Cat.dcs.Sis.controller (5)

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RENR4324-01 VOL 1 - CHASSIS RENR4324-01 September 2002 950G & 962G Series II Wheel Loaders Electrical System IT62G Series II Integrated Toolcarrier © 2002 Caterpillar All Rights Reserved Printed in U.S.A. Volume 1: Chassis Wiring (Pilot Hydraulics and HMU Steering) 950G: AXX1-UP 962G: AXY1-UP IT62G: AYA1-UP AYL1-UP BAB1-UP AYS1-UP BAA1-UP BAC1-UP BAD1-UP Wire Number Wire Color Description Wire Number Wire Color Description 101 RD BATTERY+ 751 GN CLUTCH 1 REVERSE 102 RD RUNNING LAMP PWR 752 YL CLUTCH 2 FORWARD 104 YL PRODUCT LINK PWR (SWITCHED) 754 BU CLUTCH 3 FOURTH 106 WH LIFT/TILT POSITION SENSOR PWR 755 OR CLUTCH 4 THIRD 109 RD ALTERNATOR PWR 761 GY LIFT POS SENSOR 110 RD ENGINE ECM PWR (SWITCHED) 762 YL BUCKET/TILT POS SW 112 PU MAIN RELAY OUTPUT PWR 779 WH QUICK COUPLER (ENGAGE SOL) 114 RD FORWARD HORN PWR A701 GY FUEL INJECTOR CYLINDER 1 123 WH AXLE OIL COOLER POWER A702 PU FUEL INJECTOR CYLINDER 2 136 GN SECONDARY STEERING PWR A703 BR FUEL INJECTOR CYLINDER 3 138 GN PAYLOAD MONITOR SYSTEM PWR A704 GN FUEL INJECTOR CYLINDER 4 150 OR ENGINE ECM PWR (UNSWITCHED) A705 BU FUEL INJECOTR CYLINDER 5 170 RD PRODUCT LINK PWR (UNSWITCHED) A706 GY FUEL INJECTOR CYLINDER 6 174 RD UNSWITCHED BUSS PWR F713 OR TURBO INLET PRESS SENSOR 175 RD HOOD MOTOR PWR F766 WH DETENT ENABLE INTERLOCK 177 RD MAIN CIRCUIT BREAKER PWR G764 PK PARKING BRAKE SW (ON) 199 RD HOOD CONTROL PWR H713 PK LIFT PROPORTIONAL SOL H714 OR LOWER PROPORTIONAL SOL 200 BK MAIN CHASSIS GND H716 WH IMPLEMENT ECM SOLENOID RETURN 201 BK OPERATOR MONITOR GND H717 BR PILOT SOLENOID 229 BK ENGINE ECM GND H718 GY BUCKET TILT POSITION SENS (SIG) 251 BK PAYLOAD MONITOR SYSTEM GND H746 YL VARIABLE SPD FAN SOLENOID+ A274 BK PRODUCT LINK ECM GND H747 BR VARIABLE SPD FAN SOLENOID- H795 PK ENGINE ECM (SENSOR/SW RETURN) 304 WH STARTER SOL START TERMINAL R746 PK TURBO OUTLET PRESSURE SENSOR 306 GN START RELAY COIL+ R747 GY ATMOSPHERIC PRESSURE SENSOR 307 OR KEY SW(START) A893 OR FUEL PRIMING PUMP MOTOR- 308 YL MAIN POWER RELAY COIL+ G826 BR ADEM III FILTER SENSOR +5V 321 BR BACKUP ALARM G827 BU ADEM III FILTER SENSOR COMMON 322 GY FORWARD HORN G828 WH SENSOR PRESSURE +5V 326 RD FUEL PRIMING PUMP G829 GN SENSOR PRESSURE COMMON 397 OR HOOD MOTOR LOWER G833 PK ENGINE TEMP SENSOR COMMON 398 BU HOOD MOTOR RAISE G849 BR ENGINE INJECTION ACTUATION PRESSURE A300 GN HOOD CONTROL LOWER G850 BU AIR INLET HEATER RELAY COIL+ A301 WH HOOD CONTROL RAISE G853 BU ENGINE INTAKE MANIFOLD AIR TEMP #2 A307 GY THROTTLE PEDAL POS SENS G854 PK INJ. ACTUATION PRESSURE CONT. VALVE G855 PU IAP CONTROL VALVE COMMON 403 GN ALTERNATOR (R) TERMINAL G856 WH TDC PROBE+ 416 OR SEC STR PRESS SW (N/0) G857 YL TDC PROBE- 417 GY PRIMARY STR PRESS SW (N/O) J843 PU ENGINE ECM ANALOG SENSOR RTN 419 YL PARKING BRAKE SW (OFF) J844 GY ENGINE ECM ANALOG SENS 5VOLTS 426 BR XMSN FILTER BYPASS SWITCH 900 PU CLUTCH 5 SECOND 430 BU AIR FILTER RESTRICTED IND 901 WH CLUTCH 6 FIRST 432 PK BRAKE OIL PRES SWITCH (ON) 944 OR CAT DATA LINK+ 442 GY HYD TANK OIL TEMP SENSOR 945 BR CAT DATA LINK- 443 YL TC OUTLET TEMP SENSOR 953 GY IMPLEMENT ECM SENSOR RTRN 447 PK FUEL LEVEL SENSOR 962 OR TRANSMISSION ECM SENSOR RTRN 450 YL ENGINE ECM (ENGINE SPD) 964 BU FORK POSITION SELECT 453 PK SEC STR PRESS SW (N/O) 975 WH XMSN ECM SOLENOID/INDICATOR RTN 484 YL PRIMARY STR PRESS SW (N/C) 976 OR RIDE CONTROL ON SOLENOID 496 WH HYD TANK OIL LEVEL SENS 987 WH DIVIRTER SOLENOID E416 PU LIFT CYL HEAD END PRESS SENSOR 995 BU COOLANT TEMPERATURE E455 BR HYDRAULIC FILTER BYPASS SW A982 BR ENGINE ECM THROTTLE/IND 8VOLTS F411 GY ENGINE OIL TEMPERATURE C987 RD AIR INLET HEATER RELAY COIL+ G454 PK PUMP DRIVE OIL TEMPERATURE C990 YL OIL FILTER MONIITOR G479 WH SERVICE ENGINE INDICATOR C991 PK FUEL PRESS SENSOR G485 BU FRONT AXLE OIL TEMP SW E900 WH XMSN OUTPUT SPD SENS LEADING+ G486 GN REAR AXLE OIL TEMP SW E901 GN XMSN OUTPUT SPD SENS LEADING- E906 OR XMSN OUTPUT SPD SENS TRAILING+ 506 PU FRONT WASHER PUMP+ E907 GY XMSN OUTPUT SPD SENS TRAILING- 507 WH REAR WASHER PUMP+ E908 BR XMSN INPUT SPD SENSOR+ 513 OR A/C CLUTCH SOLENOID+ E909 WH XMSN INPUT SPD SENSOR- 521 YL A/C SELECT SW (A/C POSTION) E919 YL AUX LIFT PROPORTIONAL SOL 522 WH A/C CLUTCH SOLENOID- E920 BR AUX LOWER PROPORTIONAL SOL C529 GY LIFT CYL HE PRESS SENS E921 PK RACKBACK PROPORTIONAL SOL C530 BU LIFT POSITION SENSOR E922 GN DUMP PROPORTIONAL SOL E963 BK CRANK RPM SENSOR- 603 PK ROTARY BEACON E964 WH CRANK RPM SENSOR+ 604 OR STOP LAMP E965 BU CAM RPM SENSOR- 605 YL LH TURN LAMPS E966 YL CAM RPM SENSOR+ 606 GY RH TURN LAMPS K933 GN OPERATOR MONITOR SENSOR PWR 608 GN REAR FLOOD LAMPS K977 PK XMSN OIL TEMP SENSOR 611 PU HEAD LAMP (HIGH) L983 WH FUEL INJECTOR RTN CYL 1-2 612 GY BACKUP LAMP L984 OR FUEL INJECTOR RTN CYL 3-4 614 PU LICENSE PLATE/RH TAIL/DASH LAMPS L985 YL FUEL INJECTOR RTN CYL 5-6 615 YL FORWARD CAB FLOOD LAMPS N939 GN RIDE CONTROL AUTO SOLENOID 617 BR LH TAIL/CLEARANCE LAMPS P931 GN GRAPPLE AUTO/MANUAL SW. #2 619 GN FWD FLOOD/LO BEAM LAMPS P976 BR QUICK COUPLER RELEASE SOLENOID R971 YL XMSN LUBE OIL TEMP SENSOR 709 OR XMSN ECM SENS/IND (+8VOLTS) R974 OR ETHER INJECT SWITCH 727 GN SEC STR RELAY COIL+ X918 PU GND LEVEL SHUTDOWN SW (N/O) 728 BU SEC STR INTER RELAY COIL+ X919 WH GND LEVEL SHUTDOWN SW (N/C) Wire Description Ground Circuits Monitoring Circuits Accessory Circuits Control Circuits cont. Lighting Circuits Control Circuits Basic Machine Circuits Power Circuits Resistor, Sender and Solenoid Specifications Part No. Component Description Resistance (Ohms)¹ 122-5053 Solenoid: Injection Actuation Pressure 10.1 128-7911 Solenoids: Cylinder Head 1 - 6 1.06 ± 0.05 130-9811 Senders: Coolant Temperature Intake Manifold Air Temperature Torque Converter Temperature 1000 Dump Prop Lower Prop Aux Lower Prop Rackback Prop Lift Prop Aux Lift Prop 147-5399 Solenoids: Transmission Clutch 8.15 ± 0.6 148-2350 Solenoid: Variable Speed Fan 5.0 ± 0.3 152-5409 Solenoid: Axle Oil Cooler Clutch 9.4 ± 5.0 152-6761 Solenoid: On / Off Pilot 32.6 ± 1.6 152-8340 Solenoids: Ride Control 32.6 ± 1.6 153-8346 Solenoids: Fourth Function Select 32.6 ± 1.6 157-8857 Sender: Fuel Level Empty: 95 ± 3.0 Full: 1.75 ± 1.75 163-0872 Solenoid: A/C Clutch 17.6 ± 0.6 191-6587 Sender: Engine Oil Temperature 100 3E-8575 Solenoids: Quick Coupler 24.9 ± 0.4 ¹ At room temperature unless otherwise noted. 138-2924 Solenoid: 7.75 ± 1.0 Part No. Function Actuate Deactuate Contact Position 114-5333 A/C (High / Low) Pressure 275 to 1750 kPa¹ (39.9 to 253.8 psi) - - Normally Open² 117-7773 Transmission Filter Bypass Pressure 138 ± 28kPa (20 ± 4 psi) 89 ± 20kPa (12.9 ± 2.9 psi) Normally Closed 155-8998 Axle Oil Cooler Temperature 65 ± 3.0°C (149 ± 37.4°F) 58°C Min (136.4°F Min) Normally Open 155-8999 Front Axle Oil Temperature Rear Axle Oil Temperature 125 ± 3.0°C ( 257 ± 37.4°F) 117°C MIN (242.6°F MIN) Normally Closed 174-4312 Park Brake Pressure 8270 kPa MAX (1200 psi MAX) 6890 ± 345 kPa (1000 ± 50 psi) A-B, Normally Open A-C, Normally Closed 175-3244 Brake Oil Pressure 10700 kPa MAX (1550 psi MAX) 8960 ± 537 kPa (1300 ± 79 psi) A-B, Normally Open A-C, Normally Closed 3E-6450 Primary Steering Pressure Secondary Steering Pressure 1200 kPa MAX (174.0 psi MAX) 700 ± 100 kPa (102 ± 14.5 psi) A-B Normally Open A-C Normally Closed 7X-8549 Hydraulic Filter Bypass Pressure 110.3 - 137.9 kPa³ (16 - 20 psi) 86.2 - 103.4 kPa³ (12.5 - 15) Normally Open ² Contact position at the contacts of the harness connector. Off Machine Switch Specification ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi). 3 4 5 6 8 9 10 11 12 14 15 13 16 1 2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 7 3 4 5 6 8 9 10 12 14 15 13 16 1 17 18 19 20 21 23 24 25 26 27 28 29 7 30 31 33 32 34 35 35 32 34 31 2 22 11 33 Component Location Component Schematic Location Machine Location Component Schematic Location Machine Location Alarm - Backup G-15, J-15 2 Sensor - Lift Position K-3 20 Alternator H-13 3 Sensor - Oil Pressure A-14 8 Arc Suppressor E-15 4 Sensor - Output Speed (Leading) F-9 18 Batteries K-15 5 Sensor - Output Speed (Trailing) F-9 18 Breaker - ADEM III Control B-8 4 Sensor - Transmission Lube Oil Temperature E-7 7 Breaker - Alternator A-8 4 Sensor - Transmission Oil Temperature G-9 18 Breaker - Hood Actuator B-8 4 Sensor - Turbo Inlet Pressure E-8 14 Breaker - Main B-8 4 Sensor - Turbo Outlet Pressure D-14 14 Breaker - Running Lamp C-8 4 Solenoid - A/C Clutch E-15 3 Breaker - Unswitched Bus B-8 4 Solenoid - Aux. Lift Prop I-2 19 Contol - Product Link D-7 7 Solenoid - Aux. Lower Prop J-2 19 Control - ADEM III A-11 6 Solenoid - Axle Oil Cooler Clutch I-12 16 Control - Hood Raise/Lower B-7 4 Solenoid - Dump Prop J-2 19 Diode - Quick Coupler Enable K-6 Solenoid - Grapple J-2 20 Diode - Quick Coupler Release K-6 Solenoid - Injection Actuation Pressure D-14 23 Heater - Air Inlet E-14 23 Solenoid - Lift Prop I-2 19 Motor - Front Washer G-6 11 Solenoid - Lower Prop I-2 19 Motor - Fuel Priming Pump D-12 8 Solenoid - On/Off Pilot I-3 19 Motor - Hood Actuator A-15 2 Solenoid - Rackback Prop J-3 19 Motor - Rear Washer G-6 11 Solenoid - Ride Control On I-2, I-3 19 Motor - Secondary Steering J-10 9 Solenoid - Variable Speed Fan A-14 15 Motor - Starter G-12 10 Solenoids - Cylinder Head C-15 22 Relay - Air Inlet Heater E-14 Solenoids - Quick Coupler J-6 19 Relay - Backup Alarm J-15 12 Solenoids - Transmission Clutch G-10 18 Relay - Main A-8 4 Switch - A/C Pressure E-15 3 Relay - Secondary Steering K-10 4 Switch - Axle Oil Cooler Temperature J-13 29 Relay - Secondary Steering Intermediate K-10 9 Switch - Brake Oil Pressure K-7 24 Relay - Start A-9 4 Switch - Bucket Tilt Position K-3 30 Sender - Coolant Temperature B-14 8 Switch - Disconnect B-15 25 Sender - Engine Oil Temperature D-14 23 Switch - Fork Position C-2 30 Sender - Fuel Level K-7 13 Switch - Front Axle Oil Temperature H-2 26 Sender - Intake Manifold Air Temperature B-14 14 Switch - Fuel Priming Pump D-12 8 Sender - Torque Converter Temperature F-7 8 Switch - Ground Level Shutdown B-14 27 Sensor - Atmospheric Pressure E-14 14 Switch - Hood Actuator B-14 27 Sensor - Bucket Tilt Position K-3 21 Switch - Hydraulic Filter Bypass G-6 Sensor - Cam Speed Timing A-14 15 Switch - Hydraulic Oil Level G-6 17 Sensor - Crank Speed Timing A-14 16 Switch - Lift Position K-3 28 Sensor - Fuel Pressure B-14 8 Switch - Park Brake Pressure K-7 24 Sensor - Hydraulic Temperature G-6 17 Switch - Primary Steering Pressure J-9 9 Sensor - Injection Actuation Pressure D-14 23 Switch - Rear Axle Oil Temperature I-12 29 Sensor - Input Speed G-9 18 Switch - Secondary Steering Pressure J-9 9 Sensor - Lift Cylinder Head End Pressure H-2 19 Switch - Transmission Filter Bypass H-5 24 Machine locations are repeated for components located close together. A = Located inside of cab. B = Located inside of right console. C = Located inside of left console. D = Located around relay panel. E = Located around hydraulic oil tank. F = Located around pilot manifold. G =Located under platform. Connector Location Connector Number Schematic Location Machine Location CONN 1 Aux. Start Receptacle B-15 1 CONN 2 G-14 12 CONN 3 E-14 3 CONN 4 C-14 22 CONN 5 Timing / Calibration Probe B-14 8 CONN 6 I-12 6 CONN 7 I-12 6 CONN 8 I-12 3 CONN 9 D-11 8 CONN 10 I-10 6 CONN 11 K-9 9 CONN 12 J-7 35 CONN 13 D-8 32 CONN 14 A-7 4 CONN 15 G-7 31 CONN 16 C-5 32 CONN 17 D-5 32 CONN 18 E-5 32 CONN 19 F-5 32 CONN 20 F-5 32 CONN 21 C-4, D-4, G-4, J-5 33 CONN 22 G-3, K-4 34 CONN 23 C-3, G-3, K-4 34 CONN 24 B-2, F-3, I-4 19 CONN 25 B-2, E-3, H-4 19 CONN 26 B-2, H-4 35 CONN 27 C-1, D-2, D-3, K-1, K-2 34 CONN 28 B-1, D-2, D-3, K-2 34 CONN 29 B-1, D-2, D-3, K-2 34 CONN 30 C-3, D-2, K-2 20 CONN 31 B-1, D-2, D-3, J-2 20 CONN 32 B-1, D-2, C-3, J-2 20 CONN 33 B-1, F-3, J-2 20 CONN 34 F-3, G-2 34 CONN 35 E-2, F-3, G-2 20 CONN 36 F-1 34 CONN 37 F-2 34 CONN 38 B-1, D-3 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart. 34 24 22 45 45 45 45 Failure Mode Identifiers (FMI)¹ FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. 14 Parameter failures. 15 Parameter failures. 16 Parameter not available. 17 Module not responding. 18 Sensor supply fault. 19 Condition not met. 20 Parameter failures. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. Component Identifiers (CID¹) Module Identifier (MID²) ADEM III ECM (MID No. 036) CID Component 0001 Fuel Injector Solenoid #1 0002 Fuel Injector Solenoid #2 0003 Fuel Injector Solenoid #3 0004 Fuel Injector Solenoid #4 0005 Fuel Injector Solenoid #5 0006 Fuel Injector Solenoid #6 0041 ECM 8V DC Supply 0091 Throttle Sensor 0094 Fuel Pressure Sensor 0100 Oil Pressure Sensor 0110 Engine Coolant Temperature Sensor 0164 Injector Actuation Pressure Sensor 0168 Electrical Power Supply 0172 Inlet Air Temperature Sensor 0175 Engine Oil Temperature Sender 0190 Engine Speed Sensor 0248 Cat Data Link 0253 Personality Module mismatch 0261 Engine Speed Sensor 0262 5 Volt Sensor Supply 0267 Engine Shutdown Switch 0268 Check Programmable Parameters 0273 Turbo Outlet Pressure Sensor 0274 Atmospheric Pressure Sensor 0291 Engine Cooling Fan Solenoid 0296 Transmission ECM 0342 Camshaft Position Sensor 0562 Caterpillar Monitoring System 0617 Air Inlet Heater Relay 1582 Trans Lube Oil Temperature Sensor 1589 Turbo Inlet Air Pressure Sensor CID Component 0168 Electrical Power Supply 0254 Electronic Control Module (Product Link) 0269 Sensor Power Supply 1251 Alternator R-Terminal Signal ¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Product Link ECM (MID No. 122) Event Code Condition E015 High Engine Coolant Temperature Derate E017 High Engine Coolant Temperature Warning E025 High Inlet Air Temperature Derate E027 High Inlet Air Temperature Warning E039 Low Engine Oil Pressure Derate E053 Low Fuel Pressure Warning E096 High Fuel Pressure E100 Low Engine Oil Pressure Warning E190 Engine Overspeed Warning E272 Inlet Air Restriction Warning Event Codes For ADEM III ECM 0042 Injector Actuation Control Valve 0254 Electronic Control Module Related Electrical Service Manuals Form Number 185-5294 177-9953 Electric Starting Motor: 207-1556 Consist: Delco 50MT SENR3581 Consist: Nippondenso R7.5 SENR4975 ADEM III Control: SENR9617 Product Link Control: SEBU7351 Title Alternator: SENR4130 1 2 T This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. This indicates that the component has a wire connected to it that is connected to ground. 105-9344 T Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Pin Socket Fuse Component Part Number Pin or Socket Number Receptacle Plug Wire, Cable, or Harness Assembly Identification Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component. Single Wire Ground Connection Connector Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Circuit Breaker Symbol Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Symbols Electrical Schematic Symbols And Definitions 1 1 2 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 325-A135 PK-14 AG-C4 111-7898 L-C12 3E-5179 C-C4 130-6795 * * * * * Circuit Number Identification Wire Color Wire Gauge AG-C3 130-6795 Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness. 200-L32 BK-14 325-A135 PK-14 Part Number For Connector Assembly Harness identification code This example indicates wire 135 in harness "AG". Machine Harness Connector And Component Locations

Transcript of Cat.dcs.Sis.controller (5)

Page 1: Cat.dcs.Sis.controller (5)

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4324-0

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RENR4324-01September 2002

950G & 962G Series II Wheel Loaders

Electrical SystemIT62G Series II Integrated Toolcarrier

©2002 CaterpillarAll Rights Reserved

Printed in U.S.A.

Volume 1: Chassis Wiring (Pilot Hydraulics and HMU Steering)

950G:AXX1-UP

962G:AXY1-UP

IT62G:AYA1-UP

AYL1-UP BAB1-UPAYS1-UPBAA1-UP

BAC1-UPBAD1-UP

Wire Number

Wire Color

DescriptionWire

NumberWire Color

Description

101 RD BATTERY+ 751 GN CLUTCH 1 REVERSE

102 RD RUNNING LAMP PWR 752 YL CLUTCH 2 FORWARD

104 YL PRODUCT LINK PWR (SWITCHED) 754 BU CLUTCH 3 FOURTH

106 WH LIFT/TILT POSITION SENSOR PWR 755 OR CLUTCH 4 THIRD

109 RD ALTERNATOR PWR 761 GY LIFT POS SENSOR

110 RD ENGINE ECM PWR (SWITCHED) 762 YL BUCKET/TILT POS SW

112 PU MAIN RELAY OUTPUT PWR 779 WH QUICK COUPLER (ENGAGE SOL)

114 RD FORWARD HORN PWR A701 GY FUEL INJECTOR CYLINDER 1

123 WH AXLE OIL COOLER POWER A702 PU FUEL INJECTOR CYLINDER 2

136 GN SECONDARY STEERING PWR A703 BR FUEL INJECTOR CYLINDER 3

138 GN PAYLOAD MONITOR SYSTEM PWR A704 GN FUEL INJECTOR CYLINDER 4

150 OR ENGINE ECM PWR (UNSWITCHED) A705 BU FUEL INJECOTR CYLINDER 5

170 RD PRODUCT LINK PWR (UNSWITCHED) A706 GY FUEL INJECTOR CYLINDER 6

174 RD UNSWITCHED BUSS PWR F713 OR TURBO INLET PRESS SENSOR

175 RD HOOD MOTOR PWR F766 WH DETENT ENABLE INTERLOCK

177 RD MAIN CIRCUIT BREAKER PWR G764 PK PARKING BRAKE SW (ON)

199 RD HOOD CONTROL PWR H713 PK LIFT PROPORTIONAL SOL

H714 OR LOWER PROPORTIONAL SOL

200 BK MAIN CHASSIS GND H716 WH IMPLEMENT ECM SOLENOID RETURN

201 BK OPERATOR MONITOR GND H717 BR PILOT SOLENOID

229 BK ENGINE ECM GND H718 GY BUCKET TILT POSITION SENS (SIG)

251 BK PAYLOAD MONITOR SYSTEM GND H746 YL VARIABLE SPD FAN SOLENOID+

A274 BK PRODUCT LINK ECM GND H747 BR VARIABLE SPD FAN SOLENOID-

H795 PK ENGINE ECM (SENSOR/SW RETURN)

304 WH STARTER SOL START TERMINAL R746 PK TURBO OUTLET PRESSURE SENSOR

306 GN START RELAY COIL+ R747 GY ATMOSPHERIC PRESSURE SENSOR

307 OR KEY SW(START) A893 OR FUEL PRIMING PUMP MOTOR-

308 YL MAIN POWER RELAY COIL+ G826 BR ADEM III FILTER SENSOR +5V

321 BR BACKUP ALARM G827 BU ADEM III FILTER SENSOR COMMON

322 GY FORWARD HORN G828 WH SENSOR PRESSURE +5V

326 RD FUEL PRIMING PUMP G829 GN SENSOR PRESSURE COMMON

397 OR HOOD MOTOR LOWER G833 PK ENGINE TEMP SENSOR COMMON

398 BU HOOD MOTOR RAISE G849 BR ENGINE INJECTION ACTUATION PRESSURE

A300 GN HOOD CONTROL LOWER G850 BU AIR INLET HEATER RELAY COIL+

A301 WH HOOD CONTROL RAISE G853 BU ENGINE INTAKE MANIFOLD AIR TEMP #2

A307 GY THROTTLE PEDAL POS SENS G854 PK INJ. ACTUATION PRESSURE CONT. VALVE

G855 PU IAP CONTROL VALVE COMMON

403 GN ALTERNATOR (R) TERMINAL G856 WH TDC PROBE+

416 OR SEC STR PRESS SW (N/0) G857 YL TDC PROBE-

417 GY PRIMARY STR PRESS SW (N/O) J843 PU ENGINE ECM ANALOG SENSOR RTN

419 YL PARKING BRAKE SW (OFF) J844 GY ENGINE ECM ANALOG SENS 5VOLTS

426 BR XMSN FILTER BYPASS SWITCH 900 PU CLUTCH 5 SECOND

430 BU AIR FILTER RESTRICTED IND 901 WH CLUTCH 6 FIRST

432 PK BRAKE OIL PRES SWITCH (ON) 944 OR CAT DATA LINK+

442 GY HYD TANK OIL TEMP SENSOR 945 BR CAT DATA LINK-

443 YL TC OUTLET TEMP SENSOR 953 GY IMPLEMENT ECM SENSOR RTRN

447 PK FUEL LEVEL SENSOR 962 OR TRANSMISSION ECM SENSOR RTRN

450 YL ENGINE ECM (ENGINE SPD) 964 BU FORK POSITION SELECT

453 PK SEC STR PRESS SW (N/O) 975 WH XMSN ECM SOLENOID/INDICATOR RTN

484 YL PRIMARY STR PRESS SW (N/C) 976 OR RIDE CONTROL ON SOLENOID

496 WH HYD TANK OIL LEVEL SENS 987 WH DIVIRTER SOLENOID

E416 PU LIFT CYL HEAD END PRESS SENSOR 995 BU COOLANT TEMPERATURE

E455 BR HYDRAULIC FILTER BYPASS SW A982 BR ENGINE ECM THROTTLE/IND 8VOLTS

F411 GY ENGINE OIL TEMPERATURE C987 RD AIR INLET HEATER RELAY COIL+

G454 PK PUMP DRIVE OIL TEMPERATURE C990 YL OIL FILTER MONIITOR

G479 WH SERVICE ENGINE INDICATOR C991 PK FUEL PRESS SENSOR

G485 BU FRONT AXLE OIL TEMP SW E900 WH XMSN OUTPUT SPD SENS LEADING+

G486 GN REAR AXLE OIL TEMP SW E901 GN XMSN OUTPUT SPD SENS LEADING-

E906 OR XMSN OUTPUT SPD SENS TRAILING+

506 PU FRONT WASHER PUMP+ E907 GY XMSN OUTPUT SPD SENS TRAILING-

507 WH REAR WASHER PUMP+ E908 BR XMSN INPUT SPD SENSOR+

513 OR A/C CLUTCH SOLENOID+ E909 WH XMSN INPUT SPD SENSOR-

521 YL A/C SELECT SW (A/C POSTION) E919 YL AUX LIFT PROPORTIONAL SOL

522 WH A/C CLUTCH SOLENOID- E920 BR AUX LOWER PROPORTIONAL SOL

C529 GY LIFT CYL HE PRESS SENS E921 PK RACKBACK PROPORTIONAL SOL

C530 BU LIFT POSITION SENSOR E922 GN DUMP PROPORTIONAL SOL

E963 BK CRANK RPM SENSOR-

603 PK ROTARY BEACON E964 WH CRANK RPM SENSOR+

604 OR STOP LAMP E965 BU CAM RPM SENSOR-

605 YL LH TURN LAMPS E966 YL CAM RPM SENSOR+

606 GY RH TURN LAMPS K933 GN OPERATOR MONITOR SENSOR PWR

608 GN REAR FLOOD LAMPS K977 PK XMSN OIL TEMP SENSOR

611 PU HEAD LAMP (HIGH) L983 WH FUEL INJECTOR RTN CYL 1-2

612 GY BACKUP LAMP L984 OR FUEL INJECTOR RTN CYL 3-4

614 PU LICENSE PLATE/RH TAIL/DASH LAMPS L985 YL FUEL INJECTOR RTN CYL 5-6

615 YL FORWARD CAB FLOOD LAMPS N939 GN RIDE CONTROL AUTO SOLENOID

617 BR LH TAIL/CLEARANCE LAMPS P931 GN GRAPPLE AUTO/MANUAL SW. #2

619 GN FWD FLOOD/LO BEAM LAMPS P976 BR QUICK COUPLER RELEASE SOLENOID

R971 YL XMSN LUBE OIL TEMP SENSOR

709 OR XMSN ECM SENS/IND (+8VOLTS) R974 OR ETHER INJECT SWITCH

727 GN SEC STR RELAY COIL+ X918 PU GND LEVEL SHUTDOWN SW (N/O)

728 BU SEC STR INTER RELAY COIL+ X919 WH GND LEVEL SHUTDOWN SW (N/C)

Wire Description

Ground Circuits

Monitoring Circuits

Accessory Circuits

Control Circuits cont.

