CEM Quality Mgt. Presentation...
Transcript of CEM Quality Mgt. Presentation...
To
It is our policy to exceed our customers' expectations. To fulfill this mission we each take personal responsibility
for everything we do.
Company Overview Founded 1989
49 Staff Members
2 Shifts – Expanded (6AM-1AM)
20,000 Square Feet Facility
ISO 9001:2008 Registered
Unannounced ISO Audits
IPC 610 Certified
J-STD-001 Certified Extensive BGA Evaluation
Capabilities Including X-ray and End-Scope Optical Inspection
ITAR Registered
Conceptual Design Engineering
PWB Layout
Quick-Turn Prototypes.
Pre-production & Production Runs
Exotic Materials
Smallest Comp – 01005’s
Largest Comp BGA’s 2160 Balls uBGA’s
Full Turnkey Capabilities
Fully Staffed Purchasing Dept
Design Thru Assembly and Test
Manufacturing Capabilities Leaded, RoHS, and Mixed Technologies
High Layer Count, Up to 32 Layers
Quick Reaction Prototyping Services
Pre-Production & Production Runs
Smallest Component Size Placed, 01005
Largest SMT Processed Board Size 36” by 48”
In Excess of 2000 BGA’s Placed Each Month
Largest BGA, 2160 Balls
u BGA’s, Fine Pitch Placed
In House BGA Rework and Re-balling Expertise
Largest # BGA’s Places on Single Board, 64
X-Ray and Endo-Scope BGA Inspection
Automatic Optical Inspection (AOI)
Functional Testing Services
Expires July 27, 2018
Quality Management System
Quality System
Contracts
Design
Procurement
Incoming Insp
SOP 4.01 & SOP 4.02 Management Responsibility
SOP 4.03 Contract Review
SOP 4.04 Design
SOP 4.06 Purchasing
•Program combine like material•Subcontract review•Approved vendor list•ECN change control
•ECN Change control•Customer approval
SOP 4.10 Inspect •Received material•Bare board testing•Match purchase orders
ISO 9001:2008 Registered
Kit Verification
Operations
In-Process Insp
Final Insp
Test
SOP 4.09 Process Control
SOP 4.09 Process Control
SOP 4.10 Inspect
SOP 4.10 Insp.
•100%•Measurement•Documentation Control•Process feedback
•Measurement•Prevention
SOP 4.10 Insp. & Test •In-circuit•Functional•ESS•Measure 1st pass yield
•Verify to BOM•Supply Documentation•Create travelers•Measure accuracy
•Process control•Traveler•Traceability
ISO 9001:2008 Registered
Quality Management System
Document Cont
Customer Prod
Traceability
Measuring
Corrective Action
SOP 4.05 Document and Data control
SOP 4.07 Control of customer supplied products
SOP 4.08 Product Identification and Traceability
SOP 4.11 Control of Measuring, Inspection and Test Equipment
SOP 4.14 Corrective and Preventative Action
•Controlled documents•ECN control•Customer documents
•CAR•Training
ISO 9001:2008 Registered
Quality Management System
C u s to m e r P ro g ra m
T . B la c k m o n
S tart
P ro c u re m en t
S p e c ia l In s tru c t io n s
K it V e rif ica t io n & P rep
E le c tric a l A ss e m b ly
M e c h a n ic a l A ss e m b ly
H a rn es s A ss e m b ly
In sp e c tio n In s p e c tio n In s p e c tio n
F in a l As s e m b ly
In s p e c tio n
G en e ra l P ro d u ct F lo w
Quality Assurance SystemProduct F
low G
eneral
S ta rt
S u rfa c e M o u n t T e c h n o lo g y A u to m a tic
P ro c e s s
P ro c e s s F lo w C h a rt S u rfa c e M o u n t T e c h n o lo g y A u to m a tic
