CDMS Consulting Engineers Capability Statement€¦ · basis for strengthening our competitive...

CDMS Consulting Engineers

PO Box 5778

St Georges Tce WA 6831

P: (+61 8) 9421 9060

ABN 72 159 772 675

W: www.cdmsengineering.com

E: [email protected]

CDMS Consulting Engineers Capability Statement

CDMS, a division of Midas Engineering Group 2017

> Structural > Mechanical > Design > Verification > Project Management PROCESSING DESIGN & VERIFICATION CIVIL STRUCTURAL BUILDING SERVICES ELECTRICAL PROJECT MANAGEMENT COMPLIANCE

About CDMS

Engineering Design

Structural

Mechanical

Piping

Specialist Services

Material Handling

Mineral Processing

Global Independent Consultant since 1986

Australasia

Asia

Europe

Americas

5000+ Jobs

Oil & Gas

Mining

Power Generation

Chemical

Heavy Industries

Water

29 Years Experience

Domestic and International Projects

All Industries

Investigation, Studying, Execution and Verification of Projects


Key Attributes

• Working globally since 1986

• Specialised consultancy in design and verification of pressure and storage

equipment

• Provide services to the mining, oil & gas, chemical, power station and water

supply industries

• Specialist in structural, mechanical and piping engineering

• Operates an accredited quality system

• A division of Midas Engineering Group


Working Globally

North America • Canada • USA

Europe • France • Germany • Italy • UK • Russia • Italy

Asia & Middle East • China • India • Indonesia • Singapore • Korea • Malaysia

Australasia • Australia • New Zealand • Papua New Guinea

South America • Guyana • Brazil • Chile • Argentina

Africa • Botswana • Guinea • Namibia • South Africa • Zambia • Zimbabwe


Values


Quality Policy

OUR POLICY

CDMS Consulting Engineers are committed to delivering successful projects to the clients, by following the

policy guidelines as listed below:

• Health, safety and environment in all aspects of project delivery.

• Strive to understand and deliver on our clients’ needs.

• Be reliable and trustworthy.

• Strive to provide the most technically appropriate solution.

• Always focus on total project success.

• Provide the systems that maximize the potential to the driver.

• Our company’s mission, goals and objectives are directed towards continuous quality improvement as a

basis for strengthening our competitive position and for improving product quality and service standards.

• Ensure our personnel are equipped to deliver to their full potential.

• Satisfy applicable requirements identified

• Continuously improve the quality system.

The responsibility for application of this policy rests with all personnel.

Damian Connelly

Director/Principal Consulting Engineer


16 Areas of Expertise


Static Equipment

Pressure Equipment Design & Verification

• ISO 9001:2015 accredited Quality

System

• Fabrication, lifting, transportation and

installation of vessels

• Verification of shell-and-tube heat

exchangers

• High pressure equipment (up to 70

MPa design pressure with 1.3m

internal diameter )

• ISO 9001:2015 certified in compliance

with AS 3920.1 for the verification of

pressure equipment

• Design verification

• Onshore | Offshore pressure

equipment ( AS1210 , ASME VIII Div 1,

2 & 3 )

Example of Previous Work

Project Name :

Client :

Location :

Task Name :

Pressure Vessels

Confidential

Various Locations

Design, Verification and

Registration

CDMS was approached by different

Australian and International clients to carry

out complete design of pressure vessels and

heat exchangers to AS1210, ASME VIII or

PD 5500


Static Equipment

Fuel Handling & Storage

• Standards : AS1692, AP1620, and AP1650 with

diameters ranging from 1.5 metres in diameter to

over 30 metres

• Design of horizontal cylindrical tanks

• Fuel handling equipment and dispensing system

• Flow calculations for pump selection and line

sizing ; size and select suitable piping and

dispensing equipment.

• Storage & Containment

• Tank Design expertise : spacing layouts,

civil/structural design of earth and concrete

bunds incorporating drainage, lining, penetration

design, and capacity calculations

• DG Approvals & Hazardous Area Assessment


Project Name :

Client :

Location :

Task Name :

RTO Fuel facility at 6 mile

fuel facility Dampier

Geraldton Engineering

Group

Dampier

Construction of a new

refuelling facility

The team at CDMS began working on

providing a preliminary design and general

arrangement layout drawings for the facility.