Lighting Circuits

Control Circuits

Basic Machine Circuits

Power Circuits

Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹122-5053 Solenoid: Injection Actuation Pressure 10.1128-7911 Solenoids: Cylinder Head 1 - 6 1.06 ± 0.05

130-9811 Senders:Coolant Temperature Intake Manifold Air Temperature Torque Converter Temperature

1000

Dump PropLower PropAux Lower PropRackback PropLift PropAux Lift Prop

147-5399 Solenoids: Transmission Clutch 8.15 ± 0.6148-2350 Solenoid: Variable Speed Fan 5.0 ± 0.3152-5409 Solenoid: Axle Oil Cooler Clutch 9.4 ± 5.0152-6761 Solenoid: On / Off Pilot 32.6 ± 1.6152-8340 Solenoids: Ride Control 32.6 ± 1.6153-8346 Solenoids: Fourth Function Select 32.6 ± 1.6

157-8857 Sender: Fuel LevelEmpty: 95 ± 3.0Full: 1.75 ± 1.75

163-0872 Solenoid: A/C Clutch 17.6 ± 0.6191-6587 Sender: Engine Oil Temperature 1003E-8575 Solenoids: Quick Coupler 24.9 ± 0.4

¹ At room temperature unless otherwise noted.

138-2924 Solenoid: 7.75 ± 1.0

Part No. Function Actuate Deactuate Contact Position

114-5333 A/C (High / Low) Pressure275 to 1750 kPa¹(39.9 to 253.8 psi)

--

Normally Open²

117-7773 Transmission Filter Bypass Pressure138 ± 28kPa(20 ± 4 psi)

89 ± 20kPa(12.9 ± 2.9 psi)

Normally Closed

155-8998 Axle Oil Cooler Temperature 65 ± 3.0°C

(149 ± 37.4°F)58°C Min

(136.4°F Min)Normally Open

155-8999Front Axle Oil Temperature Rear Axle Oil Temperature

125 ± 3.0°C( 257 ± 37.4°F)

117°C MIN(242.6°F MIN)

Normally Closed

174-4312 Park Brake Pressure8270 kPa MAX(1200 psi MAX)

6890 ± 345 kPa(1000 ± 50 psi)

A-B, Normally Open A-C, Normally Closed

175-3244 Brake Oil Pressure10700 kPa MAX(1550 psi MAX)

8960 ± 537 kPa(1300 ± 79 psi)

A-B, Normally Open A-C, Normally Closed

3E-6450 Primary Steering PressureSecondary Steering Pressure

1200 kPa MAX(174.0 psi MAX)

700 ± 100 kPa(102 ± 14.5 psi)

A-B Normally OpenA-C Normally Closed

7X-8549 Hydraulic Filter Bypass Pressure110.3 - 137.9 kPa³

(16 - 20 psi)86.2 - 103.4 kPa³

(12.5 - 15)Normally Open

² Contact position at the contacts of the harness connector.

Off Machine Switch Specification

¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).

3

4

5

6

8

9

10

11

12

14

1513

16

1

2 17

18 19

20

21

2223

24

25

26

27

28

2930

73

4

5

6

8

9

1012

14

1513

16

1

17

18 19

20

21

23

24

25

26

27

28

29

7

30

31

33

3234

35

35

3234

31

2

22

11

33

Component LocationComponent

Schematic Location

Machine Location

ComponentSchematic Location

Machine Location

Alarm - Backup G-15, J-15 2 Sensor - Lift Position K-3 20

Alternator H-13 3 Sensor - Oil Pressure A-14 8

Arc Suppressor E-15 4 Sensor - Output Speed (Leading) F-9 18

Batteries K-15 5 Sensor - Output Speed (Trailing) F-9 18

Breaker - ADEM III Control B-8 4 Sensor - Transmission Lube Oil Temperature E-7 7

Breaker - Alternator A-8 4 Sensor - Transmission Oil Temperature G-9 18

Breaker - Hood Actuator B-8 4 Sensor - Turbo Inlet Pressure E-8 14

Breaker - Main B-8 4 Sensor - Turbo Outlet Pressure D-14 14

Breaker - Running Lamp C-8 4 Solenoid - A/C Clutch E-15 3

Breaker - Unswitched Bus B-8 4 Solenoid - Aux. Lift Prop I-2 19

Contol - Product Link D-7 7 Solenoid - Aux. Lower Prop J-2 19

Control - ADEM III A-11 6 Solenoid - Axle Oil Cooler Clutch I-12 16

Control - Hood Raise/Lower B-7 4 Solenoid - Dump Prop J-2 19

Diode - Quick Coupler Enable K-6 Solenoid - Grapple J-2 20

Diode - Quick Coupler Release K-6 Solenoid - Injection Actuation Pressure D-14 23

Heater - Air Inlet E-14 23 Solenoid - Lift Prop I-2 19

Motor - Front Washer G-6 11 Solenoid - Lower Prop I-2 19

Motor - Fuel Priming Pump D-12 8 Solenoid - On/Off Pilot I-3 19

Motor - Hood Actuator A-15 2 Solenoid - Rackback Prop J-3 19

Motor - Rear Washer G-6 11 Solenoid - Ride Control On I-2, I-3 19

Motor - Secondary Steering J-10 9 Solenoid - Variable Speed Fan A-14 15

Motor - Starter G-12 10 Solenoids - Cylinder Head C-15 22

Relay - Air Inlet Heater E-14 Solenoids - Quick Coupler J-6 19

Relay - Backup Alarm J-15 12 Solenoids - Transmission Clutch G-10 18

Relay - Main A-8 4 Switch - A/C Pressure E-15 3

Relay - Secondary Steering K-10 4 Switch - Axle Oil Cooler Temperature J-13 29

Relay - Secondary Steering Intermediate K-10 9 Switch - Brake Oil Pressure K-7 24

Relay - Start A-9 4 Switch - Bucket Tilt Position K-3 30

Sender - Coolant Temperature B-14 8 Switch - Disconnect B-15 25

Sender - Engine Oil Temperature D-14 23 Switch - Fork Position C-2 30

Sender - Fuel Level K-7 13 Switch - Front Axle Oil Temperature H-2 26

Sender - Intake Manifold Air Temperature B-14 14 Switch - Fuel Priming Pump D-12 8

Sender - Torque Converter Temperature F-7 8 Switch - Ground Level Shutdown B-14 27

Sensor - Atmospheric Pressure E-14 14 Switch - Hood Actuator B-14 27

Sensor - Bucket Tilt Position K-3 21 Switch - Hydraulic Filter Bypass G-6

Sensor - Cam Speed Timing A-14 15 Switch - Hydraulic Oil Level G-6 17

Sensor - Crank Speed Timing A-14 16 Switch - Lift Position K-3 28

Sensor - Fuel Pressure B-14 8 Switch - Park Brake Pressure K-7 24

Sensor - Hydraulic Temperature G-6 17 Switch - Primary Steering Pressure J-9 9

Sensor - Injection Actuation Pressure D-14 23 Switch - Rear Axle Oil Temperature I-12 29

Sensor - Input Speed G-9 18 Switch - Secondary Steering Pressure J-9 9

Sensor - Lift Cylinder Head End Pressure H-2 19 Switch - Transmission Filter Bypass H-5 24

Machine locations are repeated for components located close together.

A = Located inside of cab.B = Located inside of right console.

C = Located inside of left console.

D = Located around relay panel.

E = Located around hydraulic oil tank.F = Located around pilot manifold.

G =Located under platform.

Connector Location

Connector NumberSchematic Location

Machine Location

CONN 1 Aux. Start Receptacle B-15 1

CONN 2 G-14 12

CONN 3 E-14 3

CONN 4 C-14 22

CONN 5 Timing / Calibration Probe B-14 8

CONN 6 I-12 6

CONN 7 I-12 6

CONN 8 I-12 3

CONN 9 D-11 8

CONN 10 I-10 6

CONN 11 K-9 9

CONN 12 J-7 35

CONN 13 D-8 32

CONN 14 A-7 4

CONN 15 G-7 31

CONN 16 C-5 32

CONN 17 D-5 32

CONN 18 E-5 32

CONN 19 F-5 32

CONN 20 F-5 32

CONN 21 C-4, D-4, G-4, J-5

33

CONN 22 G-3, K-4 34CONN 23 C-3, G-3, K-4 34CONN 24 B-2, F-3, I-4 19CONN 25 B-2, E-3, H-4 19CONN 26 B-2, H-4 35

CONN 27C-1, D-2,

D-3, K-1, K-234

CONN 28 B-1, D-2, D-3, K-2

34

CONN 29B-1, D-2, D-3, K-2

34

CONN 30 C-3, D-2, K-2 20

CONN 31 B-1, D-2, D-3, J-2

20

CONN 32B-1, D-2, C-3, J-2

20

CONN 33 B-1, F-3, J-2 20CONN 34 F-3, G-2 34CONN 35 E-2, F-3, G-2 20CONN 36 F-1 34CONN 37 F-2 34CONN 38 B-1, D-3

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near thecomponent. See the Component Location Chart.

34

24

22

45

45

45

45

Failure Mode Identifiers (FMI)¹FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Component Identifiers (CID¹)Module Identifier (MID²)

ADEM III ECM(MID No. 036)

CID Component0001 Fuel Injector Solenoid #1

0002 Fuel Injector Solenoid #2

0003 Fuel Injector Solenoid #3

0004 Fuel Injector Solenoid #4

0005 Fuel Injector Solenoid #5

0006 Fuel Injector Solenoid #6

0041 ECM 8V DC Supply

0091 Throttle Sensor

0094 Fuel Pressure Sensor

0100 Oil Pressure Sensor

0110 Engine Coolant Temperature Sensor

0164 Injector Actuation Pressure Sensor

0168 Electrical Power Supply

0172 Inlet Air Temperature Sensor

0175 Engine Oil Temperature Sender

0190 Engine Speed Sensor

0248 Cat Data Link

0253 Personality Module mismatch

0261 Engine Speed Sensor

0262 5 Volt Sensor Supply

0267 Engine Shutdown Switch

0268 Check Programmable Parameters

0273 Turbo Outlet Pressure Sensor

0274 Atmospheric Pressure Sensor

0291 Engine Cooling Fan Solenoid

0296 Transmission ECM

0342 Camshaft Position Sensor

0562 Caterpillar Monitoring System

0617 Air Inlet Heater Relay

1582 Trans Lube Oil Temperature Sensor

1589 Turbo Inlet Air Pressure Sensor

CID Component0168 Electrical Power Supply

0254 Electronic Control Module (Product Link)

0269 Sensor Power Supply

1251 Alternator R-Terminal Signal

¹ The CID is a diagnostic code that indicates which component is faulty.

² The MID is a diagnostic code that indicates which electronic control modulediagnosed the fault.

Product Link ECM (MID No. 122)

Event Code Condition

E015 High Engine Coolant Temperature Derate

E017 High Engine Coolant Temperature Warning

E025 High Inlet Air Temperature Derate

E027 High Inlet Air Temperature Warning

E039 Low Engine Oil Pressure Derate

E053 Low Fuel Pressure Warning

E096 High Fuel Pressure

E100 Low Engine Oil Pressure Warning

E190 Engine Overspeed Warning

E272 Inlet Air Restriction Warning

Event Codes For ADEM III ECM

0042 Injector Actuation Control Valve

0254 Electronic Control Module

Related Electrical Service ManualsForm Number

185-5294

177-9953

Electric Starting Motor: 207-1556

Consist: Delco 50MT SENR3581

Consist: Nippondenso R7.5 SENR4975

ADEM III Control: SENR9617

Product Link Control: SEBU7351

Title

Alternator: SENR4130

1

2

T

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Pin SocketFuse

Component Part Number

Pin or Socket Number

Receptacle

Plug

Wire, Cable, or Harness Assembly Identification

Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component.

Single Wire

Ground

ConnectionConnector

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Circuit BreakerSymbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

1 12 2

Typical representation of aSure-Seal connector. The plugand receptacle containboth pins and sockets.

Typical representation ofa Deutsch connector. Theplug contains all socketsand the receptacle containsall pins.

325-A135 PK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

** * *

*

CircuitNumberIdentification

WireColor

WireGauge

AG-C3130-6795

Harness identification letter(s) and aserializing code. The "C" stands forconnector and the number indicateswhich connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number For Connector Assembly

Harness identification codeThis example indicateswire 135 in harness "AG".

Machine Harness Connector And Component Locations

Page 2: Cat.dcs.Sis.controller (5)

GROUND CIRCUIT.

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON.

STARTING CIRCUIT.START AID CIRCUIT.IMPLEMENT CONTROL CIRCUIT.PANEL LAMP CIRCUIT.VIMS CMS EMS CIRCUIT.PAYLOAD MONITOR CIRCUIT.ENGINE CONTROL CIRCUIT.TRANSMISSION CONTROL CIRCUIT.MACHINE SECURITY SYSTEM (MSS).TURN SIGNAL / WIPER / WASHER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT.

WIRE GROUP COLOR DESCRIPTIONS

12

AC-C11552269

12

AC-C21552269

1 2

AE-C11552269

1 2

AE-C21552269

1 2

AE-C31552269

1 2

AE-C41552269

1 2

AE-C51552269 1 2

AE-C61552269

1 2

AE-C71552269

1 2

AE-C103E3364

1 2

AE-C113E3364

12

AE-C121552252

3456789101112

12

AE-C131552269

12

AE-C163E3364

123456789101112131415161718192021222324

AG-C19X0141

25262728293031323334353637383940

12

AG-C141552269

12

AG-C153E3364

12

AG-C51552269

12

AG-C63E3364

12

AG-C41552269

12

AG-C31552269

AG-C121552267

ABC

12

AG-C23E5179

3456789101112

12

AG-C133E3364

AG-C81552267

ABC

AG-C93E3370

ABC

AG-C103E3370

ABC

12

AG-C201552252

3456789101112

12

AG-C111552269

12

AG-C233E3376

34

12

AG-C221552272

34

12

AG-C211552273

3456

12

AG-C73E3382

3456

12

AG-C193E3364

12

AG-C243E3376

34

12

AG-C261552272

34

AG-C181552267

ABC

AG-C253E3370

ABC

AG-C271552267

ABC

AG-C283E3370

ABC

AG-C291552267

ABC

AG-C303E3370

ABC

12

AG-C171552269

12

AG-C161552269

12

AH-C11552269

12

AH-C43E3364

12

AH-C21552269

12

AH-C31552269

AJ-C13E3370

ABC

12

AJ-C21552272

34

12

AK-C21552269

12

AK-C11552252

3456789101112

123456789101112131415161718192021222324

AL-C19X0141

25262728293031323334353637383940

12

AL-C141552269

12

AL-C153E3364

12

AL-C51552269

12

AL-C63E3364

12

AL-C41552269

12

AL-C31552269

AL-C121552267

ABC

12

AL-C23E5179

3456789101112

12

AL-C133E3364

AL-C81552267

ABC

AL-C103E3370

ABC

12

AL-C201552252

3456789101112

12

AL-C111552269

12

AL-C93E3376

34

12

AL-C221552272

34

12

AL-C211552273

3456

12

AL-C73E3382

3456

12

AL-C193E3364

12

AL-C183E3376

34

AL-C251552267

ABC

AL-C231552267

ABC

AL-C263E3370

ABC

AL-C243E3370

ABC

AM-C21552267

ABC

AM-C13E3370

ABC

12

AN-C21552269

12

AN-C47T5957

12

AN-C57T5957

12

AN-C31552252

3456789101112

AN-C11552267

ABC

12

AP-C21552269

12

AP-C13E3364

12

AR-C21552269

12

AR-C13E3364

1 2

AT-C53E3364

1 2

AT-C43E3364

1 2

AT-C23E3364

1 2

AT-C63E3364

1 2

AT-C73E3364

1 2

AT-C83E3364

12AT-C11552269

12AT-C91552269

12AT-C131552269

AT-C141552267

ABC

123456789101112131415161718192021222324

AT-C107X6222

1

52

3

AW-C14Y6136

12

AW-C41552269

12

AW-C51552269

12

AW-C71552269

12

AW-C91552269

12

AW-C103E3364

12

AW-C113E3364

12

AW-C31552269

12

AW-C23E3364

21

AX-C21552269

12

AX-C13E3364AX-C3

1552267

A

BC

12

CA-C31552269

12

CA-C21552269

12

CA-C43E3364

12

CA-C11552272

34

12

CH-C93E3364

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

CH-C21607689J1

12

CH-C14155-2269

12

CH-C31552269

12

CH-C131552269

12

CH-C51552269

12

CH-C163E3364

CH-C153E3370

ABC

123456789101112131415161718192021222324

CH-C11835784

25262728293031323334353637383940

123456789101112131415161718192021222324

CH-C48N1518

25

12

CH-C71552269

12

CH-C181552273

3456

12

CH-C173E3382

3456

12

CJ-C21552269

12

CJ-C33E3364

12

CJ-C161552273

3456

CJ-C331552267

A

BC

12

CJ-C321552269

12

CJ-C313E3364

CJ-C81552267

A

BC

12

CJ-C261552269

12

CJ-C273E3364

CJ-C361552267

ABC

CJ-C91552267

ABC

12345678910111213141516171819202122232425262728293031323334353637383940

CJ-C19X1343

1234567

CJ-C118N1533

123456789101112131415161718192021222324

CJ-C49X7147

25262728293031323334353637383940

123456789101112131415161718192021222324

CJ-C69X0141

25262728293031323334353637383940

1

CJ-C201297163

1

CJ-C171297164

12

CJ-C301552269

12

CJ-C341552269

12

CJ-C251552269

12

CJ-C281552269

12

CJ-C51552272

34

12

CJ-C293E3364

12

CJ-C151552269

12345678910111213141516171819202122232425

CJ-C78N1517

12

CJ-C231552269

12

CJ-C103E5179

3456789101112

12

CJ-C141552269

12

CJ-C121552252

3456789101112

12

CJ-C133E5179

3456789101112

12

CJ-C243E3364

12

CJ-C373E3364

1234

CJ-C223E3376

12

CJ-C181552269CJ-C21

1552267ABC

CJ-C193E3370

ABC

CJ-C351552267

ABC

12

CP-C21552269

12

CP-C11552269

CV-C41552267

ABC

CV-C51552267

ABC

12

CV-C11552269

1524

CV-C39X1054

12

CV-C23E5179

3456789101112

CX-C11539693

CX-C21539693

CX-C31539693

CX-C41539693

CX-C51539693

CX-C71539693

12

CX-C61552252

3456789101112

12

EC-C133E3382

3456

123456789101112131415161718192021222324

EC-C19X0141

25262728293031323334353637383940

12

EC-C101552269

EC-C41552267

ABC

12

EC-C163E5179

3456789101112

12

EC-C223E3364

EC-C21552267

ABC

EC-C33E3370

ABC

EC-C53E3370

ABC

12

EC-C171552252

3456789101112

12

EC-C141552269

12

EC-C183E3376

34

12

EC-C191552272

34

12

EC-C211552273

3456

12

EC-C203E3382

3456

12

EC-C153E3364

12

EC-C83E3376

34

12

EC-C91552272

34

12

EC-C121552273

3456

ER-C23E3367

ABC

12

ER-C11552272

34

12

ET-C11552269

BK-1

8BK

-18

ON OFF PILOT SOL152-6761

WH-18BK-18OR-18 +24V

GROUNDSIGNAL

LIFT POSITION SENSOR169-0417

RH FRONT TURN LAMP3E-6466

RD-18BK-18

BK-18BK-18

HYD OIL LEVEL SW123-2993

WH-18RD-14BU-14BK-14GN-18OR-14 MOTOR LOWER

LOWER HOODGROUNDMOTOR RAISE+28VRAISE HOOD

HOOD RAISE/LOWER MOTOR CONTROL149-2612

20A

HOOD ACTUATOR BREAKER9H-1958

15A

ADEM ENGINE CONTROL BREAKER6T-3643

15A

RUNNING LAMP BREAKER3T-2662

80A

MAIN BREAKER9S-4693

80A

ALTERNATOR BREAKER9S-4693

BK-18BK-18

MAIN RELAY167-0138

BK-18BK-18

START RELAY125-1302

87a87

85

8630

BACKUP ALARM RELAY4Y-6135

LICENSE PLATE LAMP5A-3808

YL-18

LH STOP TAIL PARK LAMP135-0426

RD-18WH-18BK-18

ST

LH REAR TURN LAMP162-2073

RD-18BK-18

RH REAR TURN LAMP162-2073

BK-18BK-18

RH STOP TAIL PARK LAMP135-0426

RD-18WH-18BK-18

ST

BU-16RD-16BK-16

PARK BRAKE PRESS SW174-4312

BU-16RD-16BK-16

BRAKE OIL PRESS SW175-3244

12 3 BK-18

BK-18

AC PRESS SW114-5333

ARC SUPPRESSOR189-3158

ALT+ R

ALTERNATOR185-5294 65A

G S

MTR BAT

MOTOR

STARTER207-1556(168-8125 MED DUTY JAPAN)

DISCONNECT SW7N-0718

MOTOR

HOOD ACTUATOR MOTOR161-4002

BK

RD

HOOD ACTUATOR SW146-0240

BK-18

WH-18RD-18 3

12

BU-16RD-16BK-16

PRIMARY STEERING PRESS SW3E-6450

BLOCK AS8C-6358

NEGPOS

12V BATTERY 1115-2422

NEGPOS

12V BATTERY 2115-2422

JR-C11932189

12

MAIN RELAY 2159-9108

VARIABLE SPEED FAN SOL148-2350

HYD FILTER BYPASS SW7X-8549

BK-18BK-18

°T

FRONT AXLE OIL TEMP SW155-8999

MOTOR

FUEL PRIMING PUMP162-2211

FUEL PRIMING PUMP SW165-5970

RD-18BK-18WH-18

MOM

BK-18BK-18

AIR INLET HEATER RELAY125-1302

AIR INLET HEATER145-1550

20A

UNSWITCHED BUSS BREAKER (CAB)6T-3644

BACKUP ALARM123-6449

BK-18BK-18

BACKUP ALARM 1123-6449

BK-18BK-18

LH FRONT FLOOD176-0780

RH FRONT FLOOD176-0780

LH FORWARD HORN174-7875

RH REAR FLOODLAMP172-9973

LH REAR FLOODLAMP172-9973

LH REAR FLOODLAMP 2176-0780

RH REAR FLOODLAMP 2176-0780

RH FORWARD HORN163-1201

BU-18BK-18OR-18 +V

SIGNALGROUND

BUCKET/TILT POSITION SENSOR169-0417

RACKBACK PROP SOL138-2924

DUMP PROP SOL138-2924

AUX LOWER PROP SOL138-2924

LIFT PROP SOL138-2924

LOWER PROP SOL138-2924

AUX LIFT PROP SOL138-2924

BEACON128-6983

RDBK

12

J-C11552269

LH FRONT CAB FLOODLAMP176-0780

LH FRONT CAB FLOODLAMP 2176-0780

RH FRONT CAB FLOODLAMP176-0780

LH REAR CAB FLOODLAMP176-0780

RH FRONT CAB FLOODLAMP 2176-0780

RH REAR CAB FLOODLAMP176-0780

12

Y-C21552269

12

Y-C31552269

12

Y-C51552269

12

Y-C11552269

12

Y-C61552269

LH FRONT CAB FLOODLAMP 3176-0780

RH FRONT CAB FLOODLAMP 3176-0780

MOTOR

FRONT WASHER PUMP7T-8890

MOTOR

REAR WASHER PUMP7T-8890

BU-18BK-18

RD-18 +VSIGNALGROUND

BUCKET/TILT POSITION SWITCH176-5459

CYL HEADSOL 1128-7991

CYL HEADSOL 2128-7991

CYL HEADSOL 3128-7991

CYL HEADSOL 4128-7991

CYL HEADSOL 5128-7991

CYL HEADSOL 6128-7991

GROUNDSIGNAL

XSMN LUBE OIL TEMP SENSOR130-9811

BU-16RD-16BK-16

SECONDARY STEERING PRESS SW3E-6450

MOTORSECONDARY STEERING MOTOR183-6967

SECONDARY STEERING RELAY183-6970

FUEL LEVEL SENDER157-8857

PK-18BK-18

GROUND LEVEL SHUTDOWN SW158-6634

RD-18WH-18

BK-18

ARC SUPPRESSOR 1106-8704

87a87

85

8630

SEC STEER INTERMEDIATE RELAY3E-5239

GN-18GN-18

AC CLUTCH SOL163-0872

SENS

OR +

5V

SE

NSOR

/SEN

DER

COMM

ON

T

HROT

TLE

SENS

OR/L

ED I

ND +

8V

THR

OTTL

E SE

NSOR

/SWI

TCH

RETU

RN

C

AT D

ATA

LINK

+

C

AT D

ATA

LINK

-

TU

RBO

INLE

T PR

ESSU

RE

GROU

ND L

EVEL

SHU

TDOW

N SW

(N/

C)

T

ACH

OUTP

UT

GROU

ND L

EVEL

SHU

TDOW

N SW

(N/

0)

