CATALOGUE 2017 - BLACHPROFIL 2 | Home€¦ · 3 P rofessionalism stands for the comprehensive...

CATALOGUE 2017

www.blachprofil2.com

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The development of the company is translated into an ever-growing geographic coverage. Currently, BLACHPROFIL 2® is offering its products via a distribution network, and commercial representatives

located in Poland, the Czech Republic, Slovakia, Hungary, Romania, Lithuania, and Belarus. Another field of our dynamic expansion is export services to other European and non-European countries.

D istribution: a wide offer of roof and elevation coverings is provided by the network of professional home and

foreign distributors. Distributors are under the constant care of sales representative for their area and the entire network is the responsibility of the regional sales manager based at our central offices. We have systematic procedures for fulfilling purchase orders and every stage of the process is strictly monitored. Our finished products are carefully coded and professionally packed, stored and prepared for shipment. BLACHPROFIL 2® products are shipped throughout Europe.

Maintenance: The BLACHPROFIL 2® Steel Servicing Centre (SSC) provides a solution for clients who are looking

for materials with specified characteristics and processing levels. We complete small- and medium-sized orders and guarantee a fast completion date. BLACHPROFIL 2® has a wide range of steel and coating grades permanently available and we can order sheets to any parameter required by our clients. The processing includes recoiling, longitudinal and transverse cutting, enriching and protecting, all in accordance with the client’s individual demands. We also undertake orders for processing materials delivered to us by clients wishing to ensure their optimum use, which the high quality of our manufacturing processes facilitates.

I nvestments: BLACHPROFIL 2®, with its well established position on the market, is a provider of the wide range of structural

sheets for investment construction. Our offer covers roof and elevation versions of trapeze sheet, steel cassettes and elevation panels as well as processing in accordance with individual orders up to 6 linear metres.BLACHPROFIL 2® also supplies system solutions for industrial construction, including the warehouse construction system – PROSYSTHERM®. It is a set a few components which are easy to assemble and result in a protection wall which has very high technical and usage parameters.


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Professionalism stands for the comprehensive customer service and high operating standards which form our fundamental approach towards customer relations. Our long-time warranties demonstrate that we have no fear of responsibility,

since our scrupulous order completion procedures and our excellent knowledge of the products we offer are part and parcel of our high quality policy. This is also evident in our compliance with the standards in force and our provision of the highest possible parameters in the products we manufacture.

BLACHPROFIL 2® means operational flexibility. The communication systems we use with clients and production management and in the completion of orders are based on advanced IT solutions, enabling us to adjust efficiently to current market demands

and our clients’ requirements. We are continuously developing and modernising our machine facilities, in order to provide ever-quicker order completion and expand our catalogue of products and services. We have implemented new logistical, computer and management solutions at every level of our operations. The optimisation of material usage, resulting from the high quality of our production processes, has reduced the production of waste, which is beneficial for the environment. We have our transport fleet and delivery of our products to the destination specified by the client is aided by our system for the optimisation of transport routes. The long-term cooperation between BLACHPROFIL 2® and renowned suppliers of charge material guarantees that our clients are provided with an uninterrupted completion of orders and ensures the high quality of the product we deliver. In addition, our products are automatically coded during the logistic processes, which facilitates the efficient identification of our products.


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T he BLACHPROFIL 2® integrated computer system ensures that every operation related to task completion throughout our business process

is comprehensively managed. In addition, collecting all this information in a single database creates a comprehensive tool which effectively supports the company’s management process and minimises the possibility of error occurrence. The software we run allows raw materials and products to be fully identified, together with the status of financial obligations and the progress of order completion, at every stage of the management process. The system’s remarkable flexibility is achieved by means of the capability to use its entire functionality via the Internet network.

T he logistic system implemented at our company is a systematic process for order completion, supported by advanced IT solutions. Automated

production, professional packing, storage and transportation processes mean that orders placed with us are efficiently met and the products delivered anywhere in Europe, as designated by our clients, shortly after the order has been accepted. Under demanding market conditions, the time saved and the convenience this affords our clients cannot be overestimated. Once their order is placed, our clients’ access to the BLACHPROFIL 2® computer system allows them to monitor its status, while our dedicated customer service team, located in our field offices and at our central office, provide comprehensive pre- and post-sales support.


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A view from a window of our production and logistic facility on the A4 Katowice-Kraków highway.

C lients have free access to selected elements of the IT system, via a dedicated e-Profil® online platform, which enables, among others, verifying the status of completion for a purchase order. Furthermore,

they are provided with free-of-charge software for the optimising and costing of roof slopes. It is a tool which facilitates swift calculation of the quantity of material required for the roofing. As a result, the production of waste material is reduced to an essential minimum. This software has been adapted to work with the e-Profil® platform, thus facilitating the transferring of calculation results to the system – all it takes is one click.

The e-Profil® platform is available after logging in from the www.blachprofil2.com website, and it enables easy customisation of user accounts. The implementing of expanded bidding functions greatly speeds up the process of preparing cost estimation for the end user, thus also facilitating the presenting of alternative price calculations, “while-you-wait”.

