CCIA f t e r m a r k e t

Services

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A Partner you can trust

Of all process plant equipment, valves are some of the most abundant

and critical components supporting the safe and efficient operation

of vital and costly equipment. Productivity, profitability and, most

importantly, process safety can be quickly compromised when valves

fail to perform to industry and factory specifications.

With so much at stake, you need quality, experience and performance

you can trust.

With over 50 years of providing severe service solutions, CCI has earned an industry-wide reputation of providing solutions to impact our customers bottom-line.

Customers around the globe continue to entrust the performance

and profitability of their plants to CCI with confidence, knowing our

in-depth system analyses and cutting-edge technological solutions are

tailor-made to their unique operational needs.

We have installed over 50,000 severe service valves in applications

ranging from oil and gas to power generation. This wellhead of

experience feeds our product innovation, helping us to push the

envelope of severe service valve performance.

We pride ourselves in robust integration of preventative maintenance

and economical system reliability improvements from the outset.

As your strategic lifecycle partner, CCI’s aftermarket team can:

n Help facilitate smooth facility start-ups and run-times with customized preventative maintenance plans

n Achieve improved valve reliability through detailed system examination

n Recommend new upgrades to meet ever-increasing performancedemands based on the latest technological improvements

n Eliminate leakage through root-cause analysis

Industries Served

Power

n Fossil Powern Nuclearn CHPn Renewables

Oil and Gas

n LNGn Offshore productionn Onshore productionn Refineries

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Invest today to reduce risk tomorrow

Minimizing risk and establishing predictable maintenance costs are

critical components in maximizing the productivity of your plant.

Long Term Service Agreements (LTSAs) can help you anticipate the

total cost of life cycle maintenance and break it down into a low

monthly payment. Leveraging years of industry experience, CCI will

develop a customized maintenance plan to minimize your risk.

You will benefit from 24-hour access to priority service from our

most senior technicians.

We are committed to achieving and maintaining optimum valve

reliability and performance throughout the lifecycle of your plant

with our highly trained and experienced aftermarket field teams,

state-of-the-art repair centers infused with the most advanced

technology and on-going research and product development. We

believe establishing a partnership approach from day one is critical to

achieving predictable and reliable valve performance – and ultimately

a robust bottom line.

Field Service

With over 200 highly trained field service technicians and six

dedicated repair centers located strategically around the globe, CCI is

always close by and ready to meet your service and repair needs at a

moments notice.

With exclusive access to the original factory drawings and

specifications, the field service technicians at CCI are uniquely

capable of conducting a critical dimension analysis (CDA) to ensure

safety and efficiency. Once the valves have been inspected by a trained

CCI technician, the field service team can install the repair, replace or

upgraded components as necessary to safeguard your investment.

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OEM Service and Repair

When planning for facility maintenance, use of non-OEM parts, repair

and non-certified service suppliers can appear to be a relevant cost-

saving strategy. Unfortunately, the practice of sourcing non-OEM valve

parts, repair and servicing introduces significant risks that can lead to

increased maintenance and operating costs over the lifecycle of your

plant.

Unqualified technicians using improper service methods can affect

performance integrity. Only trained CCI technicians can ensure that the

design integrity, industry standards and certification of your valve assets

are maintained.

Only CCI Aftermarket services can leverage on-going product

development insight that can help improve valve performance and

reliability through advanced services such as diagnostics, design and

application engineering support and migration to improved technology.

As the OEM, we offer dedicated repair facilities strategically located

around the globe to:

n Refurbish individual valve components based on up-to-date factory designs and specifications

n Complete actuator and accessory repair

n Identify system issues and recommend upgrades based on valve component wear

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Improved plant performance

Increased MW output and reduce leakage costs

Safer plant operating conditions.

Higher reliability

Lower noise.

Better control.

Longer intervals between maintenance

Decreased maintenance costs

Reduced system costs

Lower cost of ownership

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Product Range SpecificationsDRAG® control valves are available in a wide range of sizes, pressure classes, materials and configurations; typical ranges are shown below:

Velocity Controlling Stages

Up to 60, special designs available

Sizes 1/4 in. to 48 in. (6 mm. to 1220 mm.)

