Cement Mill, Vertical Raw Mill, Hydraulic System
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Hydraulic Oil Cement Mill, Vertical Raw Mill, Hydraulic System ASIN5160-UK Cement Industry 21.08.2015 CJC™ Application Study C.C.JENSEN A/S Løvholmen 13 DK-5700 Svendborg Denmark Phone: +45 6321 2014 Fax: +45 6222 4615 [email protected] www.cjc.dk Application Study written by: Mr. Ruel M. Perdiguerra Le Price International Corporation Luzon Philippines In cooperation with Mr. Joel Aycardo Lubrication Supervisor Holcim Philippines Inc. Bulacan Plant 2012 Raw Mill #4, System 2 Raw Mill #4, System 1 Before May 2012 AFTER 1 month June 2012 Before June 2012 AFTER 1 month July 2012 Particles >4 μm 3,626 519 2,635 596 Particles >6 μm 1,015 145 737 167 Particles >14 μm 142 20 103 23 ISO Code 19/17/14 16/14/11 19/17/14 16/15/12 Particles per 100 ml. RESULT PARTICLE DEVELOPMENT Holcim Philippines Incorporated, Bulacan Plant, Bulacan Phils. CUSTOMER COMMENTS Mr. Joel Aycardo, Lubrication Supervisor: “Perfect solutions to help our Oil Consumption Ratio concerns, now we can save on oil change and can increase our machine reliability.” CJC™ PTU2 27/27 PV installed at the hydraulic system of the vertical raw mill, #4 Sight glass, BEFORE CJC™ Oil Filtration Sight glass, AFTER CJC™ Oil Filtration Raw Mill #4, System 2 Number of Particles, per 100 ml CUSTOMER Holcim Philippines Incorporated, Bulacan Plant, Bulacan Phils. THE SYSTEM Cement Mill, Vertical Raw Mill # 4, Hydraulic System 1 & 2. Oil Type: ISO VG 68, Tellus-68 Capacity: 2 x 1,680 Liters THE PROBLEM Holcim Philippines - Bulacan Plant is doing a quarterly machine condition monitoring through oil analysis. On May 15, 2012, they found out that the oil in the Hydraulic System 1 & 2 on Raw Mill #4 was heav- ily contaminated with silicon and wear particles. Due to high operation cost, maintenance downtime and concern on oil consumption cost, they wanted to in- stall a reliable solution to solve their contamination problems. THE SOLUTION A CJC™ Filter Separator PTU2 27/27 PV 4-14-9 with a CJC™ Filter Insert BLAT 27/27 was installed to re- duce the contamination and wear particles present in the oil. One month of continuous filtration resulted in a dramatic decreased in oil contaminations that lead to a high savings on oil change alone. FINANCIAL BENEFITS The customer saved 2 x 1,680 Liters of oil to approxi- mately PHP 287,360.- (EUR 5,455,-). Furthermore, Holcim has additional savings on labour cost, spare parts and unwanted downtime. ENVIRONMENTAL BENEFITS Due to longer oil change intervals, cost savings on disposal were obtained. THE TEST On May 15, 2012, the ISO Code cleanliness level was 19/17/14. On June 12, after only one month of fil- tration, the ISO Code level was reduced to 16/14/11. THE RESULT The installation helped to attain plant Oil-Consump- tion- Ratio (OCR) Target in one month. Furthermore, the Mean-Time-Between-Failures (MTBF) was in- creased. 0 500 1000 1500 2000 2500 3000 3500 4000 Before CJC™ Filtration AFTER 1 Month CJC™ Filtration > 4 micron > 6 micron >14 micron
Transcript of Cement Mill, Vertical Raw Mill, Hydraulic System
Hydraulic OilCement Mill, Vertical Raw Mill, Hydraulic System
ASIN5160-UKCement Industry21.08.2015
CJC™ Application Study
C.C.JENSEN A/SLøvholmen 13 DK-5700 Svendborg DenmarkPhone: +45 6321 2014 Fax: +45 6222 4615
[email protected] www.cjc.dk
Application Study written by:
Mr. Ruel M. PerdiguerraLe Price International
CorporationLuzon Philippines
In cooperation with
Mr. Joel AycardoLubrication SupervisorHolcim Philippines Inc.
Bulacan Plant
2012
Raw Mill #4, System 2 Raw Mill #4, System 1
BeforeMay 2012
AFTER 1 monthJune 2012
BeforeJune 2012
AFTER 1 monthJuly 2012
Particles >4 µm 3,626 519 2,635 596
Particles >6 µm 1,015 145 737 167Particles >14 µm 142 20 103 23ISO Code 19/17/14 16/14/11 19/17/14 16/15/12
Particles per 100 ml.
RESULT
PARTICLE DEVELOPMENT
Holcim Philippines Incorporated, Bulacan Plant, Bulacan Phils.
CUSTOMER COMMENTS
Mr. Joel Aycardo, Lubrication Supervisor:“Perfect solutions to help our Oil Consumption Ratio concerns, now we can save on oil change and can increase our machine reliability.”
CJC™ PTU2 27/27 PV installed at the hydraulic system of thevertical raw mill, #4
Sight glass, BEFORE CJC™ Oil Filtration
Sight glass, AFTER CJC™ Oil Filtration
Raw Mill #4, System 2
Num
ber o
f Par
ticles
, per
100
ml
CUSTOMERHolcim Philippines Incorporated, Bulacan Plant, Bulacan Phils.
THE SYSTEMCement Mill, Vertical Raw Mill # 4, Hydraulic System 1 & 2.
Oil Type: ISO VG 68, Tellus-68Capacity: 2 x 1,680 Liters
THE PROBLEMHolcim Philippines - Bulacan Plant is doing a quarterly machine condition monitoring through oil analysis. On May 15, 2012, they found out that the oil in the Hydraulic System 1 & 2 on Raw Mill #4 was heav-ily contaminated with silicon and wear particles. Due to high operation cost, maintenance downtime and concern on oil consumption cost, they wanted to in-stall a reliable solution to solve their contamination problems.
THE SOLUTIONA CJC™ Filter Separator PTU2 27/27 PV 4-14-9 with a CJC™ Filter Insert BLAT 27/27 was installed to re-duce the contamination and wear particles present in the oil. One month of continuous filtration resulted in a dramatic decreased in oil contaminations that lead to a high savings on oil change alone.
FINANCIAL BENEFITSThe customer saved 2 x 1,680 Liters of oil to approxi-mately PHP 287,360.- (EUR 5,455,-).Furthermore, Holcim has additional savings on labour cost, spare parts and unwanted downtime.
ENVIRONMENTAL BENEFITSDue to longer oil change intervals, cost savings on disposal were obtained.
THE TESTOn May 15, 2012, the ISO Code cleanliness level was 19/17/14. On June 12, after only one month of fil-tration, the ISO Code level was reduced to 16/14/11.
THE RESULTThe installation helped to attain plant Oil-Consump-tion- Ratio (OCR) Target in one month. Furthermore, the Mean-Time-Between-Failures (MTBF) was in-creased.
0
500
1000
1500
2000
2500
3000
3500
4000
BeforeCJC™ Filtration
AFTER 1 MonthCJC™ Filtration
> 4 micron
> 6 micron
>14 micron
