CDF Cheertainer Bag-in-Box Flexible Packaging
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Transcript of CDF Cheertainer Bag-in-Box Flexible Packaging
CDF Corporation
Worldwide innovator in flexible liquid packaging
C H E E R T A I N E R B A G-I N-B O X
CDF Corporation is an international company that specializes in the manufacture
and sale of high quality liners and flexible packaging. Our diverse technical and
production capabilities make CDF the international leader in the production of liners
for pails, drums, bag-in-box and intermediate bulk containers.
CDF Corporation
CDF Corporation
CDF’s engineering and sales teams collaborate with each customer to design new
products or modify existing ones. Our involvement can range from liner selection
to full systems integration. We’ve been in business for over 40 years - with that
level of experience we can offer a variety of package designs for a wide array of
industries.
As an international company, CDF has ready access to the latest in design and
emerging technologies. While our primary manufacturing base is in the United
States, CDF also has production facilities in Europe for the EU.
Global Capabilities
CDF offers the industry's most comprehensive selection of liners, strainers, dust
caps, cover sheets and lids for drums and pails.
CDF Products for Drums & Pails
CDF manufactures intermediate bulk container liners using the most advanced
technology in the industry.
CDF Products for IBCs
The Cheer Pack is a flexible pouch for packaging liquids, such as food,
beverages, cosmetics, industrial inks and gels, etc.
Cheer Pack® Consumer Packaging
A smart alternative to traditional packaging, the Cheertainer is an innovative,
flexible package that flattens the competition. It is a gusseted, form-fit multi-ply
bag that gives you the best of both worlds; the flexibility of a bag-in-box, as well as
the benefits of a rigid container.
Cheertainer® Bag in Box
food & beverage (flavorings, mustard, olive oil, purees, sauces, vinegar, coffee, dairy, juice, lemonade, iced tea, water)
chemical (adhesives, agricultural chemicals, automotive lubricants, petroleum, automotive additives, chemicals, coatings, detergents, inks, paints)
cosmetic (cleanser, conditioner, cream, liquid makeup, lotion, shampoo, tanning spray)
Cheertainer Markets
Excellent quality due to superior seam strength
Fills without air = no foaming or splashing
Improved cleanliness
Efficient palletizing
Barrier films available
99.9% dispense without surging or glugging
UN certifiable
Accurate flow with no glugging
Cheertainer Benefits
Ships flat for economical storage and shipping (10 to 1 ratio)
Less plastic than pails, bottles and rigid cubes
Requires less storage space
Reduces transportation and storage costs
Reduces use of fuel and greenhouse gas emissions
Cheertainer Sustainability Benefits
Cheertainer Fitments
20L Bag-in-Box vs. 20L Open Head Pail
Weight: 3.8 oz.
Qty/TL empty: 64,800 bags
Weight: 2.75 lbs.
Qty/TL empty: 6,500 pails
Cheertainer vs. Pillow Style
Filling Form-fit fills more easily than a pillow as the fitment is always in the proper
position
Flex Cracking Form-fit reduces flex cracking due to lack of folds in the bag and the perfect fit in
the box
Evacuation Form-fit allows for full dispensing because
product does not get trapped in the folds
Form-fit style Pillow style
Using state of the art equipment and quality control standards of the highest
caliber, CDF1 Smart Seal Technology™ ensures the ultimate reliability of
Cheertainer and IBC liners.
Proprietary CDF1 Smart Seal Technology optimizes precision and consistency
through monitoring the temperature, time and pressure of every seal on every
liner.
World Class Quality Leader
Receiving Inspection
Documentation Review
Process Parameter Design
In-Process Audit
100% Inspection Detail
CDF Control Plan
Certificate of Approval (COA) received with each shipment
Film shipments are certified for:
Tensile and elongation – ASTM D-882
Coefficient of friction (COF) – ASTM D-1894
Film gauge
Receiving Inspection Details
A cross functional team reviews each job’s documentation package for accuracy
Documents include:
Customer specification
Product specification
Operating work instructions
Documentation Review
Critical processing parameters are determined by the use of DOE’s (Design of
Experiments) as required
Processing parameters stored within our recipe file and restored for each job
run
Use CDF1 Smart Seal Technology system to monitor our critical processing
characteristics
Process Parameter Design
Supervisory Control and Data Acquisition (SCADA)
SCADA software allows CDF to monitor, measure and store data on every seal
of every bag we make
Can recall any of the machine conditions that contributed to the building of the
liner
CDF1 Smart Seal Technology
Process Parameters Monitoring - Tolerance
Component Upper and
Lower Limit
Tolerance Limit Alarm
Indicator
Selectable Machine Control
Stop (due to the tolerance
limits)
Process Monitoring
Real Time Monitoring of:
» Seal Temperature
» Seal Dwell
» Seal Pressure »
Select Component
Process Monitoring
Real-time process
monitoring of every seal
Alarms set if system
deviates from acceptable
range
SCADA: shows temperature
drop when system stopped
System restarted
Perform first piece, last piece and hourly audits
Include the following:
Hydrostatic fitment test
Leak test
Dimensional compliance
100% visual product inspection
In-Process Audit
Defect data is posted real time on our “shared drive”
Employees are trained to react to any unusual process events
Data drives our continuous improvement activities
Defect Data
All liners are printed with a time and date stamp, job number, part number and
sequence
Product Traceability
Mistake proofing strategies
Team brainstorming
Cause and Effect Diagrams
Cause and Effect Matrix’s
5 Why’s
Verification of implemented strategies
Process capability studies
Design of Experiments
Continuous Improvement Techniques CDF Utilizes
ISO 9001:2008-registered company
All liners are made from FDA approved materials for food contact
Kosher certified
Manufacturing facilities comply with Good Manufacturing Practice (GMP) standards
Multiple certified Six Sigma Black Belts on our manufacturing team
Certifications
Technical expertise
State of the art technology
Box design & solutions
Fitment solutions
Filling equipment partners
Film expertise & resources
Global capabilities
Cheertainer, The Total Package
To learn more about becoming sustainable with Cheertainer bag-in-box,
visit CDF's website www.cdf1.com.
To speak with a sales representative,
call 800.443.1920 or 508.591.6732
Cheertainer Contact Us