In order to improve the functionality of the platform, it is available as an application for mobile devices. It has the same functionalities as the standard version and implements all the possibilities of phones and mobile technologies.

Using of the e-Profil® platform brings the following advantages:

� An ongoing access to orders, which enables the monitoring of the current order completion status. � Independent entering of an order into the system, which significantly reduces the risk of making

mistakes. The data is not duplicated by middle-persons. � Generating of an offer for a customer. � A possibility of correcting a non-accepted order, without the necessity to contact the central office. � Access to payments (current balance). � An on-going monitoring of deliveries. � Technical support: [email protected]. � Access to current documents, price lists, promotions etc.


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STANDARD Class PLUS Class PREMIUM Class

Charge material

ZINC-COATED SHEET (ZN)These sheets are subject to a continuous hot galvanising process on both sides, which protects the steel core against corrosion. A specific surface ‘bloom’ is optional. The ‘non-bloom’ version has a smooth and uniform surface which conforms to the highest aesthetical requirements.

ALUZINC (AZ)A steel sheet, coated with an aluminium-zinc alloy on both sides. The use of a process similar to hot galvanising brings it into conformity with the strictest requirements as regards resistance to atmospheric corrosion and the corrosion that occurs in humid environments. An additional SPT polymeric coating, known as Easyfilm®, protects the edges of steel coils and increases the aesthetical value of the surface. ALUZINC steel sheets are covered by a 25-year warranty period.*

METAL SHEETS WITH ORGANIC COATING [INT, RAL, TK, TKep, HC, AL, ICep®, PUR, HPS]BLACHPROFIL 2® coated steel sheets are manufactured on the basis of a hot galvanised charge material or coated with a dedicated alloy (PREMIUM class coatings). This material, purified in a preliminary chemical treatment process, is subject to passivation, and is then multilayered with one of many available coatings. This provides metallic surfaces and the steel core with excellent protection against atmospheric impact. The coatings may be of different thickness, colour and surface texture, with warranty periods of up to 40 years*.

Standard coatings: used in the majority of standard applications, where the price is an important factor and the product is not exposed to extremely unfavourable conditions.

The charge material has high utility and aesthetic parameters. It is widely used on sites characterised by increased adverse environmental impact and as an aesthetical addition in standard construction projects.

Cutting edge products with the highest quality parameters. The use of technologically advanced protective materials translates into an extensive warranty period. In terms of durability, aesthetics and reliability, these products are mainly used in the most demanding applications.

For ease of identification, we have introduced three classes of coating:

A cold-rolled core, made of constructional steel, is hot-dip zinc-coated, or, in the case of the PREMIUM class steel sheet, coated with a dedicated alloy.

Coated steel sheets – the manufacturing process

Organic coating

Priming paint

Priming paint

Anticorrosive paint

Anticorrosive paint

Metallic coating

Metallic coating

Steel core

* Specific guarantee terms and conditions are stated in the guarantee card.


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ZM

ZA

Z

UV

resi

stan

ce

Corrosion resistance

GRANITE® Storm

HPS200 Ultra®

MAT 35 Standard

POLIESTER Standard

MAT 35 ZM Aluminium

ICE COVER® ZM

The Premium Class steel sheets are manufactured on the basis of specifically selected components, and advanced technological processes. As a result, roof and facade coverings made of such steel sheets demonstrate significantly increased parameters, concerning the key criteria for such products, i.e.: resistance to corrosion, and resistance to UV radiation.

The diagram above illustrates a general level of resistance to corrosion and UV radiation, concerning each type of metal sheets with organic coating.

The sheets manufactured according to the ZM technology use a zinc-magnesium alloy (ZM), so as to protect the core. The diagram above illustrates an extended period of time, prior to the occurring of corrosion, concerning standard zinc-coated and Aluzinc sheets. The comparison has been made on a material without the protective organic layer.

HERCULIT®

Steel sheets of the PREMIUM Class

PREMIUM sheets are quality products with a carefully-created image. For this reason they are available to a limited number of specifically selected suppliers, who are able to ensure the highest quality of products made of this material. The excellent quality of production processes, roof and facade coverings manufactured by BLACHPROFIL 2® has been confirmed by the successful passing of the certification process for all manufacturers of PREMIUM sheets.

Form

ing

of re

d co

rros

ion

[t]

Tests in a salt spray chamber

Thickness of a protective metallic coating

Comparison of resistances demonstrated by metal sheets with organic coatings

Comparison of the corrosion occurring on materials with organic coating. Hot-applied coatings:Z – zinc; ZA – zinc and aluminium; ZM – zinc and magnesium.


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Name of product Coating structure (enlarged) Technology of anticorrosion protection

Warranty period (years)*

MAT 35 ZM [TKep]

Protecting the sheet’s steel core, by applying a zinc-magnesium alloy (ZM 130), on both sides.

