CAW CAW PUMPS ELECTRICAL ENGINEERING RAIL · ers businesses – CAW, CAW Pumps, CAW Electrical, CAW...
Transcript of CAW CAW PUMPS ELECTRICAL ENGINEERING RAIL · ers businesses – CAW, CAW Pumps, CAW Electrical, CAW...
GROUP
“At CAW, we emphasize the deep-rooted values that has made CAW the business it is today. In a world of constant change, key things remain the same: our incredible staff, and our dedication to operate our business based on biblical principles and ethics.
We are committed to excellence and the deep-rooted values that have held firm for 47 years, by continuing to provide the widest array of specialised services and of the highest quality.”
George EpenetosCommercial Director
Nick EpenetosTechnical Director
CAW PUMPS RAILENGINEERINGELECTRICALCAW
A TRUSTEDREPUTATIONDELIVERING
QUALITY SERVICEON TIME
CAW is your trusted partner for electric motor repair, engineering and maintenance services for the mining, marine, industrial, steel, petro-chemical, parastatals, defence, fishing & maritime, water & sanitation, paper, bottling, and rail industries.
CAW GROUPCAW GROUPCape Armature Winders was established more than forty years ago and has built up a reputation as one of the premier service providers of electrical and mechanical repairs to AC and DC motors, alternators, pumps and generators in South Africa.Tracing our roots back to the 1970’s, Cape Armature Winders is both family owned and operated ensuring not only that we have a deep understanding of every aspect of the business but also that we understand and value our clients’ business no matter the size of the project.Extensive experience across various sectors, highly skilled technical staff and state-of-the-art machines and facilities has enabled us to serve clients in the mining, marine, industrial, steel and petrochemical industries as well as parastatals.
Strategic restructuring took place in mid-2015, to align our business operations with our core growth strategies. Under the new structure, CAW is organised and managed in five compa-nies structured largely by sector categories, which deliver services and capabilities that are most valuable to our custom-ers businesses – CAW, CAW Pumps, CAW Electrical, CAW Rail, and CAW Engineering.
OUR HISTORY
MAINTAINING FORWARD MOMENTUM
2015 was a pivotal year where we embarked on a new strategy to realise our vision for the next 20 years. Our strategy took flight in our re-brand to reflect who we are today and to symbolise our dynamic future. It wasn’t a decision we made lightly because we are proud of our rich history. That’s why the new CAW logo displays our founding date of 1970, including the blue pantone.Over the years, many people, including our staff and our clients, have gone from calling us ‘Cape Armature Winders’, to ‘CAW’. It’s for this reason that we’ve strived to maintain an iconic and recognizable logo to satisfy all of the existing expectations of what our original mark stands for…while simultaneously moving the brand forward.
SHARPENING OUR STRATEGY
The CAW Group is wholeheartedly committed to the principles of Broad-based Black Economic Empowerment and to responsible and productive Corporate Social Investment. The CAW group remains committed to transformation and complies with the newly amended BBBEE Codes as announced in October 2016.
BBBEE
OWNERSHIPThe Proverbs 1917 Trust has been established as a BBBEE Trust, whose beneficiaries are previously disadvantaged, poor, orphans and widows.
MANAGEMENT CONTROLCAW provides continued investment in growing the internal leadership and appointment of black senior managers.
SKILLS DEVELOPMENTCAW continues to invest in the development and upliftment of internal staff with a focus on achievement of recognised qualifications and recognition of prior learning.
ENTERPRISE & SUPPLIER DEVELOPMENTCAW provides support for the operational and financial development and sustainability of CAW Tech (Pty) Ltd. Our focus is to provide support to beneficiaries of income generating projects, to enhance their capacity for long term sustainability and to build basic business skills.
As a BBBEE contributor, CAW’s strategies have been developed for transformation within these areas:
BBBEELEVEL 1
CAW TECH
CAW have a proud history of partnering with Ikhaya Le Themba to provide support for child orphans and training of caregivers for HIV/Aids home-based care for the previously disadvantaged.