CDMS provided recommendations to the client

for possible changes to the proposed layout

which ensured the design would be most

efficient to fit in with the client’s needs.

Then CDMS began finalising the engineering

design drawings for the contractor.


Static Equipment

Tanks, Thickeners & Clarifiers

Design and Certification

• Bulk Storage Tanks for energy generation,

hydrocarbon processing, mineral

processing, and fuel and water storage

purposes

• Custom Tank Design : onshore, offshore,

and transportable storage tanks, for both

traditional horizontal and vertical cylindrical

designs

• Thickeners & Clarifiers ( using finite

element Analysis )

• Repairs & Alterations ( API 653 for the

repair and alteration of API 650 storage

tanks )


Project Name :

Client :

Location :

Task Name

Karouni Gold Project

Troy Resources Ltd

Guyana, South America

Design of Flocculent

Mixing Plant

Midas engineers selected a suitable micro

batch feeder and calculated the dilute phase

conveying requirements. A custom vacuum

hopper was designed incorporating conveying

through a venturi eductor, with motive air

supplied by a side channel blower. To prevent

clogging of the system under the local

environmental conditions, a sealed hopper was

designed with discharge valve and trace

heating on the conveying line. On top of the

tank a custom high flow wetting head, designed

in house, ensured complete flocculent coverage

and prevented any ‘fish eyes’.


Structural & Civil Design

Steel Structural Design

• Gravity towers, crushing and screening

buildings, leeching and detox bridges, stair

towers, fin fan coolers and stacks..1

• Offshore Structures DNV, ABS, Lloyds,

API, and ISO standards

• Subsea Structures

• Designed footings/slabs for thickeners,

tanks, stockpile roof structures, silos,

walkway platforms, decant structures, and

heat exchangers.

• Building or process plant structural

steelwork & modification to existing steel

• Vibration analysis for concrete and

steelwork


Project Name :

Client :

Location :

Task Name :

Bund Upgrades to BP Kalgoorlie

Terminal

BP Australia

Kalgoorlie, Australia

Civil design

Based on the scope of works and client

specifications, CDMS developed preliminary

design and general arrangement layout drawings

of the terminal which included a proposal for the

new bund walls to be made from precast concrete

panels instead of conventional in-situ concrete

walls. Upon approval of the drawings, CDMS

began finalising the engineering design

calculations and produced engineering design

drawings for tender issue.



Lifting Design

• CDMS can design to offshore design

codes DNV 2.7-1, EN 12079, onshore

codes such as AS 4991 and various site

specific specifications, such as those

written by Woodside, Chevron and

Apache.

• Offshore lifting frames, containers, tanks,

transformers, skids, bins, reinforced

concrete footings and baskets, according

to AS 4991, DNV 2.7-1, DNV 2.7-3,

EN12079

• Design and calculations of cranes and

winches in compliance with Australian

Standards series AS 1418

• Lifting Studies : examining the lifted item

and determining the installation sequence


Project Name :

Client :

Location :

Task Name :

Design of Spreader Beam

Confidential

Australia

Design

CDMS designed the lifting beam spreader bar

for a local company , supervised the load

testing of the beam and managed the

registration process.



Civil Design

• Bulk Earthworks

• Geotechnical Data

• Foundation design (sandy soils, organic

soils and clayey soils )

• Drainage solutions for developments

ranging from commercial sheds, to large

residential subdivisions involving road

works over many years.

• Soak wells & drainage pits to infiltrate and

retain water

• Water management


Project Name :

Client :

Location :

Task Name :

Design of Prevention of Falls

Upgrades

Forge / Water corporation WA

Western Australia

Design of prevention of falls

CDMS were commissioned by Forge to perform

the structural engineering for the Design of

Prevention of Falls Upgrades on Wells, Towers &

Tanks for Water Corporation throughout Western

Australia. These included: 91 dry well

wastewater pumping stations, design and

detailing of Prevention of Falls Upgrades on 160

dry well wastewater pumping stations design and

detailing of Prevention of Falls Upgrades on 34

dry well wastewater pumping stations, 53

elevated tanks and 5 dam intake towers


Specialist Services

Product Development

• Skid Mounted System : Design, design

verification, and detail design drawings for

the plant and the supporting skid structure

• Assistance in the sizing and selection of

machine components for motors,

gearboxes pneumatic equipment, bearings,

belts, sheaves, chain sprockets, power

transmission, and many more across the

industrial, offshore, mining, energy, and rail

industries.