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HERCULIT® [HC]

The coating of those sheets (hardened polyester of 35 µm thickness) is characterized by high resistance to any mechanical damages. In addition, it has a high level of colour reproduction which ensures the full match of colour and coating’s structure. up to 30

ALUMINIUM [AL]

0.60 mm aluminium sheets are 2.5 times lighter than 0.5 mm steel sheets. Their matte coating is characterised by high resistance to weather conditions, good paint adhesion and excellent corrosion resistance. The aluminium core is coated with a double high quality 25 µm organic layer (HydroCoat® Poliester).

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ICE COVER® ZM [ICep®]

Protecting the sheet’s steel core, by applying a zinc-magnesium alloy (ZM 130), on both sides. In addition, a double organic coating has been applied, which generates a synergy effect, in combination with the ZM 130 layer. The combined protective effect of the organic and metallic coatings is much more powerful, than the sum of impacts produced by each individual component.

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HPS200 Ultra® [HPS]

Coating of the steel core with a metallic layer, based on a zinc-aluminium alloy (Galvalloy™).This exceptionally thick organic layer (200µm) guarantees excellent colour fastness, retains lustre, and provides corrosion resistance. up to 40

GRANITE® Storm [PUR]

A 50µm-thick organic coating with polyurethane, instead of standard polyester. Polyurethane demonstrates higher resistance to mechanical damage and weather conditions. This coating provides high mechanical resistance, which reduces the risk of damage, during transport and installation, and consequently reduces the possibility of corrosion.

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There are the two following methods of steel protection, used during the manufacturing of PREMIUM sheets: � The coating of the steel core with specifically prepared alloys, instead of a standard zinc layer; � The coating of metallic layers with improved organic coatings.

A combination of the two afore-mentioned technologies has been used to manufacture ICE COVER® ZM and HPS200 Ultra® sheets.The list below presents more detailed information about the protection methods used in sheets of the PREMIUM Class:

PREMIUM sheets – benefits in relation to standard sheets with organic coating:

� improved corrosion protection of the core,

� higher resistance of the paint coating to loss of colour,

� attractive structure of the organic layer – neat appearance,

� increased resistance to mechanical damage and scratches,

� longer warranty.


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Aluminum sheets

Due to its properties (extremely high resistance to corrosion, lightness and plasticity), aluminum is widely used in the most demanding areas, such as motorization, aircraft and marine industries.

Using profile aluminum sheets with organic coating in construction brings essential benefits of its properties:

� Roofs made of aluminum are very durable and esthetical. They maintain their properties with minimum maintenance works.

� Good formability enables precise shapes of coverings.

� Almost whole material can be recycled.

� Due to light weight (aluminum sheet with the thickness of 0.60 mm is 2.5 times lighter than a steel sheet with the thickness of 0.50 mm), coverings made of this material are perfect for buildings with the limited roof structure capacity.

� Matt, structural, organic coating is characterized by high resistance to discolouration caused by UV radiation.

Our aluminum sheets are covered with matt coating of high resistance to weather conditions, well varnish adherence and great resistance to corrosion. Production is eco-friendly. What is more, cutting edges are better protected, thus they do not have to be varnish-protected for external use. Aluminum core is coated with a high quality double organic layer (HydroCoat® Poliester) with the thickness of 25 µm and unique matt structure similar to TK coating.

IMPORTANT! Due to the properties of aluminum sheet, it is not allowed to walk on the installed covering, as this may result in marks which the manufacturer is not responsible for. If needed, walk on the roof with the greatest caution.

WARRANTY30 YEARS*

* Specific guarantee terms and conditions are stated in the

guarantee card.NEW


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HERCULIT® is a coating designed in close cooperation with the leading varnish producer for the best steelworks in Europe – Akzo Nobel.

Long-term research of previously used coatings and monitoring clients’ needs with the special consideration vfor roofing contractors, has enabled us to combine so many various advantages in one product. HERCULIT® is a hardened polyester of 35 µm thickness on the basis of the core made of galvanized sheet with the galvanized coating thickness of 275 g/ m2. This coating is characterized by its resistance to any mechanical damages and scratches as well as high level of colour reproduction.

The durability of HERCULIT® is also reflected in high resistance to sunlight which greatly reduces the risk of discolouration or loss of colour.

Sheets with HERCULIT® coatings have been subject to salt spray testing, reaching the RC4 corrosion resistance category. They have also been subjected to UV radiation testing with the UV resistance category of RUV4.

The current colour range encompasses five basic colours which are in stock permanently: cherry [RAL 3009], graphite [RAL 7016], brick [RAL 8004], brown [RAL 8017] and black [RAL 9005].

Sheets with HERCULIT® coating

BLACHPROFIL 2® is a certified distributor of sheets with HERCULIT® coating

WARRANTY UP TO 30*

The resistance of sheets with HERCULIT® coatings is combined with their exceptional aesthetics. The satin surface gives the coating an elegant, half opaque effect. The appropriately balanced level of the coating’s hardness and elasticity results in high level of plasticity and allows for the production of any profile with the use of this material.

