Cayley Aerospace Capabilities 2013
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Transcript of Cayley Aerospace Capabilities 2013
Federal US Government Contractor under CCR Chartered Aircraft Engineering & Certification Corporation, Seattle , Washington , USA & DGFT Govt of India Approved PSI Agency Charter Aviation Operator http://www.cayleyaerospace.com
March 29, 2013
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SEATTLE
Sydney
Cairo (EGYPT)
Coventry (UK)
Suzhou (China)
Founded in Pacific Northwest in Seattle in 2010
Approved US Government Federal Contractor under CCR
DGFT Government of India Approved PSI Agency
Business facilities located in USA,UK,China,Egypt
Strong financial performance with a compounded annual growth rate of 35%
High customer loyalty - 90% revenue from repeat business
70% revenue from North America,10% revenue from Australia,10% from Europe,10% from Asia;
0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y basis
Accredited Training Programs in Aeronautical Engineering & Aviation Science
Airlines program Management & Engineering services AOG support,Certification & Airworthiness compliance support,Check completion for Aircraft at our USA site
Aircraft sourcing ,Engineering ,Pilot,crew service support
Financial support for Airlines and global Airlines support
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“Leading engineering and R&D solutions provider with core engineering DNA”
Accredited Chartered Aeronautical Engineering Group under Federal US Government
DGFT Govt of India Approved Pre Shipment Inspection Agency for parts export to India
Aeronautical Engineering & other major Training Programs leading Diploma & Degree in Engineering & Aviation Maintenance
All the course works and Degree/Diploma in Aeronautical,Mechanical,Electrical Engineering are Accredited by Ministry of Education and NARIC,UK and accepted in USA as accredited at par with BS Degree program from USA University
Aircraft Maintenance support provided by Skilled Aircraft Mechanics and Aircraft Engineers from Cayley Aerospace Inc through its local subsidiary facilities in the region
Aircraft & Fleet operation support from Cayley Aerospace Inc ,USA within very short time frame
Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical Engineer and all training program through Cayley Group of Companies will have Completion Certificates in Aviation issued by Approved Chartered Engineer & Professional Engineer from UK,USA and Australia region.
Cayley Group of companies provided Engineering Degree training program for people at all level whether its students or employees and these help in Professional & Career Development of Employees,students and trainees.
Aircraft Parts and Inventory support through Cayley Aerospace USA
Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero Engineering 4
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Aerospace Focus- Strong Leadership Best-in-Class Engineering Services …
Best-in-class engineering services partner to the global aerospace & defense industry
100000+ person hours delivered on aerospace projects.
Premier Chartered Engineer Professional Development CPD program for Engineers & Managers.
Long-term relationship with major OEMs and Tier-I suppliers .
Recognized as a value creator and top offshore engineering solutions provider by our customers.
Innovative Solutions for entire product life-cycle : “From product definition to after-market
service”
Engineering Software
Technical Publications
Structures Interiors Engines Avionics Systems
Aircraft Engineering Services AOG support Charter Airlines operation for both passenger & cargo Program management & compliance support Aircraft certification & compliance Aircraft Sourcing ,sales,leasing,crew resourcing Premier Chartered Aeronautical group with licensing approval
in 5 countries USA,Australia,UK,China,Egypt,Europe & APEC countries Approved by Federal US Government under CCR
DGFT Government of India Approved Pre Shipment Inspection Agency of airplane parts supply.
Financial support for Airlines customers
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Cayley Aerospace Inc is DGFT Government of India approved Pre Shipment Inspection Agency involved in metals,non metals and machineries inspection and certification services.
Inspection team are locally registered Professional Engineers and Chartered Engineers with Engineering Council-UK and Engineers Australia
Global offices offer 24/7 customer support
Licensed in Washington state,USA
Global offices present in Seattle,USA,Coventry,UK,Cairo,Egypt,
Suzhou,China and Sydney, Australia
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Aerospace Service Portfolio Adding Value in Every Step …
Concept Design Detailed Design Value Engineering Reverse Engineering
Structural Stress Analysis Finite Element Analysis Fatigue & Damage Tolerance Analysis Thermal Analysis, CFD Analysis Impact Analysis
Design for Manufacture and Assembly Computer Aided Process Planning Value Stream Mapping Tooling Services
Post Production Engineering Tool Engineering Scaffolding Design Test Plan
RAMS Service Integrated Logistics Support Service Repair Engineering Technical Publications
Product Definition
Engineering Design
Assembly / Testing
Manufacturing
After Market Services
Solutions
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Aerospace Domain Expertise Comfort …
• Seating Systems
• Seating System
• Lighting Systems
• Cabinetry
• Galley Structure
• Overhead System
• Storage Equipment
• System Integration
Conceptual Design
Detailed Design
Structural Substantiating Report
DER Compliance Report
Digital Mock Up (DMU)
Technical Publications
Engines Avionics Systems
Areas of Engagement
Structures Interiors
Why Cayley Aerospace ?
