308698 4 TON WORM WINCH ASSEMBLY

* When ordering specify winch serial number.


V-47


1 1 0300261 LEVER 2 1 0300290 COUPLING 3 1 0300381 DRUM 4 1 0300398 YOKE 5 1 0300399 SCREW 6 2 0300447 GASKET 7 1 0300448 KEY 8 1 0300449 SCREW 9 1 0300450 KEY 10 1 0300451 SHAFT 11 1 0300452 CLUTCH HOUSING 12 5 0300453 BUSHING 13 1 0300454 SCREW 14 1 0300455 SPRING 15 1 0300456 BALL 16 1 0300458 SPACER 17 2 0300459 PLUG 18 1 0300460 HOUSING 19 1 0300461 PLUG 20 1 0300462 REDUCER 21 1 0300463 DRAG BRAKE 22 1 0300464 SPRING 23 16 0300465 SCREW 24 1 0300466 CAP 25 2 0300467 BEARING 26 1 0300468 WORM 27 1 0300471 SEAL 28 1 0300472 HUB 29 1 0300473 GEAR 30 6 0300474 WASHER 31 6 0300475 SCREW 32 1 0300476 GASKET 33 1 0600477 COVER 34 4 0300569 SCREW 35 1 0300694 CAP ADAPTER 36 1 0300695 SCREW 37 2 -- KEY 38 1 -- SHAFT 39 2 -- KEY 40 1 -- CLUTCH 41 1 0308608 TORSION SPRING * 1 0308698 4 TON WORM WINCH ASSEMBLY

* When ordering specify winch serial number.


V-47

Section V - PARTS CABLE TENSIONER ASSEMBLY (STANDARD 4-TON WINCH)


7

1 2 0301729 TENSIONING SPRING 2 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 3 2 0400130 SCREW, 3/8"-16 x 3-1/2" HEX HD CAP 4 2 0400480 WASHER, 3/8" FLAT 5 4 0400392 NUT, 3/8"-16 HEX NYLOK 6 2 0400554 ROLL PIN, 3/8" x 1" 7 1 0800908 TENSIONING PLATE 8 1 0800909 CABLE TENSIONER BRACKET 1 124001329 CABLE TENSIONER ASSEMBLY

V-48

Section V - PARTS CABLE TENSIONER ASSEMBLY (STANDARD 4-TON WINCH)


7

1 2 0301729 TENSIONING SPRING 2 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 3 2 0400130 SCREW, 3/8"-16 x 3-1/2" HEX HD CAP 4 2 0400480 WASHER, 3/8" FLAT 5 4 0400392 NUT, 3/8"-16 HEX NYLOK 6 2 0400554 ROLL PIN, 3/8" x 1" 7 1 0800908 TENSIONING PLATE 8 1 0800909 CABLE TENSIONER BRACKET 1 124001329 CABLE TENSIONER ASSEMBLY

V-48

Section V - PARTS CABLE ROLLER ASSEMBLY

1 -- 0900892 CABLE ROLLER ASSEMBLY 2 2 0400177 SCREW, 1/2"-13 x 1-1/4" HEX HD 3 2 0400408 NUT, 1/2"-13 NYLOK 4 1 0805037 CABLE ROLLER GUIDE WELDMENT


V-49

Section V - PARTS CABLE ROLLER ASSEMBLY

1 -- 0900892 CABLE ROLLER ASSEMBLY 2 2 0400177 SCREW, 1/2"-13 x 1-1/4" HEX HD 3 2 0400408 NUT, 1/2"-13 NYLOK 4 1 0805037 CABLE ROLLER GUIDE WELDMENT