VAR

IABL

E SP

D FA

N CO

NTRO

L+

+ B

ATTE

RY

VAR

IABL

E SP

D FA

N CO

NTRO

L-

+ B

ATTE

RY

+ B

ATTE

RY

- B

ATTE

RY

- B

ATTE

RY

T

HROT

TLE

PEDA

L PO

SITI

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KE

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+24

VOL

TS

TRAN

S LU

BE O

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EMPE

RATU

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AIR F

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R RE

STRI

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LED

IND

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LED

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PERA

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PRES

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I

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R TE

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1 H

I-SI

DE

INJE

CTOR

2 H

I-SI

DE

INJE

CTOR

3 H

I-SI

DE

INJE

CTOR

4 H

I-SI

DE

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ESSU

RE

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MON

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MSHA

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5 H

I-SI

DE

INJE

CTOR

6 H

I-SI

DE

CRAN

KSHA

FT R

PM

CRAN

KSHA

FT R

PM

ADEM III ENGINE ECM179-9848

INJECT

ION

ACTU

ATIO

N SO

L +

INJECT

ION

ACTU

ATIO

N SO

L -

OIL

TEM

PERA

TURE

P

RESS

SEN

SOR

SUPP

LY +

5V

PRE

SS S

ENSO

R RE

TURN

-

ST

ART

AID

SWIT

CH

OR-18YL-18GROUND

+5V

SIGNAL GN-18

TURBO INLET PRESSURE SENSOR

194-6722

12

Y-C41552269

WH-18BK-18OR-18 +24V

GROUNDSIGNAL

LIFT CYL HEAD END PRESS SENSOR124-4672

PK/WH-18RD-18BK-18

SOLENOID

GROUND+ BATTERY

LIFT POSITION SWITCH3E-7844

BK-18BK-18

XMSN FILTER BYPASS SWITCH117-7773

QUICK COUPLER SOLENOIDS3E-8575

(S2) ENERGIZE TO RELEASE IMPLEMENT

(S1) ENERGIZE TO ENGAGE IMPLEMENT

CIRCUIT GROUPINGDESIGNATION

#H

ATCH WIRE, CABLE & COMPONENT

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

BLUEGREEN

BUGN

RDWHORYLPKBK

BLADE, SPADE, RING,OR SCREW TERMINAL

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

CONNECTOR

SYMBOL DESCRIPTION

BROWNPURPLEGRAYBLACK

COLORABBREV

PINKYELLOWORANGEWHITERED

BRPUGY

RIGHT FRAME GROUND

STARTER GROUNDLEFT HAND ENGINE

SECONDARY STEERING GROUNDLEFT HAND FRAME

AIR INLET HEATER GNDENGINE GROUND

°TREAR AXLE OIL TEMP SWITCH155-8999

BK-18BK-18

°TAXLE OIL COOLER TEMP SWITCH155-8998

BK-18BK-18

BK-18BK-18

AXLE OIL COOLER CLUTCH152-5409

FRAME GND

LEFT HAND FRAME

STARTER GNDLEFT HAND FRAME

12

G-C11552269

GRAPPLE SOLENOID170-9061

BK-18BK-18

RIDE CONTROL SOL152-8340

BK-18BK-18

12

G-C23E3364

WH-1

8WH

-18

CLUTCH 1 REV147-5399

WH-1

8WH

-18

CLUTCH 2 FWD147-5399

WH-1

8WH

-18

CLUTCH 3 4TH147-5399

WH-1

8WH

-18

CLUTCH 4 3RD147-5399

WH-1

8WH

-18

CLUTCH 5 2ND147-5399

WH-1

8WH

-18

CLUTCH 6 1ST147-5399

OUTPUT SPEED SNSR (LEADING)193-2550

BK-18WH-18

OUTPUT SPEED SENSOR (TRAILING)193-2550

BK-18WH-18

INPUT SPEED SENSOR193-2550

BK-18WH-18

WH-18BK-18OR-18+V

GROUNDSIGNAL

XSMN OIL TEMP SENSOR118-7226

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

NG-C11607690

J2

OR-18YL-18GROUND

+5V

SIGNAL GN-18

ATMOSPHERIC PRESS SENSOR194-6722

SIGNALGROUNDINTAKE MAN AIR TEMP SENDER130-9811

SIGNALGROUNDCAM SPEED TIMING SENSOR109-7194

OR-18YL-18GROUND

+5V

SIGNAL GN-18

TURBO OUTLET PRESS SENSOR194-6723

SIGNALGROUNDCOOLANT TEMP SENDER130-9811

OR-18YL-18GROUND

+5V

SIGNAL GN-18

OIL PRESSURE SENSOR194-6725

12

NG-C21552269

NG-C113E3370

ABC

AB

NG-C51112416

12

NG-C61552269

AB

NG-C41003320

12

NG-C71552269

NG-C123E3370

ABC

NG-C153E3370

ABC

GROUND+V

SIGNAL

OR-18YL-18GN-18

FUEL PRESSURE SENSOR194-6725

GROUND+V

SIGNAL

OR-18YL-18GN-18

INJECTION ACTUATION PRESS SENS194-6726

INJECTION ACTUATION PRESS SOL122-5053

12

NG-C143E3364

NG-C173E3370

ABC

12

NG-C101552269

NG-C133E3370

ABC

12

NG-C31552269

123456789101112131415161718192021222324

MC-C27X6222

12

MC-C11552273

3456

5

234

6

1

P-C13E3382

12

P-C21552269

12

P-C33E3364

12

AV-C11552273

3456

12

AV-C21552269

12

AV-C33E3364

31

L-C23E3379

6

45

2

123456

L-C13E3382

63

M-C23E3379

2

5

1

412

M-C13E3379

3456

12

P-C41552269

12

AV-C41552269

12

L-C41552272

34

1234

U-C13E3376

5458R

R-C11155776

58L31

U-C26C7157

LH TURN SIGNAL3E-6466

RD-18BK-18

1234

L-C33E3376

12

CU-C13E3364

LICENSE PLATE LAMP 1125-4439

LICENSE PLATE LAMP 2125-4439

12

CR-C13E3364

LICENSE PLATE LAMP 3125-4439

12

NG-C181779641

BK-18BK-18

ENGINE OIL TEMP SENDER191-6587

°T

123456789101112

NG-C93E5179

CRANK SPEED TIMING SENSOR109-7195

BK-18BK-18

GROUND+V

SIGNAL

OR-18BK-18WH-18

HYD TEMP SENSOR118-7226

ARC SUPPRESSOR DIODE189-3158

EC-C61552267

ABC

EC-C73E3370

ABC

GROUNDSIGNAL

TORQ CONV TEMP SENDER130-9811

PRODUCT LINK ECM153-2325

CAT DATA LINK -CAT DATA LINK +

KEYSWITCH INPUTALTERNATOR R TERM INPUT

GPS ANTENNA

VHF ANTENNA

GROUND+ BATTERY

VHF GPS ANTENNA207-6797

12

EP-C41552272

34

12

EP-C21552269

12

EP-C31552269

EP-C11552267

ABC

RIDE CONTROL SOLENOID152-8340

BK-18BK-18

H716-AE6 WH-14

H716-AE6 WH-14

H716-AE13 WH-18H716-AE13 WH-18

H716-AE12 WH-18

H716-AE12 WH-18 H716-AE14 WH-18

H716-AE14 WH-18

H716-AE21WH-14

H716-AE16 WH-18H716-AE16 WH-18

H716-AE17 WH-18

H716-AE17 WH-18

H716-AE15 WH-18

H716-AE15 WH-18

H716-AE18 WH-18

H716-AE18 WH-18

H713-AE4 PK-18

H713-AE4 PK-18

H713-AE4 PK-18H714-AE5 OR-18

H714-AE5 OR-18

H714-AE5 OR-18

H717-AE7 BR-18

H717-AE7 BR-18

H717-AE7 BR-18

E919-AE8 YL-18

E919-AE8 YL-18

E919-AE8 YL-18

E920-AE9 BR-18

E920-AE9 BR-18

E920-AE9 BR-18

E921-AE10 PK-18

E921-AE10 PK-18

E921-AE10 PK-18

E922-AE11 GN-18E922-AE11 GN-18

E922-AE11 GN-18

NACD FRONT FRAME

976-AK2 OR-18

106-AM1 WH-18953-AM3 GY-18

H718-AM2 GY-18

114-AG1 RD-18114-AG1 RD-18 114-AG33 RD-18

114-AG33 RD-18

106-AG3 WH-18 106-AG3 WH-18106-AG35 WH-18

106-AG35 WH-18

106-AG34 WH-18

106-AG34 WH-18

200-AG7 BK-14 200-AG7 BK-14200-AG37 BK-18

200-AG37 BK-18

200-AG8 BK-14

200-AG8 BK-14 200-AG40 BK-14

200-AG40 BK-14

953-AG10 GY-18

953-AG10 GY-18

200-AG42 BK-18

200-AG42 BK-18

322-AG11 GY-18

322-AG11 GY-18 322-AG44 GY-18

322-AG44 GY-18

619-AG17 GN-14

619-AG17 GN-14 619-AG46 GN-14

619-AG46 GN-14

138-AG2 GN-18

138-AG2 GN-18

138-AG2 GN-18

251-AG9 BK-18

251-AG9 BK-18251-AG31 BK-18

251-AG31 BK-18

C529-AG12 GY-18

C529-AG12 GY-18

C529-AG12 GY-18

C530-AG14 BU-18

C530-AG14 BU-18

C530-AG14 BU-18

605-AG15 YL-18

605-AG15 YL-18

605-AG15 YL-18

606-AG16 GY-18

606-AG16 GY-18

606-AG16 GY-18

H713-AG18 PK-18

H713-AG18 PK-18

H713-AG18 PK-18

H714-AG19 OR-18

H714-AG19 OR-18

H716-AG20 WH-14

H716-AG20 WH-14

H716-AG20 WH-14

H717-AG21 BR-18

H717-AG21 BR-18

H717-AG21 BR-18

762-AG22 YL-18

762-AG22 YL-18

762-AG22 YL-18

E919-AG23 YL-18E919-AG23 YL-18

E919-AG23 YL-18

E920-AG24 BR-18E920-AG24 BR-18

E920-AG24 BR-18

E921-AG26 PK-18 E921-AG26 PK-18

E921-AG26 PK-18

E922-AG27 GN-18 E922-AG27 GN-18

E922-AG27 GN-18

976-AG29 OR-18

976-AG29 OR-18

976-AG29 OR-18

NACD FRONT FRAME

BUSS BAR 7V-9275 177-CN1 RD-4

175-CJ95 RD-14

175-CJ95 RD-14

175-CJ95 RD-14

177-CN1 RD-4

POWER DISTRIBUTION PANEL

POWER DISTRIBUTION PANEL

JAPAN ROADING

JAPAN ROADING

SHOWN WITH BRAKE ON

SHOWN WITHBRAKE OFF

201-CJ42 BK-18

201-CJ42 BK-18

605-CJ57 YL-18

605-CJ57 YL-18

605-CJ66 YL-18

605-CJ66 YL-18

605-CJ66 YL-18606-CJ58 GY-18

606-CJ58 GY-18606-CJ69 GY-18

606-CJ69 GY-18

606-CJ69 GY-18

614-CJ60 PU-18

614-CJ60 PU-18

614-CJ70PU-18

614-CJ70 PU-18

617-CJ61 BR-18

617-CJ61 BR-18

617-CJ72 BR-18

617-CJ72 BR-18

617-CJ72 BR-18

975-CJ62 WH-18

975-CJ62 WH-18

975-CJ77 WH-18

975-CJ77 WH-18

975-CJ77 WH-18

606-CJ69 GY-18

138-CJ22 GN-18

138-CJ22 GN-18

138-CJ22 GN-18

138-CJ22 GN-18

106-CJ20 WH-18

106-CJ20 WH-18

106-CJ20 WH-18

106-CJ20 WH-18

251-CJ23 BK-18

251-CJ23 BK-18

251-CJ23 BK-18

251-CJ23 BK-18

953-CJ24 GY-18

953-CJ24 GY-18

953-CJ24 GY-18

953-CJ24 GY-18

322-CJ25 GY-18

322-CJ25 GY-18

322-CJ25 GY-18

322-CJ25 GY-18

C529-CJ28 GY-18

C529-CJ28 GY-18

C529-CJ28 GY-18

C529-CJ28 GY-18

C530-CJ29 BU-18

C530-CJ29 BU-18

C530-CJ29 BU-18

C530-CJ29 BU-18

619-CJ3 GN-14

619-CJ3 GN-14

619-CJ3 GN-14

619-CJ3 GN-14

H713-CJ37 PK-18

H713-CJ37 PK-18

H713-CJ37 PK-18

H713-CJ37 PK-18

H714-CJ38 OR-18

H714-CJ38 OR-18

H714-CJ38 OR-18

H714-CJ38 OR-18

H717-CJ46 BR-18

H717-CJ46 BR-18

H717-CJ46 BR-18

H717-CJ46 BR-18

E919-CJ31 YL-18

E919-CJ31 YL-18

E919-CJ31 YL-18

E919-CJ31 YL-18

E920-CJ32 BR-18

E920-CJ32 BR-18

E920-CJ32 BR-18

E920-CJ32 BR-18

E921-CJ33 PK-18

E921-CJ33 PK-18

E921-CJ33 PK-18

E921-CJ33 PK-18

E922-CJ34 GN-18

E922-CJ34 GN-18

E922-CJ34 GN-18

E922-CJ34 GN-18

611-CJ2 PU-14

611-CJ2 PU-14

611-CJ2 PU-14

611-CJ2 PU-14

CBL-AA1 RD-00

CBL-EE1 RD-00

CBL-HH1 BK-00

COSA FRONT FRAME

200-ET2 BK-18308-ET1 YL-18

JAPAN

THIS CHASSIS DIAGRAM (VOL 1) IS FOR THE:

WITH ELECTRO-HYDRAULIC AND PILOT IMPLEMENT CONTROLCCS AND HMU STEERING ANDELECTRONIC ENGINE CONTROL

COMPONENTS ARE SHOWN INSTALLED ON A FULLYOPERABLE MACHINE WITH THE KEY AND ENGINE OFFAND XMSN SHIFTER IN NEUTRAL

DASHED FONT INDICATES AN ATTACHMENT COMPONENTOR HARNESS

496-AN4 WH-18

513-AH2 OR-18

513-AH3 OR-18

513-AH4 OR-18522-AH6 WH-18

522-AH5 WH-18

A982-C

H10

BR-18

A982-C

H10

BR-18

A982-CH10 BR-18

A982-CH10 BR-18

944-CH

7OR

-18

944-CH

7OR

-18

944-CH7 OR-18

944-CH7 OR-18

945-CH

8BR

-18

945-CH

8BR

-18

945-CH8 BR-18

945-CH8 BR-18

R974-C

H12

OR-18

R974-C

H12

OR-18

R974-CH12 OR-18

R974-CH12 OR-18

150-CH

6OR

-18

150-CH

6OR

-18

150-CH6 OR-18

150-CH6 OR-18

A307-C

H9GY

-18

A307-C

H9GY

-18

A307-CH9 GY-18

A307-CH9 GY-18

H795-C

H11PK

-18

H795-CH11 PK-18

H795-CH11 PK-18

110-CH

36RD

-14

110-CH

36RD

-14

110-CH

34RD

-14

110-CH

34RD

-14

110-CH

33RD

-14

110-CH

33RD

-14

229-CH

32BK

-14

229-CH

31BK

-14

229-CH

30BK

-14

CBL-FF1 OR-6

201-AG5 BK-18

201-AG5 BK-18

201-AG5 BK-18201-CJ78 BK-18

201-CJ78 BK-18

201-CJ78 BK-18

G485-AG6 BU-18

G485-AG6 BU-18

G485-AG6 BU-18G485-CJ35 BU-18

G485-CJ35 BU-18

G485-CJ35 BU-18

G485-CJ35 BU-18

201-CJ82 BK-18

201-CJ82 BK-18

114-CJ21 RD-18

114-CJ21 RD-18

114-CJ21 RD-18

114-CJ21 RD-18 114-CJ21 RD-18

326-AX2 RD-18

CAB

CAB

H716-CJ45 WH-14

H716-CJ45 WH-14

H716-CJ45 WH-14

H716-CJ45 WH-14

H716-CJ45 WH-14

200-Y10 BK-14

200-Y12 BK-14

200-Y8 BK-14

200-Y6 BK-14

615-Y9 YL-14

615-Y11 YL-14

615-Y7 YL-14

615-Y5 YL-14

603-J1 PK-14

200-J2 BK-14

615-Y9 YL-14

200-Y10 BK-14200-Y12 BK-14

200-Y8 BK-14200-Y6 BK-14

615-Y11 YL-14615-Y7 YL-14

615-Y5 YL-14

200-Y2 BK-14

200-Y4 BK-14608-Y3 GN-14

608-Y1 GN-14

BEACON ATTACHMENT HARNESS

CAB LIGHT HARNESS (ATTACHMENT)

615-AC1 YL-14

615-AC3 YL-14200-AC2 BK-14200-AC4 BK-14

615-AC1 YL-14200-AC2 BK-14

615-AC3 YL-14

200-AC4 BK-14

603-J1 PK-14200-J2 BK-14

CBL-WW1 RD-00

CBL-CC1 RD-00

200-AN9 BK-18

200-AN1 BK-18

442-AN3 GY-18

442-AN3 GY-18

506-AN5 PU-18

506-AN5 PU-18

507-AN6 WH-18

507-AN6 WH-18

606-AG16 GY-18200-AG37 BK-18

114-AG33 RD-18322-AG44 GY-18

619-AG46 GN-14200-AG40 BK-14

605-AG15 YL-18

975-AK3 WH-18

975-AG28 WH-18

975-AG28 WH-18

975-AG28 WH-18

976-AK2 OR-18

H718-AM2 GY-18953-AM3 GY-18

106-AM1 WH-18

H718-AG13 GY-18

H718-AG13 GY-18

H718-AG13 GY-18

762-AJ2 YL-18762-AJ2 YL-18

200-AJ3 BK-18200-AJ3 BK-18

H718-CJ19 GY-18

H718-CJ19 GY-18

H718-CJ19 GY-18

H718-CJ19 GY-18

962-CJ64 OR-18

962-CJ64 OR-18

962-CJ6 OR-18

962-CJ6 OR-18

432-CJ8 PK-18

432-CJ8 PK-18

432-CJ8 PK-18

432-CJ8 PK-18442-CJ9 GY-18

442-CJ9 GY-18

442-CJ9 GY-18

442-CJ9 GY-18

442-CJ9 GY-18

442-CJ9 GY-18496-CJ11 WH-18

496-CJ11 WH-18

496-CJ11 WH-18

496-CJ11 WH-18

496-CJ11 WH-18

506-CJ12 PU-18

506-CJ12 PU-18

506-CJ12 PU-18

506-CJ12 PU-18

506-CJ12 PU-18507-CJ13 WH-18

507-CJ13 WH-18

507-CJ13 WH-18

507-CJ13 WH-18

507-CJ13 WH-18

507-CJ13 WH-18

201-CJ80 BK-18

201-CJ80 BK-18

201-CJ80 BK-18

201-CJ80 BK-18

201-CJ80 BK-18

229-CH

30BK

-14

229-CH

31BK

-14

229-CH

32BK

-14

HEUICONNECTOR

A701-CX601 GY-16

A701-C

X601

GY-16

A702-CX602 PU-16

A702-C

X602

PU-16

A703-C

X603

BR-16

A703-CX603 BR-16

A704-C

X604

GN-16

A704-CX604 GN-16A705-CX605 BU-16A7

05-C

X605

BU-16

A706-CX606 GY-16

A706-C

X606

GY-16

L983-C

X202

WH-16

L983-C

X612

WH-16

L983-CX612 WH-16

L984-CX610 OR-16

L984-C

X610

OR-16

L984-C

X402

OR-16

L985-C

X702

YL-16

L985-C

X608

YL-16

L985-CX608 YL-16

ENGINE INJECTOR HARNESS

962-CJ64 OR-18

200-AG39 BK-18

200-AG39 BK-18

200-AG39 BK-18

G485-CP1 BU-18201-CP2 BK-18

614-CJ119 PU-18

604-CJ115 OR-18

604-CJ115 OR-18

604-CJ114 OR-18604-CJ114 OR-18

608-CJ117 GN-14

608-CJ117 GN-14608-CJ116 GN-14

608-CJ116 GN-14

614-CJ118 PU-18

614-CJ118 PU-18

496-AN4 WH-18

975-CV4 WH-18975-CV4 WH-18

136-CV3 GN-18 136-CV3 GN-18

200-CV7 BK-18

200-CV7 BK-18

727-

CV1

GN-1

8

727-CV10 GN-18

727-CV9 GN-18

727-CV10 GN-18

200-CV6 BK-18

728-CV5 BU-18

728-CV5 BU-18

CBL-NN1 RD-00

CBL-NN1 RD-00

CBL-PP1 BK-00

CBL-MM1RD-00CBL-MM1 RD-00

CBL-CC1 RD-00136-CJ53 GN-18

136-CJ53 GN-18

136-CJ53 GN-18

136-CJ53 GN-18975-CJ76 WH-18

975-CJ76 WH-18

975-CJ76 WH-18

SECONDARY STEERING ATTACHMENT

CBL-RR1 BK-00

200-CH45 BK-4

FUEL PRIMING SYSTEM

175-CJ95 RD-14

975-AW10 WH-18

975-AW10 WH-18

608-AW7 GN-14608-AW7 GN-14608-AW21 GN-14

608-AW21 GN-14

608-AW20 GN-14

608-AW20 GN-14

200-AW1 BK-14

200-AW1 BK-14200-AW19 BK-14

200-AW19 BK-14

200-AW2 BK-14200-AW2 BK-14200-AW17 BK-14

200-AW17 BK-14

975-AW13 WH-18

975-AW13 WH-18

975-AW12 WH-18

975-AW12 WH-18612-AW28 GY-18 614-AW8 PU-18

614-AW8 PU-18 175-AW11 RD-16

175-AW11 RD-16

175-AW11 RD-16

321-AW3 BR-18

321-AW3 BR-18321-AW15 BR-18

321-AW15 BR-18

321-AW14 BR-18

321-AW14 BR-18

614-AW24 PU-18

614-AW24 PU-18

612-AW26 GY-18

612-AW26 GY-18612-AW27 GY-18

612-AW27 GY-18

605-AW5 YL-18

605-AW5 YL-18

605-AW5 YL-18

606-AW6 GY-18

606-AW6 GY-18

606-AW6 GY-18

614-AW25 PU-18

614-AW25 PU-18

200-AW18 BK-18

200-AW18 BK-18

200-AW16 BK-18

200-AW16 BK-18

604-AW4 OR-18

604-AW4 OR-18604-AW23 OR-18

604-AW23 OR-18

604-AW22 OR-18

604-AW22 OR-18

617-AW9 BR-18

617-AW9 BR-18

617-AW9 BR-18

727-CV2 GN-18

727-CV2 GN-18

727-CJ40 GN-18

727-CJ40 GN-18727-CJ40 GN-18

727-CJ40 GN-18

G479-CH15 WH-18

G479-CH15 WH-18

G479-C

H15

WH-18

G479-C

H15

WH-18

430-CH

13BU

-18

430-CH

13BU

-18

430-CH13 BU-18

430-CH13 BU-18

G850-CH14 BU-18

G850-CH14 BU-18

G850-C

H14

BU-18

G850-C

H14

BU-18

761-AG25 GY-18

761-AG25 GY-18

761-AG25 GY-18

251-AG30 BK-18

251-AG30 BK-18

USED ON PILOT MACHINES AND

200-AN1 BK-18

201-AN8 BK-18201-AN2 BK-18

201-AN2 BK-18

J843-C

H38

PU-18

J843-C

H38

PU-18

975-AK3 WH-18

AUXILLARY START RECEPTACLECABLES JR1 AND JR2 ARE NOTSERVICED SEPERATELY

200-AX1 BK-18

A893-AX3 OR-18

A893-AX3 OR-18

CONNECTS TO C-C2ON THE CAB SCHEMATICSCHEMATIC NUMBER:PILOT/HMU 186-0696EH 186-0623LOCATION (I-18)

CONNECTS TO C-C3 ON THE CAB SCHEMATICSCHEMATIC NUMBER:PILOT/HMU 186-0696EH 186-0623LOCATION (I-14)

CONNECTS TO C-C1ON THE CAB SCHEMATICSCHEMATIC NUMBER:PILOT/HMU 186-0696EH 186-0623LOCATION (G-14)

CONNECTS TO C-C35ON THE CAB SCHEMATICSCHEMATIC NUMBER:PILOT/HMU 186-0696EH 186-0623LOCATION (F-14)

ELECTRICAL STUDS PASSTHROUGH THE CAB ROOFCONNECT TO TERMINALSON THE CAB SCHEMATICPART NUMBER:PILOT/HMU 186-0696EH/CCS 186-0623LOC K2

ONE STUD FOR EACH CIRCUIT200,615,608(ATTACH),603(ATTACH)

IF THE MACHINE IS EQUIPPED WITH EITHERA SECONDARY STEERING SYSTEM OR ANAUXILLARY START RECEPTACLE, CABLE AA1WILL BE REPLACED BY CABLE WW1 AND THEJUNCTION BLOCK WILL BE ADDED

USED ON E/H MACHINES

USED ON E/H MACHINES

USED ON PILOT MACHINES

251-ER2 BK-18251-ER2 BK-18138-ER1 GN-18138-ER1 GN-18

C529-ER3 GY-18C529-ER3 GY-18

USED ON PILOT MACHINES EQUIPPED WITH RIDE CONTROL

USED ON PILOT MACHINES WITH PCS

A/C PRESSURE SWITCH IS NORMALLY OPENBEFORE REFRIGERANT CHARGE

THE JAPAN MAIN CHASSIS HARNESS IS THE SAME ASTHE NACD AND COSA MAIN CHASSIS HARNESSEXCEPT FOR THE ADDITION OF THELEFT AND RIGHT BACKUP LIGHTS AND THE BACKUP ALARM RELAYAND ASSOCIATED WIRING THAT IS SHOWN HERE

PUMP GP (177-2921)

200-CV6 BK-18

201-CJ82 BK-18

CAB LIGHT HARNESS (STANDARD)

506-AN5 PU-18

507-AN6 WH-18

101-AF

1RD

-14

200-AG48 BK-18

200-AG48 BK-18

FRONT FRAME ANDHYDRAULIC TANK

BRAKE HARNESS

SECONDARY STEERING

ENGINE DISCONNECTAND REAR MACHINE

ENGINE ECM

762-CJ36 YL-18

762-CJ36 YL-18

762-CJ36 YL-18

762-CJ36 YL-18

762-CJ36 YL-18

761-CJ121 GY-18

761-CJ121 GY-18

761-CJ121 GY-18

761-CJ121 GY-18

101-AF

2RD

-12

101-AF

3RD

-14

101-AF

4RD

-14

ENGINE MACHINE

IDENT PART NUMBER CHG LOC NOTE A 228-2873 00 G-2 (JAPAN ROADING) LH FRONT CHASSIS LIGHTS G 166-3534 00 K-1 GRAPPLE (ATCH) H 228-2873 00 G-2 (JAPAN ROADING) RH FRONT CHASSIS LIGHTS J 119-8984 01 E-5 BEACON (ATCH) K 218-3791 01 D-2 BUCKET/FORK KICKOUT L 141-3886 01 E-2 (COSA ROADING) LH FRONT CHASSIS LIGHTS M 141-3885 01 E-2 (COSA ROADING) RH FRONT CHASSIS LIGHTS N 215-1882 00 L-1 (NACD ROADING) RH FRONT CHASSIS LIGHTS P 210-1959 00 F-2 (COSA) LH FRONT CHASSIS LIGHTS R 115-5777 00 F-2 (COSA) BUCKET MARKER LIGHTS N 215-1883 00 L-1 (NACD ROADING) LH FRONT CHASSIS LIGHTS U 6C-7158 00 F-1 (COSA) BUCKET MARKER LIGHTS Y 194-4205 01 D-5 CAB FLOOD LAMPS (ATCH) AC 197-4840 01 C-5 CAB FLOOD LAMPS (STD) AE 147-2765 00 I-3 EH IMPLEMENT MANIFOLD AG 219-0605 00 J-4 FRONT CHASSIS AH 211-0255 00 F-17 AIR CONDITIONING COMPRESSOR AJ 191-2914 01 L-2 BUCKET TILT POSITION PROXIMITY SWITCH AK 147-2763 01 K-2 RIDE CONTROL (ATCH) AL 217-2997 00 C-4 IT FRONT CHASSIS AM 183-3896 02 L-2 TILT POSITION SENSOR AN 209-8699 00 A-6 HYDRAULIC TANK AP 157-7317 01 I-14 AXLE OIL COOLER TEMP SWITCH AR 193-1602 01 I-15 AXLE OIL COOLER CLUTCH AT 190-3785 00 H-9 TRANSMISSION AU 213-7866 00 E-3 (JAPAN) FORWARD HORN AV 210-1958 00 F-2 (COSA) RH FRONT CHASSIS LIGHTS AW 213-6469 00 K-17 (JAPAN) MAIN CHASSIS AX 209-8441 01 D-14 FUEL PRIMING PUMP CA 200-0837 01 I-13 REAR AXLE OIL TEMPERATURE MONITORING CH 216-4955 01 C-7 ENGINE APPLICATION CH 215-3750 02 C-7 (JAPAN MED DUTY STARTER) ENGINE APPLICATION CJ 209-8697 00 B-6 (NACD) MAIN CHASSIS CR 115-0817 04 I-18 (COSA) LICENSE PLATE LAMP (GERMAN ROADING) CP 200-0835 01 H-2 FRONT AXLE TEMP MONITORING CU 154-8498 02 I-18 (COSA) LICENSE PLATE LAMPS (ITALIAN ROADING)

CV 190-5101 02 L-10 SECONDARY STEERING CX 153-8920 02 C-17 FUEL INJECTOR EC 211-3426 00 F-3 (COSA) FRONT CHASSIS EG 213-2019 00 H-3 (JAPAN) FRONT CHASSIS EL 213-2424 00 H-2 (JAPAN) LH FRONT CHASSIS LIGHTS EN 213-2424 00 H-2 (JAPAN) RH FRONT CHASSIS LIGHTS EP 225-6706 00 K-7 QUICK COUPLER (ATCH) ER 136-1877 02 H-3 PCS LIFT CYLINDER PRESS SENSOR (ATCH) ET 160-5599 00 A-10 (JAPAN) MAIN RELAY NG 195-7336 00 A-15 ENGINE MC 201-6787 00 A-8 PRODUCT LINK (ATCH)

CABLE/WIRE ASSEMBLIES AA1 5V-3889 00 G-14 BATTERY TO STARTER AA1 127-5068 00 G-14 BATTERY TO STARTER AF1 190-5103 00 B-11 BREAKER CC1 202-2024 00 G-14 JUNCTION BLOCK TO STARTER (ATCH) CN1 190-5102 00 A-11 MAIN RELAY TO MAIN BREAKER EE1 116-0080 01 L-18 BATTERY+ TO BATTERY- FF1 179-9355 00 E-17 AIR INLET HEATER ELEMENT TO RELAY GG1 200-2349 00 L-18 BATTERY- TO DISCONNECT SWITCH HH1 112-4428 01 B-18 DISCONNECT SWITCH TO FRAME GROUND JJ1 212-3684 00 G-14 STARTER TO FRAME GROUND JJ1 216-3067 00 G-14 (JAPAN) STARTER TO FRAME GROUND (ATCH STARTER) KK1 201-3399 02 A-11 MAIN RELAY TO START RELAY MM1 201-7290 00 L-16 JUNCTION BLOCK TO SECONDARY STEERING RELAY (ATCH) NN1 183-6971 00 L-11 SECONDARY STEERING RELAY TO MOTOR (ATCH) PP1 128-8527 00 L-11 SECONDARY STEERING TO FRAME GROUND RR1 8Y-9603 01 G-14 STARTER TO ENGINE GROUND WW1 200-2350 00 L-18 BATTERY TO JUNCTION BLOCK (ATCH)