• Mechanical and structural product

development services

• Innovations engineering , products

improvements


Project Name :

Client :

Location :

Task Name :

Finite Element Analysis

Various Confidential Clients

Various

Special design

CDMA consulting Engineers have carried out

Finite Element Analysis on structures, vessels,

nozzle penetrations etc for new product design,

simulating structural failure and checking stress

concentrations


Specialist Services

Specialist Services

• Design verification work in accordance with

ISO 9001-2015 accredited quality system

• FEA ( Finite Element Analysis ) method by

performing complex stress analyses and

design optimisation

• Maintenance of assets

• Safety audits, design compliance

inspections, process , maintenance and

procedure reviews,

• Expert consulting services and advice


Project Name :

Client :

Location :

Task Name :

Ore Test drop tower

Modular Engineering

Perth

Design of an Ore drop tower

The work required

engineering innovation in

order to minimise ore

handling time and provide

a safe design for

personnel protection. The

turnkey system was fully

automated between ore

load in to ore load out,

minimising operator input

and increasing

throughput. CDMS

completed all design work

from concept to detail,

including civil, structural

and mechanical design,

tender documentation and

calling of tenders for work

packages.


Specialist Services

• Product development

• Pressure equipment design

verification and certification

• Fit for service assessment

• Simulation and optimisation

• Maintenance and construction

support

• Stress analysis on welds, weld

joints, contact surfaces and weld

as fatigue assessments

• 3D modelling of structural,

vessels and piping

• Structural analysis and design

• API 650 / 653 tank checks

• Special designs

• Lifting / transport designs

• Skids

• Technical assistance

• Structural Integrity

Assessments

• Expert witness

• Environmental management

planning services for

subdivision approvals for

rural lots

• Conveyors

• Chutes & Bins

• Stockpiles / Reclaim

• Lime Silos

• Reagent Tanks

• Mills

• Crushing Plants


Bulk Materials Handling

Piping and Pumping

• Flexibility and stress analysis of piping

systems for compliance with API 6A, AS

4041, ASME B31.1 and ASME B31.3

• Design of pipes

• Hydraulic calculations for line sizing and

pump selection

• Pump selection

• Complete design of the entire slurry

system to suit the particular application

including line velocity, pipeline bend radius,

wear characteristics, tank entry and exit

properties and pump sealing.

• Verification and design registration for all

states and territories of Australia


Project Name :

Client :

Location :

Task Name :

GE Water Brisbane Pipe

Stress Analysis

Various confidential clients

Various

Piping design

CDMS Consulting Engineers were

commissioned to make the analysis of

a Pipe for complex, large and small,

pipework systems.




• Silos design with Australian Standards AS

3774, AS 4100, and AS 3900

• Made with Finite Element Analysis ( FEA )

, traditional hand calculations and custom

• Loads on Bulk Solids Containers design

with the same standards than the silos

• Design of transfer points for everything

from sticky clayey ores, fines, large lump,

and highly abrasive ores

• Design of all mechanical guarding and

safety audits for compliance with AS 1755.

• Conveyor design and performance


Project Name :

Client :

Location :

Task Name :

Cement Batch Plan Extension

Midland Cement Materials

Midland , WA

Design of an extension

The design of the

new 140T batch

plant was started at

concept phase and

developed right

through to detailed

design for

fabrication. CDMS

supplied the client

with an economical

and reliable solution

to suit the client’s

physical space

limitations and their

budget.

The new batch plant design was required to

minimise cement handling time and provide a safe

structural design for personnel protection. The

turn-key cement batching system proposed by

CDMS was to be fully automated, minimising

operator input and increasing throughput.



Registration


Registration

• Dealing with pressure vessels, heat

exchangers, boilers, piping, hoists, cranes,

masts

• CDMS can provide personalized design for

each clients in different areas

• CDMS can make verification of projects

and equipment like design calculations ,

visual examination , testing of plants or

detailed design including material

specifications and manufacturing

requirements.