V-49

V-50

Section VI - PARTS WARN WINCH - MANUAL FREE SPOOL

V-50

Section V - PARTS WARN WINCH - MANUAL FREE SPOOL


123

4567891011121314151617181920212223

111111121111112111132211

080964408096390308936-0908AM0308936-1208AM

718732

71875

718737187310751267

075133771W7382771W738260751268

08096410809640A9R281A902095

MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WINCH 9K, 8 IN. DRUM MANUAL SHIFTWINCH 12K, 8 IN. DRUM MANUAL SHIFTNYLON LOCK NUT 3/8-16 UNCROD END BEARINGHEX NUT 3/8-16 UNCHEX NUT 1/2-13 UNCFLAT WASHER 1/2WINCH SPRINGSPLIT PIN 3/16 x 1WINCH CLUTCH RODWINCH CLUTCH ROD KNOBWINCH - MANUAL FREE SPOOL BRACKETBOLT, SHCS 3/8-16 UNC x 1TENSION PLATE PIVOT RODTENSION SPRINGTENSION SPRINGTENSION PLATEBOLT, BHCS 3/8-16 UNC x 5/8ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PIN


123

4567891011121314151617181920212223

111111121111112111132211

080964408096390308936-0908AM0308936-1208AM

718732

71875

718737187310751267

075133771W7382771W738260751268

08096410809640A9R281A902095

MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WINCH 9K, 8 IN. DRUM MANUAL SHIFTWINCH 12K, 8 IN. DRUM MANUAL SHIFTNYLON LOCK NUT 3/8-16 UNCROD END BEARINGHEX NUT 3/8-16 UNCHEX NUT 1/2-13 UNCFLAT WASHER 1/2WINCH SPRINGSPLIT PIN 3/16 x 1WINCH CLUTCH RODWINCH CLUTCH ROD KNOBWINCH - MANUAL FREE SPOOL BRACKETBOLT, SHCS 3/8-16 UNC x 1TENSION PLATE PIVOT RODTENSION SPRINGTENSION SPRINGTENSION PLATEBOLT, BHCS 3/8-16 UNC x 5/8ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PIN

V-51

Section V - PARTS WARN WINCH - AIR FREE SPOOL


123

45678910111213

11111112111111

080964408096390308936-0908AA0308936-1208AA-075133771W7382771W73826075126808096400809641A9R281A902095-

MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WARN WINCH, 9K, 8 IN. DRUM, AIR SHIFTWARN WINCH - 12K, 8 IN. DRUM, AIR SHIFTBOLT, SHCS 3/8-16 UNC x 1WARN TENSION PLATE PIVOT RODWARN TENSION SPRINGWARN TENSION SPRINGWARN TENSION PLATEROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PINBOLT, BHCS 3/8-16 UNC x 5/8

V-51

Section V - PARTS WARN WINCH - AIR FREE SPOOL


123

45678910111213

11111112111111

080964408096390308936-0908AA0308936-1208AA-075133771W7382771W73826075126808096400809641A9R281A902095-

MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WARN WINCH, 9K, 8 IN. DRUM, AIR SHIFTWARN WINCH - 12K, 8 IN. DRUM, AIR SHIFTBOLT, SHCS 3/8-16 UNC x 1WARN TENSION PLATE PIVOT RODWARN TENSION SPRINGWARN TENSION SPRINGWARN TENSION PLATEROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PINBOLT, BHCS 3/8-16 UNC x 5/8

V-52

Section V - PARTS RAMSEY H400 WINCH GROUP

V-52

Section V - PARTS RAMSEY H400 WINCH GROUP


12345678910111213141516

12112212102412211

09403490701272-H40007521510752152--0302149----0302148-ADPTR2062-08X0809011960809705

RAMSEY H400 MOUNTING FRAMESHIM-RAMSEY MOTOR GUARD-VERTICAL CHANNELMOTOR GUARD COVER PLATEWASHER 3/8 LOCKBOLT - HEX 3/8-16 x 3/4RAMSEY H400 WINCHBOLT- HEX 7/16-14 UNC x 1-1/4WASHER 7/16 LOCKBOLT - FSCS 7/16-14 UNC x 3/4BOLT - HEX 7/16-14 UNC x 1-3/4RAMSEY H400 WINCH MOTORBOLT - HEX 1/2-13 UNC x 1-1/4