FOR CAB SCHEMATIC (VOL 2) SEE:ELECTRO-HYDRAULIC 186-0623PILOT IMPLEMENT 186-0696

CAB

CAB

619-EC28 GN-14619-EC56 GN-14

611-EC55 PU-14

606-EC53 GY-18

614-EC22 PU-18

FRONT FRAME

HYDRAULIC TANK

614-CJ119 PU-18

LEFT SIDE ENGINE

LEFT SIDE ENGINE

RIGHT SIDE ENGINE

RIGHT SIDE ENGINE

TOOL BOX

TOOL BOX

X918-CJ5 PU-18

X918-CJ5 PU-18

X918-CJ5 PU-18

X918-CJ5 PU-18

X918-CJ5 PU-18

X918-CJ5 PU-18X918-CH19 PU-18

X918-CH19 PU-18

X918-C

H19

PU-18

X918-C

H19

PU-18

608-CJ67 GN-14

608-CJ67 GN-14

608-CJ67 GN-14

608-CJ67 GN-14

608-CJ67 GN-14

608-CJ67 GN-14

608-CJ67 GN-14

397-CJ30 OR-14

397-CJ30 OR-14

397-CJ30 OR-14

397-CJ30 OR-14

397-CJ30 OR-14

397-CJ30 OR-14

397-CJ30 OR-14

397-CJ30 OR-14

CBL-GG1 BK-00

CBL-

GG1BK

-00

CBL-JR1 RD-00

CBL-JR1 RD-00

CBL-JR

2BK

-00

200-CJ43 BK-14

200-CJ43 BK-14

200-CJ43 BK-14

200-CJ43 BK-14

200-

CJ43

BK-1

4

200-

CJ43

BK-1

4

200-CJ56 BK-18

200-CJ56 BK-18

200-CJ56 BK-18

200-CJ56 BK-18

200-

CJ56

BK-1

8

200-

CJ56

BK-1

8

200-CJ44 BK-18

200-CJ44 BK-18

200-CJ44 BK-18

200-CJ44 BK-18

200-

CJ44

BK-1

8

200-

CJ44

BK-1

8

200-CJ54 BK-18

200-CJ54 BK-18

200-CJ54 BK-18

200-CJ54 BK-18

200-

CJ54

BK-1

8

200-

CJ54

BK-1

8

200-CJ50 BK-18

200-CJ50 BK-18

200-CJ50 BK-18

200-CJ50 BK-18

200-

CJ50

BK-1

8

200-

CJ50

BK-1

8

200-CJ48 BK-18

200-CJ48 BK-18

200-CJ48 BK-18

200-CJ48 BK-18

200-

CJ48

BK-1

8

200-

CJ48

BK-1

8

X919-CJ1 WH-18

X919-CJ1 WH-18

X919-CJ1 WH-18

X919-CJ1 WH-18

X919-CJ1 WH-18

X919-CJ1 WH-18X919-CH16 WH-18

X919-CH16 WH-18

X919-C

H16

WH-18

X919-C

H16

WH-18

199-CJ17 RD-18

199-CJ17 RD-18

199-CJ17 RD-18

199-CJ17 RD-18

199-CJ17 RD-18

199-CJ17 RD-18

199-CJ17 RD-18

199-CJ17 RD-18

A301-CJ16 WH-18

A301-CJ16 WH-18

A301-CJ16 WH-18

A301-CJ16 WH-18

A301-CJ16 WH-18

A301-CJ16 WH-18

A301-CJ16 WH-18

A301-CJ16 WH-18

A300-CJ14 GN-18

A300-CJ14 GN-18

A300-CJ14 GN-18

A300-CJ14 GN-18A300-CJ14 GN-18

A300-CJ14 GN-18

A300-CJ14 GN-18

A300-CJ14 GN-18

398-CJ18 BU-14

398-CJ18 BU-14

398-CJ18 BU-14

398-CJ18 BU-14

398-CJ18 BU-14

398-CJ18 BU-14

398-CJ18 BU-14

398-CJ18 BU-14

606-CJ49 GY-18

606-CJ49 GY-18

606-CJ49 GY-18

606-CJ49 GY-18

606-CJ49 GY-18

606-CJ49 GY-18

606-CJ49 GY-18

605-CJ55 YL-18

605-CJ55 YL-18

605-CJ55 YL-18

605-CJ55 YL-18

605-CJ55 YL-18

605-CJ55 YL-18

605-CJ55 YL-18

617-CJ59 BR-18

617-CJ59 BR-18

617-CJ59 BR-18

617-CJ59 BR-18

617-CJ59 BR-18

617-CJ59 BR-18

617-CJ59 BR-18

604-CJ68 OR-18

604-CJ68 OR-18

604-CJ68 OR-18

604-CJ68 OR-18

604-CJ68 OR-18

604-CJ68 OR-18

604-CJ68 OR-18

975-CJ51 WH-18

975-CJ51 WH-18

975-CJ51 WH-18

975-CJ51 WH-18

975-CJ51 WH-18

975-CJ51 WH-18

326-CH

23RD

-18

326-CH

23RD

-18

326-CH23 RD-18

326-CH23 RD-18

521-CH5 YL-18

521-CH

5YL

-18

521-CH5 YL-18

521-CH5 YL-18522-CH24 WH-18

522-CH24 WH-18

522-CH

24WH

-18

522-CH24 WH-18

326-CH23 RD-18

522-CH

24WH

-18

521-CH

5YL

-18

521-CH5 YL-18

522-CH24 WH-18

200-CH37 BK-18

200-CH

37BK

-18

200-CH37 BK-18 200-CH37 BK-18

J843-C

H26

PU-18

J843-CH26 PU-18R971-CH17 YL-18

R971-C

H17

YL-18

R971-C

H17

YL-18

201-CH29 BK-18

201-CH

29BK

-18

201-CH29 BK-18

201-CH29 BK-18 201-CJ73 BK-18201-CJ73 BK-18

201-CJ73 BK-18

201-CJ73 BK-18

201-CJ73 BK-18

443-CH28 YL-18

443-CH

28YL

-18

443-CH28 YL-18 443-CH28 YL-18

H746-CH20 YL-18

H746-C

H20

YL-18

H746-C

H20

YL-18

H747-C

H21

BR-18

H747-C

H21

BR-18

H747-CH21 BR-18

J843-C

H27

PU-18

J843-CH27 PU-18

J844-C

H1GY

-18

J844-C

H1GY

-18

J844-CH1 GY-18

F713-CH3 OR-18

F713-C

H3OR

-18

F713-C

H3OR

-18

110-CH

25RD

-10

110-CH25 RD-10

110-CH25 RD-10 110-CJ89 RD-10

110-CJ89 RD-10

110-CJ89 RD-10

110-CJ89 RD-10

110-CJ89 RD-10

110-CJ89 RD-10

101-CH44 RD-4

403-CH43 GN-18

403-CH43 GN-18

403-CH

43GN

-18

403-CH

43GN

-18

109-CH39 RD-4

109-CH39 RD-4

109-CH

39RD

-4

109-CH39 RD-4

109-CH39 RD-4 109-CJ87 RD-4

109-CJ87 RD-4

109-CJ87 RD-4

109-CJ87 RD-4

109-CJ87 RD-4

109-CJ87 RD-4

CBL-JJ1 BK-00

304-CH35 WH-8

304-CH35 WH-8

304-CH35 WH-8 304-CJ75 WH-8

304-CJ75 WH-8

304-CJ75 WH-8

304-CJ75 WH-8

304-CJ75 WH-8

304-CJ75 WH-8

101-CH40 RD-4

101-CH40 RD-4

101-CH40 RD-4 101-CJ88 RD-4

101-CJ88 RD-4

101-CJ88 RD-4

101-CJ88 RD-4

101-CJ88 RD-4

101-CJ88 RD-4

102-CJ100 RD-14

102-CJ100 RD-14102-CJ100 RD-14

102-CJ100 RD-14

102-CJ100 RD-14

102-CJ100 RD-14

174-CJ97 RD-12

174-CJ97 RD-12 174-CJ97 RD-12

174-CJ97 RD-12

174-CJ97 RD-12

174-CJ97 RD-12

308-CJ86 YL-18

308-CJ86 YL-18 308-CJ86 YL-18

308-CJ86 YL-18

308-CJ86 YL-18308-CJ86 YL-18

975-CJ79 WH-18

975-CJ79 WH-18

975-CJ79 WH-18975-CJ79 WH-18975-CJ79 WH-18

975-CJ79 WH-18

200-CJ107 BK-18

200-CJ107 BK-18

200-CJ107 BK-18

200-CJ107 BK-18

200-CJ107 BK-18

200-CJ107 BK-18

200-

CJ10

7BK

-18

200-

CJ10

7BK

-18

112-CJ110 PU-4

112-CJ110 PU-4

112-CJ110 PU-4

112-CJ110 PU-4

112-CJ110 PU-4

112-CJ110 PU-4

229-CH

41BK

-10

229-CH

41BK

-10

229-CH41 BK-10

229-CH41 BK-10 229-CJ90 BK-10

229-CJ90 BK-10

229-CJ90 BK-10

229-CJ90 BK-10

229-

CJ90

BK-1

0

229-

CJ90

BK-1

0

123-AR1 WH-18G454-AR2 PK-18

G454-AP2 PK-18 G454-CA2 PK-18 G454-CJ125 PK-18

123-CJ104 WH-18

123-CJ104 WH-18

123-CJ104 WH-18

123-CJ104 WH-18

123-CJ104 WH-18

123-CJ104 WH-18

200-AP1 BK-18 200-CA1 BK-18

200-CJ106 BK-18

200-

CJ10

6BK

-18

200-

CJ10

6BK

-18

G486-CA3 GN-18201-CA4 BK-18

201-CJ74 BK-18

201-CJ74 BK-18

201-CJ74 BK-18

201-CJ74 BK-18

201-CJ74 BK-18

E455-AN11 BR-16

E455-AN11 BR-16E455-CJ105 BR-18

E455-CJ105 BR-18

E455-CJ105 BR-18

E455-CJ105 BR-18

E455-CJ105 BR-18

447-CJ102 PK-18

447-CJ102 PK-18

447-CJ102 PK-18

447-CJ102 PK-18

201-CJ71 BK-18

201-CJ71 BK-18

201-CJ71 BK-18

962-CV16 OR-18962-CV15 OR-18962-CV12 OR-18

417-CV14 GY-18484-CV13 YL-18416-CV11 OR-18453-CV8 PK-18

962-CJ81 OR-18

962-CJ81 OR-18

962-CJ81 OR-18

XMSNSENSORS

ENGINEDISCONNECT

ALTERNATORA/C COMPRESSORFUEL PRIMING

H795-C

H2PK

-18

H795-C

H2PK

-18

H795-C

H22PK

-18

H795-

CH22

PK-18

H795-CH22 PK-18

H795-CH22 PK-18 H795-CJ4 PK-18

H795-CJ4 PK-18

H795-CJ4 PK-18

H795-CJ4 PK-18

H795-CJ4 PK-18

H795-CJ4 PK-18

CBL-GG1 BK-00

CBL-AA1 RD-00

CBL-GG1 BK-00

CBL-WW1 RD-00

CBL-JR1 RD-00

CBL-

JJ1

BK-0

0

CBL-

CC1RD

-00

CBL-

AA1RD

-00

CBL-

JR1RD

-00

CBL-JJ1 BK-00

CBL-MM1 RD-00

101-CH44 RD-4

109-CH39 RD-4

962-CV15 OR-18417-CV14 GY-18484-CV13 YL-18

962-CV12 OR-18416-CV11 OR-18453-CV8 PK-18

987-CJ123 WH-18

987-CJ123 WH-18

987-CJ123 WH-18

987-CJ123 WH-18

987-CJ123 WH-18

P931-CJ124 GN-18

P931-CJ124 GN-18

P931-CJ124 GN-18

P931-CJ124 GN-18

P931-CJ124 GN-18

964-CJ113 BU-18

964-CJ113 BU-18

964-CJ113 BU-18

964-CJ113 BU-18

964-CJ113 BU-18

F766-AG4 WH-18

F766-AG4 WH-18F766-AG50WH-18

F766-AG50 WH-18F766-CJ47 WH-18

F766-CJ47 WH-18

F766-CJ47 WH-18

F766-CJ47 WH-18

F766-AG36 WH-18

F766-AG36 WH-18 F766-AJ1 WH-18F766-AJ1 WH-18

614-CJ60 PU-18

614-CJ70 PU-18

614-CJ70 PU-18

614-CJ60 PU-18

614-CJ60 PU-18

614-CJ70 PU-18

614-CJ60 PU-18

614-CJ70 PU-18

614-CJ70 PU-18614-CJ60 PU-18

200-CJ106 BK-18

G454-CJ125 PK-18

521-AH1 YL-18

522-AH

7WH

-18

N939-AG51 GN-18

N939-AG51 GN-18

N939-AG51 GN-18

426-CJ65 BR-18

426-CJ65 BR-18

426-CJ65 BR-18

426-CJ65 BR-18

426-CJ65 BR-18201-CJ96 BK-18

201-CJ96 BK-18

201-CJ96 BK-18

426-CJ65 BR-18201-CJ96 BK-18

H714-AG19 OR-18

975-AE2 WH-18

975-AE2 WH-18

975-AE2 WH-18976-AE3 OR-18

976-AE3 OR-18

976-AE3 OR-18

200-G1 BK-16200-AG52 BK-18

200-AG52 BK-18

200-AG52 BK-18

P931-AG53 GN-18

P931-AG53 GN-18

P931-AG53 GN-18

P931-AG53 GN-18 P931-G2 GN-18

987-AG54 WH-18

987-AG54 WH-18

987-AG54 WH-18

E416-AG56 PU-18

E416-AG56 PU-18

E416-AG56 PU-18

G485-CP1 BU-18201-CP2 BK-18

200-AG41 BK-18

200-AG41 BK-18

200-CH45 BK-4

975-AT24 WH-18975-AT24 WH-18

975-AT23 WH-18

975-AT23 WH-18

975-AT26 WH-18

975-AT26 WH-18

TRANSMISSION

975-AT25 WH-18

975-AT25 WH-18

975-AT21 WH-18

975-AT21 WH-18975-AT22 WH-18

975-AT22 WH-18

962-AT1 OR-18

962-AT1 OR-18709-AT2 OR-18

E906-AT6 OR-18

E906-AT6 OR-18

755-AT12 OR-18

751-AT3 GN-18

E901-AT9 GN-18E901-AT9 GN-18

752-AT4 YL-18

E900-AT5 WH-18

E900-AT5 WH-18

E909-AT11 WH-18

E909-AT11 WH-18

901-AT14 WH-18

901-AT14 WH-18

975-AT15 WH-18

975-AT15 WH-18

E908-AT7 BR-18

E908-AT7 BR-18

754-AT8 BU-18

754-AT8 BU-18

900-AT13 PU-18

E907-AT10 GY-18

E907-AT10 GY-18

K977-AT16 PK-18

K977-AT16 PK-18

709-AT2 OR-18

752-AT4 YL-18751-AT3 GN-18

755-AT12 OR-18

751-AT3 GN-18

752-AT4 YL-18

754-AT8 BU-18

755-AT12 OR-18

901-AT14 WH-18

900-AT13 PU-18

900-AT13 PU-18

419-CJ7 YL-18

419-CJ7 YL-18

419-CJ7 YL-18

419-CJ7 YL-18

G764-CJ15 PK-18

G764-CJ15 PK-18

G764-CJ15 PK-18

G764-CJ15 PK-18

728-CJ26 BU-18

728-CJ26 BU-18

728-CJ26 BU-18

728-CJ26 BU-18

453-CJ27 PK-18

453-CJ27 PK-18

453-CJ27 PK-18

453-CJ27 PK-18416-CJ39 OR-18

416-CJ39 OR-18

416-CJ39 OR-18

416-CJ39 OR-18

484-CJ41 YL-18

484-CJ41 YL-18

484-CJ41 YL-18

484-CJ41 YL-18

417-CJ52 GY-18

417-CJ52 GY-18

417-CJ52 GY-18

417-CJ52 GY-18

N939-CJ83 GN-18

N939-CJ83 GN-18

N939-CJ83 GN-18

N939-CJ83 GN-18

976-CJ91 OR-18

976-CJ91 OR-18

976-CJ91 OR-18

976-CJ91 OR-18

450-CH

18YL

-18

450-CH

18YL

-18

450-CH18 YL-18

450-CH18 YL-18

TWISTED WIRES - NOTE A

CONNECTS TO C-C26ON THE CAB SCHEMATICSCHEMATIC NUMBER:PILOT/HMU 186-0696EH 186-0623LOCATION (J-14)

E416-CJ92 PU-18

E416-CJ92 PU-18

E416-CJ92 PU-18

E416-CJ92 PU-18

E416-CJ92 PU-18

G486-CJ85 GN-18

G486-CJ85 GN-18

G486-CJ85 GN-18

G486-CJ85 GN-18

G486-CJ85 GN-18

G486-CJ85 GN-18

306-CJ93 GN-18

306-CJ93 GN-18

306-CJ93 GN-18

306-CJ93 GN-18

306-CJ93 GN-18

321-CJ94 BR-18

321-CJ94 BR-18

321-CJ94 BR-18

321-CJ94 BR-18

321-CJ94 BR-18

321-CJ94 BR-18

321-CJ94 BR-18

306-CJ93 GN-18

200-CJ126 BK-18

200-CJ126 BK-18

200-CJ126 BK-18

200-CJ126 BK-18

200-CJ126 BK-18

200-

CJ12

6BK

-18

200-

CJ12

6BK

-18

TIMING CALPROBE

G850-NG3 BU-18

G850-N

G3BU

-18

G850-N

G3BU

-18

C987-NG46 RD-18

C987-N

G46

RD-18

C987-N

G46

RD-18

R747-NG4 GY-18

R747-N

G4GY

-18

R747-N

G4GY

-18

G828-N

G30WH

-18

G828-NG30 WH-18

G828-NG29 WH-18

G828-N

G29WH

-18

G827-NG48 BU-18

G827-N

G48BU

-18

G856-N

G6WH

-18

G856-N

G6WH

-18

G856-NG6 WH-18G857-NG7 YL-18

G857-N

G7YL

-18

G857-N

G7YL

-18

C990-N

G8YL

-18

C990-N

G8YL

-18

C990-NG8 YL-18

E966-NG25 YL-18

E966-N

G25

YL-18

E966-N

G25

YL-18

E965-N

G26

BU-18

E965-N

G26

BU-18

E965-NG26 BU-18

E964-NG21 WH-18

E964-N

G21

WH-18

E964-N

G21

WH-18

E963-N

G22

BK-18

E963-N

G22

BK-18

E963-NG22 BK-18

G833-N

G42PK

-18

G833-NG42 PK-18

G833-NG43 PK-18

G833-N

G43PK

-18

G833-N

G5PK

-18

G833-N

G5PK

-18

995-NG10 BU-18

995-NG

10BU

-18

995-NG

10BU

-18

G853-NG12 BU-18

G853-N

G12

BU-18

G853-N

G12

BU-18

C991-NG51 PK-18

C991-N

G51

PK-18

C991-N

G51

PK-18

G827-NG54 BU-18

G827-N

G54BU

-18

G829-N

G2GN

-18

G829-N

G2GN

-18

G828-N

G1WH

-18

G828-N

G1WH

-18

G828-NG31 WH-18

G828-N

G31WH

-18

G827-N

G57

BU-18

G827-N

G57

BU-18

G829-N

G33GN

-18

G829-NG33 GN-18

G829-NG34 GN-18

G829-N

G34GN

-18

G833-N

G44PK

-18

G833-NG44 PK-18

G829-NG32 GN-18

G829-N

G32GN

-18

R746-NG17 PK-18

R746-N

G17

PK-18

R746-N

G17

PK-18

F411-NG45 GY-18

F411-N

G45

GY-18

F411-N

G45

GY-18

G849-NG9 BR-18

G849-N

G9BR

-18

G849-N

G9BR

-18

G854-NG27 PK-18

G854-N

G27

PK-18

G854-N

G27

PK-18

G855-N

G28

PU-18

G855-N

G28

PU-18

G855-NG28 PU-18

A701-NG13 GY-18

A701-N

G13

GY-18

A701-N

G13

GY-18

A702-N

G14

PU-18

A702-N

G14

PU-18

A702-NG14 PU-18

A703-N

G15

BR-18

A703-N

G15

BR-18

A703-NG15 BR-18A704-NG16 GN-18

A704-N

G16

GN-18

A704-N

G16

GN-18

A705-N

G23

BU-18

A705-N

G23

BU-18

A705-NG23 BU-18A706-NG24 GY-18

A706-N

G24

GY-18

A706-N

G24

GY-18

G826-N

G53BR

-18

G826-NG53 BR-18

G826-N

G56

BR-18

G826-N

G56

BR-18

G826-N

G18BR

-18

G826-NG18 BR-18

L984-N

G20

OR-18

L984-N

G20

OR-18

L984-N

G38OR

-18

L984-NG38 OR-18L984-NG37 OR-18

L984-N

G37OR

-18

L983-N

G19

WH-18

L983-N

G19

WH-18

L983-N

G36WH

-18

L983-NG36 WH-18L983-NG35 WH-18

L983-N

G35WH

-18

L985-N

G47

YL-18

L985-N

G47

YL-18

L985-N

G40YL

-18

L985-NG40 YL-18L985-NG39 YL-18

L985-N

G39YL

-18

953-AG10 GY-18

307-CJ127 OR-18307-CJ127 OR-18

307-CJ127 OR-18

307-CJ127 OR-18

307-CJ127 OR-18

200-Y2 BK-14200-Y4 BK-14

608-Y1 GN-14608-Y3 GN-14

104-MC2 YL-18

104-MC2 YL-18

403-MC4 GN-18403-MC4 GN-18A274-MC3 BK-18

A274-MC3 BK-18170-MC1 RD-18170-MC1 RD-18

PRODUCT LINK ATTACHMENT

170-CH49 RD-18170-CH49 RD-18104-CH50 YL-18104-CH50 YL-18

A274-CH48 BK-18

A274-CH48 BK-18945-CH47 BR-18

944-CH4 OR-18

944-CH4 OR-18

170-CH49 RD-18104-CH50 YL-18

945-CH47 BR-18944-CH4 OR-18

A274-CH48 BK-18

945-CH47 BR-18

403-CH

46GN

-18

403-CH46 GN-18

403-CH46 GN-18

403-CH

42GN

-18 403-CH42 GN-18

403-CH42 GN-18

950GII/962GII/IT62GIIWHEEL LOADER CHASSIS AND ENGINE186-4147 CHG O1

114-EC44 RD-18

114-EC44 RD-18106-EC3 WH-18

106-EC3 WH-18106-EC47 WH-18

106-EC47 WH-18

106-EC46 WH-18

106-EC46 WH-18

200-EC7 BK-14

200-EC7 BK-14

200-EC8 BK-14

200-EC8 BK-14

953-EC10 GY-18

953-EC10 GY-18

200-EC49 BK-18

200-EC49 BK-18

322-EC59 GY-18

322-EC59 GY-18138-EC2 GN-18

138-EC2 GN-18

138-EC2 GN-18

251-EC9 BK-18

251-EC9 BK-18251-EC43 BK-18

251-EC43 BK-18

C529-EC13 GY-18

C529-EC13 GY-18

C529-EC13 GY-18

C530-EC18 BU-18

C530-EC18 BU-18

C530-EC18 BU-18

H713-EC29 PK-18

H713-EC29 PK-18

H713-EC29 PK-18

H714-EC30 OR-18

H714-EC30 OR-18

H716-EC31 WH-14

H716-EC31 WH-14

H716-EC31 WH-14

H717-EC32 BR-18

H717-EC32 BR-18

H717-EC32 BR-18

762-EC33 YL-18

762-EC33 YL-18

762-EC33 YL-18

E919-EC34 YL-18E919-EC34 YL-18

E919-EC34 YL-18

E920-EC35 BR-18E920-EC35 BR-18

E920-EC35 BR-18

E921-EC37 PK-18

E921-EC37 PK-18

E921-EC37 PK-18

E922-EC38 GN-18

E922-EC38 GN-18

E922-EC38 GN-18

976-EC40 OR-18

976-EC40 OR-18

976-EC40 OR-18

201-EC5 BK-18

201-EC5 BK-18

201-EC5 BK-18

G485-EC6 BU-18

G485-EC6 BU-18

G485-EC6 BU-18

975-EC39 WH-18

975-EC39 WH-18

975-EC39 WH-18

H718-EC14 GY-18

H718-EC14 GY-18

H718-EC14 GY-18

761-EC36 GY-18

761-EC36 GY-18

761-EC36 GY-18

251-EC42 BK-18

251-EC42 BK-18

200-EC48 BK-18

200-EC48 BK-18P976-EC15 BR-18

P976-EC15 BR-18

P976-EC15 BR-18

779-EC12 WH-18

779-EC12 WH-18

779-EC12 WH-18

F766-EC41 WH-18

F766-EC41WH-18F766-EC4 WH-18

F766-EC4 WH-18

F766-EC17WH-18

F766-EC17 WH-18

N939-EC16 GN-18

N939-EC16 GN-18

N939-EC16 GN-18

H714-EC30 OR-18

200-EC51BK-18

200-EC51 BK-18

P931-EC25 GN-18

P931-EC25 GN-18

P931-EC25GN-18

987-EC24 WH-18

987-EC24 WH-18

987-EC24 WH-18

E416-EC27 PU-18

E416-EC27 PU-18

E416-EC27 PU-18964-EC26 BU-18 964-EC26 BU-18

964-EC26 BU-18

200-EC50 BK-18

200-EC50 BK-18

953-EC10 GY-18

606-EC20 GY-18

614-EC22 PU-18611-EC21 PU-14

619-EC28 GN-14

606-EC20 GY-18

614-EC22 PU-18

611-EC21 PU-14

619-EC56 GN-14

606-EC53 GY-18

611-EC55 PU-14

COSA FRONT FRAME

200-P3 BK-14

200-P5 BK-18605-P4 YL-18

200-AV4 BK-18200-AV2 BK-14606-AV1 GY-18

200-L10 BK-14

200-L5 BK-14200-L5 BK-14

605-L8 YL-14

605-L12 YL-14

605-L6 YL-18

605-L6 YL-18

617-L11 BR-18

617-L4 BR-18

617-L4 BR-18611-L3 PU-14

611-L3 PU-14

606-L2 GY-18

606-L2 GY-18

619-L1 GN-14

619-L1 GN-14

TO BUCKET POSITION LAMPSTERMINATE AND CONNECT WIRESAS APPROPRIATE

606-M5 GY-18

606-M5 GY-18

200-M4 BK-14200-M4 BK-14614-M3 PU-18

614-M3 PU-18611-M2 PU-14

611-M2 PU-14

619-M1 GN-14

619-M1 GN-14

COSA LIGHTING (ROADING)

200-AV5 BK-14619-AV3 GN-14

200-P2 BK-14619-P1 GN-14

605-P4 YL-18

619-P1 GN-14

COSA LIGHTING (STANDARD)