Pressure Ratings ANSI 150 to 4500; PED CL 300 to CL4500

DIN 10 to 400; API 10,000

Fluid Temperature Range

-250°F to 1100°F

-155°C to 590°C

Body Style Globe, angle, “Z” body, rotary

Connection Type Buttweld to ASME B16.10; Socket Weld to ASME B16.11; Flanged to ASME B16.5 MSS SP-44 and API 605; Special ends including clamped-joint hub configuration

Seat Design Metallic or soft seat

Bonnet Style Bolted bonnet, metal, gasket seal body-to-bonnet joint, or pressure seal

Guiding Disk stack

Plug Design Unbalanced, balanced, pressurized seat

Characteristic Linear, equal %, quick open or custom design

Rangeability Designed to meet application needs; minimum of 30:1; over 300:1 for larger valves

Body Material Carbon steel, chrome-moly steel, stainless steel, duplex stainless steel

Bolting: Ferritic, austenitic

Trim Material Disk Stack: 410, 316, or 316L stainless steel; Inconel 718; chrome-moly alloy steel; duplex stainless steel; or tungsten carbide Plug/Seat Ring: 410, 316, or 316L stainless steel; Inconel 718; 17-4PH; chrome-moly alloy steel; duplex stainless steel; or tungsten carbide (hardfaced when required) Packing/Seals: teflon, graphite, Inconel Gaskets: graphite/stainless

Shutoff Capabilities Unbalanced Plug: Soft Seat- ANSI Class VI, Metal Seat- ANSI Class V, MSS-SP-61 Balanced Plug: Soft Seat- ASME Class VI, Metal Seat- ANSI Class IV or V Pressurized Seat Plug: Metal Seat - MSS-SP-61

CCI’s severe service valve technology for LNG applications reduces overall cost and improves performance and reliability.

Flexible specifications for your needs

DR

AG

®

Improved plant performance

Increased MW output and reduced leakage costs.

Safer plant operating conditions.

Higher reliability

Lower noise.

Better control.

Longer intervals between maintenance

Decreased maintenance costs

Reduced system costs.

Lower cost of ownership

Improved plant performance

Increased MW output and reduced leakage costs

Safer plant operating conditions

Higher reliability

Lower noise

Better control

Longer intervals between maintenance

Decreased maintenance costs

Reduced system costs

Lower cost of ownership

The CCI Steamjet™ valve features DRAG®’s multi-path, multi-stage design to deliver superior performance in turbine bypass applications.

Custom designs are available to meet your Cv and piping requirements. Please contact a CCI representative for details.

The benefits of CCI Aftermarket Services

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OEM Replacement Parts

Small investment, big reward

No matter the degree of preventative maintenance employed, the

unexpected can and will happen. Being prepared with a stock

of necessary replacement parts will help promote the long-term

efficiency and continuous productivity of your plant. Ensuring your

parts inventory is of the highest quality and consistent with the latest

industry certifications and factory improvements is critical.

Selecting CCI replacement parts over non-OEM alternatives can

drastically reduce the risk of catastrophic failures and costly process

shutdown. Only CCI replacement parts are manufactured to the

specifications of original valve drawings and infused with on-going

improvements gleaned from our expansive installed base.

While others may be capable of restoring your plant to “as was”

functionality” with cheap imitations of cutting-edge designs,

only CCI replacement parts can guarantee your facility is running

at a capacity consistent with the latest factory specifications and

technological advancements.

Upgrades

Your process equipment represents a significant investment. Periodic

upgrades of CCI valve components can help keep pace with increasing

production demands or effectively support deviations from original

process designs.

We specialize in solving control valve problems in severe service

applications such as turbine bypass control valves, reheat and superheat

attemperation, spray valves, boiler start up valves, feedwater regulators,

pump minimum recirculation, vent valves and compressor anti-surge.

Drawing upon a vast collection of industry experience, CCI can help

identify and execute necessary upgrades of both CCI and non-CCI

severe service valves to help eliminate energy induced problems such

as erosion, vibration, leakage, noise, etc and achieve improved plant

performance, efficiency and reliability.

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Oil, Gas and Petrochemical

Production, transmission and processing, including

LNG and petrochemicals:

Production chokes

Separator-level control

Gas lift/injection

Injection pump recycle

Overboard dump

Gas regulator

Surge relief

Gas injection/withdrawal

Metering stations (active/monitor)

Compressor recycle/anti-surge

Hot gas bypass

Emergency depressuring/gas to flare

Amine letdown

Expander bypass (JT valve)

Vent to atmosphere

Feedwater regulator

Feedwater pump recirculation

Spraywater

Steam header pressure control

Power Generation

Fossil and nuclear power plants, cogeneration

(CHP) facilities and other industries handling

high-pressure water or steam:

Reheat and superheat attemperation

Main and booster feedpump recirculation

Startup and main feedwater regulation

Deaerator-level control

Condensate booster pump recirculation

Atmospheric steam dump and steam venting

Turbine bypass

Turbine bypass spray

Sootblower control

Once-through boiler startup (base-loaded and cycling units)

System startup: B&W, CE, FW and licensees

Auxiliary steam

Turbine seal pressure control

High-level heater drains

HP coolant injection (HPCI)

Reactor core isolation cooling (RCIC)

Core spray

Residual heat removal (RHR)

Steam generator blowdown

Pressurizer PORV

CVCS letdown

Sampling

Pump test loops

The Choice is Simple

Pulp and paper

When you need a complete solution to the

demanding conditions of severe service control,

there’s only one choice: a custom-engineered

DRAG® application solution.