Organic coating thickness 35 µm

Differences in colour (ΔE) max 1,5

Gloss (Gardner 60o) ≤ 10

Resistance to cracking on bending (T-bend) max 3,5 T

Resistance to solvents:– Ketones High

Corrosion class RC4

UV resistance (ratio) RUV4

Below, the main characteristics of HERCULIT® coating are presented

*Specific guarantee terms and conditions are stated in the guarantee card.


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The ArcelorMittal steel concern has developed the GRANITE® Storm coating as specifically dedicated to roof and facade

coverings. The purpose behind the implementation of this product was to ensure the best material properties, in the

key areas for such applications, i.e. corrosion and mechanical resistances, and resistance to UV radiation.

The high flexibility and durability of the GRANITE® Storm coating make it possible to use this material to manufacture any profile of steel roofing tiles, without the risk of micro-cracks occurring.

These sheets feature a lustreless coating of the PUR type (polyurethane), and are permanently available in the following colours: graphite grey [PUR 23], brown [PUR 31], black [PUR 33], and brick-red [PUR 750].

One of the advantages of sheets with the GRANITE® Storm coating is the high aesthetic value of the covering made of these sheets. This quality is becoming more and more important in the construction of residential buildings. The lustreless coating of granular surface quality features

an excellent resistance to discolouration. This covering retains a uniform colour on the entire surface, regardless of the roof configuration and the differences occurring on its surface, in relation to the exposure to UV radiation and weather conditions. It also provides high resistance to mechanical

damage and scratching, which reduces the risk of damage, during transport and installation, and consequently reduces the possibility of corrosion.

Photo: Organic coating process line, ArcelorMittal Poland branch in Swietochlowice, source: AMP.

GRANITE® Storm is a registred trademark of ArcelorMittal Flat Carbon Europe SA.

GRANITE® Storm sheets

The list below demonstrates the most significant features of sheets with the GRANITE® Storm coating:

It is not permitted to combine sheets with the GRANITE® Storm coating with sheets having other coatings, on the same roof covering (even if their surface structure and colouring are visually identical). Different products demonstrate various reactions to environmental factors, since the chemical composition of the coating includes different polymers, thus resulting in appearance differences, when using the covering.

IMPORTANT!

BLACHPROFIL 2® is a certified distributor of sheets with the GRANITE® Storm coating

WARRANTY 40 YEARS*


Basic properties of the steel core and organic

coating

Thickness of metallic coating (Z) min 275 g/m2 (In compliance with EN 10346 )

Thickness of organic coating 50 µm

Lustre 3GU (+/-3)

Aspect structural

Mechanical properties of the

decorative coating

Adhesion ≤ 1T

Flexibility ≤ 1.5T

Resistance to impacts ≥ 18J

Resistance to scratching ≥ 2.0 kg

Resistance to corrosion and UV radiation

Resistance in salt spray chamber 700h

Resistance to moisture 1500h QCT

UV resistance RUV4

Corrosion class RC5


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HPS200® Ultra Sheet Products

HPS200 Ultra®

HPS200® Ultra

Standard galvanized sheet roofing coated with PVC (P)

Standard galvanized sheet roofing coated with PVC (P)

Test: exposure to UV-B radiation – actual state after 1000 hours.

The factor which gives HPS200® Ultra higher resistance to corrosion in comparison to the standard galvanized sheets coated with PVC (P) is the covering of the steel core with a metallic layer consisting of a zinc and aluminium alloy.

WARRANTY UP TO 40 YEARS*

Test resistance of HPS200® Ultra against corrosion: test sections of the material with cut edges and a cross-shaped cut simulating scratching were subjected to a cycle of spraying with an aggressive solution at room temperature and at 35oC.The results of the test demonstrate the significantly lower vulnerability to corrosion in comparison to the material with the standard zinc coating.

This procedure was undertaken for HPS200® Ultra to test its resistance to UV radiation and condensation:the test cycle assumed eight-hour exposure of the samples to UV-B radiation at temperatures of 65oC, which was followed by a four-hour condensation process at a temperature of 45oC.The results of this test indicated the significantly lower vulnerability of HPS200® Ultra to loss of colour and shine, as well as coating stability.

The anti-corrosion test was conducted in the laboratories of Corus in accordance with the procedures of ASTM G85 Annex 5.The test for resistance to UV radiation was conducted in the supplier’s laboratory (accredited by UKAS) in accordance with the procedures of ASTM G154.

Test: spraying with saline solution – actual state after 1000 hours.


The most important part is invisible


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ZM materials – testing

The comparative testing indicated a significant advantage of the zinc-magnesium alloy [ZM130] over zinc [Z275] + aluminium [ZA255] in the field of resistance to white and red corrosion and protection of cut edges. ZM coatings meet the requirements of corrosion resistance class C3 according to PN-EN ISO 12944-2: 2001 and DIN 55928-8:1994-07.