CABLE TENSIONER ASSEMBLY BELL CRANK WELDMENT - RAMSEY H400


12345678910111213141516

12112212102412211

09403490701272-H40007521510752152--0302149----0302148-ADPTR2062-08X0809011960809705

RAMSEY H400 MOUNTING FRAMESHIM-RAMSEY MOTOR GUARD-VERTICAL CHANNELMOTOR GUARD COVER PLATEWASHER 3/8 LOCKBOLT - HEX 3/8-16 x 3/4RAMSEY H400 WINCHBOLT- HEX 7/16-14 UNC x 1-1/4WASHER 7/16 LOCKBOLT - FSCS 7/16-14 UNC x 3/4BOLT - HEX 7/16-14 UNC x 1-3/4RAMSEY H400 WINCH MOTORBOLT - HEX 1/2-13 UNC x 1-1/4

CABLE TENSIONER ASSEMBLY BELL CRANK WELDMENT - RAMSEY H400

V-53

Section V - PARTS BODY LOCK ASSEMBLY - 364220K


1 1 364220 LCG BODY LOCK WELDMENT-SETBACK CAPABLE 2 1 36315L BODY LOCK HOLD-DOWN - LEFT 3 1 36315R BODY LOCK HOLD-DOWN - RIGHT 4 2 7B130 GREASE FITTING 1/4-28 5 2 36310 ROLLER WHEEL 6 4 FLAT WASHER 1 7 2 NYLON LOCK NUT, 7/8-14 UNF 8 2 0809183 MOUNTING BRACKET 9 4 BOLT, 5/8-11 HHCS UNC x 2 GRADE 5 10 8 FLAT WASHER 5/8 11 8 NYLON LOCK NUT, 5/8-11 UNC 12 6 BOLT, HHCS 1/2-20 UNF x 1-1/4 13 6 FLAT WASHER, 1/2 IN. 14 6 NYLON LOCK NUT, 1/2-20 UNF 15 4 CARRIAGE BOLT 5/8-11 x 1-3/4

V-53

Section V - PARTS BODY LOCK ASSEMBLY - 364220K

REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 1 1 364220 LCG BODY LOCK WELDMENT-SETBACK CAPABLE 2 1 36315L BODY LOCK HOLD-DOWN - LEFT 3 1 36315R BODY LOCK HOLD-DOWN - RIGHT 4 2 7B130 GREASE FITTING 1/4-28 5 2 36310 ROLLER WHEEL 6 4 FLAT WASHER 1 7 2 NYLON LOCK NUT, 7/8-14 UNF 8 2 0809183 MOUNTING BRACKET 9 4 BOLT, 5/8-11 HHCS UNC x 2 GRADE 5 10 8 FLAT WASHER 5/8 11 8 NYLON LOCK NUT, 5/8-11 UNC 12 6 BOLT, HHCS 1/2-20 UNF x 1-1/4 13 6 FLAT WASHER, 1/2 IN. 14 6 NYLON LOCK NUT, 1/2-20 UNF 15 4 CARRIAGE BOLT 5/8-11 x 1-3/4

V-54

Section V - PARTS DIRECT MOUNT PUMP - 18 GPM

REF PART # DESCRIPTION QPU12

345

0320144SI4604-20 x 16S14603- 20 x 26F77620779A70909434

18 GPM , 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE#16-45 M O-RING x 1-1/4 M NIPPLE#16 M O-RING x 1-1/4 NIPPLE1-1/4 O-RING PLUG 900598-20#16 M O-RING X 3/4 MJICPRESSURE TRANSDUCER (OPTIONAL)

111211

V-54

Section V- PARTS DIRECT MOUNT PUMP - 18 GPM

REF PART # DESCRIPTION QPU12

345

0320144SI4604-20 x 16S14603- 20 x 26F77620779A70909434

18 GPM , 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE#16-45 M O-RING x 1-1/4 M NIPPLE#16 M O-RING x 1-1/4 NIPPLE1-1/4 O-RING PLUG 900598-20#16 M O-RING X 3/4 MJICPRESSURE TRANSDUCER (OPTIONAL)