617-L7 BR-18

200-L9 BK-14

617-U1 BR-18

617-U1 BR-18

606-U2 GY-18

606-U2 GY-18

200-U4 BK-14

200-U4 BK-14

605-U3 YL-14

605-U3 YL-14

617-R1 BR-18

200-R4 BK-14

617-R5 BR-18617-R6 BR-18

200-R7 BK-14200-R8 BK-14

605-R3 YL-14606-R2 GY-18

200-EC60 BK-14

200-EC60 BK-14

177-KK1 RD-8

944-MC5 OR-18

944-MC5 OR-18945-MC6 BR-18

945-MC6 BR-18

200-CU2 BK-18614-CU1 PU-18

614-CU6 PU-18200-CU5 BK-18

LICENSE PLATE LAMP HARNESS COSA GERMAN ROADING

200-CR2 BK-18614-CR1 PU-18

LICENSE PLATE LAMP HARNESS COSA ITALIAN ROADING

L985-CX702 YL-16

L984-CX402 OR-16

L983-CX202 WH-16

K933-AN12 GN-18K933-AN12 GN-18K933-CJ84 GN-18

K933-CJ84 GN-18

K933-CJ84 GN-18

K933-CJ84 GN-18

K933-CJ84 GN-18

200-AN10 BK-18

201-AN7 BK-18

308-CJ103 YL-18

308-CJ99 YL-18200-CJ98 BK-18

200-CJ98 BK-18

200-CJ98 BK-18

200-CJ98 BK-18

200-CJ98 BK-18

200-CJ98 BK-18

200-

CJ98

BK-1

8

200-

CJ98

BK-1

820

0-CJ

63BK

-14

200-

CJ63

BK-1

4

200-CJ63 BK-14

200-CJ63 BK-14

200-CJ63 BK-14

200-CJ63 BK-14

321-CJ94 BR-18975-CJ51 WH-18

STRAP

AS

ECM MOUNTBOLT

114-AL1 RD-18

114-AL1 RD-18 114-AL31 RD-18114-AL31 RD-18

106-AL3 WH-18

106-AL3 WH-18

200-AL7 BK-14

200-AL7 BK-14200-AL36 BK-18

200-AL36 BK-18

200-AL8 BK-14

200-AL8 BK-14 200-AL39 BK-14

200-AL39 BK-14200-AL34 BK-18200-AL34 BK-18

322-AL10 GY-18

322-AL10 GY-18 322-AL42 GY-18322-AL42 GY-18

619-AL22 GN-14

619-AL22 GN-14 619-AL13 GN-14

619-AL13 GN-14

138-AL2 GN-18

138-AL2 GN-18

138-AL2 GN-18

251-AL9 BK-18

251-AL9 BK-18251-AL30 BK-18

251-AL30 BK-18

C529-AL12 GY-18

C529-AL12 GY-18

C529-AL12 GY-18

C530-AL15 BU-18

C530-AL15 BU-18

C530-AL15 BU-18

605-AL16 YL-18

605-AL16 YL-18

605-AL16 YL-18 606-AL17 GY-18

606-AL17 GY-18

606-AL17 GY-18

762-AL23 YL-18

762-AL23 YL-18

762-AL23 YL-18

976-AL26 OR-18

976-AL26 OR-18

976-AL26 OR-18

IT62GII FRONT FRAME

201-AL5 BK-18

201-AL5 BK-18

G485-AL6 BU-18

G485-AL6 BU-18

606-AL17 GY-18200-AL36 BK-18

114-AL31 RD-18322-AL42 GY-18

619-AL13 GN-14200-AL39 BK-14

605-AL16 YL-18

975-AL25 WH-18

975-AL25 WH-18

975-AL25 WH-18

762-K1 YL-18762-K1 YL-18

200-K4 BK-18

200-K4 BK-18

200-AL38 BK-18 200-AL38 BK-18

200-AL38 BK-18

761-AL24 GY-18

761-AL24 GY-18

761-AL24 GY-18

251-AL29 BK-18

251-AL29 BK-18

200-AL33 BK-18

F766-AL28 WH-18

F766-AL28 WH-18F766-AL4 WH-18F766-AL4 WH-18 F766-AL27 WH-18

F766-AL27 WH-18 F766-K2 WH-18F766-K2 WH-18

N939-AL14 GN-18

N939-AL14 GN-18

N939-AL14 GN-18

200-AL40 BK-18

200-AL40 BK-18

200-AL40 BK-18

P931-AL19 GN-18

P931-AL19 GN-18

P931-AL19 GN-18

P931-AL19 GN-18

987-AL18 WH-18

987-AL18 WH-18 E416-AL21 PU-18

E416-AL21 PU-18

E416-AL21 PU-18964-AL20 BU-18

964-AL20 BU-18

964-AL20 BU-18200-K5 BK-18F766-K8 WH-18964-K9 BU-18

200-AL37 BK-18

200-AL37 BK-18

106-AL3 WH-18

200-K6 BK-18

F766-K7 WH-18

F766-K8 WH-18964-K9 BU-18200-K5 BK-18

200-K6 BK-18

964-K9 BU-18F766-K7 WH-18

762-K1 YL-18

611-AL43 PU-14

611-AL43 PU-14611-AL47 PU-14

611-AL47 PU-14

611-AL47 PU-14

611-AL46 PU-14

611-AL46 PU-14

611-AL46 PU-14

614-AL44 PU-18

614-AL44 PU-18

614-AL44 PU-18

614-AL44 PU-18

617-AL45 BR-18

617-AL45 BR-18

617-AL45 BR-18

617-AL45 BR-18

611-AG57 PU-14611-AG60 PU-14

611-AG55 PU-14

614-AG58 PU-18

617-AG59 BR-18

611-AG57 PU-14614-AG58 PU-18617-AG59 BR-18

617-AG59 BR-18614-AG58 PU-18

611-AG60 PU-14

611-AG55 PU-14

617-AG59 BR-18614-AG58 PU-18

611-AG55 PU-14611-AG60 PU-14

200-EP1 BK-18

200-EP1 BK-18

200-EP5 BK-18200-EP5 BK-18

200-EP6 BK-18

200-EP6 BK-18

200-EP4 BK-18

200-EP4 BK-18200-EP7 BK-18

200-EP7 BK-18

P976-EP3 BR-18

P976-EP3BR-18P976-EP10 BR-18

P976-EP10 BR-18

P976-EP11 BR-18

P976-EP11BR-18

779-EP2 WH-18779-EP2 WH-18

779-EP9 WH-18

779-EP9 WH-18779-EP8 WH-18

779-EP8 WH-18

779-CJ122 WH-18

779-CJ122 WH-18

779-CJ122 WH-18

779-CJ122 WH-18

P976-CJ10 BR-18

P976-CJ10 BR-18

P976-CJ10 BR-18

P976-CJ10 BR-18

C530-CJ29 BU-18

E919-CJ31 YL-18E920-CJ32 BR-18E921-CJ33 PK-18E922-CJ34 GN-18

C529-CJ28 GY-18

H713-CJ37 PK-18H714-CJ38 OR-18

H717-CJ46 BR-18

F766-CJ47 WH-18

H718-CJ19 GY-18

E455-CJ105 BR-18

976-CJ91 OR-18

201-CJ96 BK-18

K933-CJ84 GN-18

G485-CJ35 BU-18

N939-CJ83 GN-18

975-CJ77 WH-18

619-CJ3 GN-14617-CJ72 BR-18614-CJ70 PU-18611-CJ2 PU-14

605-CJ66 YL-18

322-CJ25 GY-18

953-CJ24 GY-18

251-CJ23 BK-18201-CJ78 BK-18

106-CJ20 WH-18

138-CJ22 GN-18

761-CJ121 GY-18

496-CJ11 WH-18506-CJ12 PU-18

200-CJ111 BK-14

200-CJ111 BK-14

200-CJ112 BK-14

200-CJ112 BK-14

200-CJ109 BK-18

200-CJ109 BK-18200-CJ109 BK-18200-CJ101 BK-18

200-CJ101 BK-18

200-CJ101 BK-18

200-CJ120 BK-18

200-CJ120 BK-18

200-CJ120 BK-18

200-CJ120 BK-18

200-CJ120 BK-18

200-CJ120 BK-18

200-CJ108 BK-14

200-CJ108 BK-14

200-CJ108 BK-14

200-CJ108 BK-14

200-CJ108 BK-14

200-CJ108 BK-14

200-CJ108 BK-14

200-

CJ12

8BK

-14

200-

CJ12

8BK

-14

200-CJ128 BK-14

200-CJ128 BK-14

200-CJ128 BK-14

200-CJ128 BK-14

200-CJ128 BK-14

200-CJ128 BK-14

G485-AL6 BU-18201-AL5 BK-18

200-AL33 BK-18

987-AL18 WH-18

106-AL3 WH-18251-AL29 BK-18C530-AL15 BU-18

200-AL34 BK-18

F766-AL28 WH-18

761-AL24 GY-18

975-AL25 WH-18

976-AL26 OR-18

138-AL2 GN-18251-AL30 BK-18

E416-AL21 PU-18

C529-AL12 GY-18

200-AL33 BK-18

987-AL18 WH-18

G485-AL6 BU-18

201-AL5 BK-18

N939-AL14 GN-18THE IT62GII FRONT FRAME HARNESS IS THE SAME ASTHE NACD FRONT FRAME HARNESS EXCEPT FOR THEADDITION OF THE FORK POSITION SWITCH AND THEREMOVAL OF THE EH WIRES

200-T7 BK-14

200-N4 BK-14

200-T4 BK-14

200-T6 BK-14

200-N3 BK-14

200-N2 BK-14

619-T5 GN-14605-T3 YL-14

619-N5 GN-14

606-N1 GY-14 611-N6 PU-14

614-N7 PU-14

611-T1 PU-14617-T2 BR-14

611-T1 PU-14

617-T2 BR-14605-T3 YL-14

619-T5 GN-14

619-N5 GN-14

611-N6 PU-14614-N7 PU-14

606-N1 GY-14

619-L1 GN-14

611-L3 PU-14

606-L2 GY-18

NACD LIGHTING (ROADING)

IT62GII FRONT FRAME

(177-9953 80A JAPAN)

STRAP AS.

JAPAN FRONT FRAME

619-EG20 GN-14

619-EG20 GN-14 619-EG14 GN-14

619-EG14 GN-14

619-EG13 GN-14

619-EG13 GN-14

611-EG17 PU-14

611-EG17 PU-14 611-EG12 PU-14

611-EG12 PU-14

611-EG10 PU-14

611-EG10 PU-14

617-EG19 BR-18

617-EG19 BR-18

617-EG19 BR-18

614-EG18 PU-18

614-EG18 PU-18

614-EG18 PU-18

605-EG15 YL-18

605-EG15 YL-18

605-EG15 YL-18

606-EG16 GY-18

606-EG16 GY-18

606-EG16 GY-18

200-A6 BK-14

200-A7 BK-14

611-A3 PU-14

611-A3 PU-14617-A1 BR-14

617-A1 BR-14

200-H7 BK-14

200-H6 BK-14

611-H3 PU-14 611-H3 PU-14617-H1 BR-14

617-H1 BR-14

JAPAN LIGHTING (ROADING)

200-EG7 BK-14

200-EG7 BK-14

200-EG7 BK-14

200-EG8 BK-14

200-EG8 BK-14

THE JAPAN FRONT FRAME HARNESS IS THE SAME ASTHE NACD FRONT FRAME HARNESS EXCEPT FOR THEDIFFERENCES IN THE LIGHTING PACKAGES AND THEFORWARD HORN THAT ARE SHOWN HERE.TWO LIGHTING PACKAGES ARE AVAILABLE TO JAPAN: JAPANSTANDARD AND JAPAN ROADING. EITHER PACKAGE WILLCONNECT TO EG-C1, EG-C2, EG-C3, EG-C4,EG-C5 AND EG-C10

JAPAN FRONT FRAME

THE COSA FRONT FRAME HARNESS IS THE SAME ASTHE NACD FRONT FRAME HARNESS EXCEPT FOR THEDIFFERENCES IN THE LIGHTING PACKAGES AND THESINGLE FORWARD HORN THAT ARE SHOWN HERE.TWO LIGHTING PACKAGES ARE AVAILABLE TO COSA: COSASTANDARD AND COSA ROADING. EITHER PACKAGE WILLCONNECT TO CONNECTORS EC-C12 AND EC-C13

TWO LIGHTING PACKAGES ARE AVAILABLE TO NACD:NACD STANDARD AND NACD ROADING. EITHER PACKAGE WILL CONNECT TO CONNECTORS AG-C4 AG-C5,AG-C14, AG-C16 AG-C27 AND AG-C29

322-EG4 GY-18322-EG4 GY-18 322-EG6 GY-18

322-EG6 GY-18

322-EG5 GY-18

322-EG5 GY-18

114-EG11 RD-18

114-EG11 RD-18

114-EG21 RD-18

114-EG21 RD-18114-EG9 RD-18

114-EG9 RD-18

200-EG3 BK-14

200-EG3 BK-14

200-EG1 BK-14

200-EG1 BK-14

200-EG2 BK-14

200-EG2 BK-14

200-A4 BK-14

200-A4 BK-14

200-A5 BK-14

200-A5 BK-14

200-H8 BK-14200-H8 BK-14

200-H4 BK-14

200-H4 BK-14

619-A2 GN-14

619-A2 GN-14

619-H5 GN-14

619-H5 GN-14

605-A8 YL-14

605-A8 YL-14

605-H2 YL-14

605-H2 YL-14

114-AU1 RD-18322-AU2 GY-18

605-EC19 YL-18

605-EC19 YL-18605-EC19 YL-18

200-EC61 BK-14

200-EC61 BK-14

617-EC23 BR-18

617-EC23 BR-18

617-EC23 BR-18

611-EC54 PU-14

611-EC54 PU-14

606-EC52 GY-18

606-EC52 GY-18

619-EC57 GN-14

619-EC57 GN-14

322-EC59 GY-18

114-EC44 RD-18

322-AG43 GY-18

322-AG43 GY-18

322-AG43 GY-18

114-AG32 RD-18

114-AG32 RD-18

114-AG32 RD-18

200-AG38 BK-14

200-AG38 BK-14

200-AG38 BK-14

619-AG45 GN-14

619-AG45 GN-14

619-AG45 GN-14

PK/BK-18BK-18

RD-18 + BATTERYSOLENOIDGROUND

FORK POSITION SWITCH176-5459

K-C13E3370

ABC

K-C33E3370

ABC

12

K-C21552272

34

BU-18BK-18

RD-18 +VSIGNALGROUND

176-5459

QC RELEASE DIODE189-3158

QC ENGAGE DIODE189-3158

54

T-C11552273

2631

54

N-C11552273

2631

12

T-C43E3364

12

N-C23E3364

12

N-C33E3364

T-C33E3370

ABC

12

T-C23E3364

GY-16YL-16PU-16BK-16GN-16

LH HI LO TURN LAMP105-4849

GY-16YL-16PU-16BK-16GN-16

RH HI LO TURN LAMP105-4850

GY-16YL-16PU-16BK-16GN-16

LH HI LO TURN LAMP COSA105-4849

GY-16YL-16PU-16BK-16GN-16

RH HI LO TURN LAMP COSA105-4850

STG

TG

BG

RH COMBINATION LAMP144-6837

STOP/TAIL

TURN

BACKUP

STG

TG

BG

144-6838

STOP/TAIL

TURN

BACKUP

AW-C121552267

ABC

AW-C131552267

ABC

123456789101112131415161718192021222324

EG-C119X0141

25262728293031323334353637383940

LH TURN CLEARANCE LAMP 14Y-3580

GY-18PU-18

TC

LH HI LOW BEAM HEADLAMP 14Y-4580

12

3

A-C24Y4217

RH TURN CLEARANCE LAMP 14Y-3263

GY-18PU-18

TC

RH HI LOW BEAM HEADLAMP 14Y-4580

12

3

H-C24Y4217

EG-C101552267

ABC

EG-C11552267

ABC

12

EG-C21552269

12

EG-C31552269

12

EG-C41552269

12

EG-C51552269

12

EG-C61552269

12

EG-C71552269

12

A-C13E3364

12

A-C33E3364

12

H-C13E3364

12

H-C33E3364

12

EG-C83E3364

EG-C93E3370

ABC

EG-C123E3370

ABC

A-C43E3370

ABC

H-C43E3370

ABC

FORWARD HORN4Y-7882

12

AU-C13E3364

LH COMBINATION LAMP

WIRING HARNESS NUMBERS

IDENT PART NUMBER CHG LOC NOTE

PILOT MACHINES WITH PCS

AND E/H MACHINES

WIRING HARNESS NUMBERS (CONTINUED)

NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST1 TURN PER 25 MILLIMETERS.

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE ATWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

ABC

RE

NR

4324-0

1 V

OL

1 -

CH

AS

SIS

CONN 3

CONN 1

CONN 2

CONN 2

CONN 5

CONN 4

CONN 6CONN 7

CONN 8

CONN 9

CONN 10

CONN 11

CONN 12

CONN 13

CONN 14

CONN 15

CONN 16

CONN 17

CONN 18

CONN 19

CONN 20

CONN 21

CONN 21

CONN 21

CONN 21

CONN 22

CONN 23

CONN 24

CONN 24

CONN 25

CONN 26

CONN 27CONN 27

CONN 32

CONN 33

CONN 28

CONN 29

CONN 30

CONN 31

CONN 32

CONN 22

CONN 23

CONN 34

CONN 35

CONN 34

CONN 35

CONN 34

CONN 35

CONN 37

CONN 33

CONN 24

CONN 25

CONN 26

CONN 27

CONN 29

CONN 28

CONN 38

CONN 31

CONN 30

CONN 32

CONN 27

CONN 29

CONN 28

CONN 31

CONN 30

CONN 32

CONN 23

CONN 24

CONN 25

CONN 26

CONN 27

CONN 28

CONN 29

CONN 38

CONN 31

CONN 32

CONN 33

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

B

C

D

E

F

G

H

K

A

B

C

D

E

F

G

H

I

J

K

I

J

Page 3: Cat.dcs.Sis.controller (5)

RE

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1-V

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CA

B

Volume 2: Cab Wiring (Pilot Hydraulics and HMU Steering)

RENR4324-01September 2002

950G & 962G Series II Wheel Loaders

Electrical System950G:AXX1-UP

962G:AXY1-UP

IT62G:AYA1-UP

IT62G Series II Integrated Toolcarrier

AYL1-UP BAB1-UPAYS1-UPBAA1-UP

BAC1-UPBAD1-UP

1

2

T

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Pin SocketFuse

Component Part Number

Pin or Socket Number

Receptacle

Plug

Wire, Cable, or Harness Assembly Identification

Normally closed switch that will open with an increase of a specific condition.No circle indicates that the wire cannot be disconnected from the component.

Single Wire GroundConnectionConnector

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Circuit BreakerSymbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

1 12 2

Typical representation of aSure-Seal connector. The plugand receptacle containboth pins and sockets.

Typical representation ofa Deutsch connector. Theplug contains all socketsand the receptacle containsall pins.

325-A135 PK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

** * *

*

CircuitNumberIdentification

WireColor

WireGauge

AG-C3130-6795

Harness identification letters) and aserializing code. The "C" stands forconnector and the number indicateswhich connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number For Connector Assembly

Harness identification codeThis example indicateswire 135 in harness "AG".

Component Schematic Location

Machine Location Component Schematic

LocationMachine Location

Alarm - Action E-12 C Sensor - Left Hand Brake Pedal G-1 43

Arc Suppressor D-12 C Sensor - Throttle Position F-1 43

Assembly - Handle Fnr Downshift G-8 D Solenoid - Auxillary G-8 D

Breaker - HVAC A-12 C Solenoid - Float F-6 D

Breaker - Seat A-12 C Solenoid - Lift Positioner G-8 D

Compressor - Seat H-7 37 Solenoid - Tilt Positioner G-8 D

Control - Dimmer D-12 C Switch - A/C Selector D-7 B

Control - EMS III C-9 B Switch - Auto / Manual Select D-5 B

Control - Machine Security System E-13 C Switch - Beacon H-2 A

Control - Payload Control System B-9 38 Switch - Blower D-7 B

Control - Transmission J-10 39 Switch - Bucket / Fork Select C-4 B

Converter - Voltage (10A) E-12 C Switch - Dimmer H-1 A

Converter - Voltage (20A) F-15 C Switch - Ether Injection F-3 A

Flasher - 24V D-12 C Switch - Down Shift G-8 D

Fuse Block A-12 C Switch - EMS Mode Select C-7 B

Gauge - Quad I-1 A Switch - Forward Horn G-3 A

Ground - Cab 1 C-10 C Switch - Forward Horn 2 F-8 D

Ground - Cab 2 B-10 C Switch - Fourth Function Select F-6 D

Ground - Cab 4 K-10 40 Switch - Front Intermittent Wiper/Washer D-6 B

Ground - Dash I-4 A Switch - Grapple Enable F-6 D

Ground - Engine End Frame L-10 40 Switch - Hazard Lamp I-2 A

Ground - Upper Cab A-2 41 Switch - Implement Detent Override Limit F-8 D

Indicator - Center Dash J-1 A Switch - Key Start F-3 A

Indicator - Left Hand Panel J-1 A Switch - Kickout On/Off C-4 B

Indicator - Right Hand Panel I-1 A Switch - Neutralizer Override B-4 B

Keypad - Payload Control System B-9 38 Switch - Quick Coupler C-1 B

Lighter - Cigar H-2 Switch - Rear Wiper/Washer D-5 B

Motor - Blend Door Actuator J-8 42 Switch - Ride Control B-4 B

Motor - Blower J-8 42 Switch - Running Lamp J-2 A

Motor - Front Wiper H-1 A Switch - Secondary Steering Test B-3 B

Motor - Rear Wiper I-7 C Switch - Start Aid G-3 A

Outlet - 12V Accessory E-3 Switch - Stop Lamp G-1 43

Relay - Forward Cab Floodlamp C-13 C Switch - Temperature Select D-6 B

Relay - Forward Horn C-12 C Switch - Transmission Gear Selector G-2 A

Relay - Implement Start Interlock C-12 C Switch - Turn Signal G-2 A

Relay - Rear Floodlamp C-12 C Switch - Variable Shift Control D-4 B

Resistor - Blower Motor Speed J-8 42 Tachometer/ Speedometer J-1 A

Resistor 1 J-7 42 Thermostat J-8 42

Resistor 2 J-7 42

Machine locations are repeated for components located close together.

A = Operator Compartment - Dash Console

B = Operator Compartment - Overhead Console

C = Operator Compartment - Relay / Fuse Panel

D = Operator Compartment - Implement Pod

Component Location

A

41

42

32

B

C

D

37

38

43

A

39

40

41

BD

43

38

Machine Harness Connector And Component Locations

3942

40

C

32

37

Wire Number

Wire Color

DescriptionWire

NumberWire Color

Description

102 RD Running/Hazard Lamps 540 WH Turn Signal Indicator Left 104 YL MSS/Product Link 550 GY HVAC Blower105 RD Key Sw 567 WH HVAC Blower On106 WH Lift/Tilt Sensor Power A513 PK DC/DC Converter Memory Output 108 BU Seat Power A523 PU Blend Door (Low Side)112 PU Main Power Rly Output A524 BR Blend Door (Low Side)113 OR Cat Mon System A525 GN Blend Door (High Side)114 RD Warning Horn (Forward) A541 PU Turn Signal Indicators 115 PK Voltage Conv 24V Radio C529 GY Lift Press Sensor 118 GY Front/Rear Wiper Washer C530 BU Lift Position Sensor120 RD Voltage Conv Memory121 RD Back Alarm To Lamp 603 PK Rotary Beacon 122 RD Dome Lamps 604 OR Stop Lamp 123 WH Axle Oil Cooler 605 YL Turn Lamp - Left 124 GN A/C 606 GY Turn Lamp - Right 126 PK Xmsn ECM 608 GN Flood Lamp - Rear 127 OR Front Cab Floodlights 610 OR Running Lamp Dimmer128 PK Detent Pwr 611 PU Head Lamp Hi 129 BU Start Aid 614 PU Park/Tail/Dash/Lamp 130 RD Stop Lamp/Backup Alarm 615 YL Forward Cab Floodlamps 131 BR Turn Signal Flasher 617 BR Tail/Clearance Lamps - Left 132 RD Center Dash Indicator Panel 619 GN Forward Flood/Lo Beam Lamps 133 OR LH/RH Dash Indicator Panel 633 BU Bucket Lamps 134 YL Rear Machine Floods 646 OR Forward Cab Floodlamps 135 BU 12V Accessory 647 GN Rear Floodlamps136 GN Secondary Steer 661 GN Dimmer Tachometer Lamp138 GN PCS 662 YL Dimmer Speedometer Lamp139 RD LH Tail/Clearance Lamps 663 GY Dimmer Gage Lamps142 BU Fourth Function Grapple 691 GY Turn Signal Flasher Pwr 144 PK Beacon Pwr147 RD ECAP Pwr 700 PK Implement Interlock150 OR Engine ECM Power (+) 709 OR XMSN ECM Sensor Power Supply 164 WH Xmsn ECM/LH Brake Pedal Sensor 720 PU Neutralizer Override SW 168 GN Quick Coupler 727 GN Secondary Steer Relay Coil +V 170 RD Product Link (Unswitched) 728 BU Secondary Steer Intermediate Relay174 RD Unswitched Buss 751 GN Clutch 1 Solenoid (Reverse)188 WH PCS ECM 752 YL Clutch 2 Solenoid (Forward)199 RD Hood Control 754 BU Clutch 3 Solenoid 4th

755 OR Clutch 4 Solenoid 3rd200 BK Main Chassis 761 GY Lift Position Detent Solenoid 201 BK Cat Mon System 762 YL Bucket/Fork Position Select SW 250 BK Payload Mon - Customer GND 779 WH Quick Coupler Engage Sol 251 BK Payload Mon - System GND E701 PK Auto Ride Control Indicator290 BK Service Mode Service E702 OR Ride Control On Indicator291 BK Service Mode Clear E707 GN PCS Display +V

A273 BK Transmission ECM GND E708 PK PCS Display ClockA274 BK Product Link GND E735 PU Operator SW InA275 BK MSS GND F766 WH Implement Detent Interlock

F781 BR Downshift SW (N.O..) 306 GN Starter Relay Coil + G728 YL Kickout SW 307 OR Key SW To Neutral Start SW G746 WH LH Pedal Position Sensor Signal308 YL Main Power Relay Coil G750 BU XMSN Forward SW320 OR Horn Relay Coil To SW G755 GY XMSN Reverse SW321 BR Backup Alarm 24V G760 WH Upshift SW (NO) (HMU 2nd Gear)322 GY Warning Horn (Forward) G761 YL Downshift SW (NC) (HMU 3rd Gear)326 RD Key SW "C" (Off) Terminal G762 BR Downshift SW (NO) (HMU 4th Gear)

A307 GY Throttle Position Sensor G763 PU Neutral SWG764 PK Park Brake SW (On)

403 GN Alternator (R) Term. G766 GN Ride Control SW (Auto)410 WH Action Alarm G767 WH Ride Control SW (On)411 PK Action Indicator Lamp G768 GN Upshift SW (NC) (HMU 1st Gear)413 BR Fuel Pressure Indicator G787 GN FNR Forward SW416 OR Secondary Steer SW G788 YL FNR Reverse SW417 GY Primary Steer SW H730 PK Auto/Man (Auto 1-4)419 YL Parking Brake SW (Off) H795 PK Engine ECM (Sensor/SW Return)426 BR XMSN Filter Bypass Indicator 818 BR Serial Data (Transmit) 430 BU Air Filter Restricted Indicator 819 GY Serial Data (Receive) 432 PK Brake Oil Pressure Indicator F846 PU MSS LED Source Driver 436 OR XMSN Filter Bypassed Indicator G836 WH MSS LED Source Driver 442 GY Hyd Oil Tank Temp Gage G850 BU Inlet Air Heater Indicator 443 YL TC Outlet Temp Sensor 900 PU Clutch 5 Solenoid 2nd447 PK Fuel Level Sensor 901 WH Clutch 6 Solenoid 1st450 YL Engine Speed (RPM) from ADEM 910 YL Neutralizer Disable Indicator453 PK Secondary Steering Pressure SW (N/C) 944 OR CAT Data Link + 484 YL Primary Steering Pressure SW (N/C) 945 BR CAT Data Link - 496 WH Hyd Tank Oil Level Sensor 951 PK MSS LED Return

C413 YL Cat Mon Sys Display Data 961 BR Tilt Position Detent SolenoidC414 BU Cat Mon Sys Display Load 962 OR Transmission ECM GND E455 BR Hydraulic Oil Filter Bypass SW 964 BU Fork Position Select G479 WH Service Engine Indicator 973 BR Auto/Man (Manual)G480 GN Fuel Level/Temp Indicator 975 WH XMSN ECM Solenoid ReturnG485 BU Front Axle Oil Temp SW 976 OR Upshift SW (NC)G486 GN Rear Axle Oil Temp SW 977 YL Auto/Man (Auto 4)

987 WH Fourth Function Select SW500 BR Wiper - Front (Park) A982 BR Engine ECM Throttle Position Sensor +V501 GN Wiper - Front (Low) E900 WH XMSN Output SPD + 502 OR Wiper - Front (HI) E901 GN XMSN Output SPD - 503 BR Wiper - Rear (Park) E906 OR XMSN Output SPD Trail + 504 YL Wiper - Rear (Low) E907 GY XMSN Output SPD Trail - 505 BU Wiper - Rear (HI) E908 BR XMSN Input SPD + 506 PU Front Washer Pump +V E909 WH XMSN Input SPD - 507 WH Rear Washer Pump +V E955 OR PCS Keypad Data508 PU Radio Speaker - Left K933 GN Operator Monitor Sensor PWR509 WH Radio Speaker - Left (Common) K977 PK XMSN Oil Temperature511 BR Radio Speaker - Right N939 GN Ride Control Off Solenoid 512 GN Radio Speaker - Right (Common) P910 BR Secondary Steer Test Solenoid 515 GY Blower Motor (HI) P916 OR FNR Neutral SW516 GN Blower Motor (Medium) P931 GN Grapple Enable SW 517 BU Blower Motor (Low) P976 BR Quick Coupler Release Solenoid518 OR Hazard Flasher To SW R974 OR Start Aid SW521 YL A/C SW (Select Position) T901 YL MSS Exciter Coil In 522 WH A/C Clutch Solenoid -V T902 PK MSS Exciter Coil Out 537 GN Turn Signal Indicators X972 GN Variable Shift Control (Max)538 BR Hazard Indicator X973 BU Variable Shift Control (Mid)539 BU Turn Signal Indicator Basic/Right X974 BR Variable Shift Control (Min)

Wire Description

Ground Circuits

Power Circuits

Basic Machine Circuits

Monitoring Circuits

Accessory Circuits (continued)

Lighting Circuits

Control Circuits

Accessory Circuits

Failure Mode Identifiers (FMI)¹FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Connector Location

Connector NumberSchematic Location

Machine Location

CONN 16 F-14 32CONN 17 H-14 32CONN 18 I-14 32CONN 19 I-14 32CONN 20 J-14 32CONN 39 F-12 CCONN 40 E-12 CCONN 41 Service Mode Plug D-12 CCONN 42 F-9 DCONN 43 G-9 DCONN 44 Customer Data Connection B-8 BCONN 45 B-7 DCONN 46 J-7 42CONN 47 E-3 ACONN 48 H-3 ACONN 49 G-3 ACONN 50 Service Tool Connector E-2 ACONN 51 F-1 43CONN 52 G-1 43

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Related Electrical Service ManualsTitle Form Number

Caterpillar Monitoring System SENR1394

Machine Security System RENR2462

Payload Control System SENR6614

Transmission Control System RENR2105

Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹

Overall: 2.0 ± 0.1Tap: 1.0 ± .05

Auxillary

Tilt Positioner

Lift Positioner

Float

¹ At room temperature unless otherwise noted.

85.3 ± 5.0

9G-1950 Resistor: Blower Motor Speed

152-6480 Solenoids:

Service Mode Number

Operator Mode Sequence 0

Harness Code 1

Numeric Readout 2

Service 3

Digital Tattletale 4

Units 5

Charging System Display 6

Operator Mode Number

Service Meter 1

Tachometer 2

Engine Oil Pressure 3

Odometer - Machine Travel Distance 4

Scrolling (Diagnostic) 5

Monitoring System Service Modes

Monitoring System Operator Modes

43

43

©2002 CaterpillarAll Rights Reserved

Printed in U.S.A.

