COLOURMETCOLOURMETINFRATECH PVT. LTD

METAL BUILDING | DREAMS FULFILLED BY US

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That, COLOURMET's a one-stop-shop solution for all roofing needs;

COLOURMET -strives always to establish and maintain the market leadership;

COLOURMET is committed to provide the best and the cost-effective solution to give customers

value for their money;

That, COLOURMET is devoted to continuously update its material and process technologies to

the international standards.

Superior Technology

Fastest Delivery

Site Service

Quality Materials

Fast Quotation

International Quality Standards

Proven Track Record

°°°°°°°

Colourmet IPL, is one of the India's fastest growing steel building solution company, situated in Pune. We

design, manufacture, supply and erect Pre-Engineering Building Systems, complete roofing and wall

cladding solutions. Colourmet is one of the few manufacturers in India to have a fully Integrated plant for

Pre Engineered Building, Roof & Wall Panels, Z & C Purlin, Floor Deck Sheets etc. Colourmet has production

capacity to produce total of 3000 tons/month of steel building. Adherence to the internationally

accepted engineering practices in production, planning and control helps to keep up the delivery dates,

products quality and efficient implementation. The experience, expertise and exposure that had been

acquired over the years has enabled COLOURMET to diversify into providing turn key contracting services

to construction industries and offering single source responsibility involving complete pre-engineered

building systems and solutions. COLOURMET is committed to provide the customer with the quality

products and services. The COLOURMET excellence is reflected in the long list of satisfied customers.

At COLOURMET we ask this question at every stage of business execution and define all our actions to

match, positively to the spirit of this question. This enables us to offer the best possible solution to our clients.

The client-satisfaction helps COLOURMET to grow from the present level and enter the future with a head

start.

Why Colourmet Infratech Pvt. Ltd

Vision - Speed , Quality and Value

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BUILDING WIDTH

200MM200MM

FINISHEDFLOORLEVEL

RAFTER

COLUMN

WALLSHEETING

GIRT

EAVE

STRUTPURLIN

(TYPICAL) (TYPICAL)ROOF

SHEETING400MM

EAVE STRUT

EA

VE H

EIG

HT

RIDGELINE

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The pre-engineered building system is one of the fast

growing segments globally. It has all the attributes of

what the modern life-style demands, i.e., speed,

quality and value. There are many applications for

pre-engineered buildings. it can be automobile

garage to aircraft hangar, bakery to dairy farm,

auditorium to hospital, and factory to community

hall.

FRAMEPURLIN/GirtsCLADDING LOADLOAD COMBINATION

AISC/MBMNISAS/ISAS or MBMAIS/MBMNAS

Design Standards

BUILDING BASIC PARAMETRES

Factories

Warehouses

Cold Storage

Petrol Stations

Schools/Colleges

Offices

Showrooms

Commercial complex

Recreational Centres

°°°°°°°°°

Application

Short project times

Large clear spans

Reduced construction cost and time

Faster delivery and installation

Factory controlled quality

Aesthetically Appealing

Virtually maintenance free

Single Source responsibility

Advantage

°°°°°°°°

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PRIMARY FRAMING SYSTEMS

COLOURMET IPL pre-engineered buildings are custom-designed to meet your exact requirements.

Each is designed by professional, experienced engineers and manufactured to exact tolerances under

rigid quality controlled plant conditions. The most common primary framing systems are shown below.

CLEAR SPANPRACTICAL WIDTH - 80M

MULTI SPANPRACTICAL WIDTH - 70M

MULTI SPAN2 (MS-2)PRACTICAL WIDTH - 70M

MULTI SPAN2 (MS-3)PRACTICAL WIDTH - 70M

MULTI GABLE PRACTICAL WIDTH - 80M

SINGLE SLOPE/MONO SLOPPRACTICAL WIDTH - 50M

LEAN TO PRACTICAL WIDTH - 24M

BUTTERFLY CANOPYPRACTICAL WIDTH - 30M

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STRUCTURAL SUB SYSTEM

The strength of the pre-engineered building system lies in its ability to incorporate a large number of structural sub systems that use standard components and standard design approaches to satisfy a wide range of custom requirements.