111211

REF PART # DESCRIPTION QPU 1 0751034L MUDFLAP MOUNTING BRACKET (LH) 1 0751034R MUDFLAP MOUNTING BRACKET (RH) 12 0308419 MUDFLAP 24 x 24 13 0750340 MUDFLAP SUPPORT BAR 14 BOLT HHCS 3/8-16 UNC x 1-1/2 45 3/8 FLAT WASHER 166 3/8-16 NYLON LOCK NUT 167 BOLT HHCS 3/8-16 UNC x 1-1/.4 4

Section V - PARTS MUDFLAP COMPONENTS

V-55

REF PART # DESCRIPTION QPU 1 0751034L MUDFLAP MOUNTING BRACKET (LH) 1 0751034R MUDFLAP MOUNTING BRACKET (RH) 12 0308419 MUDFLAP 24 x 24 13 0750340 MUDFLAP SUPPORT BAR 14 BOLT HHCS 3/8-16 UNC x 1-1/2 45 3/8 FLAT WASHER 166 3/8-16 NYLON LOCK NUT 167 BOLT HHCS 3/8-16 UNC x 1-1/.4 4

Section V - PARTS MUDFLAP COMPONENTS

V-55

V-56

Section V - PARTS OPTIONAL DASHBOARD PANEL

Battery High AmpCircuit Breaker

Auxilary Power Protector

10 position Junction Box

Power UP Switch Panel (backside)

From Factory Harness

BatteryLeft Turn

Right TurnBack Up

PTOB

eaconFlashW

ork Up

Work D

own

Ignition (Red)

MarkerLeft Turn

Right TurnBack Up

40A20A20A20A

V-56

Section V - PARTS OPTIONAL DASHBOARD PANEL

Battery High AmpCircuit Breaker

Auxilary Power Protector

10 position Junction Box

Power UP Switch Panel (backside)

From Factory Harness

BatteryLeft Turn

Right TurnBack Up

PTOB

eaconFlashW

ork Up

Work D

own

Ignition (Red)

MarkerLeft Turn

Right TurnBack Up

40A20A20A20A

V-57

Section V - PARTS LIGHT KIT

REF. PART NO. NUMBER DESCRIPTION

1 0311498 LIGHT 6" OVAL RED LED - STOP/TURN 2 0311500 LIGHT 6" OVAL REVERSE LED 3 3011503 LIGHT 6" GROMMET

1 0311512 LIGHT 2.5" RED REFLEX LED (MCL59RB) 2 0311513 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 3 0311516 LIGHT 2.5" GROMMET


V-57



1 0311498 LIGHT 6" OVAL RED LED - STOP/TURN 2 0311500 LIGHT 6" OVAL REVERSE LED 3 3011503 LIGHT 6" GROMMET

1 0311512 LIGHT 2.5" RED REFLEX LED (MCL59RB) 2 0311513 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 3 0311516 LIGHT 2.5" GROMMET


V-58


1 97300 CONTROL STATION LIGHT



1 0311514 LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT 2 0311515 LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT 3 3011516 LIGHT 2.5" GROMMET

V-58


1 97300 CONTROL STATION LIGHT



1 0311514 LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT 2 0311515 LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT 3 3011516 LIGHT 2.5" GROMMET