Project Name :

Client :

Location :

Task Name :

BHP Billiton NiW Rail Wagon

Various confidential clients

Various


Registration

CDMS carries out pressure vessel design

verification and registration all types of

vessels and heat exchangers to AS1210,

ASME VIII and PD 5500


Specialist Design

Specialist Design

• Heat Exchangers

• Pressure Vessels

• Unfired Heaters

• Fired Heaters

• Storage Tanks

• Simulator Structures

• Masts

• Offshore Structures

• Crushing Plant

• Grinding Plant

• CIL Tanks

• Flotation Circuits

• Stripping Circuits

• PAL Circuits

• DMS Plants

• Modular Plant


Project Name :

Client :

Location :

Task Name :

Carbon Reactivation Kiln

Confidential client

Western Australia

Investigate the design of a

carbon reaction kiln

The work required analysis of the current design

to establish if the arrangement was causing the

fatigue damage or if it was primarily a result of

process conditions.

The analysis conducted by CDMS specifically

included detailed static and combined stress

analysis of the retort assembly. Linear and non-

linear thermal heat transfer calculations and

associated thermal stress analysis for fatigue

damage assessment were included. The new

design recommendations were validated

through numerical analysis by CDMS to

relevant industry codes and standards.


Electrical

Electrical & Power

• Electrical Project Management

• Power system design

• Power system modelling

• PLC Programming

• Electrical Drafting

• Functional safety

• SCADA Programming

• Electrical Compliance modelling

• Instrumentation


Project Name :

Client :

Location :

Task Name :

Karuah Plant Upgrade

Hunter Quarries

Karuah

Electrical Design

TCT was engaged by Hunter Quarries to

provide the electrical design for the upgrade

of the crushing and screening plant at their

Karuah facility. The upgrade would allow them

to provide a bigger range of weights and sizes

in their blue metal rock products.


Electrical

Instrumentation & Control

Systems

• Electrical Project Management

• Power system design

• Power system modelling

• PLC Programming

• Electrical Drafting

• Functional safety

• SCADA Programming

• Electrical Compliance modelling


Project Name :

Client :

Location :

Task Name :

Batemans Bay bridge

Roads & Maritime

Princes Highway

Electrical fitout

This maintenance work was required to minimise

a breakdown of the lift span equipment and

minimise the potential for traffic congestion and

delays. TCT Electrical Engineering was engaged

to implement improvements to the bridge to

simplify the operation and to combat ongoing

traffic incidents and delays.

The work involved a total electrical fitout of the

bridge and installation of a new PLC and SCADA

system and new submains and electrical

distribution boards were installed as part of the

works.


Clients Include

Operators

• Alcoa

• Apache

• Arc Energy

• BHP Billiton

• BP Refinery (Kwinana)

• BP (Australia)

• CSBP

• Minara

• Newmont Boddington Gold

• Wesfarmers LNG

• Woodside

• Worsley Alumina

• Alstom

EPCM

• APT Management

• Clough

• Hatch

• Proteus

• SKM

• Transfield Worley

• WorleyParsons

Offshore Oil & Gas Services

• Aker Kvaerner

• Divex

• Fugro

• M I Swaco

• Well Ops Sea

• Rigcool

Manufacturing / Construction / EPC

• AGC

• Cimeco

• Chromalox (UK)

• CTE

• GEA

• GSI Singapore

• Linde

• Monadelphous

• Neptune Marine

• PCS

• PT Profab Indonesia / Spec Welding

• RCR Tomlinson / Stelform

• S & W Heat Exchangers Singapore

• Unirig

• UGL


Examples of Other Works

Offshore Topside

Structures

Water Authority Mildura:

50m Φ Tank

Subsea hook for chain

relocation

Special Designs:

Offshore Winch

Components

Design Verification: Calciner Offshore Topside

Structures

Minara Heat Exchanger:

Transport /Lift Study

Mining Structures

Casposo Gold – Silver Mine Collie Power Station Sturry Heaters


Why Our Clients Choose Us?


THANK YOU www.cdmsengineering.com

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