The structural subsystems satisfy two types of requirements:

Aesthetic °Transverse partition °

End wall roof extension°

Functional° Side wall roof extension ° Longitudinal partition°

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Purlins, girts and eave struts are secondary structural members used

to support the wall and roof panels. Purlins are used on the roof, girts

are used on the walls and eave struts at the intersection of the

sidewall and the roof.

Secondary members have two other functions:

They act as struts that help in resisting part of the longitudinal loads

that are applied on the building such as wind and earthquake

loads, and they provide lateral bracing to the compression flanges

of the main frame members thereby increasing frame capacity.

Purlins, girts and cave struts are designed in accordance of the

American Iron and Steel Institute (AISI), "Cold-Formed Steel Design

Manual.

Purlins, girts and eave struts are available in two standard surface

finishes i.e. MS & Galvanized and three standard thicknesses as

shown in the table:

Galvanized finish can be made available upon request and subject

to extended delivery Galvanized finish for secondary members is

available only in thickness ranging from 1.5 mm to 3.0 mm. Roof and

wall panels are laid perpendicular to the roof purlins and wall girts,

respectively, and fastened to them by means of self drilling

fasteners.

R5

‘C’ PURLIN

‘Z’ PURLIN

R5

INTRODUCTION

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Thickness : 1.5mm to 3mmLength : Upto 12000mmMaterial : CR Steel as per IS : 513/HR Steel as per IS: 1079, Galvanized as per IS: 277

Yield Strength : 245 Mpa to 345 Mpa Type: Bare, Primer coated, Galvanized, Painted C and Z purlins

made of hot rolled coils are degreased, phosphate and then primer finished with Zinc Chromate Red-

Oxide Paint-Matching Test as requirement of IS: 4777 and IS : 2074. Special treatment to combat

Severe atmospheric corrosion can be offered. We also offer purl ins in galvanized coated steel in

120GSM/175 GSM/275 GSM coating as per customer requirement.