V-59



1 0311520 RED 3/4 LED LIGHT


1 0311519 RED 3/4 LED ICC LIGHT

V-59



1 0311520 RED 3/4 LED LIGHT


1 0311519 RED 3/4 LED ICC LIGHT

V-60



1 0311521 AMBER 3/4 ROUND LED LIGHT


1 0311522 CLEAR/RED 3/4 ROUND LED LIGHT


1 0311523 CLEAR/AMBER 3/4 ROUND LED LIGHT

V-60



1 0311521 AMBER 3/4 ROUND LED LIGHT


1 0311522 CLEAR/RED 3/4 ROUND LED LIGHT


1 0311523 CLEAR/AMBER 3/4 ROUND LED LIGHT

V-61



1 0308359 MARKER LIGHT RED REFLEX LED


1 0308360 MARKER LIGHT AMBER REFLEX LED

V-61



1 0308359 MARKER LIGHT RED REFLEX LED


1 0308360 MARKER LIGHT AMBER REFLEX LED

V-62


1 0308969R MARKER LIGHT RED REFLEX LED



V-62


1 0308969R MARKER LIGHT RED REFLEX LED



1 0308969A MARKER LIGHT AMBER REFLEX LED

1 0308969A MARKER LIGHT AMBER REFLEX LED

V-63



1 074027041ACL MILLENIUM MARKER LIGHT CLEAR/AMBER


1 174027041RCL MELLIENUM MARKER LIGHT CLEAR/RED

V-63



1 074027041ACL MILLENIUM MARKER LIGHT CLEAR/AMBER


1 174027041RCL MELLIENUM MARKER LIGHT CLEAR/RED

V-64


V-64



1 0308491 REFLECTOR - AMBER


1 0308490 REFLECTOR - RED


1 0308491 REFLECTOR - AMBER


1 0308490 REFLECTOR - RED

V-65


V-65

1 0311510 RECTANGULAR REFLEX BACK UP 1 0311511 RECTANGULAR REFLEX BACK UP GROMMET



1 0311510 RECTANGULAR REFLEX BACK UP 1 0311511 RECTANGULAR REFLEX BACK UP GROMMET


Section V - PARTS MANUAL SLIDEWINDER

V-66

1 1 315214 SLIDE TRACK - LONG 2 1 315225 CABLE GUIDE 3 2 69125 6 x 1 PULLEY 4 1 315310 SLIDE CARRIAGE 5 1 315325 CABLE GUIDE 6 1 315330 PULLEY PIN 7 1 315323 FRONT SLIDE PAD 8 1 711096 SERIES 9 WINCH - 6.5 INCH DRUM 1 711126 SERIES 12 WINCH - 6.5 INCH DRUM 9 1 A90065 CABLE TENSIONER PLATE 10 2 315320 SLIDE PAD 11 1 315230 PULLEY PIN 12 2 A90185 CABLE TENSIONER SPRING 13 1 7189065 AIR LINE TRANSFER BRACKET


Section V - PARTS MANUAL SLIDEWINDER

V-66

1 1 315214 SLIDE TRACK - LONG 2 1 315225 CABLE GUIDE 3 2 69125 6 x 1 PULLEY 4 1 315310 SLIDE CARRIAGE 5 1 315325 CABLE GUIDE 6 1 315330 PULLEY PIN 7 1 315323 FRONT SLIDE PAD 8 1 711096 SERIES 9 WINCH - 6.5 INCH DRUM 1 711126 SERIES 12 WINCH - 6.5 INCH DRUM 9 1 A90065 CABLE TENSIONER PLATE 10 2 315320 SLIDE PAD 11 1 315230 PULLEY PIN 12 2 A90185 CABLE TENSIONER SPRING 13 1 7189065 AIR LINE TRANSFER BRACKET


Section V - PARTS LCG RETRACTABLE LADDER

V-67

Section V - PARTS LCG RETRACTABLE LADDER

V-67

123456789101112

LADDER ASSEMBLYLADDER CARRIAGEUPPER RUNG ASSEMBLYLOWER RUNG ASSEMBLYFRAME MOUNTING BRACKET - OPTIONALWHEELRETAINING RING 1.00 EXTERNALFLAT WASHER 1 x 1.50RETAINING BOLT 5/8-11 x 1-1/2WEAR PADRETAINING TUBEALLEN HEAD BOLT 3/8-16 x 1NYLON LOCK NUT 3/8-16