CID Component0096 Fuel Level Sender0100 Engine Oil Pressure Sensor0110 Engine Coolant Temperature Sensor0177 Torque Converter Oil Temperature Sensor0248 Data Link0263 Sensor Power Supply0271 Action Alarm0324 Action Lamp0427 Temp Sensor (Front Axle Oil)0428 Temp Sensor (Rear Axle Oil)0600 Hydraulic Oil Temperature Sensor0819 Display Data Link0821 Display Power Supply0826 Temp Sensor (Torque Converter Oil)0830 Brake Oil Temperature Sensor

CID Component0168 Electrical System Voltage0254 Payload Electronic Control Module0350 Lift Linkage Position Sensor0364 Head End Lift Cylinder Pressure Sensor0769 Rod End Lift Cylinder Pressure Sensor0817 Internal Backup Battery0820 Keypad Data Link

CID Component0041 +8 Volts Sensor Supply0149 Ride Control Solenoid 20168 Electrical System Voltage0177 Transmission Oil Temperature Sensor0190 Engine Speed Sensor0268 Programmable Parameters0363 Ride Control Solenoid 10367 Ride Control Switch0368 Transmission Auto/Manual Switch0444 Start Relay0562 Cat Monitoring System0585 Tranmission Output Speed Sensor 10621 Downshift Switch0622 Upshift Switch0623 Directional Switch0627 Parking Brake Pressure Switch0650 Harness Code0668 Transmission Shift Lever0672 Torque Converter Output Speed Sensor0673 Speed Sensor (Transmission Output 2)0793 Pressure Switch (Primary Steering)0794 Pressure Switch (Secondary Steering)0795 Secondary Steering Intermediate Relay1327 Position Sensor (Left Brake Pedal)1401 Transmission Clutch 1 Solenoid1402 Transmission Clutch 2 Solenoid1403 Transmission Clutch 3 Solenoid1404 Transmission Clutch 4 Solenoid1405 Transmission Clutch 5 Solenoid1406 Transmission Clutch 6 Solenoid1521 Variable Speed Control Switch1639 Machine Security System (MSS)

CID Component0168 Voltage Above Normal0248 Cat Data Link Error0817 Real Time Clock Not Running1391 MSS Output Driver #1

1392 MSS Output Driver #2

Theft Deterrent Module(MID No. 124)

¹ The CID is a diagnostic code that indicates which component is faulty.² The MID is a diagnostic code that indicates which electronic control modulediagnosed the fault.

Component Identifiers (CID¹)Module Identifier (MID²)

Caterpillar Monitoring System(MID No. 030)

Payload Control System(MID No. 074)

Transmission Control(MID No. 081)

Page 4: Cat.dcs.Sis.controller (5)

GROUND CIRCUIT.

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON.

STARTING CIRCUIT.

START AID CIRCUIT.

IMPLEMENT CONTROL CIRCUIT.

PANEL LAMP CIRCUIT.

CATERPILLAR MONITORING SYSTEM CIRCUIT.

PAYLOAD MONITOR CIRCUIT.

ENGINE CONTROL CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

MACHINE SECURITY SYSTEM (MSS).TURN SIGNAL / WIPER / WASHER CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

WIRE GROUP COLOR DESCRIPTIONS

RE

NR

4324-0

1 V

OL

2 -

CA

B

123456

AY-C13E3382

AB

A-C19W1951

CDEFGHJ

123456

A-C23E3382

1234

C-C111965330

12

C-C41552272

34

12

C-C211552252

3456789101112

12

C-C81552273

3

4

5

6

1524

C-C59X1054

12

C-C161552273

3456

12

C-C91552269

A

B

23

C-C873E7996

A

B

23

C-C503E7996

123456789101112131415161718192021222324

C-C428T9834

25262728293031323334353637383940

12

C-C401552252

3456789101112

12

C-C413E5179

3456789101112

C-C181552267

A

BC

C-C61552267

A

BC

23

C

DC-C803E7996

C-C433E7996

A

B 12

3

56

C

D

A

B

23

56

C-C793E7996

1

C-C881552267

ABC

C-C751552267

ABC

12

C-C101552273

3

4

5

6

12

C-C141552273

3456

12

C-C151552273

3456

C-C683T3158

C-C693T3158

C-C713T3158

C-C703T3158

12

C-C851552252

3456789101112

12

C-C811552264

345678

12345678

C-C823E3388

12

C-C561552272

34

12

C-C481552269

12

C-C553E3364

12

C-C231552269

12

C-C281552273

3456

12

C-C831552273

3456

12345678910111213141516171819202122232425262728293031323334353637383940

C-C39X7148

123456789101112131415161718192021222324

C-C19X1343

25262728293031323334353637383940

C-C511552267

ABC

12

C-C521552264

345678

12

C-C531552264

345678

12

C-C571552273

3456

1234567

C-C28N1532

1524

C-C139X1054

12

C-C121552269

12

C-C763E3364

C-C771552267

ABC

C-C643E7996

A

B2

5

3

6

C-C603E7996

A

B2

5

1

34

6

C-C671552267

ABC

1524

C-C299X1054

12345678910111213141516171819202122232425262728293031323334353637383940

C-C351835785

12

C-C541552273

3456

C-C623E7996

23

A

B

12

C-C727T5957

12

A

B

C-C613E7996

3

C-C593E7996

12

3

A

B

C

D

12

C-C243E3382

3456

C-C743E3370

ABC

C-C493E7996

A

B 12

45

6C

D

123456

C-C843E3382

10A 10A

DOME LAMPS KEY START SW/MSS

10A 10A

VOLTAGE CONVERTER MEMORY (STANDARD) HORN

20A 10A

STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS) HOOD ACTUATOR

10A 10A

LH TAIL AND CLEARANCE LAMPS ECAP

10A 10AVOLTAGE CONVERT0R/24V RADIO PAYLOAD CONTROL SYSTEM

10A 10AFRONT/REAR WIPER/WASH EMS ECM/(QUAD GAGE/SPD/TACH BACKLIGHTS)

10A 10AFLOAT/AUX DETENTS/PROX SWITCHES TRANSMISSION ECM/LH BRAKE PEDAL SENSOR

10A 10ALIFT POS SENSOR

FRONT CAB FLOODLAMPS

10A 10A

4TH FUNCTION/GRAPPLE

LH/RH DASH INDICATOR PANELS

10A 15ABEACON

TURN SIGNALS/(FWD/REAR FLOOD RELAYS)

10A 10AENGINE ECM ADEMIII SECONDARY STEERING

10A 15AAXLE OIL COOLERS REAR CAB/REAR MACHINE FLOODLAMPS

C-C301886253

UNSWITCHED BUS

SWITCHED BUS

10A 10A

VOLTAGE CONVERTER MEMORY (ATTACHMENT)

CENTER DASH INDICATOR PANEL

10A 10A

SPARE

PRODUCT LINK

10A 10A

NEUTRAL OVERRIDE/GEAR SELECT (HMU)

MSS/PRODUCT LINK

10A 10A

QUICK COUPLER ETHER INJECTION2

4

6

8

10

12

14

16

18

20

22

24

26

28

30

32 31

29

27

25

23

21

19

17

15

13

11

9

7

5

3

1

C-C653E7996

1

2 3

A

B

C

D

1

123456789101112131415161718192021222324

C-C269X0145

123456789101112131415161718192021222324

C-C311010205J1

25262728293031323334353637383940

123456789101112131415161718192021222324

C-C333E6287J2

25262728293031323334353637383940

1

12

C-C361552252

3456789101112

12

C-C341552272

34

12

C-C471552273

3456

12

C-C173E3364

12

C-C453E3376

34

152

3

C-C863E5519

12

C-C321552253

3456789101112

12

C-C907T5957

12

C-C461552252

3456789101112

12

C-C441552253

3456789101112

12

C-C631552273

3456

12

C-C201779646

12

C-C371779641

12

C-C383E3382

3456

12

C-C391552273

3456

12

C-C221552273

3456

12

C-C253E5179

3456789101112

12

C-C271552252

3456789101112

12

C-C781552264

345678

12

C-C893E3376

34

12

C-C581552272

34

12

C-C913E3364

13

7

4245

62

53

1924

EH-C11506766

26

60

5

91113

293140

4752

58

64666870

18

12

EH-C23E5179

3456789101112

12

EH-C31552269

12

EH-C41552269

12

EJ-C51779654

34

12

EJ-C61779654

34

1234

EJ-C41779649

1234

EJ-C31779649

12

EJ-C11779641

12

EJ-C21779654

34

12

E-C51552269

1

2

E-C61552264

3

45

6

7

8

E-C43E7996

2 3

A

B

E-C33E7996

A

B

2 3

123456789101112

E-C23E5179

12

E-C71552273

3456

123456789101112

E-C11907612

12

F-C13E5179

3456789101112

12

F-C43E3360

1

1 1

1

AB

F-C21552273

CDEF

1

1

12

G-C51552269

1

2

G-C41552264

3

45

6

7

8123456789101112

G-C23E5179

12

G-C31552273

3456

123456789101112

G-C11907612

11

1

2

34

5

6

7

8

9

1011

12

13

14

1516

17

18

19

20

21

22

23

24

N-C17X6222

N-C21552267

ABC

N-C33E5136

A

BC

DE

12

N-C43E5179

3456789101112

N-C53T3158

12

T-C11552269

W-C13E3370

ABC

X-C13E3370

ABC

18

18

17

FUSE PANEL/ELECTRICAL INSTALLATION

PANEL B

SERVICEMODEPLUG

SERVICETOOL CONNECTOR

CAP PART NUMBER8C-6354

138-N5 GN-18

138-N5 GN-18138-N11 GN-18

200-N4 BK-18

200-N4 BK-18

251-N6 BK-18251-N6 BK-18

C529-N8 GY-18

C529-N8 GY-18

C530-N9 BU-18

C530-N9 BU-18

614-N3 PU-18

614-N3 PU-18

944-N1 OR-18

944-N1 OR-18

945-N2 BR-18

945-N2 BR-18

818-N12 BR-18

819-N13 GY-18250-N14 BK-18

188-N16 WH-18

188-N16 WH-18251-N15 BK-18

251-N15 BK-18

E955-N17 OR-18

E955-N17 OR-18

CUSTOMERDATACONNECTION

610-W2 OR-14619-W3 GN-14611-W1 PU-14

200-X1 BK-14

NOTE: JUMPER 610-OR TO 619-GNON MACHINES NOT EQUIPPED WITHROADING LIGHTS.

STRAP AS.8X-5802

CABLE AS. 124-4885 CABLE AS. 124-4883

CABLE AS. 124-4884

200-C373 BK-18

200-C373 BK-18

200-C373 BK-18

200-C331 BK-18 200-C331 BK-18

200-C331 BK-18

200-C335 BK-18

200-C335 BK-18

200-C332 BK-18 200-C332 BK-18

200-C332 BK-18

200-C336 BK-18

200-C336 BK-18

200-C333 BK-18

200-C333 BK-18

200-C333 BK-18

201-C347 BK-18

201-C347 BK-18

201-C348 BK-18 201-C348 BK-18

538-C363 BR-18

538-C363 BR-18

538-C363 BR-18

663-C345 GY-18

663-C345 GY-18

663-C346 GY-18

663-C346 GY-18

663-C346 GY-18

C413-C351 YL-18

C413-C351 YL-18

C413-C350 YL-18

C413-C350 YL-18

C413-C350 YL-18

C414-C353 BU-18

C414-C353 BU-18

C414-C352 BU-18 C414-C352 BU-18

E707-C355 GN-18

E707-C355 GN-18

E707-C356 GN-18

E707-C356 GN-18

E707-C356 GN-18

E708-C359 PK-18

E708-C359 PK-18

E708-C354 PK-18

E708-C354 PK-18

E708-C354 PK-18

611-C367 PU-18

102-C365 RD-14

DASH

DASH

FUSE PANEL/ELECTRICAL INSTALLATION

537-AY1 GN-18

537-AY1 GN-18

539-AY2 BU-18

539-AY2 BU-18540-AY3 WH-18

540-AY3 WH-18605-AY4 YL-18

605-AY4YL-18

606-AY5 GY-18

606-AY5GY-18

A541-AY6 PU-18

A541-AY6 PU-18

539-C377 BU-18

539-C377 BU-18

539-C377 BU-18

540-C378 WH-18

540-C378 WH-18

540-C378 WH-18

537-C360 GN-18

537-C360 GN-18

118-

C322

GY-1

8

118-

C322

GY-1

8

118-C322 GY-18

118-

C357

GY-1

8

118-

C357

GY-1

8

118-C357 GY-18

118-

C323

GY-1

8

118-

C323

GY-1

8

118-C323 GY-18

118-

C342

GY-1

8

118-

C342

GY-1

8

118-C342 GY-18

614-C296 PU-18

614-C297 PU-18

614-C298 PU-18

614-C299 PU-18

200-C304 BK-18

200-C303 BK-18

200-C302 BK-18

200-C301 BK-18

E735-C287 PU-18

124-C234 GN-14

E735-C287 PU-18

124-C234 GN-14

614-C299 PU-18

614-C298 PU-18

200-C301 BK-18

614-C297 PU-18200-C302 BK-18

614-C296 PU-18200-C303 BK-18200-C304 BK-18

308-C74 YL-18

308-C74 YL-18

308-C74 YL-18

138-C20 GN-18

138-C20 GN-18

615-C218 YL-18

615-C218 YL-18

615-C218 YL-18

615-C217 YL-14

615-C217 YL-14

615-C2

17YL

-14

615-C2

17YL

-14

615-C217 YL-14

615-C217 YL-14

615-C217 YL-14

945-C128 BR-18

945-C128 BR-18

945-C128 BR-18

945-C128 BR-18

945-C128 BR-18

944-C127 OR-18

944-C127 OR-18

944-C127 OR-18

944-C127 OR-18

944-C127 OR-18

604-C78 OR-18

604-C78 OR-18

614-C82 PU-18

614-C82 PU-18

614-C93 PU-18

614-C93 PU-18

614-C93 PU-18

614-C93 PU-18

614-C94 PU-18

614-C94 PU-18

614-

C94

PU-1

8

614-

C94

PU-1

8

605-C79 YL-18

605-C79 YL-18605-C91 YL-18

605-C91 YL-18

605-C91 YL-18

605-C91 YL-18

606-C80 GY-18

606-C80 GY-18606-C89 GY-18

606-C89 GY-18

606-C89 GY-18

606-C89 GY-18

320-C208 OR-18

320-C208 OR-18

320-C208 OR-18

320-C208 OR-18

962-C4OR-18

962-C4 OR-18

962-C31 OR-18

962-C31 OR-18

962-C31 OR-18

962-C30 OR-18

962-C30 OR-18

962-

C30

OR-1

8

611-C32 PU-14

611-C32 PU-14

611-C32 PU-14

403-C123 GN-18

403-C123 GN-18

403-C215 GN-18

403-C215 GN-18

403-

C215

GN-1

8

403-

C215

GN-1

8

611-C32 PU-14

308-C74 YL-18

615-C218 YL-18

962-C31 OR-18

512-C248 GN-18

512-C248 GN-18

512-

C248

GN-1

8

512-C248 GN-18

511-C254 BR-18

511-C254 BR-18

511-

C254

BR-1

8

511-C254 BR-18

509-C272 WH-18

509-C272 WH-18

509-C272 WH-18

509-C272 WH-18

509-C272 WH-18

691-C107 GY-18131-C266 BR-18

322-C39 GY-18

322-C39 GY-18

322-C39 GY-18

322-C39 GY-18

322-C39 GY-18

322-C39 GY-18

127-C267 OR-14

112-C269 PU-14

112-C270 PU-14

199-C72 RD-18

199-C72 RD-18

199-C72 RD-18

199-C72 RD-18

199-C72 RD-18

199-C72 RD-18

150-C126 OR-18

150-C126 OR-18

150-C126 OR-18

150-C126 OR-18

150-C126 OR-18

150-C126OR-18

112-C1 PU-4

112-C1 PU-4 112-C1 PU-4

112-C1PU-4

112-C1 PU-4

112-C1 PU-4

603-C184 PK-18

603-C184 PK-18

603-C184 PK-18

603-C1

84PK

-18

603-C1

84PK

-18

603-C184 PK-18

603-C184 PK-18

603-C184 PK-18

603-C184 PK-18

603-C184 PK-18

619-C40 GN-14

619-C40 GN-14

619-C40 GN-14

135-C171 BU-18

135-C1

71BU

-18

135-C1

71BU

-18

135-C171 BU-18

135-C171BU-18

A524-C188 BR-18

A524-C

188BR

-18

A524-C

188

BR-18

A524-C188 BR-18

A524-C188 BR-18

A524-C188 BR-18

A524

-C18

8BR

-18

A524

-C18

8BR

-18

A523-C186 PU-18

A523-C

186

PU-18

A523-C

186

PU-18

A523-C186 PU-18

A523-C186 PU-18

A523-C186 PU-18

A523

-C18

6PU

-18

A523

-C18

6PU

-18

517-C183 BU-14

517-C1

83BU

-14

517-C1

83BU

-14

517-C183 BU-14

517-C183 BU-14

517-C183 BU-14

517-

C183

BU-1

4

517-

C183

BU-1

4

516-C182 GN-14

516-C1

82GN

-14

516-C1

82GN

-14

516-C182 GN-14

516-C182 GN-14

516-C182 GN-14

516-

C182

GN-1

4

516-

C182

GN-1

4

515-C181 GY-14

515-C1

81GY

-14

515-C1

81GY

-14

515-C181 GY-14

515-C181 GY-14

515-C181 GY-14

515-

C181

GY-1

4

515-

C181

GY-1

4

522-C125 WH-18

522-C1

25WH

-18

522-C1

25WH

-18

522-C125 WH-18

522-C125 WH-18

522-C125 WH-18

504-C179 YL-18

504-C1

79YL

-18

504-C1

79YL

-18

504-C179 YL-18

504-C179 YL-18

504-C179 YL-18

504-

C179

YL-1

8

504-

C179

YL-1

8

503-C180 BR-18

503-C1

80BR

-18

503-C1

80BR

-18

503-C180 BR-18

503-C180 BR-18

503-C180 BR-18

503-

C180

BR-1

8

503-

C180

BR-1

8

505-C170 BU-18 505-C1

70BU

-18

505-C1

70BU

-18

505-C170 BU-18

505-C170 BU-18

505-C170 BU-18

505-

C170

BU-1

8

505-

C170

BU-1

8

A982-C130 BR-18

A982-C130 BR-18

A982-C130 BR-18

H795-C131 PK-18

H795-C131 PK-18

H795-C131 PK-18

A307-C129 GY-18

A307-C129 GY-18

A307-C129 GY-18

A307-C129 GY-18

521-

C124

YL-1

8

521-

C124

YL-1

8

521-C124 YL-18

521-C124 YL-18

521-C124 YL-18

130-T2 RD-18604-T1 OR-18

G485

-C55

BU-1

8G4

85-C55

BU-1

8

G485-C55 BU-18

G485-C55 BU-18

G485-C55 BU-18

G486

-C56

GN-1

8G4

86-C56

GN-1

8

G486-C56 GN-18

G486-C56 GN-18

G486-C56 GN-18

442-

C7GY

-18

442-

C7GY

-18

442-C7 GY-18

442-C7 GY-18

442-C7 GY-18

411-

C243

PK-1

8

411-

C243

PK-1

8

411-C243 PK-18

411-C243 PK-18

C414

-C24

4BU

-18

C414

-C24

4BU

-18

C414-C244 BU-18

C414-C244 BU-18

432-

C6PK

-18

432-

C6PK

-18

432-C6 PK-18

432-C6 PK-18

432-C6 PK-18

E708

-C24

7PK

-18

E708

-C24

7PK

-18

E708-C247 PK-18

E708-C247 PK-18

496-

C9WH

-18

496-

C9WH

-18

496-C9 WH-18

496-C9 WH-18

496-C9 WH-18

447-

C64PK

-18

447-

C64

PK-1

8

447-C64 PK-18

447-C64 PK-18

447-C64 PK-18

426-

C85BR

-18

426-

C85

BR-1

8

426-C85 BR-18

426-C85 BR-18

426-C85 BR-18

E707

-C25

0GN

-18

E707

-C25

0GN

-18

E707-C250 GN-18

E707-C250 GN-18

C413

-C25

1YL

-18

C413

-C25

1YL

-18

C413-C251 YL-18

C413-C251 YL-18

500-

C252

BR-1

8

500-

C252

BR-1

8

500-C252 BR-18

500-C252 BR-18

506-

C10

PU-1

8

506-

C10

PU-1

8

506-C10 PU-18

506-C10 PU-18

506-C10 PU-18

507-

C11

WH-1

8

507-

C11

WH-1

8

507-C11 WH-18

507-C11 WH-18

507-C11 WH-18

501-

C257

GN-1

8

501-

C257

GN-1

8

501-C257 GN-18

501-C257 GN-18

502-

C253

OR-1

8

502-

C253

OR-1

8

502-C253 OR-18

502-C253 OR-18

617-C83 BR-18

617-C83 BR-18

617-C83 BR-18

617-C83 BR-18

R974-C132 OR-18

R974-C132 OR-18

R974-C132 OR-18

R974-C132 OR-18

R974-C132 OR-18

102-C69 RD-14

102-C69 RD-14

102-C69 RD-14

102-C69 RD-14

131-C266 BR-18

127-C267 OR-14

691-C107 GY-18

604-C78 OR-18

174-C2 RD-12

174-C2 RD-12

174-C2 RD-12

174-C2 RD-12

174-C2 RD-12

174-C2 RD-12

138-C20 GN-18

138-C20 GN-18

138-C20 GN-18

138-C20 GN-18

130-C76 RD-18

130-C76 RD-18

130-C76 RD-18

130-C76 RD-18

130-C76 RD-18

130-C76 RD-18

201-C65 BK-18

201-C65 BK-18

201-C65 BK-18

201-C65 BK-18

201-C65 BK-18

201-C65 BK-18

201-C65 BK-18

118-C190 GY-18

118-C1

90GY

-18

118-C1

90GY

-18

118-C190 GY-18

118-C190 GY-18

118-C190 GY-18

118-C190 GY-18

118-C190 GY-18

118-C190 GY-18

201-C224 BK-18

201-C224 BK-18201-C224 BK-18

E455-C12 BR-18

E455-C12 BR-18

E455-C12 BR-18

E455

-C12

BR-1

8

E455

-C12

BR-1

8

201-

C205

BK-1

8

201-

C205

BK-1

8

201-C205 BK-18

614-C370 PU-18

134-C268 YL-14

200-C220 BK-18

200-C220 BK-18

200-C220 BK-18

200-C220 BK-18

608-C185 GN-14

608-C185 GN-14

608-C185 GN-14

608-C185 GN-14

608-C185 GN-14

608-C185 GN-14

608-C1

85GN

-14

608-C1

85GN

-14

608-C185 GN-14

608-C185 GN-14

608-C185 GN-14608-C81 GN-14

608-C81 GN-14

608-C81 GN-14

608-C8

1GN

-14

608-C8

1GN

-14

608-C81 GN-14

608-C81 GN-14

608-C81 GN-14

201-C205 BK-18

114-C41 RD-18

114-C41 RD-18114-C41 RD-18

114-C41 RD-18

114-C41 RD-18

114-C41 RD-18

114-C42 RD-18

200-C213 BK-18

200-C213 BK-18

200-C213 BK-18

200-C213 BK-18200-C212 BK-18

200-C212 BK-18

200-C212 BK-18

200-C212 BK-18

200-C211 BK-18

200-C211 BK-18

200-C211 BK-18

200-C211 BK-18

200-C214 BK-18

200-C214 BK-18

200-C214 BK-18

200-C214 BK-18

113-C262 OR-18

200-C175 BK-18

200-C1

75BK

-18

200-C1

75BK

-18

200-C175 BK-18

200-C175 BK-18

200-C175 BK-18

200-C175 BK-18

200-C175 BK-18

200-C175 BK-18

200-C175 BK-18

200-C176 BK-14

200-C1

76BK

-14

200-C1

76BK

-14

200-C176 BK-14

200-C176 BK-14

200-C176 BK-14

200-C176 BK-14

200-C176 BK-14

200-C176 BK-14

200-C176 BK-14

200-C228 BK-14

200-C228 BK-14

200-C228 BK-14

200-C228 BK-14

134-C268 YL-14

114-C42 RD-18

129-C71 BU-18

129-C71 BU-18 129-C71 BU-18

129-C71 BU-18

129-C71 BU-18

129-C71 BU-18

136-C75 GN-18

136-C75 GN-18

136-C75 GN-18

136-C75 GN-18

136-C75 GN-18

136-C75 GN-18

567-C230 WH-14

567-C178 WH-14

567-C174 WH-14

567-C178 WH-14

113-C262 OR-18

540-C378 WH-18

611-C367 PU-18

539-C377 BU-18

200-C339 BK-18

200-C337 BK-18

200-C338 BK-18

200-

C316

BK-1

8

200-

C316

BK-1

8

200-C316 BK-18

200-C314 BK-18

200-

C314

BK-1

8

200-

C314

BK-1

8

200-C315 BK-18

200-

C315

BK-1

8

200-

C315

BK-1

8

727-

C206

GN-1

8

727-

C206

GN-1

8

727-C206 GN-18

727-C206 GN-18

727-C206 GN-18

962-

C325

OR-1

8

E702

-C25

5OR

-18

E702

-C25

5OR

-18

E702-C255 OR-18

E702-C255 OR-18E701-C256 PK-18

E701-C256 PK-18

E701

-C25

6PK

-18

E701

-C25

6PK

-18

430-C191 BU-18

430-C191BU-18

430-C191 BU-18

430-C191 BU-18

430-C191 BU-18G479-C192 WH-18

G479-C192 WH-18

G479-C192 WH-18

G479-C192 WH-18

G479-C192 WH-18G480-C169 GN-18

G480-C169 GN-18

G480-C169 GN-18

G480-C169 GN-18

G480-C169 GN-18

THIS CAB DIAGRAM (VOL 2) IS FOR THE:

WITH PILOT CONTROLLED IMPLEMENTSHMU STEERING ANDELECTRONIC ENGINE CONTROL

DESIGN CONTROL P401

COMPONENTS ARE SHOWN INSTALLED ON A FULLYOPERABLE MACHINE WITH THE KEY AND ENGINE OFFAND XMSN SHIFTER IN NEUTRAL

DASHED LINES INDICATE AN ATTACHMENT COMPONENTOR HARNESS

COMPONENTS IN THE FOLLOWING SYSTEMSARE NOT OFFERED WITH OROPS CABS:HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER

614-C300 PU-18

614-

C300

PU-1

8

614-C300 PU-18

123-C95 WH-18

123-C95 WH-18

123-C95 WH-18

123-C95 WH-18

123-C95 WH-18

123-C95 WH-18

614-C295 PU-18

200-C305 BK-18

614-C295 PU-18

200-C305 BK-18

962-

C324

OR-1

8

962-

C324

OR-1

8

121-EJ2 RD-12

121-EJ5 RD-12200-EJ11 BK-12

200-EJ6 BK-12

142-EJ7 BU-12

142-EJ10 BU-12

CONNECTIONS FOR COMMUNICATIONS RADIO

CONNECT TO CJ-C11 ON THE CHASSIS ANDENGINE DIAGRAM

FOR SCHEMATIC NUMBERSSEE THE TITLE BLOCK

CONNECT TO CJ-C4ON THE CHASSIS ANDENGINE DIAGRAM

FOR SCHEMATIC NUMBERSSEE THE TITLE BLOCK

CONNECT TO CJ-C6ON THE CHASSIS ANDENGINE DIAGRAM

FOR SCHEMATIC NUMBERSSEE THE TITLE BLOCK

CONNECTS TO CH-C1ON THE CHASSIS ANDENGINE DIAGRAM

FOR SCHEMATIC NUMBERSSEE THE TITLE BLOCK

ELECTRICAL STUDS PASSTHROUGH THE CAB ROOFCONNECTING TO TERMINALSON THE CHASSIS AND ENGINE DIAGRAMSFOR PART NUMBERSSEE THE TITLE BLOCK