TECHNICAL & MATERIAL SPECIFICATION

Benefits of C & Z Purlins/

High strength to weight ratio

Economical

Can be used for large spans

Better quality & finish

Quick Installation

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C PURLINS

SECTION PROPERTY OF SECTION

Z PURLINS

SECTION PROPERTY OF SECTION

B T

40

50

50

60

60

60

70

70

80

C PURLINS

C100

C120

C140

C160

C180

C200

C220

C250

C300

H

100

120

140

160

180

200

220

250

300

B

40

50

50

60

60

60

70

70

80

c

15

20

20

20

20

20

20

20

20

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

T

B T

40

50

50

60

60

60

70

70

80

Z purlin

Z100

Z120

Z140

Z160

Z180

Z200

Z220

Z250

Z300

H

100

120

140

160

180

200

220

250

300

B

40

50

50

60

60

60

70

70

80

c

15

20

20

20

20

20

20

20

20

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

1.5 - 3.0

T

c

X

c

H h

X

B Y

B

Y

I X

C

X

b Y

t

Y B

135°

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BUTT JOINT

FOUR BOLT

CLEAT

RAFTER

OR STEEL

FRAME

CLADDING FASTENEDTO THIS FLANGE

LAP VARIES ACCORDINGTO SPAN AND SECTION SIZE

BOARD FLANGE

NARROW RANGE

BOLT IN WEB AT END OF LAP

BOLT FLANGE ATEND OF LAP

RAFTER OR STEELFRAME

BRAND FLANGE

SPAN

SPAN

SPAN

EDGE DISTANCE 35MM

LAPPED

CONNECTION

SIMPLE

CONNECTION

EDGE DISTANCE 35MM

EDGE DISTANCE 35MM

OVERHANG

VARIES

END BAY

COLUMN/RAFTER

FLANGE BRACE FLANGE BRACE

DOUBLE FLANGE BRACE CONNECTION DETAILS

PURLIN/GIRT

STANDARD LAP

35

35PURLIN/GIRT

PURLIN/GIRT LAPPING DETAILS

ROOF BEAM

COLUMN

75

PURLIN/GIRT

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DIMENSIONS IN MM

14DH

SPAN

SPAN

EDGE DISTANCE 35MM

SIMPLE

CONNECTION

OVERHANG

VARIES

END BAY

EDGE DISTANCE 35MM

TYPICAL CONNECTIONS

TYPICAL ASSEMBLY & CONNECTION DETAILS

STANDARD HOLE FOR Z SECTION

STANDARD HOLE

FOR C SECTIONHOLES & CLEATS

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Intermediate mezzanine floors are possible in metal

buildings. Mezzanine floors can be provided in

complete or partial area in Pre-engineered Buildings

to suit loading requirements for office and storage.

Mezzanine floors consist of steel decks, supported by

joints framed to the mezzanine beams. Main

mezzanine beams normally run across the width of

the building and are located under the main rafters

while joints run parallel to the length of the building.

The top flange of the joints fits immediately below the

top flange of the mezzanine beam. The economy of

the mezzanine floor is affected by the applied loads

and support column spacings

ºº

FLOR DECK PANEL / MEZZANINE SYSTEM

Available Finish

Galvanised, Cold Rolled (CR)

Thickness available O.8~m/ 1 mm/ 1.2mm

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Trapezoidal Metal Profile sheets with strong and reliable shear bond performance which is augmented by

cross embossing located in the profile . The composite floor profile offers the ultimate in the light weight

steel decking which reduced concrete usage to provide a cost effective and alternative floor solution

that easy to install.

INTRODUCTION

The floor is constituted by a profiled sheet onto which a layer of concrete is poured. The sheet is bonded to

the concrete by means of mouldings on the sheet which stop the concrete from slipping horizontally and

detaching vertically. When the concrete is poured and until it has reached an appropriate level of

hardening.

Stage 1 - The weights of the concrete, personnel working and equipment used in borne by the sheet

alone.

Stage 2 - Once the concrete has hardened, the sheet and the concrete form a unified bond with all the

characteristics of traditional reinforced concrete, where the sheet, after having performed the function

of framework, acts as a metal reinforcement. Appropriate crop ends must be provided to absorb the

negative moments.

Flordec -corrugated sheet for bonded floors description of the system

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Cold Rolled (CR) Galvanized Both side primer coated (Galvanized)º ºº Pre coated galvanized under side giving durable and attractive appearance and minimum futureº

maintenance.

Reduced Concrete usage: Tensile steel for composite slab construction that cuts down on slab

thickness and dead weight of buildings. Providing a more sustainable solution and reducing costs.

No separate formwork required for slab casting .º

Reduces construction time.º Technical department at Colourmet offers comprehensive advisory of service on design of compositeº

flooring should queries arise which are not cover by this literature please contact us.

High Rise Buildings

Multiplexes|Commercial Buildings

Power Plant Buildings

Office Buildings

Mezzanine Floors in Industrial Buildings

& Warehouses

Steel deck for mezanine floors

°°°°°

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Base Metal High tensile structural

grade steel

Coating Mass 120, 180 & 275 GSM

Coating Standard (Galvanized) IS: 277

Yield Strength 240 MPA I 340 MPA

Premier Coating Minimum 10 Microns

Bottom Color coating 25 Microns

SAGGINGHOGGING

NOMINAL

THICKNESS

PROFILE

WEIGHT

AREA OF STEEL

HEIGHT OF

NEUTRAL AXIS

MOMENT OF INERTIA

MM MM2kN/m 2

MM /M MM4CM /M KN.M/M KN.M/M

0.8 0.76 0.082 1041 24.69 46.04 4.66 4.55

1.0 0.96 0.103 1302 24.79 57.55 5.80 5.71

1.2 1.16 0.124 1562 24.89 69.06 6.94 6.88

1.0 MTR 1.2 mtr 1.4 mtr 1.6 mtr 1.8 mtr 2.0 mtr

0.8 2009 1395 1025 784 620 502

1.0 2512 1744 1281 981 775 628

1.2 2936 2038 1497 1146 906 731

SPAN IN

METERS

THICKNESS

LOAD CARRYING FOR VARIOUS SPANS IN KG

THICKNESS 0.8MM/ 1MM/ 1.2MM

MOMENT CARRYING CAPACITY

Available finish

Advantages

Technical specificationApplication

DESIGN

THICKNESS

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BUILDING ACCESSORIES

Rigid polycarbonate transparent roof glazing sheets available º in required lengths matching colour coated sheets, profiles