REF PART # DESCRIPTION

3900003910103910203910303910503631086100E827103910263910183910158121183211

1111122224244

123456789101112

LADDER ASSEMBLYLADDER CARRIAGEUPPER RUNG ASSEMBLYLOWER RUNG ASSEMBLYFRAME MOUNTING BRACKET - OPTIONALWHEELRETAINING RING 1.00 EXTERNALFLAT WASHER 1 x 1.50RETAINING BOLT 5/8-11 x 1-1/2WEAR PADRETAINING TUBEALLEN HEAD BOLT 3/8-16 x 1NYLON LOCK NUT 3/8-16

REF PART # DESCRIPTION

3900003910103910203910303910503631086100E827103910263910183910158121183211

1111122224244

V-68

Section V - PARTS 33" ALUMINUM TOOLBOX - 377000

V-68


REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 377100W BOX WELDMENT 14 37741 DOOR WELDMENT 1 37740 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37744 DOOR REINFORCEMENT 16 37735 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RIGHT 19 37855L TANK AND TOOLBOX MT BRACKET-LEFT 110 5A221 LANYARD-21 INCH 211 37770 SHELF 1


V-69


V-69






V-70

Section V - PARTS DUAL DECK BED ASSEMBLY

V-71

V-73

Section V - PARTS DUAL DECK BULKHEAD

123456789101112


3D0192103D0192253D0192203D0192247B1213D0192350308649

-----

BULKHEAD WELDMENTNYLATRON BEARING CABLE ROLLERCABLE ROLLER AXLEGREASE FITTING 1/4-28BUMPER WELDMENTRUBBER BUMPER1/2-13 x 2-1/2 HHCS GR 51/2-13 x 1-1/2 HHCS GR 51/2 USS FLAT WASHER1/2-13 NYLON LOCK NUT1/2-13 HEX NUT

12114221628162

12242218244612211182182222224222

Section V - PARTS DUAL DECK BED ASSEMBLY

V-72


3D0101553D0195203D0195253D01952686150E7B121

3D019200

3D01910L3D01910R

3D01915

3D01435

3D014223

3D0195103D01951307214833452034521

BED WELDMENTFRONT AXLEFRONT ROLLERWHEEL WASHERSNAP RING 1-1/4 EXTERNALGREASE FITTING 1/4-28BOLT HHCS 5/8-11 UNC x 2NYLON LOCK NUT 5/8-11 UNCWASHER 5/8 FLATBULK HEAD ASSEMBLYBOLT HHCS 5/8-11 UNC x 4-1/2BOLT HHCS 5/8-11 UNC x 4LIFT CYLINDER MOUNTING BRACKET - LEFTLIFT CYLINDER MOUNTING BRACKET - RIGHTBOLT FSCS 3/8-16 UNC x 1-1/4LIFT CYLINDER KEEPER PIN - UPPERNYLON LOCK NUT 3/8-16 UNCSIDE ROLLER WHEELWASHER 1 IN. FLATSIDE WHEEL PINBOLT HHCS 5/16-18 UNC x 1WASHER 5/16 LOCKROLLER KEEPER PINROLLER SHIMROLLER APPROACHALUMINUM APPROACH PLAT CHAIN LOCKALUMINUM APPROACH PLATE CHAIN LOCK

123456789101112131415161718192021222324252627

Section V - PARTS DUAL DECK INCLINE ASSEMBLY

V-74


V-75

12612121222222242212141411122242222221111111211


3DF2103DF2353DF136---030899072A250035 ROSENBOOM7294507293530847133DF150------74521-WS3DF260L3DF260R3DF1393DF1383DF13786100I3DF26672A250163DF155---3DF2723DF2863DF275L3DF2743DF2873DF2903DF275R74345743403DF270