L o a d S M T D e v ic e s In to
M a g a z in e
S c re e n P r in t S id e 1
L a s e r C u t S te n c il
P la c e S M T C o m p o n e n ts
S id e 1
1 s t P ie c e In s p e c tio n
S id e 1C o n tro l P o in t
T o A
1 0 0 % v e r ific a tio n to
B O M
P ro g ra m S M T
E q u ip m e n t
D o cu m e n t R e su lts
T . B la c k m o n
In c lu d e s B G A's a n d B G A S o c k e ts
C o n tro l P o in t
1 0 0 % X -R A Y B G A
P la c e m e n t
D o c u m e n t R e su l ts
Quality Assurance SystemProduct F
low G
eneral
R e p e a t P ro c e s s S id e
2
D e v e lo p R e c ip e
F ro m A
R e - F lo w S id e 1
N oC o n tro l P o in t
1 0 0 % X -R A Y B G A S o ld e r
D o c u m e n t R e su lts
L a s e r S te n c i l
R e c ip e s
X - R a y
N oC o n tro l P o in t
D o c u m e n t R e su lts
1 0 0 % v is u a l In s p e c t io n
T e s tN o
C o n tro l P o in t
D o c u m e n t R e su lts
P ro c e s s F lo w C h a rt S u rfa c e M o u n t T e c h n o lo g y A u to m a tic
S h ip
S to p
Quality Assurance SystemProduct F
low G
eneral
Work Center Operation OperQty
CompProcess
Time* DateKV 10
ASM 20ASM 30ASM 40
II 45ASM 50
II 55ASM 60
II 65XR 75
ASM 80ASM 90
II 95ASM 100
II 105ASM 110
II 115XR 125
ASM 130CL 140XR 145II 155
PS 160CL 170II 175
PS 180CL 190II 195FI 295
SH 298SH 299
NOTE XXThis traveler has been issued by Material Control Supervisor: Signature and date. Reviewed by Production Supervisor:
Special Instructions: This Job contains Moisture Sensitive Devices. See Manufacturing Traveler Amendment F 4.09.00.02.
Thru Hole & All Solder
Place Parts Per WI4.09.03Inspect Side 1 Verification Per WI4.10.01Reflow 1 Board Per WI4.09.03
Operation Description
X-Ray 1 Board Per WI4.10.01 - Process Check
Verify Kit Per WI4.09.01Set-Up Per WI4.09.03Verify MSD Sheet Is Filled Out Per WI4.09.03
Inspect Solder Paste Per WI4.10.01Screen Boards Per WI4.09.09
Inspect Solder Per WI4.10.01
Reflow Balance Of Boards Per WI4.09.03Clean Per WI4.09.07
Screen Boards Per WI4.09.09Inspect Solder Paste Per WI4.10.01Place Parts Per WI4.09.03
Final Inspect Per WI4.10.02
AOI Inspect Per WI 4.10.01 100%Install Thru Hole Parts Per WI4.09.08Clean Per WI4.09.07Inspect Per WI4.10.01
Install Post Parts Per WI4.09.08
Ship Per WI4.15.02
Use additional sheets if necessary. Identify each sheet number. Return the completed traveler to: Material ControlForm release date 12-30-00. Revised 03-19-12. Reviewed: Process Owner. Approved T. Blackmon
Return Traveler To Material Control
This traveler has been reviewed and approved by Quality Assurance. Signature and date.Questions regarding the above requirements may be addressed by: Material Control or Quality Assurance
Pack Per WI4.15.02Serial Numbers - As Required
Reflow Balance Of Boards Per WI4.09.03
Clean Per WI4.09.07Inspect Post Parts Per WI4.10.01
X-Ray Per WI4.10.01 100%
Inspect Side 2 Verification Per WI4.10.01Reflow 1 Board Per WI4.09.03Inspect Solder Per WI4.10.01X-Ray 1 Board Per WI4.10.01 - Process Check
Product Flow
Typical
Quality Policy Statement
It is our policy to exceed our customers' expectations. To fulfill this mission we each take personal responsibility
for everything we do.
Thank You