CAW has supported the Melkbos Care Centre for many years. The centre is a registered non-profit care facility for children and relies solely on the donations of individuals, companies and organisations to provide the care to these underprivileged children. The centre is a loving and caring place for orphaned and underprivileged children, many of whom live in homes affected by HIV Aids and substance abuse.
SOCIO-ECONOMIC DEVELOPMENT
CAW GROUP
CARINGFOR OURCOMMUNITYLet us reach out to the children. Let us do whatever we can to support their fight to rise above their pain and suffering.
- Nelson Mandela
CERTIFICATIONS
QUALITY POLICYCAW Group have accepted the responsibility and are fully committed to the implementation and maintenance of the Quality Management System, which complies to the require-ments of SABS ISO 9001:2008. Our personnel likewise, have given their commitment and co-operation with the implementation, maintenance and control of the Quality Management System.
CAW’s Quality Policy is directed towards the following objectives:
To satisfy the needs of our Customers;To ensure compliance with requirements of SABS ISO 9001 : 2008;To increase quality awareness in the Company;To meet the monthly budgetary turnover.
CERTIFICATIONSCAW holds certifications to ensure the highest standards and compliance.
SABS – ISO CertificateEXPLOLABS – DIP CertificateEXPLOLABS – Flameproof CertificateEXPLOLABS – Non Spark Certificate
CAW works to international quality standards, with a Quality Management System accredited
by the SABS to the ISO 9001:2008 system. In addition, we are also accredited to certify flameproof, non-spark and dust
ignition proof motors.
CAW GROUP
“Excellent, I actually found your guys on the quayside busy loading the motor, the Captain is over the moon he is so happy, thank you for the wonderful service.”
- Port Operations, Rennies Ships Agency
“Good news. Motor up and running without any hiccups. Alignment very good. Vibration basically zero. Job well executed and SAFE! This will be the first where we repair a 3 ton machine in-situ at sea. Congratulations everybody.”
- Grand Banks Chief Engineer, De Beers
“The best service we have experienced. Staff highly knowledgeable.”- Operations, Petrochemicals
“Again I must thank you for the professional manner in which they did their job and at all times I felt like a VIP, we do business with a lot of suppliers but it’s been a long time since we had such good treatment.”
- Maintenance Manager, Sasko Grain
“Thank you. As always, right on time.”- Processing Manager SCP, Mineral Sands Resources
“It is great pleasure to inform you that the Alternator was delivered on the Orca on Saturday afternoon, guy immediately moved it into the engine room, yesterday coupling was installed and positioned into its plinth. Everything is looking good at the moment and I am not worried about anything and have no reason to. Thank you for following up it is much appreciated by me, a big thank you to the CAW team as you came through for us for this breakdown.”
- Operations, PetroSA
“There is no way to explain the appreciation for all the efforts and sacrifices made by your guys in order to get my machine running. The positive attitude, even under the most difficult circumstances was highly appreciated, and will certainly be recognised for the relationship we will have in the years to come.Please convey my appreciation to ALL - everyone who helped ME out to get the job done.”
PERFORMED TO THE
HIGHEST QUALITY
CAW GROUP
CAW has a large super facility located at Killarney Gardens, Cape Town in South Africa. The CAW super facility specialises in electric and mechanical repair to all types of AC and DC motors, alternators, generators and pumps. With its 3 000m2 floor space, it is the newest and largest of its kind in the Western Cape with all motor repairs done in-house and on-site, ensuring a quicker turn-around time and guaranteeing clients a total and cost-effective solution.