DD INCLINE WELDMENTWHEEL LOCK PLATEWEAR PADBOLT FSCS 1/4-20 UNC x 1WASHER 1/4 FLATNYLON LOCK NUT 1/4-20 UNCAIR CYLINDER 3.5 STROKELIFT CYLINDERCYLINDER SHAFT GUARDLIFT CYLINDER LOCK PINLYNCH PIN 3/16LIFT CYLINDER KEEPER PIN -LOWERLOCK WASHER 5/16BOLT HHCS 5/16-18 UNC x 1NYLON LOCK NUT 5/8-11 UNCBOLT HHCS 5/8-11 UNC x 2FLANGE LOCK NUT 5/8-11 UNCFLAT WASHER 5/8LIMIT SWITCH-W0BBLE STICKDD LIFT TUBE CHANNEL LEFTDD LIFT TUBE-RIGHTDD WEAR PAD-UPPER REARDD WEAR PAD -LOWER REARDD WEAR PAD-FRONTSNAP RING - 1 INCH INTERNALFRONT LIFT CYL TOP MTG PIN .980 x 2.188DD FRONT LIFT CYLINDERFRNT LIFT CYL BOTM MTG PIN .980 x 4.875BOLT, HHCS, 5/16-18 UNC x 1-1/45/16 FLAT WASHERHEX NUT 5/16-18 UNCFLUID TUBE - LEFT INNERFLUID TUBE - LEFT INNERCYLINDER FLUID TUBE-LEFTFLUID TUBE - RIGHT OUTERFLUID TUBE - RIGHT OUTERFLUID TUBE - MANIFOLD TO FLOW DIVIDERCYLINDER FLUID TUBE - RIGHTCOUNTERBALANCE VALVEFLOW DIVIDER MANIFOLDUPPER DD MANIFOLD

1234567891011121314151617181920212223242526272829303132333435363738394041


V-75

12612121222222242212141411122242222221111111211


3DF2103DF2353DF136---030899072A250035 ROSENBOOM7294507293530847133DF150------74521-WS3DF260L3DF260R3DF1393DF1383DF13786100I3DF26672A250163DF155---3DF2723DF2863DF275L3DF2743DF2873DF2903DF275R74345743403DF270

DD INCLINE WELDMENTWHEEL LOCK PLATEWEAR PADBOLT FSCS 1/4-20 UNC x 1WASHER 1/4 FLATNYLON LOCK NUT 1/4-20 UNCAIR CYLINDER 3.5 STROKELIFT CYLINDERCYLINDER SHAFT GUARDLIFT CYLINDER LOCK PINLYNCH PIN 3/16LIFT CYLINDER KEEPER PIN -LOWERLOCK WASHER 5/16BOLT HHCS 5/16-18 UNC x 1NYLON LOCK NUT 5/8-11 UNCBOLT HHCS 5/8-11 UNC x 2FLANGE LOCK NUT 5/8-11 UNCFLAT WASHER 5/8LIMIT SWITCH-W0BBLE STICKDD LIFT TUBE CHANNEL LEFTDD LIFT TUBE-RIGHTDD WEAR PAD-UPPER REARDD WEAR PAD -LOWER REARDD WEAR PAD-FRONTSNAP RING - 1 INCH INTERNALFRONT LIFT CYL TOP MTG PIN .980 x 2.188DD FRONT LIFT CYLINDERFRNT LIFT CYL BOTM MTG PIN .980 x 4.875BOLT, HHCS, 5/16-18 UNC x 1-1/45/16 FLAT WASHERHEX NUT 5/16-18 UNCFLUID TUBE - LEFT INNERFLUID TUBE - LEFT INNERCYLINDER FLUID TUBE-LEFTFLUID TUBE - RIGHT OUTERFLUID TUBE - RIGHT OUTERFLUID TUBE - MANIFOLD TO FLOW DIVIDERCYLINDER FLUID TUBE - RIGHTCOUNTERBALANCE VALVEFLOW DIVIDER MANIFOLDUPPER DD MANIFOLD