200-C373 BK-18

135-C375 BU-18

200-C374 BK-18

135-C375 BU-18

200-C374 BK-18A982-C130 BR-18

H795-C131 PK-18

A307-C129 GY-18

A982-C130 BR-18

A307-C129 GY-18

619-C40 GN-14

604-C78 OR-18

619-C40 GN-14

604-C78 OR-18

135-C376 BU-18

135-C376 BU-18

135-C376 BU-18

200-C328 BK-18

200-C328 BK-18

200-C327 BK-18

200-C327 BK-18

G746-C13 WH-18G746-C13 WH-18

G746-C13 WH-18

G746-C13 WH-18

G746-C13 WH-18

962-C368 OR-18

611-C32 PU-14

611-C367 PU-18

973-

C160

BR-1

8

973-

C160

BR-1

8

973-C160 BR-18

973-C160 BR-18

973-C160 BR-18

977-

C162

YL-1

8

977-

C162

YL-1

8

977-C162 YL-18

977-C162 YL-18

977-C162 YL-18

H730

-C16

3PK

-18

H730

-C16

3PK

-18

H730-C163 PK-18

H730-C163 PK-18

H730-C163 PK-18

720-C164 PU-18

720-C164 PU-18

720-C164 PU-18

720-

C164

PU-1

8

720-

C164

PU-1

8

X973

-C15

7BU

-18

X973

-C15

7BU

-18

X973-C157 BU-18

X973-C157 BU-18

X973-C157 BU-18X974-C165 BR-18

X974-C165 BR-18

X974-C165 BR-18

X974

-C16

5BR

-18

X974

-C16

5BR

-18

P910

-C16

6BR

-18

P910

-C16

6BR

-18

P910-C166 BR-18

P910-C166 BR-18

P910-C166 BR-18

G766-C154 GN-18

G766-C154 GN-18

G766-C154 GN-18

G766

-C15

4GN

-18

G766

-C15

4GN

-18

135-C238 BU-18

135-C238 BU-18

135-C238 BU-18

135-C238BU-18

G750-C161 BU-18

G750-C161 BU-18

G750-C161 BU-18

G750-C161 BU-18

G750-C161 BU-18

G763-C150 PU-18

G763-C150 PU-18

G763-C150 PU-18

G763-C150 PU-18

G763-C150 PU-18

G761-C158 YL-18

G761-C158 YL-18

G761-C158 YL-18

G761-C158 YL-18

G761-C158 YL-18G762-C159 BR-18

G762-C159 BR-18

G762-C159 BR-18

G762-C159 BR-18

G762-C159 BR-18

G850-C29 BU-18

G850-C29 BU-18

G850-C29 BU-18

G850-C29 BU-18

G850-C29 BU-18

436-C47 OR-18

436-C47 OR-18

436-C47 OR-18

436-C47 OR-18

436-C47 OR-18

413-C33 BR-18

413-C33 BR-18

413-C33 BR-18

413-C33 BR-18

413-C33 BR-18

133-C343 OR-18

133-C343 OR-18

133-C343 OR-18

132-C344 RD-18

132-C344 RD-18

132-C344 RD-18

142 RD IS A 12 VOLT CIRCUIT121 BU IS A 24 VOLT CIRCUIT

614-C371 PU-18614-C321 PU-18

614-C3

21PU

-18

200-C339 BK-18200-C338 BK-18200-C337 BK-18

200-C339 BK-18

200-C337 BK-18200-C338 BK-18

200-C318 BK-18

200-C189 BK-18

200-C189 BK-18

200-C189 BK-18

200-C3

17BK

-18

200-C317 BK-18

200-C317 BK-18

614-C321 PU-18

P976-C77 BR-18

P976-C77 BR-18

P976-C77 BR-18

P976

-C77

BR-1

8

P976

-C77

BR-1

8

200-C317 BK-18962-C368 OR-18

200-C335 BK-18

200-C336 BK-18

201-C347 BK-18

962-C368 OR-18

611-C366 PU-14

611-C366 PU-14

611-C366 PU-14

610-C369 OR-14

610-C369 OR-14

610-C369 OR-14

610-C369 OR-14

STEERING GROUP

201-C102 BK-18201-C102 BK-18

BK-18

201-C102 BK-18

IMPLEMENT POD (IT62GII)

F766-E20 WH-18

F766-E19 WH-18

700-E11 PK-16

G728

-C25

YL-1

8

G728

-C25

YL-1

8

142-E23 BU-18

320-C96 OR-18

320-C96 OR-18

320-C96 OR-18

320-C96 OR-18

614-E21 PU-18614-C98 PU-18

614-C98 PU-18

614-C98 PU-18

614-C98 PU-18 200-E22 BK-18

200-C53 BK-18

200-C53 BK-18

200-C53 BK-18

200-C54 BK-18

200-C54 BK-18

200-C54 BK-18

200-C54 BK-18

961-E5 BR-18

961-C57 BR-18

961-C57 BR-18

961-

C57

BR-1

8

961-

C57

BR-1

8

761-C60 GY-18

761-C60 GY-18

761-C60 GY-18

761-C60 GY-18

761-C60 GY-18

962-C44 OR-18

962-C44 OR-18

962-C44 OR-18

962-C44 OR-18

762-

C23YL

-18

762-

C23

YL-1

8

762-C23 YL-18762-C23 YL-18

762-C23 YL-18

JUMPER WIRE INSTALLED (IN PLACE OFSWITCH) BETWEEN CONTACTS 1 AND 2ON ALL MACHINES EXCEPT INTEGRATED TOOLCARRIERS, SWITCH IS STANDARD ON IT62GII

200-C306 BK-18

200-C307 BK-18

200-C308 BK-18

200-C309 BK-18

200-C310 BK-18200-C311 BK-18

614-C289 PU-18

614-

C290

PU-1

8

614-C291 PU-18614-C292 PU-18

614-C294 PU-18

614-C293 PU-18

C529-C48 GY-18

C529-C48 GY-18

C529-C48 GY-18

C529

-C48

GY-1

8

C529

-C48

GY-1

8

C530

-C49

BU-1

8

C530

-C49

BU-1

8

C530-C49 BU-18

C530-C49 BU-18

C530-C49 BU-18

443-

C18YL

-18

443-

C18

YL-1

8

443-C18 YL-18

443-C18 YL-18

443-C18 YL-18

106-C3 WH-18

106-C3 WH-18

106-C3 WH-18

106-C3 WH-18

106-C3 WH-18

106-C3 WH-18

138-N11 GN-18

200-

C313

BK-1

8

200-

C313

BK-1

8

200-

C313

BK-1

8

FUSE PART NUMBERS10 AMP (9W-1442)15 AMP (9W-1441)20 AMP (9W-1446)

200-C53 BK-18

779-

C50

WH-1

8

779-

C50

WH-1

8

779-C50 WH-18779-C50 WH-18

779-C50 WH-18

F781-C38 BR-18

F781-C38 BR-18

F781-C38 BR-18

F781-C38 BR-18

F781-C38BR-18

200-C312 BK-18

614-C288 PU-18

HARNESS ASSEMBLIESIDENT PART NUMBER CHG LOC NOTE

A 197-4845 00 F-3 SERVICE TOOL C 209-1797 05 G-18 MAIN CAB E 195-6258 02 I-13 IMPLEMENT POD (IT62GII) F 192-2823 00 L-14 HVAC G 221-4296 00 I-13 IMPLEMENT POD N 188-1421 02 E-10 PAYLOAD CONTROL SYSTEM (ATTACHMENT) T 146-1892 01 F-2 LH PEDAL STOP LAMP SWITCH W 121-8039 01 F-2 DIMMER SWITCH (JAPAN) AY 154-4563 01 H-3 TURN SIGNAL SWITCH EH 223-3913 00 F-13 MACHINE SECURITY SYSTEM (ATTACHMENT) EJ 187-5409 01 F-12 20 AMP VOLTAGE CONVERTER (ATTACHMENT)

WIRE ASSEMBLIES GG 159-4580 00 E-4 KICKOUT ON/OFF SWITCH JUMPER HH 159-4580 00 E-4 BUCKET/FORK SELECT SWITCH JUMPER X 121-8038 02 F-2 DIMMER SWITCH JUMPER

FOR CHASSIS/ENGINE (VOL 1) DIAGRAMS SEE:950GII/962GII/IT62GII 186-4147966GII/972GII 180-7893

IMPLEMENTPOD

DASH

PANEL BAND UPPER CAB

FUSE PANEL/ELECTRICAL INSTALLATION

CHASSIS, XMSN ECMHVAC UNIT AND UPPER CAB

CHASSIS, TRANSMISSION ECMHVAC UNIT, UPPER CAB

FUSE PANEL/ELECTRICALINSTALLATION AND CAB GROUND

DASH

IMPLEMENTPOD

CHASSIS, XMSN ECMHVAC UNIT AND UPPER CAB

FUSE PANEL/ELECTRICALINSTALLATION, CAB GROUND

PANEL BUPPER CAB

DASH

FUSE PANEL/ELECTRICALINSTALLATION, CAB GROUND

CHASSIS, XMSN ECMHVAC AND UPPER CAB

910-C15 YL-18

910-C15 YL-18

910-C15 YL-18

910-C15 YL-18

910-C15 YL-18

910-C15 YL-18

910-C279 YL-18

G480-C169 GN-18

G480-C169 GN-18

G763-C150 PU-18

G763-C150 PU-18

G766-C154 GN-18

G766-C154 GN-18

X973-C157 BU-18

X973-C157 BU-18

G761-C158 YL-18

G761-C158 YL-18

G762-C159 BR-18

G762-C159 BR-18

973-C160 BR-18

973-C160 BR-18

G750-C161 BU-18

G750-C161 BU-18

977-C162 YL-18

977-C162 YL-18

H730-C163 PK-18

H730-C163 PK-18

720-C164 PU-18

720-C164 PU-18

X974-C165 BR-18

X974-C165 BR-18

P910-C166 BR-18

P910-C166 BR-18

G746-C13 WH-18

G746-C13 WH-18

413-C33 BR-18

413-C33 BR-18

436-C47 OR-18

436-C47 OR-18

F781-C38 BR-18

F781-C38 BR-18

A273-C35 BK-18

975-C46 WH-18

975-C46 WH-18

975-C46 WH-18

975-C46 WH-18

752-C52 YL-18

752-C52 YL-18

752-C52 YL-18

752-C52 YL-18

752-C52 YL-18

962-C58 OR-18

962-C58 OR-18

962-C58 OR-18

962-C58 OR-18

962-C59 OR-18

962-C59 OR-18

962-C59 OR-18

962-C59 OR-18962-C120OR-18

962-C120 OR-18

751-C61 GN-18

751-C61 GN-18

751-C61 GN-18

751-C61 GN-18

751-C61 GN-18

755-C63 OR-18

755-C63 OR-18

755-C63 OR-18

755-C63 OR-18

755-C63 OR-18

901-C66 WH-18

901-C66 WH-18

901-C66 WH-18

901-C66 WH-18

901-C66 WH-18

975-C70 WH-18

975-C70 WH-18

975-C70 WH-18

975-C70 WH-18

754-C109 BU-18

754-C109 BU-18

754-C109 BU-18

754-C109 BU-18

754-C109 BU-18

900-C110 PU-18

900-C110 PU-18

900-C110 PU-18

900-C110 PU-18

900-C110 PU-18

E901-C112 GN-18

E901-C112 GN-18

E901-C112 GN-18

E901-C112 GN-18

E901-C112 GN-18

K977-C113 PK-18

K977-C113 PK-18

K977-C113 PK-18

K977-C113 PK-18

K977-C113 PK-18

E900-C114 WH-18

E900-C114 WH-18

E900-C114 WH-18

E900-C114 WH-18

E900-C114 WH-18

E906-C116 OR-18

E906-C116 OR-18

E906-C116 OR-18

E906-C116 OR-18

E906-C116 OR-18

E908-C117 BR-18

E908-C117 BR-18

E908-C117 BR-18

E908-C117 BR-18

E908-C117 BR-18

E907-C118 GY-18

E907-C118 GY-18

E907-C118 GY-18

E907-C118 GY-18

E907-C118 GY-18

975-C121 WH-18

975-C121WH-18

A273-C35BK-18STRAPASSEMBLY

728-C133 BU-18

728-C133 BU-18

728-C133 BU-18

728-C133 BU-18

728-C133 BU-18

306-C134 GN-18

306-C134 GN-18

306-C134 GN-18

306-C134 GN-18

306-C134 GN-18

N939-C135 GN-18

N939-C135 GN-18

N939-C135 GN-18

N939-C135 GN-18

N939-C135 GN-18

976-C139 OR-18

976-C139 OR-18

976-C139 OR-18

976-C139 OR-18

976-C139 OR-18

G764-C140 PK-18

G764-C140 PK-18

G764-C140 PK-18

G764-C140 PK-18

G764-C140 PK-18

453-C141 PK-18

453-C141 PK-18

453-C141 PK-18

453-C141 PK-18

453-C141 PK-18

419-C283 YL-18

419-C283 YL-18

419-C283 YL-18

419-C283 YL-18

419-C283 YL-18

484-C142 YL-18

484-C142 YL-18

484-C142 YL-18

484-C142 YL-18

484-C142 YL-18

450-C149 YL-18

450-C149 YL-18

450-C149 YL-18

450-C149 YL-18

450-C149 YL-18

417-C146 GY-18

417-C146 GY-18

417-C146 GY-18

417-C146 GY-18

417-C146 GY-18

416-C147 OR-18

416-C147 OR-18

416-C147 OR-18

416-C147 OR-18

416-C147 OR-18

321-C148 BR-18

321-C148 BR-18

321-C148 BR-18

321-C148 BR-18

321-C148 BR-18

CONNECT TO AT-C10ON THE CHASSIS AND ENGINE DIAGRAM

FOR SCHEMATIC NUMBERSSEE THE TITLE BLOCK

TWISTED WIRES - NOTE A

F766-E10 WH-18

F766-C19 WH-18

F766-C19 WH-18

F766-C19 WH-18

F766-C19 WH-18

200-E4 BK-18

200-C22 BK-18

200-C22 BK-18200-C22 BK-18200-C27 BK-18

200-C27 BK-18

200-C27 BK-18

200-C27 BK-18

A273-C15BK-18

A273-C15 BK-18

G755-C151 GY-18

G755-C151 GY-18

G755-C151 GY-18

G755-C151 GY-18

G755-C151 GY-18

G755-C151 GY-18

G755-C151 GY-18

G768-C152 GN-18

G768-C152 GN-18

G768-C152 GN-18

G768-C152 GN-18

G768-C152 GN-18

G768-C152 GN-18

G768-C152 GN-18

X972

-C15

3GN

-18

X972

-C15

3GN

-18

X972-C153 GN-18

X972-C153 GN-18

X972-C153 GN-18

X972-C153 GN-18

X972-C153 GN-18

G767-C155 WH-18

G767-C155 WH-18

G767-C155 WH-18

G767-C155 WH-18

G767-C155 WH-18

G767

-C15

5WH

-18

G767

-C15

5WH

-18

G760-C156 WH-18

G760-C156 WH-18

G760-C156 WH-18

G760-C156 WH-18

G760-C156 WH-18

G760-C156 WH-18

G760-C156 WH-18

307-C168 OR-18

307-C168 OR-18

307-C168 OR-18

307-C168 OR-18

307-C168 OR-18307-C168 OR-18

E909-C115 WH-18

E909-C115 WH-18

E909-C115 WH-18

E909-C115 WH-18

E909-C115 WH-18

610-C369 OR-14

251-

C62

BK-1

8

251-

C62BK

-18

251-C62 BK-18

201-C104 BK-18

201-C104 BK-18

964-

C36BU

-18

964-

C36

BU-1

8

964-C36 BU-18

964-C36 BU-18

964-C36 BU-18

987-E17 WH-18

987-C45 WH-18

987-C45 WH-18

987-C45 WH-18

987-C45 WH-18

987-C45 WH-18P931-C101 GN-18

P931-C101 GN-18

P931-C101 GN-18

P931-C101 GN-18

P931-C101 GN-18

E735-C284 PU-18

E735-C284 PU-18

E735-C284 PU-18

E735-C284 PU-18

E735-C284 PU-18

E735

-C28

4PU

-18

E735

-C28

4PU

-18

H795-C358 PK-18

H795-C358 PK-18

H795-C358 PK-18

326-C199 RD-18

326-C199 RD-18

326-C199 RD-18

326-C199 RD-18

326-C199 RD-18

F781-E2 BR-18962-E3 OR-18

200-C22 BK-18

961-C57 BR-18

200-E6 BK-18200-E7 BK-18761-E8 GY-18

200-E9 BK-18

F766-C19 WH-18

G728-C25 YL-18

320-E12 OR-18200-E13 BK-18

614-E14 PU-18200-E15 BK-18

142-E16 BU-18

P931-E18 GN-18

320-E12 OR-18200-E13 BK-18614-E14 PU-18200-E15 BK-18142-E16 BU-18987-E17 WH-18P931-E18 GN-18

700-E11 PK-16F766-E10 WH-18

F781-E2 BR-18962-E3 OR-18

200-E4 BK-18

961-E5 BR-18200-E6 BK-18

200-E7 BK-18761-E8 GY-18200-E9 BK-18

987-E17 WH-18P931-E18 GN-18

F766-E19 WH-18

F766-E20 WH-18

201-C205 BK-18

521-C124 YL-18

515-C181 GY-14

516-C182 GN-14

517-C183 BU-14

A523-C186 PU-18A524-C188 BR-18

517-

C183

BU-1

4

521-

C124

YL-1

8

516-

C182

GN-1

451

5-C181

GY-1

4

201-

C205

BK-1

8

E702

-C25

5OR

-18

779-

C50

WH-1

8

A524

-C18

8BR

-18

A523

-C18

6PU

-18

E701

-C25

6PK

-18

E701

-C25

6PK

-18

E702

-C25

5OR

-18

779-

C50WH

-18

447-C64 PK-18442-C7 GY-18

411-C243 PK-18

C414-C244 BU-18

G485-C55 BU-18432-C6 PK-18

G486-C56 GN-18

E708-C247 PK-18

443-C18 YL-18496-C9 WH-18

403-C215 GN-18

426-C85 BR-18

E707-C250 GN-18C413-C251 YL-18

E455-C12 BR-18

C413-C251 YL-18

443-C18 YL-18

E707-C250 GN-18

432-C6 PK-18426-C85 BR-18

447-C64 PK-18

403-C215 GN-18

496-C9 WH-18

E708-C247 PK-18

E455-C12 BR-18

442-C7 GY-18

C414-C244 BU-18

G486-C56 GN-18G485-C55 BU-18

411-C243 PK-18

C529-C48 GY-18C530-C49 BU-18

C530

-C49

BU-1

8

C529

-C48

GY-1

8

426-

C85

BR-1

8

447-

C64

PK-1

8

403-

C215

GN-1

8

496-

C9WH

-18

443-

C18

YL-1

8

E708

-C24

7PK

-18

E707

-C25

0GN

-18

432-

C6PK

-18

E455

-C12

BR-1

8

C414

-C24

4BU

-18

411-

C243

PK-1

8

C413

-C25

1YL

-18

442-

C7GY

-18

G486

-C56

GN-1

8G4

85-C55

BU-1

8

G767

-C15

5WH

-18

G766

-C15

4GN

-18

G728

-C25

YL-1

8

614-

C94

PU-1

8

P910

-C16

6BR

-18

727-

C206

GN-1

8

X972-C153 GN-18

X974-C165 BR-18X973-C157 BU-18

P976

-C77

BR-1

8

762-

C23

YL-1

896

4-C36

BU-1

8

720-

C164

PU-1

8

H730-C163 PK-18977-C162 YL-18973-C160 BR-18

505-C170 BU-18504-C179 YL-18503-C180 BR-18507-C11 WH-18

E735-C284 PU-18

961-

C57

BR-1

8

502-C253 OR-18

506-C10 PU-18500-C252 BR-18501-C257 GN-18

E735

-C28

4PU

-18

501-

C257

GN-1

850

0-C252

BR-1

8

506-

C10

PU-1

8

502-

C253

OR-1

8

973-

C160

BR-1

897

7-C162

YL-1

8

H730

-C16

3PK

-18

507-

C11

WH-1

8

503-

C180

BR-1

850

4-C179

YL-1

850

5-C170

BU-1

8

X973

-C15

7BU

-18

614-

C94PU

-18

G766

-C15

4GN

-18

720-

C164

PU-1

8

P976

-C77

BR-1

8

P910

-C16

6BR

-18

G728

-C25

YL-1

8

727-

C206

GN-1

8

G767

-C15

5WH

-18

964-

C36

BU-1

8

762-

C23

YL-1

8

961-

C57BR

-18

X972

-C15

3GN

-18

X974

-C16

5BR

-18

200-C316 BK-18200-C315 BK-18

200-C314 BK-18200-C313

200-C315 BK-18200-C313 BK-18

200-C314 BK-18200-C316 BK-18

200-

C314

BK-1

820

0-C315

BK-1

820

0-C316

BK-1

8

200-

C313

BK-1

8

251-C62 BK-18

251-C62 BK-18

251-

C62

BK-1

8

251-C67 BK-18

251-C67 BK-18

251-C67 BK-18

251-C67 BK-18

251-C67 BK-18

251-C67 BK-18

251-C67 BK-18

200-C105 BK-18

200-C105 BK-18

200-C105 BK-18

200-C111 BK-12

200-C111 BK-12

200-C111 BK-12

200-C1

11BK

-12

200-C1

11BK

-12

200-C111 BK-12

200-C111 BK-12

200-C111 BK-12

200-

C111

BK-1

2

200-

C111

BK-1

2

200-C111 BK-12

200-C111 BK-12

200-C106 BK-18

200-C106 BK-18

200-C1

06BK

-18

200-C1

06BK

-18

200-C106 BK-18

200-C106 BK-18

200-C106 BK-18

200-

C106

BK-1

8

200-

C106

BK-1

8

200-C106 BK-18

200-C106 BK-18

HH-JUMPER WH-16

JUMPER WIRE INSTALLED (IN PLACE OFSWITCH) BETWEEN CONTACTS 1 AND 2ON ALL MACHINES EXCEPT INTEGRATED TOOLCARRIERS, SWITCH IS STANDARD ON IT62GII

GG-JUMPER WH-16

HVAC UNIT

200-F11 BK-14200-F11 BK-14

200-F1 BK-14

200-F1 BK-14

200-F2 BK-18

200-F2 BK-18

515-F5 GY-14

515-F5 GY-14

515-F7 GY-14

515-F7 GY-14

517-F3 BU-14

517-F3 BU-14

517-F3 BU-14

516-F4 GN-14

516-F4 GN-14

516-F4 GN-14

522-F10 WH-18

522-F10 WH-18

522-F10 WH-18

135-F9 BU-18

135-F9 BU-18

A524-F8 BR-18

A524-F8 BR-18

A524-F8 BR-18

HVAC UNIT

G746-C13 WH-18

619-C40 GN-14

604-C78 OR-18

H795-C131 PK-18

619-C40 GN-14

A307-C129 GY-18

G746-C13 WH-18

604-C78 OR-18

617-C83 BR-18

617-C83 BR-18

617-C83 BR-18

617-C83 BR-18

614-C93 PU-18

614-C93 PU-18

603-C184 PK-18

603-C184 PK-18

135-C238 BU-18

603-C184 PK-18

135-C238 BU-18

307-C168 OR-18

320-C208 OR-18

G755-C151 GY-18G750-C161 BU-18

G763-C150 PU-18G768-C152 GN-18

G760-C156 WH-18G761-C158 YL-18

G762-C159 BR-18

326-C199 RD-18

G750-C161 BU-18

G768-C152 GN-18

G761-C158 YL-18

326-C199 RD-18

R974-C132 OR-18

308-C74 YL-18

308-C74 YL-18

R974-C132 OR-18

606-C89 GY-18605-C91 YL-18

605-C91 YL-18606-C89 GY-18

135-C3

76BU

-18

910-C279 YL-18

430-C191 BU-18

G850-C29 BU-18

502-C253 OR-18

500-C252 BR-18501-C257 GN-18

502-C253 OR-18500-C252 BR-18

501-C257 GN-18

G479-C192 WH-18

G850-C29 BU-18430-C191 BU-18

910-C279 YL-18

320-C208 OR-18

G755-C151 GY-18

G762-C159 BR-18G763-C150 PU-18

G760-C156 WH-18

411-C243 PK-18

E702-C255 OR-18

413-C33 BR-18

436-C47 OR-18

E701-C256 PK-18

G480-C169 GN-18

615-C218 YL-18

E702-C255 OR-18

E701-C256 PK-18436-C47 OR-18

411-C243 PK-18

615-C218 YL-18

102-C365 RD-14

538-C363 BR-18

E708-C359 PK-18

E707-C355 GN-18

C414-C353 BU-18

C413-C351 YL-18

201-C348 BK-18

G479-C192 WH-18

413-C33 BR-18G480-C169 GN-18

950GII/962GII/IT62GII/966GII/972GIIWHEEL LOADER CAB186-0696 CHG 01

200-C328 BK-18

200-C327 BK-18 200-A2 BK-18147-A1 RD-18

945-A4 BR-18944-A3 OR-18

102-C69 RD-14

102-C69 RD-14

102-C69 RD-14

102-C69 RD-14

962-C368 OR-18

962-C368 OR-18

962-C368 OR-18

962-C31 OR-18

962-C31 OR-18

511-C254 BR-18

511-C254 BR-18

511-C254 BR-18

508-C87 PU-18

508-C87 PU-18

508-C87 PU-18

508-C87 PU-18

508-C87 PU-18

508-C87 PU-18

508-C87 PU-18

508-C87 PU-18

133-C343 OR-18

132-C344 RD-18

132-C344 RD-18133-C343 OR-18

133-C343 OR-18

132-C344 RD-18

133-C343 OR-18132-C344 RD-18

133-C343 OR-18132-C344 RD-18

132-C344 RD-18

133-C343 OR-18

307-C122 OR-18

307-C122 OR-18

307-C122 OR-18

307-C223 OR-18

307-C223 OR-18

104-C222 YL-18

104-C222 YL-18

104-C222 YL-18

104-C222 YL-18

104-C222 YL-18

104-C222 YL-18170-C86 RD-18

170-C86 RD-18

170-C86 RD-18

170-C86 RD-18

170-C86 RD-18

170-C86 RD-18

A274-C275BK-18

A274-C275 BK-18

A274-C275 BK-18

A274-C275 BK-18

A274-C275 BK-18

A274-C275 BK-18

A274-C275 BK-18

945-C364 BR-18

945-C364 BR-18

945-C364 BR-18

945-C364 BR-18

945-C364 BR-18

944-C330 OR-18

944-C330 OR-18

944-C330 OR-18

944-C330 OR-18

944-C330 OR-18

H795-C358 PK-18

H795-C131PK-18

H795-C131 PK-18

538-C363 BR-18

537-C360 GN-18

201-C347 BK-18

201-C348 BK-18

201-C348 BK-18201-C347 BK-18

201-C347 BK-18

201-C348 BK-18

A525-C258 GN-18

A525

-C25

8GN

-18

A525

-C25

8GN

-18

A525

-C25

8GN

-18

A525-C258 GN-18

A525-C258 GN-18

962-

C30OR

-18

962-C278 OR-18

962-

C278

OR-1

8

308-C74 YL-18

962-

C379

OR-1

8

962-

C379

OR-1

8

962-

C379

OR-1

8

962-

C380

OR-1

8

962-

C380

OR-1

8

962-C380 OR-18

307-C223 OR-18

307-C223 OR-18

307-C223 OR-18

307-C223 OR-18

307-C223 OR-18

200-C382 BK-18

200-C382 BK-18

200-C382 BK-18

200-C382 BK-18

G728-C25 YL-18

G728-C25 YL-18

G728-C25 YL-18

G728-C25 YL-18

700-C381 PK-18

700-C381 PK-18

700-C381 PK-18

700-C381 PK-18

700-C381 PK-18

700-C381 PK-18

700-C381 PK-18

962-E1 OR-18

962-E1 OR-18

962-C320 OR-18

962-C320 OR-18

962-C320 OR-18

962-

C320

OR-1

8

962-

C320

OR-1

8

G787-E24 GN-18

G787-E24 GN-18

G787-C51 GN-18

G787-C51 GN-18

G787-C51 GN-18

G787-C51 GN-18 G787-C51 GN-18

G787-C51GN-18G788-C193YL-18

G788-C193 YL-18G788-C193 YL-18

G788-C193 YL-18

G788-C193 YL-18

G788-C193 YL-18

G788-E25 YL-18

-E25 YL-18P916-E26 OR-18

P916-E26 OR-18

P916-C319OR-18

P916-C319 OR-18P916-C319 OR-18

P916-C319 OR-18

P916-C319 OR-18

P916-C319 OR-18

LH BRAKE PEDAL(178-3186)