made out of the finest Lexan Polycarbonate sheets from Sabic

Innovative Plastics.

FRP (fibre glass reinforced plastic) sheets in required length.º

Thickness: 1.5 mm to 3 mm

A common cause of corrosion staining on coated sheet steel

roofs is from swart and installation debris such as nails, staples

and pop rivet stems. All debris should be swept or removed from

the roof at the end of each working day until installation is

complete.

Fasteners should have corrosion resistance equivalent to

coated sheet steel. Poor quality fasteners can cause premature

staining and corrosion of the sheet surface.

Fixing Accessories & Installation

LOUVERS

COLOURMET'S experience and successful

professional track records are the reason why the

most prestigious architects, engineers, applicators

and distributors choose to work with COLOURMET

Design°Engineering °Fabrication °

Supply°Execution °

Our services

LouversHigh tensile bolts & nuts

Sliding doors ( single or double leaf)

Hillside washer Sealant & clousers Sag rod & bracing rod J-type foundation bolt

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POLYCARBONATE SHEETS

Polycarbonate is a polymer with a unique blend of desirable properties. This polymer can be given shape by different processes, which include injection moulding, blow moulding, extrusion - and thermoforming. Polycarbonate roof sheets are manufactured by the process of extrusion. Polycarbonate roof sheets are commonly called transparent steel due to their wonderful impact resistance and glass like clarity. Following are a few salient properties of corrugated roof sheets:

Polycarbonate sheets possess superb impact strength (Virtually Unbreakable).º Excellent flexural strength hence can be cold curved or even cold bent into simple shapes° Very high light transmission of up to 90%.° Superlative fire performance ( Self extinguishing) and TAC approved.° Light in weight hence easy to handle & install.° Available in tailored lengths, hence minimum wastage.° High temperature tolerance (from -40°C to +130°C).° Excellent thermal and electrical insulation properties.e.°

Being an engineering thermoplastic, polycarbonate sheets can be thermoformed to make them suitable for a host of different applications where high performance is sought in combination with transparency/ translucency. These plastic corrugated roof sheets can also be engineered to suit various innovative applications in the future.

Polycarbonate sheets are extensively used in Industrial Applications. These are used for Industrial Sky Lights and North-Light Glazing to provide daylight solutions in Industrial and Commercial Structures. These polycarbonate roof sheets are available in a variety of profiles matching to commonly used industrial roofing sheets that include asbestos cement sheets & metal corrugated sheets, corrugated roof sheets and plastic corrugated roof sheets.

What are Polycarbonate Sheets

Polycarbonate corrugated sheets

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Reasons for corrugated / Profiled polycarbonate sheets

Industrial roofing is principally done with the help of various types of corrugated/profiled sheets.Depending on the area of the industry, type of industrial process, emissions due to manufacturing activity, economic constraints and climatic conditions of the region, the sheets of choice could be asbestos cement corrugated sheets, color coated metal corrugated sheets, galvanized iron sheets or even aluminum corrugated sheets.

If polycarbonate sheets are available in matching profile to the plastic corrugated roof sheets which are used on the roof, fixing the sheets becomes extremely easy and highly cost effective. Generally, the skylighting area in an industrial structure varies between 5% to 10% of the overall roof area. We offer you the entire range of corrugations / profiles to match the roofing sheet of your choice, no matter how small or big the requirement may be.