CCI DRAG® valves have been used in severe service applications worldwide. Years of research and experience in numerous

applications have proven the superiority of the DRAG® valve in critical applications.

17DRAG® valve features and advantages

DR

AG

®

Benefits DRAG™ Competition

1 Provides the Valve Doctor® Solution: CCI works

with plant operators to improve plant performance,

reliability and output with DRAG®.

2 Improves Plant Performance: CCI’s DRAG® valve

operates without efficiency losses from valve leakage.

3 Prevents Cavitation Damage: CCI supplies up to 40

pressure-reducing stages (based on pressure drop and

fluid conditions) to limit trim exit velocity, preventing

the damaging effects of cavitation.

4 Eliminates Erosion Damage: By controlling fluid

velocities and providing tight shutoff, CCI DRAG® valves

eliminate erosion.

5 Low Operating Costs: Application-specific design

considerations like pressurized seat, plug, snap-acting

relay and custom-engineered designs ensure reliable

and repeatable performance.

6 Reduces System Costs: DRAG® valves do not require

back pressure or anti-flashing devices that can be

expensive and unreliable.

7 Reduces Costly Maintenance Cycles: DRAG® valves

are designed specifically to provide longer intervals

between maintenance and allow easy access to all

components.

8 Avoids Plant Shutdowns: CCI’s DRAG® valves are

designed specifically to handle the severe service

of nuclear power, fossil power, and oil and gas

applications.

Proven Experience Serving Critical Applications

Oil, Gas and Petrochemical

Production, transmission and processing, including

LNG and petrochemicals:

Production chokes

Separator-level control

Gas lift/injection

Injection pump recycle

Overboard dump

Gas regulator

Surge relief

Gas injection/withdrawal

Metering stations (active/monitor)

Compressor recycle/anti-surge

Hot gas bypass

Emergency depressuring/gas to flare

Amine letdown

Expander bypass (JT valve)

Vent to atmosphere

Feedwater regulator

Feedwater pump recirculation

Spraywater

Steam header pressure control

Power Generation

Fossil and nuclear power plants, cogeneration

(CHP) facilities and other industries handling

high-pressure water or steam:

Reheat and superheat attemperation

Main and booster feedpump recirculation

Startup and main feedwater regulation

Deaerator-level control

Condensate booster pump recirculation

Atmospheric steam dump and steam venting

Turbine bypass

Turbine bypass spray

Sootblower control

Once-through boiler startup (base-loaded and cycling units)

System startup: B&W, CE, FW and licensees

Auxiliary steam

Turbine seal pressure control

High-level heater drains

HP coolant injection (HPCI)

Reactor core isolation cooling (RCIC)

Core spray

Residual heat removal (RHR)

Steam generator blowdown

Pressurizer PORV

CVCS letdown

Sampling

Pump test loops

The Choice is Simple

Pulp and paper

When you need a complete solution to the

demanding conditions of severe service control,

there’s only one choice: a custom-engineered

DRAG® application solution.

CCI DRAG® valves have been used in severe service applications worldwide. Years of research and experience in numerous

applications have proven the superiority of the DRAG® valve in critical applications.

17DRAG® valve features and advantages

DR

AG

®

Benefits DRAG™ Competition

1 Provides the Valve Doctor® Solution: CCI works

with plant operators to improve plant performance,

reliability and output with DRAG®.

2 Improves Plant Performance: CCI’s DRAG® valve

operates without efficiency losses from valve leakage.

3 Prevents Cavitation Damage: CCI supplies up to 40

pressure-reducing stages (based on pressure drop and

fluid conditions) to limit trim exit velocity, preventing

the damaging effects of cavitation.

4 Eliminates Erosion Damage: By controlling fluid

velocities and providing tight shutoff, CCI DRAG® valves

eliminate erosion.

5 Low Operating Costs: Application-specific design

considerations like pressurized seat, plug, snap-acting

relay and custom-engineered designs ensure reliable

and repeatable performance.

6 Reduces System Costs: DRAG® valves do not require

back pressure or anti-flashing devices that can be

expensive and unreliable.

7 Reduces Costly Maintenance Cycles: DRAG® valves

are designed specifically to provide longer intervals

between maintenance and allow easy access to all

components.

8 Avoids Plant Shutdowns: CCI’s DRAG® valves are

designed specifically to handle the severe service

of nuclear power, fossil power, and oil and gas

applications.

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Contact us at: info@ccivalve.com

For sales and service locations worldwide, Visit us online at: www.ccivalve.com

DRAG is a registered trademark of CCI.©2002, 2007 CCI 520 8/07 5K

Throughout the world, customers rely on CCI companies to solve their severe service control valve problems. CCI has provided custom solutions for these and other industry applications for more than 80 years.