LARGESTFACILITY IN
WESTERN CAPE
SUPER FACLITY
CAPABILITIES
AC LV up to 800 kw
DC Motors up to to 3000 kw
MV Motors (3,3KV-6,6KV) 185KW – 5000 kw
Alternators up to to 7000 kva
Pumps— centrifugal/submersible/vacuum
Submersible Pumps up to to 450 kw
Vibrator Motors
LV Brakes & Transformers
Field & Interpole Coils
Traction Motors
40 Ton + Lifting Capacity
Standby Generators
Sandblasting Bays
Baking Ovens
Burnout Oven
Vpi Varnish System
300 Ton Press
Computerised Balancing Machines
EQUIPMENT
GROUP
Authorized agents for
SPECIALIST SERVICE AND MAINTENANCE
TO MOTORS, GENERATORS, ALTERNATORS AND PUMPS
You need fast and reliable services on-site to reduce downtime and minimize cost. We provide fast and flexible on-site services with our mobile workshop, fully-stocked with the latest technology. Crews come to your site ready and equipped to work for you. The mobile field service workshop is used predominantly for projects in the marine, mining and oil and gas industries. The workshop provides a secure and organized work space to ensure that repair projects are completed efficiently and on time.
FIELD SERVICE
FIELD SERVICEOur dedicated field service teams are at your site whenever you need us, working for you around the clock. We are dedicated to ensuring fast turnarounds and high-quality field service. CAW has delivered many years of successful field services to our customers. As part of our objective to improve the value added services we offer, we assure our clients that we are their partner for a complete solution – safe, cost-effective, and technically experienced.
24/7 EMERGENCY SUPPORTCustomers can count on around-the-clock assistance from our dedicated field service personnel. In case of an emergency breakdown, CAW will mobilize our expert emergency breakdown teams. Our staff can be at your site as soon as possible with fully-equipped mobile workshops to provide repair services for electric AC and DC motors, generators, alternators and pumps.
Our emergency field services include:On-site assistance, providing technical teams and equipment as soon as possibleOn-site repairsOn-site troubleshootingOn-site motor circuit analysis (MCA)On-site predictive maintenance
SUPER FACLITY
CAW offers comprehensive testing and analysis of motor performance to ensure that equipment is put back into operation in perfect condition. Our facility is fully-equipped with state-of-the-art test equipment for both AC and DC motors, generators, alternators, and pumps, ensuring that equipment is being repaired using the best available techniques and services for our customers.
TESTING CAPABILITIES
ADVANCEDTESTING FACILITIES
Motor Analysis Test Facility
Vibrator Motor Test Facility
Load Test Facility
Submersible Pump Test Facility
Core Testing
Vibration Analysis
PI Testing
Thermal Imagery Of Motors & Panels
Laser Testing Of Belt Tensions
Stator & Rotor Core Testing
VIBRATOR MOTOR TEST FACILITYCAW’s Vibrator Motor Test Facility was designed in conjunction with De Beers Group Services, to test their 11kw/8p vibrator motors. Already valued at R1.4 million, the facility will be further developed to incorporate other KW and speed vibrator motors. After each repair, vibrator motors are put to the test in this facility and customers are given computer printout test reports.De Beers as well as CAW customers, will now have peace of mind that repaired vibrator motors will operate and function according to OEM specifications. Besides the cost benefits, most importantly, downtime will be minimised.
CAW’s Load Testing Facility is the only one of its kind in the Western Cape. Our PLC controlled system ensures a testing accuracy to 0.1% and is able to simulate marine applications by testing motors at 60 Hertz.
LOAD TEST FACILITY
Testing bay features include:
1600 amp 0 – 720 volts LV
50 and 60 Hertz 3300 to 6600 volts
AC and DC supply
Water-cooled eddy current dynamometer
Full load tests up to 400kw
Computerised touch screen controls with printouts
Lock rotor tests up to 350kw
Temperature monitoring
SUPER FACLITY
PERFORMED TO THE HIGHESTQUALITY, LOWER COSTAND WITHIN QUICKER TURNAROUND TIMES
SERVICES
Rewinds Reconditions
On or Off-Site Repairs Troubleshooting
Dynamic Balancing Root Cause Analysis
VPI System Vibration Analysis
Load Testing Core Loss Testing
Vibration Analysis Thermography
PI Testing Locked Rotor Testing
Winding Analysis Surge Testing
Pick-up and Delivery of Serviced Parts
Comprehensive Testing – Documentation – Reporting
On-site preventive and predictive services
Manufacture of Winding Kits, Cable Kits and Field, inter-pole and damper windings for DC field frames
CAW is the premier provider and facility of choice, for electric motor repair and service in South Africa. As the largest motor repair facility in the Western Cape, our facility meets nationally recognized quality and industry standards.