Multiwall sheets, as their name suggests are hollow or fluted polycarbonate sheets which have two thin walls separated by vertical ribs. The hollow air gap provides excellent thermal insulation property and the sheets are extremely light weight. The vertical ribs also provide superb rigidity to these sheets. Multiwall sheets are a product of choice for atria, vaulted skylights, canopies, awnings and large skylight domes in commercial areas. These sheets provide excellent economic value for such applications. Multiwall sheets are available in clear, tints and opal white variants. The thickness range is as follows: 4mm, 6mm, 8mm, 10mm, 10mm Triple wall & 16mm Triple wall.

Multiwall Sheets

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SANDWICH PUF PANEL

The company envisages to produce

sandwich panels for three applications, viz.

Roofing, c ladding and co ld room

cladding.The panels would use steel for

facing and would be manufactured in

thickness range of 30 to 120 mm and any

transportable length.

REFLECTIVE THERMAL INSULATION

COLORMET Insulation offers industrial shed owners an extremely durable high performance

insulation medium that resists rodents, insects, mould etc. and can be washed as required.

Its fiber-free, thermo cellular reflective construction is made to resist tearing and replaces

fiber based insulation blanket in all agricultural and industrial shed applications where it is

installed quickly and often without the use of product support mesh. COLORMET insulation

is highly effective and extremely easy to install replacing fiber based insulation in poultry, and

countless other agricultural shed applications where its performance, durability and waterproof

qualities make it unchallenged by conventional insulation mediums.

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Coated Steel Sheet has been used extensively by the construction industry throughout the World for nearly

two centuries. Because of its excellent corrosion resistance, it has become the preferred material for a

wide range of construction uses, particularly roofing and walling. Coated steel sheet is a unique building

material. It combines the strength of steel with the excellent corrosion protection of zinc/aluminum alloy

coatings. It can be punched, roll-formed and joined into a limitless number of structural and decorative

building products.

What is coated steel sheet?

Roof & Wall Panels

Al-Zn Alloy Coated SteelCombination- 55% Aluminium:43.4% Zinc & 1.6% Silicon

Pre- painted Al-ZnAlloy Coated Steel

Pre PaintedGalvanised steel

Technical specification of aluminum zinc alloy coated steel

Technical specification of galvanised colour coated steel

TOP(FINISH) COATING

PRIMER COATING

CHROMATE COATING

ZINC COATING

BASE METAL

(COLD ROLLED STEEL SHEET)

ZINC COATING

CHROMATE COATING

EPOXY, PLOYESTER

BASE METAL

COATING MASS

COATED STD

YEILD STRENGTH

THICKNESS

TOLERANCE

HIGH TENSILE STEEL

120 GSM

IS : 277 / JIS : 3302

240 MPA

0.3MM to 1.00MM

0.03 AS PER IS : 513

BASE METAL

COATING MASS

COATED STD

YEILD STRENGTH

THICKNESS

TOLERANCE

HIGH TENSILE STEEL

AZ150

AS 1397 - 1993

340 MPA / 550 MPA

0.5MM to 1.00MM

0.04 AS PER AS / NZS 1397

Product range

COATED STEEL SHEET

BG PPGL PPGI

Material Width:1220mm

71

20 200±1

27±1 60

3 1018

1005±5

Torres Blue Off White Sky Blue Royal Blue

Mist Green Co�age Green Brick red

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VENTILATORS ARE THE INEXPENSIVE,RELIABLE AND EFFECTIVE VENTILATION SOLUTIONS.

Round the year effective ventilation at no running cost Runs on Wind Power Entitled for depreciation at an accelerated rate under Leakage proof present tax laws Mechanically strong and light weight construction Available in superior grades of Stainless Steel and Aluminum. Adaptable to any kind of roofing. Economical & environment friendly. Standard sizes include 32" x 24" and 28" x 20" Maintenance free. Noise free. Highly durable Weather & Storm Proof

ºººººººººº

1. As the Wind approaches and strikes the ventilator, it jumps, creating an area of low pressure on the leeward side of the turbine. This low pressure zone is fed by drawing air from the turbine, causing a continuous extraction of air from the building end.