Reduce cost
Reduce Weight & Space
Improve ergonomics
simplifying construction by
introducing modularity.
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SERVICES OFFERED
Conceptual Design
3D Models (Shell, Assembly & Installation)
Detailed Design
»Design for manufacturing (DFM)
»General Arrangement Drawings
»Assembly, Installation Drawings
»Component Drawings
Design Validation
»Finite Element Analysis
»Static Stress Calculation
»Fatigue & Damage Tolerance
»Static, Dynamic & Buckling Analysis
Structural Substantiation Reports
Digital Mock Ups
Aircraft Charter operation & Engineering Services support
Technical Publications
Areas of expertise
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•Aircraft Structures /Systems Design & Modifications •Airframe Structural Repair Design •Interior Arrangement Design •FAA STC Project Co-ordination & Certification •FAA DER (Designated Engineering Representative Approvals) •Computer Aided Design (Auto Cad Release 2009) •Conventional Design & Drafting Board •Stress Analysis/Report •Certification Plans, Compliance Report, Inspection Reports for STC Projects. •Finite Element Analysis (FEA) Nastran •MathCAD 14 Analysis & Programming •Static Module Testing
FAA STC PROJECT CAPABILITIES
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•Strain Gauge Installation, Instrumentation & Testing •Flammability Testing •Evacuation Testing •Weight & Balance Reports •Development of Technical Manuals •Generation of Process Specifications •Support Equipment /Machine Design & Fabrications •Component Qualification & Testing under FAA Open STC Testing Project
FAA STC PROJECT CAPABILITIES
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CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENT
ANOLIS A330-300 Design- Interior Completions
AAC Airbus Corporate Jetliner, BBJ Design & Analysis of interior completions
Albert Mühlenberg A318,A319,A380 CMMs for Aircraft interiors
Mid Coast Bombardier Global Express XRS
Design & Analysis of Interiors Completion
SICMA Aero Seats AIRBUS Design & analysis support along with creation of CMMs for Aero Seats
Boeing Boeing Design & modeling of aero seats
Aero Interior Experience@ Cayley Aerospace
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AIRCRAFT PROGRAM MONUMENTS WORKED ON
A330-300 • Galley with pelmet arrangement • Galley G4, G5, G6, G7 • Footwells F1, F2, F3, F4, F5 • Stowage C1, C3, C4, C6
Airbus Corporate Jetliner, BBJ • Side Ledge with Ottoman • Vanity • Closets • Overhead • Bulkhead
A318,A319,A380 CMMs for Aircraft interiors
Bombardier Global Express XRS • Galley • Galley ANNEX • Vanity • Wardrobe • Credenza • Divan • Bulkhead
Areas/ Monuments worked on
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A few of the Monuments worked on…
ENTRANCE ENCLOSURE CREW REST
CABINET AFT WARDROBE
AFT LAVATORY
DIVAN END CABINET
CREDENZA CABINET
RH GALLEY
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Tools for Design Analysis
Solidworks 2009
CATIA V5- R18/19
CATIA V4- V4.2.4, R2
AUTOCAD 2008
Tools for Stress Analysis
FE MAP
PATRAN 2007, 2008
NASTRAN 2007, 2008
ABAQUS V6.8
ANSYS V10,11
HYPERMESH V8,9
LSDYNA 971
Hand Calculations…
Various Software utilized
Tools for Tech Pub
Arbor Text Editor
Frame Maker
IsoDraw
Acrobat Professional
Project Commencement: Apr-2010
Domain : Interiors – Monuments / Galleys /etc
Solutions Offered: Design & Stress Analysis
Aircraft Program working on: A319
Team Size: 36 (average) 40 (peak)
Software Tools used: CATIA V5, Solidworks, NASTRAN, PATRAN, Hypermesh, MS Excel for Hand calculations
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Project Commencement : Dec 2010
Domain : Interiors –Galleys, Stowage, Foot wells
Solutions Offered: Detail Design
Aircraft Program working on: A330-300
Team Size: 15 (average) 20 (peak)
Software Tools used: CATIA V5
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Project Commencement: April 2010
Domain : Interiors –Vanity, Galleys etc.; Systems –Oxygen, water etc.