Using quality materials and advanced testing, we provide service 24 hours a day, seven days a week. With a total floor space of 3,000m2, our super facility can meet the requirements of the largest petrochemical plants to the smallest manufacturing plant.
CAW is fully integrated with the services of our other group companies – CAW Pumps, CAW Rail, CAW Manufacturing, and CAW Engineering – to offer the complete solution.
CAW
CAPABILITIESAC LV Motors up to to 800kwMV Motors (3,3KV-6,6KV) 185kw to 5000kwDC Motors up to to 3000kwSubmersible Pumps up to to 450kwAlternators up to to 7000kvaVibrator MotorsLV Brakes & TransformersField & Interpole CoilsTraction Motors
TRUSTEDPUMP EXPERTS
You can entrust us with your expensive asset in the knowledge that specialists will take care of every aspect.
CAW PUMPSCAW PUMPS
Bearing Assemblies
CAW Pumps is a specialist company focusing on industries where pumps and rotating equipment are critical to operations. CAW Pumps specialises in the repair and refurbishment of pumps and related equipment for water production and transportation as well as waste-water collection and treatment for municipalities and industries.
Our experienced technicians have been successfully rewinding and rebuilding motors for over four decades for municipal water & sanita-tion facilities, including the City of Cape Town’s submersible sewage pumps.
CAW’s submersible pump test facility can offer customers the precise performance of their pump and motor set, through this state-of-the-art facility – the only pump testing facility of its kind in the Western Cape. Computerized Test Reports and Test Certificates are issued to verify pump performance, on every repair.
CAW Pumps is fully integrated with the services of our other group companies – CAW, CAW Rail, CAW Manufacturing, and CAW Engineer-ing – to offer the complete solution.
Efficiency Performance Test Facility
Bearing Assembly Test Run
Lawrence Scott City of Cape Town Pump Motor
200kW Hidrostal Pump Repair
CAPABILITIES
ISO9906 compliant performance testing
Professional repair of any pump & motor set, restoring to OEM specifications
Test Certificates verifying pump performance
Advanced coatings of ceramic, epoxy and metal
On-site removal
Precision machining
Fabrication
Balancing
Rotation Installation
Alignment
Specialty alloy weld repairs
Sandblasting bays
Curing and baking ovens
Large Slurry Pump Repair
Lawrence Scott Brandvlei DamPump Motor
ELECTRICAL
HIGHLY COMPETENTELECTRICAL TEAM
Catering to all your Low Voltage, VSD, Motors,Transformers etc. - Installations, repairs and
maintenance needs.
ELECTRICAL
CAW Electrical offers you an experienced management team that can provide turn key project solutions while maintaining quality and safety throughout the duration of the tasks at hand.
Many successful VSD, MCC and SWITCHGEAR installations, according to OEM requirements, have successfully been completed and commissioned. We provide a 24hr service assistance for breakdowns for all our clients.
CAW Electrical teams have been exposed, but not limited to the sand mining industry, smelter operations, water supply and treatment systems, ships and paper mills. CAW Electrical provides an electrical service to the CAW Group and together we are able to offer a diverse solution to our clients.
CAPABILITIES
Cable/racking installations
VSD installations/maintenance
Refurbishment of Electrical Equipment
Retro Fitting
MV Cable joints and terminations
MV upto 33kV switchgear maintenance and repairs
Low Voltage installations/maintenance
Plant wide compliance audits and COC issuing
Infra-Red Thermal Imaging and Reports
MV Equipment & Cabling
Refurbishment and Retro Fitting
Electrical Installations
CAW ELECTRICAL
QUALITYWORKMANSHIP
Combining our modern equipment and technology with old fashioned craftsmanship and attention to detail.