2. As t he turbine rotat es, t he centripetal forces associated with the rotation fling air outwards form the tips of the vanes. Replacement air is drawn into the throat of the ventilator from the building causing continuous ventilation.

Roof Ventilator is a natural air ventilation system. It is a free spinning roof exhaust which works by

utilizing the Velocity Energy of wind to induce air flow by Centrifugal Action. The Centrifugal

Force can used by the spinning vanes creates a region of low pressure area which draws and

throws out air from below and causes fresh cool air from the outside to come in.

ººº

Features and advantages:

The wind influences the performance of the ventilator in two ways

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The advantages of our vanes

Some people may think more vanes more better ... In fact it is not like t hat. .. You can imagine like this. if the vanes are too much, so there are not too much gap between two fins, Then how can the wind come into the turbo?? You know the turbo is worked by the w ind driven! If there are no wind come into the turbo through the gap, then how can the turbo rotate? Of course the turbo wi ll not work very well if there are less gap between 2 vanes!

Some people may think if the fins not too much .. .. Doesthe water leak into the warehouse when it is raining?? Of course it is impossible thing I When you check our turbo you will find the vanes of our turbo are all double curved!Because ofthe double curved vanes .. So when it is rain ing,once the water fall into the vanes the vanes will take water away through its rotating, So there are no water leak happend on our turbos!

You should know the most important part of the turbo is not the nos of the vanes, the most important part of the turbo is its construction, you can a easy test.. put two

turbo in a line .. one turbo with 37/42 nos vanes and one turbo with 30 vanes (Ourturbo) .. After some minutes you will find the 30 nos turbo rotate more fast than the 37/42 nos vanes turbo.

The vanes of our 24" turbo is 30 but the width of our vanes is 82 mm. If the Vanes of t he 24" turbo the width of the vanes is only70mm.

So you can see the more vanes the turbo have the less width it is. the less vanes the turbo have the more width it is! No matter which kind, the result is the same.

The customer buy our turbo is use them to ventilate their factory or warehouse! So If we can make the best effection of the ventilation and can supply the best quality then whynot it is a good choice??

Rotor Cage spine on a unique abrasion proof special grade Carbide Tip. No ThrustBearing involved.

Double to Cap comprising of S.S & Aluminium ensures permanent alignment. Unique inverted Cap design.

Corrugated roll formed and ribbed Vanes provide strength, rigidity, positive air flowand weatherability.

Excludes dust, grit & foreign matter & retains lubrication and is designed to be replaceable, if needed.

Central special grade Steel Shaft is coated with FRP to secure protection against rust & corrosion.

Vanes are fabricated from either special grade Aluminium, S.S. 202 or S.S. 304, as the application may warrant.

Base Frame is coated with FRP to make the same rust & corresion resistant

AVAILABLE SIZE

AVAILABLE MAKE

AVAILABLE BASE

24

ALUMINUM

FRP

22

STAINLESS STEEL

ALUMINUM

Available size

TYPE OF BUILDING

WARE HOUSES

FACTORIES & WORKSHOPS

GYM, TENNIS & SQUASH COURTS

ASSEMBLY HALLS

GARAGES

TOILETS

LAUNDRIES

POULTRY HOUSES

FACTORIES (HEAVY)

Air Changes Per Hour

3-5

3-8

3-8

6-12

6-12

7-12

7-15

7-25

20-40

Recommended air changes

Base circular rim is made out of S.S 304 for added mechanical strength in all models

COLOURMETCOLOURMETINFRATECH PVT. LTD

www.colourmet.com

Manufacturing Unit Pune

F - 10/2 MIDC, Phase - 3, Chakan, Kharabwadi village Tal - Khed, Dist: Pune - 410501, India

Ph - +91 93737 93300 Email- colourmet@gmail.com

Sales office Bangalore

#478, “Srinivasa Nilaya” !st floor, HMT Layout, Anand nagar, opp. Punjab national bank, Bangalore - 560024, India

Ph - +91 90368 32933 Email - kishore @colourmet.com

Mumbai | Delhi NCR | Hyderabad | Hubli