975-C167WH-18

975-C167 WH-18

A525-C258 GN-18

A525-C

258

GN-18

A525-C

258GN

-18

A525-C258 GN-18

550-F12 GY-14

A525-F14 GN-18

A525-F14 GN-18

A523-F6 PU-18A523-F6 PU-18

200-F16 BK-18

200-F16 BK-18

200-F15 BK-18

135-F13 BU-18

135-F13 BU-18

515-F5 GY-14

709-C34 OR-18

709-C34 OR-18

709-C34 OR-18

709-C34 OR-18

709-C34 OR-18

A982-C130 BR-18

A982-C130 BR-18

133-C285 OR-18

133-C285 OR-18

133-C285 OR-18

133-C285 OR-18

133-C285 OR-18

133-C285 OR-18

133-C285 OR-18

133-C285 OR-18

133-C285 OR-18

663-C345 GY-18

C414-C352 BU-18

201-C224 BK-18

142-EJ3 BU-12

142-EJ3 BU-12

121-EJ1 RD-12

121-EJ1 RD-12

121-EJ4 RD-12200-EJ9 BK-12

200-EJ8 BK-12

200-EJ8 BK-12

115-C103 PK-18

115-C103 PK-18

115-C103 PK-18

115-C103 PK-18

121-C232 RD-12

121-C232 RD-12

121-C232 RD-12

121-C232 RD-12

200-C172 BK-12

200-C172 BK-12

200-C172 BK-12

200-C172 BK-12

120-C235 RD-18

120-C235 RD-18

120-C235 RD-18

120-C235 RD-18

115-C227 PK-18

115-C227 PK-18

115-C227 PK-18

115-C227 PK-18

200-C177 BK-18

200-C177 BK-18

200-C177 BK-18

200-C177 BK-18

A513-C187 PK-18

A513-C187 PK-18

A513-C187 PK-18

A513-C187 PK-18A513-C187 PK-18

A513-C187 PK-18A513-C187 PK-18

A513-C187 PK-18

A513-C187 PK-18

A513-C187 PK-18

951-C229 PK-18

951-C229 PK-18

951-C229 PK-18

951-C229 PK-18951-C229 PK-18

951-C229 PK-18

951-C229 PK-18

951-C229 PK-18

951-C229 PK-18G836-C273 WH-18

G836-C273 WH-18G836-C273 WH-18

G836-C273 WH-18

G836-C273 WH-18

G836-C273 WH-18

G836-C273 WH-18

G836-C273 WH-18

G836-C273 WH-18

A275-C216 BK-18

A275-C216 BK-18

A275-C216 BK-18

A275-C216 BK-18

403-C210 GN-18

403-C210 GN-18

403-C210 GN-18

403-C210 GN-18

403-C210 GN-18

104-C260 YL-18

104-C260 YL-18

104-C260 YL-18

104-C260 YL-18

945-C138 BR-18

945-C138 BR-18

944-C145 OR-18

944-C145 OR-18

105-C246 RD-18T902-C261 PK-18

T902-C261 PK-18

T902-C261 PK-18

T902-C261 PK-18

T902-C261 PK-18

T902-C261 PK-18

T902-C261 PK-18T902-C261 PK-18

T902-C261PK-18T901-C263YL-18

T901-C263 YL-18T901-C263 YL-18

T901-C263 YL-18

T901-C263 YL-18

T901-C263 YL-18

T901-C263 YL-18

T901-C263 YL-18

T901-C263 YL-18

F846-C264 PU-18

F846-C264 PU-18

F846-C264 PU-18

F846-C264 PU-18

F846-C264 PU-18

F846-C264 PU-18

F846-C264 PU-18

F846-C264 PU-18

F846-C264 PU-18

135-C259 BU-18

135-C259 BU-18

135-C259 BU-18

135-C259 BU-18

135-C259 BU-18

200-C173 BK-18

200-C173 BK-18

200-C173 BK-18

200-C173 BK-18

A273-C119 BK-18

A273-C119 BK-18

A273-C119 BK-18

A273-C119 BK-18

A273-C119 BK-18

A273-C119 BK-18

A273-C119 BK-18

A273-C119 BK-18

A273-C119 BK-18

944-C282 OR-18

944-C282 OR-18

944-C282 OR-18

944-C282 OR-18

944-C282 OR-18

944-C282 OR-18

944-C282 OR-18

164-C280 WH-18

164-C280 WH-18

164-C280 WH-18

164-C280 WH-18

164-C280 WH-18

164-C280 WH-18

164-C280 WH-18

164-C280 WH-18

164-C281WH-18

164-C281 WH-18

164-C281 WH-18

164-C281 WH-18

164-C281 WH-18

164-C281 WH-18

164-C281 WH-18

164-C281 WH-18

945-C108 BR-18

945-C108 BR-18

945-C108 BR-18

945-C108 BR-18

945-C108 BR-18

945-C108 BR-18

945-C108 BR-18

126-C21 PK-18

126-C21 PK-18

126-C21 PK-18

126-C21 PK-18

126-C21 PK-18

126-C21 PK-18

126-C21 PK-18

126-C21 PK-18

126-C21 PK-18

164-C231 WH-18

164-C231 WH-18

164-C231 WH-18

164-C231 WH-18

164-C231 WH-18

164-C231 WH-18

164-C231 WH-18

164-C231 WH-18

164-C231 WH-18

168-

C68

GN-1

8

168-

C68GN

-18

168-

C68

GN-1

8

168-

C68

GN-1

8

168-C68 GN-18

168-C68 GN-18

168-C68 GN-18

168-C68 GN-18

168-C68 GN-18

128-C24 PK-18

128-C24 PK-18

128-C24 PK-18

128-C24 PK-18

128-C24 PK-18

128-

C24

PK-1

8

128-

C24

PK-1

8

128-

C24PK

-18

128-

C24

PK-1

8

290-C16 BK-18

290-C16 BK-18

290-C16 BK-18

290-C16 BK-18

290-C16 BK-18

290-

C16

BK-1

8

290-

C16

BK-1

8

290-

C16BK

-18

290-C16 BK-18

290-C16 BK-18

291-C100 BK-18

291-C100 BK-18

291-

C100

BK-1

8

291-

C100

BK-1

8

291-

C100

BK-1

8

291-C100 BK-18

291-C100 BK-18

291-C100 BK-18

291-C100 BK-18

291-C100 BK-18

130-C5 RD-18

130-C5 RD-18

130-C5 RD-18

130-C5 RD-18

130-C5 RD-18

130-C5 RD-18

130-C5 RD-18

130-C5 RD-18

130-C5 RD-18

147-C73 RD-18

147-C73 RD-18

147-C73 RD-18

147-C73 RD-18

147-C73 RD-18

147-C73 RD-18

147-C73 RD-18

147-C73 RD-18

147-C73 RD-18

142-C26 BU-18

142-C26 BU-18

142-C26 BU-18

142-C26 BU-18

142-C26 BU-18

142-C26 BU-18

142-C26 BU-18

320-C209 OR-18

320-C209 OR-18

320-C209 OR-18

320-C209 OR-18

320-C209 OR-18

410-C242 WH-18

410-C242 WH-18

410-C242 WH-18

410-C242 WH-18

410-C242 WH-18

410-

C242

WH-1

8

410-

C242

WH-1

8

410-

C242

WH-1

8

410-C242 WH-18

410-C242 WH-18

518-C200 OR-18518-C200 OR-18

518-C200 OR-18

518-C200 OR-18

518-C200 OR-18

518-C200 OR-18

518-C200 OR-18

518-C200 OR-18

518-C200 OR-18

518-C200 OR-18537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

537-C361 GN-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

538-C362 BR-18

605-C90 YL-18

605-C90 YL-18

605-C90 YL-18

605-C90 YL-18

605-C90 YL-18

606-C88 GY-18606-C88 GY-18

606-C88 GY-18

606-C88 GY-18

606-C88 GY-18

614-C92 PU-18

614-C92 PU-18

614-C92 PU-18

614-C92 PU-18

614-C92 PU-18

615-C219 YL-14

615-C219 YL-14

615-C219 YL-14

615-C219 YL-14

615-C219 YL-14

633-C198 BU-18

633-C198 BU-18

633-C198 BU-18

633-C198 BU-18

633-C198 BU-18

633-C198 BU-18

633-C198 BU-18

633-C198 BU-18

633-C198 BU-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

646-C207 OR-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

647-C236 GN-18

661-C233 GN-18

661-C233 GN-18

661-C233 GN-18

661-C233 GN-18

661-C233 GN-18

661-C233 GN-18

661-C233 GN-18

661-C233 GN-18

661-C233 GN-18

663-C197 GY-18

663-C197 GY-18

663-C197 GY-18

663-C197 GY-18

663-C197 GY-18

663-C197 GY-18

663-C197 GY-18

944-C143 OR-18

944-C143 OR-18

944-C143 OR-18

944-C143 OR-18

944-

C143

OR-1

8

944-

C143

OR-1

8

944-

C143

OR-1

8

944-C143 OR-18944-C143 OR-18

945-C137 BR-18

945-C137 BR-18

945-

C137

BR-1

8

945-

C137

BR-1

8

945-

C137

BR-1

8

945-C137 BR-18

945-C137 BR-18

945-C137 BR-18

945-C137 BR-18

944-C144OR-1894

4-C144

OR-1

8

944-

C144

OR-1

8

944-

C144

OR-1

8

944-C144 OR-18

944-C144 OR-18

944-C144 OR-18

944-C144 OR-18

945-C136BR-1894

5-C136

BR-1

8

945-

C136

BR-1

8

945-

C136

BR-1

8

945-C136 BR-18

945-C136 BR-18

945-C136 BR-18

945-C136 BR-18

200-C97 BK-18

200-C97 BK-18

200-C97 BK-18

200-C97 BK-18

200-C204 BK-14

200-C204 BK-14

200-C204 BK-14

200-C204 BK-14

200-C99 BK-18

200-C99 BK-18

200-C99 BK-18

200-C99 BK-18

A541-C196 PU-18

A541-C196 PU-18

A541-C196 PU-18A541-C196 PU-18

A541-C196 PU-18A541-C196 PU-18

A541-C196 PU-18

A541-C196 PU-18

A541-C196 PU-18

138-C14 GN-1813

8-C14GN

-18

138-

C14

GN-1

8

138-

C14

GN-1

8

138-C14 GN-18

138-C14 GN-18

138-C14 GN-18

138-C14 GN-18

138-C14 GN-18

126-

C37

PK-1

8

126-

C37PK

-18

126-

C37

PK-1

8

126-

C37

PK-1

8

126-C37 PK-18

126-C37 PK-18

126-C37 PK-18

126-C37 PK-18

126-C37 PK-18

945-C17 BR-18

945-C17 BR-18

945-C17 BR-18

945-C17 BR-18

945-C17 BR-18945-C17 BR-18

945-C17 BR-18

945-C17 BR-18

944-C28 OR-18

944-C28 OR-18

944-C28 OR-18

944-C28 OR-18

944-C28 OR-18

944-C28 OR-18

944-C28 OR-18

944-C28 OR-18

136-

C203

GN-1

8

136-

C203

GN-1

8

136-

C203

GN-1

8

136-

C203

GN-1

8

136-C203 GN-18

136-C203 GN-18

136-C203 GN-18

136-C203 GN-18

136-C203 GN-18

138-C43 GN-18

138-C43 GN-18

138-C43 GN-18

138-C43 GN-18

138-C43 GN-18

138-

C43

GN-1

8

138-

C43

GN-1

8

138-

C43GN

-18

138-C43 GN-18

118-

C202

GY-1

4

118-

C202

GY-1

4

118-C202 GY-14

118-C202 GY-14

118-C202 GY-14

118-C202 GY-14

118-C202 GY-14

118-C237 GY-18

118-C237 GY-18

118-C237 GY-18

118-C237 GY-18

118-C237 GY-18

118-C237 GY-18

118-C237 GY-18

118-C237 GY-18

118-C237 GY-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

115-C221 PK-18

662-C201 YL-18

662-C201 YL-18

662-C201 YL-18

662-C201 YL-18

662-C201 YL-18

662-C201 YL-18

662-C201 YL-18

662-C201 YL-18

662-C201 YL-18

144-C194 PK-18

144-C194 PK-18

144-C194 PK-18

144-C194 PK-18

144-C194 PK-18

144-C194 PK-18

144-C194 PK-18

144-C194 PK-18

144-C194 PK-18

113-C245 OR-18

113-C245 OR-18

113-

C245

OR-1

8

113-

C245

OR-1

8

113-

C245

OR-1

8

113-C245 OR-18

113-C245 OR-18

113-C245 OR-18

113-C245 OR-18

113-C245 OR-18

124-C239 GN-14

124-

C239

GN-1

412

4-C239

GN-1

4

124-

C239

GN-1

4

124-C239 GN-14

124-C239 GN-14

124-C239 GN-14

124-C239 GN-14

124-C239 GN-14

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

139-C277 RD-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

131-C84 BR-18

122-C225 RD-18

122-

C225

RD-1

8

122-

C225

RD-1

8

122-C225 RD-18

122-C225 RD-18

122-C225 RD-18

122-C225 RD-18

122-C225 RD-18

122-C240 RD-18

122-C240 RD-18

122-C240 RD-18

122-C240 RD-18

122-C240 RD-18

122-C240 RD-18

122-C240 RD-18

122-C240 RD-18

105-C195 RD-18

105-C195 RD-18

105-C195 RD-18

105-C195 RD-18

105-C195 RD-18

105-C195 RD-18

105-C195 RD-18

105-C195 RD-18

105-C195 RD-18

108-C241 BU-14

108-C241 BU-14

108-C241 BU-14

108-C241 BU-14

108-C241 BU-14

108-C241 BU-14

108-C241 BU-14

K933-C226 GN-18

K933-C226 GN-18

K933

-C22

6GN

-18

K933

-C22

6GN

-18

K933

-C22

6GN

-18

K933-C226 GN-18

K933-C226 GN-18

K933-C226 GN-18

105-EH6 RD-18

105-EH6 RD-18

T902-EH7 PK-18

T902-EH7 PK-18

A275-EH1 BK-18

A275-EH1 BK-18

403-EH2 GN-18

403-EH2 GN-18104-EH3 YL-18

104-EH3 YL-18

945-EH4 BR-18

945-EH4 BR-18944-EH5 OR-18

944-EH5 OR-18

T901-EH8 YL-18

T901-EH8 YL-18

F846-EH10 PU-18

F846-EH10 PU-18

G836-EH9 WH-18

G836-EH9 WH-18

951-EH11 PK-18

951-EH11 PK-18

T902-EH13 PK-18T901-EH12 YL-18

A275-EH14 BK-18STRAP AS.

608-C81 GN-14

615-C217 YL-14

603-C184 PK-18200-C111 BK-12200-C106 BK-18

608-C185 GN-14

UPPER CABAND HVAC UNIT

E735

-C28

7PU

-18

201-

C104

BK-1

8

962-

C278

OR-1

8

ECM MOUNT BOLT

ECM MOUNTBOLT

SWITCH IS AN ATCH ON 950GII AND 962GIINOT USED ON IT62GII MACHINES

ATTACHMENT ON IT62GII MACHINES

200-C308 BK-18

964-

C36

BU-1

876

2-C23

YL-1

8G7

28-C25

YL-1

820

0-C308

BK-1

861

4-C292

PU-1

820

0-C309

BK-1

861

4-C291

PU-1

8

200-C307 BK-18

961-C57 BR-18

200-C306 BK-18

614-C294 PU-18

614-

C289

PU-1

8

200-

C311

BK-1

8

128-C24 PK-18

168-

C68

GN-1

861

4-C94

PU-1

8

200-

C313

BK-1

8

P976

-C77

BR-1

877

9-C50

WH-1

8

T901-EH12 YL-18

T902-EH13 PK-18

A275-EH14 BK-18

105-C246 RD-18

614-E21 PU-18

FOR REMOTE FNRREMOVE THE WIRE ASCONNECT C-C89 INPLACE OF THE WIRE ASAND INSTALL THEAPPROPRIATE CONTROLHANDLE IN THEIMPLEMENT POD(LOCATION G-8)

144-C194 PK-18

614-C371 PU-18

135-C376 BU-18

200-C3

18BK

-18

614-C3

71PU

-18

614-C321 PU-18

PANEL BUPPER CAB

IMPLEMENT POD

DASH

TWISTED WIRE - NOTE A

614-C370 PU-18

101-9161WIRE AS

IMPLEMENT POD

F766-G17 WH-18

F766-G18 WH-18

700-G14 PK-16

961-G3 BR-18

F766-G13 WH-18

200-G1 BK-18

F781-G5 BR-18962-G4 OR-18

200-G2 BK-18200-G10 BK-18761-G11 GY-18

200-G12 BK-18

320-G15 OR-18200-G16 BK-18

320-G15 OR-18200-G16 BK-18

700-G14 PK-16F766-G13 WH-18

F781-G5 BR-18962-G4 OR-18

200-G1 BK-18

961-G3 BR-18200-G2 BK-18

200-G10 BK-18761-G11 GY-18200-G12 BK-18

F766-G18 WH-18

F766-G17 WH-18

962-G6 OR-18

962-G6 OR-18

G787-G7 GN-18

G787-G7 GN-18G788-C8 YL-18

-C8 YL-18P916-G9 OR-18

P916-G9 OR-18

THE YL-18 WIRE IS NOT USEDTAPE BACK

ATTACHMENT

509-C272 WH-18

509-C272 WH-18

512-C248 GN-18

512-C248 GN-18

512-C248 GN-18

509-C272 WH-18

CIRCUIT GROUPINGDESIGNATION

ATCH WIRE, CABLE COMPONENT

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

BLUEGREEN

BUGN

RDWHORYLPKBK

BLADE, SPADE, RING,OR SCREW TERMINAL

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

CONNECTOR

SYMBOL DESCRIPTION

BROWNPURPLEGRAYBLACK

COLORABBREV

PINKYELLOWORANGEWHITERED

BRPUGY

15AHVAC BREAKER6T-3643

15A

SEAT BREAKER (ATCH)6T-3643

+ BATTERYSPEEDOMETER LAMP

GROUND

TACHOMETER LAMPGAGE LAMP

LIGHTS

DIMMER CONTROL103-5526

ACTION ALARM3E-6328

BK-18BK-18

87a87

85

8630

FORWARD CAB FLOODLAMP RELAY3E-5239

RD-14BK-14BR-14

HVAC TEMPERATURE SELECT POT127-4540

HEAT A/C SELECT SW219-9521

4

HEAT

A/C

HVAC BLOWER SPEED SELECT SW219-9523

3

HIGH

MED

LOW

BEACON SW219-9522

RD-16RD-16BK-16WH-16YL-16BU-16BR-16

UNUSEDWASHPARKLOW

HIGHGROUND

WASHER B+WIPER B+

FRONT INTER WIPER WASHER SW110-7886

-+ LH REAR SPEAKER

6T-7695

EMS III ECM154-7443

UNUSED

OPERATOR SW INPUTUNUSED

XMSN FILTER BYPASS SW

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

HYD OIL LEVEL

MODULE CLOCK

CLUSTER +V

CAT DATA LINK +

CAT DATA LINK -

HYD TEMP SENSOR

TORQUE CONV OUTLET TEMP

ACTION ALARM

FUEL LEVEL SENSOR

BRK OIL PRESSFRONT AXLE OIL TEMP SW

GROUND

UNUSED

UNUSED

ALTERNATOR R-TERMINAL

UNUSED

+ BATTERY

SERVICE

CLEAR

MODULE LOAD

MODULE DATA

8 VOLT SENSOR SUPPLY

ACTION LAMP

UNUSED

UNUSEDUNUSEDUNUSED

HYD FILTER BYPASS SW

UNUSED

UNUSED

REAR AXLE OIL TEMP SW

BK-16WH-16RD-16

RH DOME LAMP3E-6389

BK-16WH-16RD-16

LH DOME LAMP3E-6389

EMS MODE SELECT SW220-8358

MOM

START AID SW219-9529

MOM

87a87

85

8630

FORWARD HORN RELAY3E-5239

GROUND

UNUSEDUNUSED

GROUND

UNUSED

CAT DATA LINK -CAT DATA LINK +

KEYPAD DATA

UNUSED

UNUSED

+24V SUPPLY

LIFT PRESS SENSLIFT POS SENS

RX IN

TX OUT

GROUND

+24V (IN)

UNUSED

UNUSED

PCS ECM165-4077

UNUSEDUNUSEDUNUSED

UNUSEDUNUSED

+V DISPLAYGROUNDDATA

PCS KEYPAD149-3253

GND

B+P

MOTOR

L

H

BR-16GY-16BK-16

OR-16

GN-16

REAR WIPER MOTOR155-5789

HAZARD LAMP SW219-9536

FORWARD HORN SW2T-3360

PANEL LAMP7N-5876

STOP LAMP SW105-6117

DIMMER SWNOTE:FOR JAPAN ROADING2H-1855

CAB GROUND 2

CAB GROUND 4ENG END FRAME GND

ANTENNA(C.B. RADIO)9U-2332

ANTENNA 1(AM/FM RADIO)9U-2331

WARNING LAMPS

+V HAZARDGROUND

TURN INDBUCKET IND

24V FLASHER217-8166

+V TURN SIG

GND

B+ P

MOTOR

L

H

BR-16GY-16BK-16

OR-16

GN-16

FRONT WIPER MOTOR

189-8622

+V DISPLAYGROUNDCLOCKDATALOADHARNESS CODE

TACH SPEEDOMETER192-7049

OR-18BK-18GN-18WH-18YL-18BU-18

+V DISPLAYGROUNDCLOCKDATALOADHARNESS CODE

QUAD GAGE166-6928

OR-18BK-18GN-18WH-18YL-18BU-18

PANEL LAMP 37N-5876

PANEL LAMP 47N-5876

PANEL LAMP 67N-5876

PANEL LAMP 77N-5876

BR-16OR-16PU-16YL-16

STONOFF

BSC

R

KEY START SW110-7887

BR-16BU-16YL-16WH-16

B

WPL

H B

RD-16RD-16

REAR WIPER WASHER SW112-6174

-+ RH REAR SPEAKER

6T-7695

YL-18BK-18RD-18 +V

RETURNSIGNAL

LH BRAKE PEDAL SENSOR214-4863

56

2

3

1

TURN SIGNAL SW134-9569

4

ARC SUPPRESSOR189-3158

CAB GROUND 1

YL-18BK-18RD-18 +V

RETURNSIGNAL

THROTTLE POSITION SENSOR209-7949

87a87

85

8630

REAR FLOODLAMP RELAY3E-5239

BK-16

BK-16BK-16BK-16

432

AUTO MANUAL SW185-6335

MANUALAUTO 4

AUTO 1-4

SEC STR TEST SW219-9528

MOM

RIDE CONTROL SW219-9531

ON

OFF

AUTO

RED

GREEN

RD-18

GN-18BK-18

MACHINE SECURITY SYSTEM LED165-5655

ANTENA

+ BATTERY (MEM)

LEFT SPKR +GROUND

RIGHT SPKR -GY/BK

BKWHWH/BK

RDYL

GY

LEFT SPKR -

NC

+ BATTERY (12V)

RIGHT SPKR +

ATTACHEMENT RADIO103-8525

DASH GROUND

NEUTRALIZER OVERRIDE SW219-9530

MOM

1

KICKOUT ON/OFF SW219-9535

BUCKET/FORK SELECT SW219-9526

4TH FUNCTION SELECT SW220-8357

1

GRAPPLE/LOG EJECTOR SW220-8356

1

QUICK COUPLER SW219-9541

MOM

MOM

LOCK

POWERBK-16

BK-16BK-16BK-16

432 MID

ECONOMY

VARIABLE SHIFT CONTROL SW185-6335

XMSN GEAR SELECTOR201-0212

BK-18

1234

GROUND

+ BATTERY

FWDREVERSEFIRST GEARSEC GEARTHIRD GEAR

FOURTH GEARNEUTRAL

FWD SW IPREV SW IPNEUT SW IPGND

UNUSED

UNUSED

UNUSED

202-BK

126-PK

G750-BUG755-GYG768-GNG760-WHG761-YL

G762-BRG763-PU

G787-GNG788-YLP916-OR202-BK

UPPER CAB GROUND

MOTOR WH/RD-14BK-14

BLOWER MOTOR174-1497

RESISTOR9G-1950

°T

THERMOSTAT3E-5464

TURN SIG DIODES172-9200

+

-

BEND DOOR ACTUATOR MOTOR177-6727

87a87

85

8630

IMPLEMENT START INTERLOCK RELAY3E-5239

MACHINE SECURITY SYSTEM ANTENNA206-5208

BK-18BK-18

MOTOR

SEAT COMPRESSOR174-3624

OR-16BK-16

12 VOLT ACCESSORY OUTLET117-2311

12 VOLT CIGAR LIGHTER198-6570

HEATER ELEMENT198-6571

AUTO/MAN SW (AUTO 4)

UNUSED

UNUSED

3RD GEAR SWITCH

BATTERY

AUTO/MANUAL SWITCH (MAN)

GROUND

SENSOR SUPPLY +8 VOLTS

NEUTRAL SWITCH

UNUSED

GROUND

FORWARD SWITCH

VARIABLE SHIFT CONTROL (MID)

SOLENOID AND INDICATOR RETURN

2ND GEAR SWITCH RIDE CONTROL SWITCH (ON)

4TH GEAR SWITCH

REVERSE SWITCH

VARIABLE SHIFT CONTROL (POWER)

AUTO/MAN SWITCH (AUTO 1-4)

1ST GEAR SWITCH

SENSOR/SWITCH RETURN

RIDE CONTROL SOLENOID 2

SECONDARY STEERING TEST SWITCH (MOM)

UNUSED

RIDE CONTROL SOLENOID 1

BATTERY

VARIABLE SHIFT CONTROL (ECONOMY)

PARK BRAKE SWITCH (OFF)

SECONDARY STEERING INTERMEDIATE RELAY

RIDE CONTROL SWITCH (AUTO)

SENSOR/SWITCH RETURN CLUTCH 1 SOLENOID (REVERSE)

PARK BRAKE SWITCH (ON)

KEY SWITCH (START)

CAT DATA LINK (CDL+)

CLUTCH 4 (3RD GEAR)

XMSN INPUT SPEED +

ENGINE SPEED (RPM) FROM ADEM

PRIMARY STEERING PRESS SWITCH (N/O) SECONDARY STEERING PRESSURE SWITCH (N/O)

CAT DATA LINK (CDL-)

UNUSED

UNUSED

BACKUP ALARM (+24 VOLTS) UNUSED UNUSED UNUSED

XMSN OUTPUT SPEED +

UNUSED

UNUSED

UNUSED

UNUSED

SECONDARY STEERING PRESS SWITCH (N/C)

NEUTRALIZER OVERRIDE SWITCH (M0M)

FUEL LEVEL LOW INDICATOR

XMSN OUTPUT SPD TRAIL - UNUSED

UNUSED

XMSN OIL TEMPERATURE UNUSED

NEUTRALIZER DISABLE INDICATOR+

CLUTCH 5 (2ND GEAR)

XMSN INPUT SPEED -

XMSN OUTPUT SPEED -

UNUSED

FUEL PRESSURE INDICATOR UNUSED

UNUSED

LH BRAKE PEDAL POSITION SENSOR

CLUTCH 6 (1ST GEAR)

PRIMARY STEERING PRESS SWITCH (N/C)

UNUSED

XMSN FILTER INDICATOR

DOWNSHIFT SWITCH (N/O)

XMSN OUTPUT SPD TRAIL +

CLUTCH 3 (4TH GEAR)

START RELAY COIL+

SOLENOID/INDICATOR RETURN

CLUTCH 2 SOLENOID (FORWARD)

TRANSMISSION ECM172-9389

TCFUSE133-9012

RESISTOR 16 2 K

RESISTOR 23 3 K

HAZARDSACTION LAMPDIMMER CONTROLGROUND+24 VOLTSBK

BK

BK

BKBK

CENTER DASH IND202-9805

HIGH BEAMS

BK

FLOOD LAMPSRIDE CONTROL ONNOT USEDLH TURN SIGNALDIMMER CONTROLGROUND+24 VOLTS

NEUTRALIZER OVERRIDERIDE CONTROL AUTOXMSN FILTER BYPASS

FUEL PRESSUREFUEL LEVEL LOW

LH INDICATOR PANEL202-9804

NOT USEDSERVICE INTERVALAIR INLET HEATER ONAIR FILTER RESTRICTEDDIMMER CONTROLGROUND+24 VOLTS

NOT USEDNOT USEDRH TURN SIGNAL

BUCKET TURN INDICATORNOT USED

RH INDICATOR PANEL202-9803

UNUSED UNUSED

UNUSEDUNUSED

12V BATTERY OUTGROUND

20A CONVERTER184-3579

12V SWITCHED OUTPUT

+24V SWITCHED INUNUSED

+24 V BATTERY IN+24 V SWITCHED IN

GROUND+12 V MEMORY OUT

+12 V SWITCHED OUTGROUND

10A VOLTAGE CONVERTER209-0381

+VGROUND

KEYSWITCH INPUTALTERNATOR R TERM INPUT

CAT DATA LINK +CAT DATA LINK -

LED SOURCING DRIVERLED SOURCING DRIVER

TIRIS GROUND RETURN

TIRIS INTERFACE SIGNAL

MACHINE SECURITY SYSTEM ECM156-6155

LED RETURN

WORK2

WORK1ROADING

PARK

OFF5

4

3

2

1

B3

B2

B1

RUNNING LAMP SW108-3320

OR-14BU-14BR-14YL-14GY-14PK-14GN-14PU-14

BK-18BK-18

FORWARD HORN SW 2170-1821

FLOATELECTRO-MAGNET

TILTPOSITIONERELECTRO-MAGNET

RDRD

LIFTPOSITIONERELECTRO-MAGNETRD

RD

RDRD

AUXILLARYELECTRO-MAGNET

RDRD

PILOT VALVE GROUP152-6480IMPLEMENT DETENTS

ELECTRO-MAGNET 109-1739 (4)

IMPL DETENT OVERRIDE LIMIT SW7X-1886

BK-18

BR-18YL-18 1 2

3 4 DOWN SHIFT SW158-5626

123456

HANDLE ASSEMBLY (158-8863)

BK-20

BU-20

GY-20PU-20

RD-20WH-20

HANDLE ASSEMBLY FNR DNSHIFT208-6097

BK-18WH-18

MSS FERRITE FILTER222-3870

BK-18WH-18

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

B

C

D

E

F

G

H

K

A

B

C

D

E

F

G

H

I

J

K

1

1

NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST1 TURN PER 25 MILLIMETERS.

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

TWISTED WIRES - NOTE A

I

J

201-C102

CONN 20

CONN 19

CONN 18

CONN 17

CONN 16

CONN 39

CONN 40

CONN 41

CONN 42

CONN 43

CONN 44

CONN 45

CONN 46

CONN 47

CONN 48

CONN 49

CONN 50

CONN 51

CONN 52

CONN 52

LOCATION F-5

LOCATION F-5

LOCATION E-5

LOCATION D-5

LOCATION C-5

#H