1234567891011121314151617181920212223242526272829303132333435363738394041

Section V - PARTS 2 AIR VALVE CONTROL STATION DUAL DECK

V-76


12

3

456789101112

1814818149L18149R18231L18231R18145973007171671718-----

2-TOGGLE AIR VALVE CONTROL HOOD2-TOGGLE AIR VALVE CONTROL PANEL - LEFT2-TOGGLE AIR VALVE CONTROL PANEL - RIGHTAIR SHIFT CONTROL PLACARD DD 3-CAR - LEFTAIR SHIFT CONTROL PLACARD DD 3-CAR - RIGHTTOGGLE AIR VALVE GUARDCONTROL LIGHTTOGGLE AIR VALVEMOMENTARY PUSH-IN AIR VALVEBOLT BHCS 5/16-18 UNC x 5/8NYLON LOCK NUT 5./16-18 UNCBOLT HHCS 5/16-18 UNC x 1BOLT BHCS 3/8-16 UNC x 1NYLON LOCK NUT 3/8-16 UNC

11111111146222


V-76


12

3

456789101112

1814818149L18149R18231L18231R18145973007171671718-----


11111111146222


V-77


12

3

456789101112

1814618147L18147R18234L18234R18145973007171671718-----


11111212146222


V-77


12

3

456789101112

1814618147L18147R18234L18234R18145973007171671718-----


11111212146222

V-78

Section V - PARTS BED MOUNTED CAB PROTECTOR

2 x 5 PERIMETER TUBE CAB PROTECTOR - 38"2 x 5 PERIMETER TUBE CAB PROTECTOR - 42"2 x 5 PERIMETER TUBE CAB PROTECTOR - 45"2 x 5 PERIMETER TUBE CAB PROTECTOR - 48"2 x 5 PERIMETER TUBE CAB PROTECTOR - 50"2 x 5 PERIMETER TUBE CAB PROTECTOR - 52"2 x 5 PERIMETER TUBE CAB PROTECTOR - 54"2 x 5 PERIMETER TUBE CAB PROTECTOR - 57"2 x 5 PERIMETER TUBE CAB PROTECTOR - 60"2 x 5 PERIMETER TUBE CAB PROTECTOR - 64"1/2 -13 x 1-3/4 HHCS GR 5 Z1/2 -13 x 2 HHCS1/2 -13 NYLON LOCK NUT ZINC1/2 USS FLAT WASHER ZINC3/8 -16 x 1-1/2 HHCS GR 5 Z3/8 -16 NYLON LOCK NUT ZINC3/8 - USS FLAT WASHER ZINC

1

24612224

0809558-380809558-420809558-450809558-480809558-500809558-520809558-540809558-570809558-600809558-640400211040018804004080400492040013204003920400480

1

2345678


V-78

Section V - PARTS BED MOUNTED CAB PROTECTOR

2 x 5 PERIMETER TUBE CAB PROTECTOR - 38"2 x 5 PERIMETER TUBE CAB PROTECTOR - 42"2 x 5 PERIMETER TUBE CAB PROTECTOR - 45"2 x 5 PERIMETER TUBE CAB PROTECTOR - 48"2 x 5 PERIMETER TUBE CAB PROTECTOR - 50"2 x 5 PERIMETER TUBE CAB PROTECTOR - 52"2 x 5 PERIMETER TUBE CAB PROTECTOR - 54"2 x 5 PERIMETER TUBE CAB PROTECTOR - 57"2 x 5 PERIMETER TUBE CAB PROTECTOR - 60"2 x 5 PERIMETER TUBE CAB PROTECTOR - 64"1/2 -13 x 1-3/4 HHCS GR 5 Z1/2 -13 x 2 HHCS1/2 -13 NYLON LOCK NUT ZINC1/2 USS FLAT WASHER ZINC3/8 -16 x 1-1/2 HHCS GR 5 Z3/8 -16 NYLON LOCK NUT ZINC3/8 - USS FLAT WASHER ZINC

1

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0809558-380809558-420809558-450809558-480809558-500809558-520809558-540809558-570809558-600809558-640400211040018804004080400492040013204003920400480

1

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Century 16 Series LCG GEN II Carriers

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Transcript of Century 16 Series LCG GEN II Carriers