App

eara

nce

of s

ub-c

oatin

g co

rros

ion

[mm

]

Test in a salt mist cell – graph

Duration of test [h]

Comparison of sub-coating corrosion on the mechanically damaged organic layer

in a continuous manner:

Z – zinc,ZA – zinc-aluminium,

ZM – zinc-magnesium.

h

0

1

360 h 1000 h 2000

2

3

4

5

6

SP 35 ZA 255SP 35 Z 275

Sheets produced using ZM technology have a decorative organic coating of identical thickness and durability as in the case of standard galvanized roof material with a MAT 35 Standard coating. The significantly higher parameters are achieved thanks to a unique steel rust protection technique using a double sided coating of a zinc-magnesium alloy (ZM).

The most important part is invisible

Standard coated galvanized sheet roofing

Test in a salt mist cell- condition after 2000 hours.

ZM sheet roofing


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We offer DECORPLATE coated sheet metal – a double-sided zinc coated sheet covered with an imitation wood PVC coating. This material is characterized by high mechanical damage and weather resistance. Its flexibility ensures a broad range of applications. It is perfect for places where wood cannot be used for reasons of adverse weather, chemical reactions, or cost.

DECORPLATE coated sheet metal – imitation wood surface

General properties*

Abrasion resistance: rate of 5 according to DIN 54021/54022.

Resistance to humidity: allowable change in colour in an atmosphere of a condensation vapour of ≥3º after 14 days according to the ISO 105-A02 greyscale.

Surface strength: > 20 cN (hardness tested by throwing).

Pressure stability: No change in the stamp image, shine, or colour in short-term temperature lads (test time of 10 min at a temp. of 80º C).

Micro-cracks may form in the acrylic surface in the case of bending or creasing.(whitening)

Thermal resistance: Consistent resistance at temperatures ≤ 65º C. No change in shine, colour or grain after 10 min. at 80º C.

Resistance to chemical reaction: The coating shows resistance to reactions with chemicals such as: petrol, water, ammonia, weak water-alcohol solutions, cleaning agents without abrasive particles, cement, and gypsum.

Maintenance and cleaning: Regular cleaning using ordinary commercially available cleaning products other than scouring agents is allowable. No additional maintenance is required.

Technical specifications

Steel grade DX51D Z100/275DX52D -DX54D Z225 - Z275

Strip width 1000 mm/1250 mm

Thickness of steel sheet 0,5 mm/0,6 mm/0,7mm

Decorative coating thickness 200 µm [± 10%]

Dimensional stability > - 2,5 % [10min at 60oC]

We provide this material in various degrees of forming.Basic forms:

� rings � strips � sheets � formed parts � flashings

In addition, we the sheets are available with the customer’s choice of protective coating.

* Source – Replasa


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For specific orders, other colours and non-standard coatings may be requested from outside of the standard palete.

Permanently in stock we also offer wood--effect coated sheets with the SP35 Wood Golden Oak 4 3D of 35 µm thickness.The warranty period for this sheet is up to18 years.*

DECORPLATE – basic applications:

DECORPLATE pre-coated sheet metal is used in applications where wood-coloured or textured materials are desirable for reasons of general styling or design, but because of any of a variety of fac-tors, the use of natural wood is not recommended. Reasons may include: harsh weather conditions, contact with harmful chemicals, wide temperature range, and the possibility of mechanical damage. Because of its aesthetic qualities, toughness, and resistance to adverse weather conditions, pre-coated DECORPLATE sheet metal is the perfect solution for these situations.

The most common applications include:

� construction fittings (windows, doors, window sills, etc.); � façade panelling – a convenient alternative to PVC panelling; � soffits; � metal furniture; � home appliance cases; � lift components; � electrical installations; � a wide range of decorative uses.

Available coatings

Golden oak [E-722]

Dark walnut [E-726]

Mahogany [E-502] Wenge [E-521]

Winchester [E-730]

SP35 Wood Golden Oak 4 3D [35 µm]

Woodgrain coated sheets

Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the coatings themselves.

INNOVATION



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Suppliers

Arcelor Mittal is one of the largest and the only global steel industry company. It has production facilities on 5 continents , in 20 countries. In Poland, it consolidates approx. 70% of the production potential of the Polish steel industry, with 5 largest Polish steel mills located in Krakow, Dąbrowa Górnicza, Sosnowiec, Świętochłowice and

Warsaw. The corporation supplies steel for all the major industries, in particular the automotive, home appliances, machinery and construction industries. BLACHPROFIL 2® is a certified distributor of sheets with the Granite® Storm coating manufactured by Arcelor Mittal.

www.arcelormittal.com

US Steel Kosice is a steel mill with over 40 years of operational experience. It is owned by the United States Steel Corporation, currently the largest steel manufacturer in the US, dating back to 1901. The convenient location of the Slovakian facility (south-eastern part of Slovakia), full product certification and the support of cutting edge

production technologies make it one of our leading suppliers.