MARINEAGRICULTURE
EARTHMOVINGSTEELPAPER
BOTTLINGPRINTINGOIL & GAS
POWER PLANTSFRESH & WASTE WATER
RAILMINING
INDUSTRIES
Forma shell repair
Sheave repair at Cape TownSynchrolift
Tug overhaul and painting
Anti-corrosion on crane atSt Helena Bay
CAW Engineering offers general and precision engineering, metal spraying and reclamation where we repair shafts, bearing journals, and bearing bores.
By combining our modern equipment and technology with old fashioned craftsmanship and attention to detail, the team at CAW Engineering are equipped to handle the diverse needs of a wide variety of industries from the food processing and packaging operations to the paper companies.
CAW Engineering specialise in on-site and off-site anti-corrosion and erosion metal spraying. Metals that we spray are stainless steel, aluminium, zinc, zinc aluminium, ALU, bronze, tungsten carbide and ceramic. We also specialise in chrome replacement.
CAW Engineering provides milling and turning services to the CAW Group of companies – CAW, CAW Pumps, CAW Rail, and CAW Manufacturing – to offer the complete solution.
Anti-Corrosion Treatment
AfterBefore
Balancing
Line boring and repair of compressor casings
Light repairs, refurbishment of all the bolt holes of traction motors, refurbishing , painting
Arc/ Metal spray, shaft repairs, sandblasting and anti-corrosion services
Bearing Journals
Fan shaft repairs
End-shields on traction motors
CAPABILITIES
CAW ENGINEERING
HIGH QUALITY REPAIRSFOR THE RAIL INDUSTRY
HIGHLY TRAINED ENGINEERS, STATE-OF-THE-ART EQUIPMENT
ManufacturingManufacture of cable kits
Manufacture of winding kits
CAW Rail is a leading service provider in the repair of rotating equipment for the rail and mining industries. We are renowned for our high quality traction motor repairs. We repair all types of traction motors, generators, and auxiliary motors for the rail industry.
CAW Rail offers:Highly trained engineers use state-of-the-art equipmentField services guaranteeing service around the clockIn-house manufacturing of traction windings ensures faster turnaroundsOur capabilities span the full range of services from inspection to repairs and testingCommitted to providing our customers with the best products and services meeting the highest quality standards in the industryProducts and services are developed in strict conformance with OEM specifications and are customized to meet specific applica-tion and customer requirements
CAPABILITIES
DC Traction Motors
AC Traction Motors
Main Generators
Main Alternators
Auxiliary Generators
Blower & Exhausters
Cooling Fan Assemblies
Compressors
Stators
Rotors
Armatures
Winding Kits
Cable Kits
SERVICES
Testing and Diagnostics
Fault Analysis
Structured Overhauls
Repair of Catastrophic Damages
Bearing Replacement Programs
Rewind of Fields & Inter-poles
Rewind of Armatures
Refurbishment of pole pieces
Balancing of fans
24/7 EMERGENCY SUPPORTCustomers can count on around-the-clock support from our expert field service crews. In case of an emergency breakdown, CAW Rail staff can be at your site as soon as possible with our fully-equipped mobile workshops to provide emergency repair services for traction motors, generators and auxiliary equipment.
Our emergency field services include:On-site assistance providing technical teams and equipment as soon as possibleOn-site repairsOn-site troubleshootingOn-site predictive maintenance
CAW RAIL
PRIMARY LINE OF BUSINESS:Service providers of electrical and mechanical repairs to AC and DC motors, alternators, pumps and generators across South Africa.
The CAW super facility is the largest motor repair facility in the Western Cape, meeting nationally recognized quality and industry standards. Using quality materials and advanced testing, we provide service 24 hours a day, seven days a week. With a total floor space of 3,000m2, our super facility can meet the requirements of the largest petrochemical plants to the smallest manufacturing plant.