Solutions Offered: Detail Design & Stress Analysis
Aircraft Program working on: Bombardier Global Express XRS
Team Size: 30 (average) 40 (peak)
Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel
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Project Commencement: Pilot project
Domain: Interiors – Air duct assembly
Solutions offered: Design and Stress Analysis
Aircraft Program working on: A350
Team Size: 25
Software Tools used: Catia V5, Nastran, Patran, Hypermesh
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Project Commencement: June 2007
Domain: Interiors – Technical Publications
Solutions offered: Creation of CMM for Interiors Monuments
Aircraft Program working on: Airbus & Boeing
Team Size: 12
Software Tools used: Arbortext Editor, Frame Maker, ISO DRAW, Acrobat Professional
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SCOPE
INPUTS
OUTPUTS
• Design, Modeling and drafting of Interior Components.
• Preliminary & Detail design • CATIA V5 models, assembly and layout
drawings, Structural Drawing, Component Drawing
• Proposal drawings and specifications • Required stp and igs files (Space
allocation Models) • Design criteria & Standard Specifications • Required environment models
• CATIA 3D Models assembly • 2D Layout drawings • Structural drawings • Component Drawings
Program : A330-300
Monuments Worked on: • Galleys • Stowage’s • Foot wells
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SCOPE
INPUTS
OUTPUTS
To create the 3D models, Drawings, FEA and Stress Reports for the Interior components.
• Floor schematic, Concept design & XRS document
• Loads
• CAD Models/ drawings & FEA reports • Stress Substantiation Reports
Program : Bombardier Global XRS
METHODOLOGY
• Creation of 3D model • Creation of assemblies & corresponding
drawings • FEA & Stress Analysis
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SCOPE
To create the 3D models of side ledge & Ottoman assembly, carry out FEA and Stress analysis.
Program : Airbus Corporate Jetliner
INPUTS
OUTPUTS
• Assembly & elevation drawings • Loads
• CAD Models & drawings • FEA Results • Stress Analysis Reports
METHODOLOGY
• Creation of 3D model • Creation of assemblies & corresponding
drawings • FEA and Stress Analysis
Side Ledge & Ottoman Assembly
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SCOPE
To create 3D shell models, carry out FE Analysis and create stress reports of the all monuments
INPUTS
OUTPUTS
• Floor Schematic and Elevation Drawings • Loads
• CAD Models • FEA Reports • Stress analysis reports
METHODOLOGY
• Study of inputs • Creation of 3D model of shell structure
of monument. • FEA and stress analysis
Shell Models
Program : Boeing Business Jet (B-737)
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SCOPE
To create the 3D models & drawings of overhead cabinet assembly, component installation & Installation.
Program : Boeing Business Jet (B-737)
INPUTS
OUTPUTS
• Floor Schematic and Elevation Drawings
• CAD Models & Drawings
METHODOLOGY
• Study of inputs • Creation of assembly models &
corresponding drawings
Overhead cabinets
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SCOPE
Perform Finite Element Analysis for Side ledge, Vanity & Cabinet assemblies
INPUTS
OUTPUTS
• 3D solid STEP format model
• Finite Element model, Stresses and displacements
METHODOLOGY
• Study of inputs • Creation of finite element model • Creation of Finite Element Analysis
Finite Element Model
Program : Boeing Business Jet (B-737)
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SCOPE
Software Utilized: • Arbor text Editor • Frame Maker • ISO DRAW
INPUTS
OUTPUTS
METHODOLOGY
Program : AIRBUS Axxx
To Create CMM for Interiors Monuments
• Assembly Drawings, BOM • Sample CMM template • ATA 100, ATA iSpec 2200, ASD-STE100
standards
• Study of Inputs • Creating Authoring text • Create Illustrations
Approved CMM for Interiors Monuments
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Please contact for all request: Eur Ing.Bishnujee Singh PE FIEAust FIMechE CEng (UK) CPEng Csci CPhys CMath FCMI FinstlM AFCASI (Canada) 18830 38th Ave W Lynnwood,Washington,98037-7637 Email:[email protected] http://www.cayleyaerospace.com
Thank you