www.usske.sk

Voestalpine is an international corporation with numerous successes in steel sales and processing. Currently, over 48,000 employees of approximately 500 companies in around 50 countries worldwide work for voestalpine. The main customers for voestalpine products are the automotive, construction and home

appliances industries. The company offers high quality products and is also a leading supplier of steel for the petroleum and gas industries. The constant development of the material results in an offer of precise coated sheets with high formability. BLACHPROFIL 2® is a certified distributor of voestalpine coated flat sheets.

www.voestalpine.com

The Marcegaglia Group is one of the leading steel transformation companies. It processes approximately 6 million tonnes of steel annually, making it one of the global leaders of the industry. The group was founded in 1959 in Gazoldo Ippoliti – Mantova (Italy) by Steno Marcegaglia and is currently chaired by Antonio Marcegaglia. It owns

52 processing plants and 210 trade agencies worldwide. In 2012, the company opened one of the most modern sheet galvanisation and painting lines (combi-line) with the production potential of approx. 500,000 tonnes of coated sheets. This makes Marcegaglia SA one of the leading manufacturers of painted and galvanised sheets in the world.

www.marcegaglia.com

ThyssenKrupp AG is an international industry group with businesses in 80 countries worldwide. ThyssenKrupp has over 160,000 employees in over 500 companies. The business activities of the corporation can be divided into six business areas: Components Technology, Elevator Technology,

Industrial Solutions, Materials Services, Steel Europe and Steel Americas. ThyssenKrupp companies are global leaders in most of their respective fields. ThyssenKrupp Steel Europe with headquarters in Duisburg, Germany is the largest integrated steel plant in Europe, known for the high products quality and innovativeness of their processes. Raw steel production of the ThyssenKrupp Steel plant in Duisburg in 2014 was 12 million tonnes. BLACHPROFIL 2® is a certified distributor of ThyssenKrupp Steel Europe coated flat sheets.

www.thyssenkrupp-steel-europe.com

Tata Steel Colors is a manufacturer of coated steel used for building cladding, customer products and industrial applications. Tata Steel Colors has over 40 years of experience and is an industry leader when it comes to the quality of products, services and technical support. This multi-national corporation owns production facilities

in the United Kingdom, the Netherlands, France and Turkey. The company is working extensively to reduce its environmental impact. Currently, all its facilities in Europe are independently certified for compliance with the ISO14001 environmental management system.

www.tatasteeleurope.com


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Production

BLACHPROFIL 2® has systematically increased its production potential since the company’s inception. The modernisation of our machine facilities and automation of production lines have enabled us to significantly increase the precision and quantity of the products we offer.

We introduce new products and expand our services at every level of our operations.

All production processes are monitored by an ERP integrated computer system. The products are regularly checked, professionally packed and protected for transport.

INNOVATION

BLACHPROFIL 2® steel roofing-tiles have an overprint on the underside, confirming the originality of the product.


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Roofing and facade coatings availability.

Coating properties

CODE ZN AZ 150 INT RAL TK AZ 185 TKep HC AL ICep® HPS PUR

Thickness of coatings

200 /275 g/m2 150 g/m2 15 µm 25 µm 35 µm 185 g/m2 35 µm 35 µm 25 µm 35 µm 200 µm 50 µm

BETA®, ALFA®plus,

OMEGA®NO NO NO YES YES NO YES YES YES YES YES YES

GAMMA® NO NO NO YES YES NO YES YES NO YES YES YES

LAMBDA® NO YES NO YES YES YES YES YES YES YES YES YES

Trapezoid sheets T-7 do T-18/T-18 ECO

YES YES YES YES YES YES YES YES YES YES YES YES

Trapezoid sheets T-35 do T-55

YES YES YES YES YES YES YES YES NO YES YES YES

Trapezoid sheets T-62, T-90

YES YES YES YES NO YES NO NO NO NO NO NO

Trapezoid sheets T-80, T-135, T-153, T-160

NO NO YES NO NO NO NO NO NO NO NO NO

The possibility of making profiles with different coatings is negotiated individually with the sales department.

MAT 35 ZM, AL, ICE COVER® ZM, HPS200 Ultra® coated sheets do not require paint protection ofer cut edges.

The list below is indicative.


Code [name] Thickness of coatings

Corrosion (resistance)

UV radiation (resistance)

Scratching (resistance) Flexibility Warranty period

(years)*

STA

ND

ARD

clas

s

ZN [Galvanised] 200 g/m2

275 g/m2 none none

AZ 150 [Aluzinc] 150 g/m2 none none

INT [POLIESTER Interior] 15 µm none

RAL [POLIESTER Standard] 25 µm 10

PLU

Scl

ass TK [MAT 35 Standard] 35 µm 15

AZ 185 [Aluzinc] 185 g/m2 none 25

PREM

IUM

clas

s

TKep [MAT 35 ZM] 35 µm 25

HC [HERCULIT®] 35 µm up to 30

AL [Aluminum] 25 µm 30

ICep® [ICE COVER® ZM] 35 µm 35

HPS [HPS200 Ultra®] 200 µm up to 40

PUR [GRANITE® Storm] 50 µm 40


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BETA® steel roof tiles BETA® 15/350

Beta®

BETA® 15/400

Effective width 1150

230

33,5

� It is possible to select the length of a module for the product: 350 or 400 mm.