FACILITY
WORKFORCE65
INDUSTRY LEADERSCAW is the largest super facility of its kind in the Western Cape offering all services in-house. Extensive experience across various sectors, highly skilled technical staff and state-of-the-art machines and facilities has enabled CAW to serve clients in the mining, marine, industrial, steel, parastatals, defence, fishing & maritime, water & sanitation, petrochemical, paper, bottling, and rail industries.
Websitewww.capearm.co.za
Cape Town Harbour is the point of call for the offshore shipping, mining, fishing and maritime industries. The primary target for electric motor, pumps, alternators and generator repairs, maintenance and service is the CAW Super Facility in Killarney Gardens.
LOCATION
QUALITY CERTIFICATIONS CAW holds certifications to ensure the highest standards and compliance.SABS – ISO CertificateEXPLOLABS – DIP CertificateEXPLOLABS – Flameproof CertificateEXPLOLABS – Non Spark Certificate
BBBEE & CSRThe CAW Group is wholeheartedly committed to the principles of Broad-based Black Economic Empowerment and to responsible and productive Corporate Social Investment. The CAW group remains committed to transformation and complies with the newly amended BBBEE Codes as at September 2016.
MANAGEMENTGeorge Epenetos, Director (Commercial)Nick Epenetos, Director (Technical)
EMERGENCYBREAKDOWNASSISTANCE
Customer ServiceTel: +27 (0) 21 556 1488
CAW PROFILE
CAW GROUP OF COMPANIES
PUMPS RAILENGINEERING MANUFACTURINGELECTRICALCAW
• Rewinds• Reconditions• On or Off-Site Repairs• On-site preventive and predictive services• Troubleshooting• Dynamic Balancing• Root Cause Analysis• VPI System• Pick-up and Delivery of Serviced Parts • Comprehensive Testing, Documentation, Reporting• Load Testing• Core Loss Testing• Winding Analysis Surge Testing• Vibration Analysis• Thermography• PI Testing• Locked Rotor Testing• Transformer On-site oil check, service & rewind
• ISO9906 compliant performance testing• Professional repair of any pump and motor set, restoring them to OEM specifications• Test Certificates verifying pump performance• On Site Removal• Precision Machining• Fabrication, Balancing, Rotation• Installation, Alignment• Specialty Alloy Weld Repairs• Advanced Coatings - Ceramic Epoxy, Metal• Sandblasting bays, Curing and Baking Ovens• Field Services• Restore Impellers
PUMPS
CAW Electrical are specialists in the heavy industrial environment, and offer:• VSD, MCC and other Installations• Supply of electric materials and equipment• Maintenance and breakdown assistance• Refurbishment and retro fitting of equipment• MV Cable terminations and jointing• Electrical auditing, C.O.C.’s and inspections• Turn Key Project Solutions• Small Panel Building
• Arc/ Metal spray, shaft repairs, sandblasting and anti-corrosion services• Bearing Journals• Fan shaft repairs• End-shields on traction motors• Line boring and repair of compressor casings• Light repairs, refurbishment of all the bolt holes of traction motors, refurbishing , painting
CAW Rail is a complete repair facility specializing in the service, repair and replacement of traction motors, generators, alternators and related equipment used in the rail industry. We work closely with our rail industry customers, guaranteeing 24-hour service from highly qualified and experienced staff.• Testing and Diagnostics• Fault Analysis• Structured Overhauls• Repair of Catastrophic Damages• Bearing Replacement Programs• Rewind of Fields & Inter-poles• Rewind of Armatures• Refurbishment of pole pieces• Balancing of fans
CAW Manufacturing manufactures high quality magnetic coils for the mining industry.Our products include:• Pre-formed coils for electric motors and generators• Armature coils for all types of DC motors and generators• Field, inter-pole and damper windings for DC field frames• Winding kits• Cable kits
ELECTRICAL ENGINEERING MANUFACTURING RAIL
GROUP
STANDING BY TO SERVE YOU FOR DECADES TO COME
Physical AddressCape Armature Winders64 Killarney AvenueKillarney GardensCape TownWestern Cape
Tel: +27 (0) 21 556 1488Email: [email protected]
www.capearm.co.za