Cellular Layouts
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Transcript of Cellular Layouts
Hybrid Layouts
Cellular LayoutsBy Maria Roig
Hybrid LayoutsHybrid layouts modify and/or combine
some aspects of product and process layouts.
Three hybrid layouts: Cellular layouts (presented by Maria Roig) Flexible manufacturing systems (presented by Brian
Barnes) Mixed-model assembly lines (presented by Brian Barnes)
Hybrid Layouts: Cellular layouts
Cellular layouts group dissimilar machines into work centers (called cells) that process families of parts with similar shapes or requirements.
Combines the flexibility of a process layout with the efficiency of a product layout.
Hybrid Layouts: Cellular layouts
Characteristics of the process:
Cells are arranged in relation to each other so that material material movement is minimizedmovement is minimized.
Large machines that cannot be split among cells are located located nearnear to the cells that use them (point of use)
The layout of machines within each cell resembles a small assembly line.assembly line.
AdjustmentsAdjustments can be used to arrange the machines within the cell.
Computer programs can be used to locate cells.
Hybrid Layouts: Cellular layoutsExample:
Machines are grouped by function into four distinct departments.
Component parts manufactured in the process layout section of the factory are later assembled into a finished product on the assembly line.
The parts follow different flow paths through the shop. Three representative routings, for parts A, B, and C. Workers are skilled within a single department and can
operate more than one machine at a time.
Hybrid Layouts: Cellular layouts
Notice:The distancedistance that each part must travel before
completionthe irregularityirregularity of the part routingsAmount of “paperwork”“paperwork” needed to direct the flow of each
individual part and to confirm that the right operation has been performed
Original Process Layouts
Hybrid Layouts: Cellular layouts
In its current form, there is no apparent pattern to the routings.
PRODUCT FLOW ANALYSIS (PFA) reorders part routing matrices to identify families of parts with similar processing requirements.
If we reorder the matrix listing which parts have four machines in common, three...Part Routing Matrix
Hybrid Layouts: Cellular layouts
Part Routing Matrix Reordered to Highlight Cells
Revised Layout with Three Cells
Hybrid Layouts: Cellular layouts
Advantages: Reduced material handling
and transit time Reduced setup time Reduced work-in-process
inventory Better use of human
resources multifunctional workers
Easier to control Easier to automate
Disadvantages: Inadequate part families Poorly balanced cells Expanded training and
scheduling of workers Increased capital
investment
Hybrid Layouts: Cellular layouts
Questions?