� The most economic roof tile in the catalogue.

� The unique shape of the wave.

Technical parameters [in mm]


Total width 1216

Thickness of steel sheet 0,5

Height of profile 33,5

Height of forming 15

Length of module 350/400

Length of sheet min 500, max 5750

Weight ~4,5 kg/m2

Length of an overlap, when separating metal sheets

150

List of modular sheets

Module 350 mm

Module 400 mm Number of modules

0,50 m 0,55 m 1

0,85 m 0,95 m 2

1,20 m 1,35 m 3

1,55 m 1,75 m 4

1,90 m 2,15 m 5

2,25 m 2,55 m 6

2,60 m 2,95 m 7

2,95 m 3,35 m 8

3,30 m 3,75 m 9

3,65 m 4,15 m 10

4,00 m 4,55 m 11

4,35 m 4,95 m 12

4,70 m 5,35 m 13

5,05 m5,75 m

max

14

5,40 m 15

5,75 m 16

BETA® is a line of steel metal roofing-tiles, specifically designed to provide a product of good functional properties, simultaneously offering the best value for money. For this reason, BETA® steel metal roofing-tiles are primarily recommended for investment-related applications, and for clients, who see price as the most important factor, when choosing a product. Each purchase order is completed with full consideration paid to the

dimensions of every particular plane on the roof slope, so at to minimise material losses.

BETA® steel metal roofing-tiles feature a unique shape of the wave, which is a design registered by BLACHPROFIL 2®. It is characterised by an excellent

symmetry, virtually non-existent in competitive products, which makes roofing tiles look elegant, and provides high aesthetic values for roof coverings that use this product.

350/400

15

18,5


ALFA® steel roof tiles ALFA®plus 15/350


Module 350 mm


0,46 m 0,51m 1

0,81 m 0,91m 2

1,16 m 1,31m 3

1,51 m 1,71m 4

1,86 m 2,11m 5

2,21 m 2,51m 6

2,56 m 2,91m 7

2,91 m 3,31m 8

3,26 m 3,71m 9

3,61 m 4,11m 10

3,96 m 4,51m 11

4,31 m 4,91m 12

4,66 m 5,31m 13

5,01 m 5,71m 14

5,36 m6,11mmax

15

5,71 m 16

6,06 m 17


183,3

38/43

� The product offers the following module length options: 350 or 400 mm.

� Favourable quality to price ratio.

� Two available heights of forming: 20 or 15 mm.

ALFA®plus 15/400ALFA®plus 20/350ALFA®plus 20/400



Total width 1183


Height of profile 38/43

Height of forming 15/20



Weight ~4,5 kg/m2


110

15/20

350/400

ALFA®plus steel roof tiles are modern and durable products, marrying traditional design with advanced production technologies. High ribbing and a traditional shape result in a great visual effect both on new and renovated roofs. The availability of numerous accessories further expands their scope of applications.

Alfa®plus

20

23


21


Omega®

350/400

15/20

OMEGA® steel roof tiles OMEGA® 15/350

OMEGA® is a family of roof tiles recommended mostly for large surface roofs. Their characteristic shape and high front face result in a traditio-nal heaviness of design, typical for cement and ceramic roof tiles. Raw in form and impressive, they give off the impression of robustness and solidity.


Module 350 mm


0,50 m 0,55 m 1

0,85 m 0,95 m 2

1,20 m 1,35 m 3

1,55 m 1,75 m 4

1,90 m 2,15 m 5

2,25 m 2,55 m 6

2,60 m 2,95 m 7

2,95 m 3,35 m 8

3,30 m 3,75 m 9

3,65 m 4,15 m 10

4,00 m 4,55 m 11

4,35 m 4,95 m 12

4,70 m 5,35 m 13

5,05 m5,75 m

max

14

5,40 m 15

5,75 m 16

� Recommended for roofs with a large surface area.

� A classic line, resembling ceramic tiles.

� The product offers the following module length options: 350 or 400 mm

OMEGA® 15/400OMEGA® 20/350OMEGA® 20/400


140

47/52



Total width 1180






Weight ~ 4,5 kg/m2


150

The following additional elements are available for all BLACHPROFIL 2® roof tile system: ridge tile and hood seals, ventilation chimney, communication system.

21

32


22

Gamma®

GAMMA® steel roof tiles GAMMA® 25/350 GAMMA® 25/400 GAMMA® 30/350 GAMMA® 30/400


Module 350 mm


0,37 m 0,42 m 1

0,72 m 0,82 m 2

1,07 m 1,22 m 3

1,42 m 1,62 m 4

1,77 m 2,02 m 5

2,12 m 2,42 m 6

2,47 m 2,82 m 7

2,82 m 3,22 m 8

3,17 m 3,62 m 9

3,52 m 4,02 m 10

3,87 m 4,42 m 11

4,22 m 4,82 m 12

4,57 m 5,22 m 13

4,92 m 5,62 m 14

5,27 m

6,02 m max

15

5,62 m 16

5,97 m 17

� High ribbing: 25 or 30 mm.

