Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa...

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Cement Process Fans

Transcript of Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa...

Page 1: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Cement Process Fans

Page 2: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Production site

Liège

Page 3: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Design & manufacturing of tailor-made fans

Overhauling & maintenance of existing fans

Aeraulic measurements

Capacity increase & performances improvement

Activities

Page 4: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Fan selection

► Curves defined from test in

laboratory

► Data inputs in CBV software

► Fan selection with its curves

Page 5: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Rotor mechanical design

Stress study

► by calculations

► by finite elements

Page 6: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Rotor dynamics

Page 7: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Studies & simumations

Page 8: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Manufacturing know-how

Page 9: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Wear liners

Chromium carbide

Tungsten carbide

Wear resistant steel

On blades

Around blade noses

On cone

On shield

Page 10: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Compatible spare parts

Page 11: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Energy savings

Ra

pid

pa

yb

ack

Acc. to Ecodesign ErP2015 & EU regulation n° 327/2011

Page 12: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Cement applications

Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW )

Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa – 240°C – 2332 kW )

Separator fan Ø 3000 mm ( 360.000 m³/h – 7500 Pa – 90°C – 920 kW )

Recirculation fan Ø 2760 mm ( 270.000 m³/h – 2800 Pa – 400°C – 350 kW )

Page 13: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Filtration

Bag filter fan Ø 2120 mm ( 500.400 m³/h - 5760 Pa – 105°C – 1093 kW )

Page 14: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Turnkey projects

Page 15: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

On site & on time

Page 16: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Testing

Running test

Dye penetrant test

Performance test acc. to AMCA 210/99

Page 17: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Quality : Iso 9001 : 2008 valid until 21/12/2019

Environment : Iso 14001 : 2004 valid until 21/12/2019

Security : VCA SCC* 2004/04 valid until 16/12/2019

Certifications

Page 19: Cement Process Fans€¦ · Cement applications Kiln ID fan Ø 4250 mm (1.030.000 m³/h - 8000 Pa – 450°C – 2680 kW ) Exhaust fan Ø 2840 mm ( 1.274.500 m3/h – 5800 Pa –

Expertise

ompetitive conditions

elgian know-how

ery effective client support