� Shape inspired by classic ceramic tiles.

� Symmetric profile – reduction of scrap material.

� Cutting in line with the wave shape – invisible sheet joints.



Total width 1212





Length of sheet min 370,max 6002

Weight ~ 4,5 kg/m2


20

20

GAMMA® steel roof tiles are a modern roof cladding with shapes inspired by classic ceramic tiles. The unique feature of GAMMA® roof tiles is their symmetric shape, making them easier to work with and install. Combined with high ribs, this results in a great aesthetic effect.

The construction of the GAMMA® roof tile sheets hide the cut edge and increases the aesthetics of the cladding. The length of the overlap is only 20 mm,

reducing material loss. Additionally, the symmetric shape of the GAMMA® tiles enables the use of cut sheet sections, resulting in significant material savings, especially on multi-slope roofs.


37 230

25/30 350/400

20


2323


The Zet® modular steel roof tiles are drastically different from other available solutions. Their unique features are highly beneficial. The main advantages of the Zet® modular tiles are:

� high “Z”-type ribbing, making screws and joints less visible,

� guaranteed colour and structure repeatability, and UV resistance,

� precision level never before achieved of every element of roof system thanks to robotic, automated production line,

� off-the-shelf availability and immediate shipment to any place in Poland and abroad,

� professional product packing and protection reducing the risk of damage during loading, transport and unloading,

� cutting edge protection unavailable for traditional ceramic tiles against corrosion thanks to the “Z”-type ribbing (patent protected),

� reduction of average use of screws. “Z”-type ribbing operates as a zipper, eliminating the needs of folding sheets in this place, therefore, screws that are required in competitive products become useless,

� unlimited freedom in forming coverings and reduction of material waste to a minimum thanks to symmetricalness of a module,

� dedicated processing and INGURI® gutter system complementing perfect roof system.

Zet® modular steel roof tiles are manufactured from sheets with HERCULIT® and MAT 35 Standard coatings, available with multi year warranties without the need to purchase additional elements.

The warranty period for Zet® module sheet roof tiles in HERCULIT® coating is 30 years*.The warranty period for Zet® module sheet roof tiles in MAT 35 Standard coating is 15 years*.

* The warranty becomes valid after online registration on www.zet-roof.eu. Specific guarantee terms and conditions are stated in the guarantee card.

The currently available colour range of Zet® module sheet roof tiles:The colour range of Zet® module sheet roof tiles with HERCULIT® coating

The colour range of Zet® module sheet roof tiles with MAT 35 Standard coating

Printing technology is incapable of truthful representation of colours, therefore the colours above may only be used as an indication.

RAL 9005RAL 8004RAL 3009 RAL 7016 RAL 8017blackbrick-red graphite grey browncherry red

graphite grey brown blackTK 23 TK 31 TK 33


24

Total width ~1212


37 230

Basic technical specifications of the profile: � effective width: 1150 mm � total width: ~1212 mm � rib height: 30 mm � profile height: 50 mm � sheet thickness: 0.5 mm � module length: 363 mm (batten spacing 350 mm) � effective area (cladding) of a single sheet: 0,805 m2

Zet®roof is the basic version of the Zet® modular roof tiles.

Dynamics of shapes of slope geometry of the Zet®roof modular steel roof tiles makes it perfect for modern, unconventional construction. Thanks to high ribbing similar to traditional ceramic roof tiles, it is widely used in renovated and monumental facilities.Great esthetics of this cladding is also achieved by hiding joints in shades created thanks to “Z”-type ribs and lack of screws on the ribbing surface

20


2525


Zet®look is the development of the Zet®roof modular sheet roof tiles.

With the benefits of the system’s basic version, this variant is characterized by total elimination of screws visible on the roof surface. Thanks to the advanced installation system, being at the same time extremely easy for assembly, screws are hidden under sheets which gives attractive, symmetrical roof covering without any visible fixing elements or assembly holes.

This is the perfect solution where the greatest esthetics is required. Product technical parameters, packaging and protection are the same as for Zet®roof.

Zet®look modular roof tile sheet has already made cuttings in the overlapping part with assembly holes. Thus, installation place is covered with another sheet, which provides roof covering without any visible fixing parts and ensures the greatest esthetics.

Assembly of the Zet®look steel modular roof tile sheets is based on the perforation system on the elements formed in line with battens’ area. Therefore, the overlapping part (hidden under another sheet) has been elongated compared to the Zet®roof version.

Total width ~1212


37 230

Basic technical specifications of the profile: � effective width: 1150 mm � total width: ~1212 mm � rib height: 30 mm � profile height: 50 mm � sheet thickness: 0.5 mm � module length: 363 mm (batten spacing 350 mm) � effective area (cladding) of a single sheet: 0,805 m2

20


26

Modularity – size

Z-type vertical ribs

The patented rib form is what sets the Zet® modular roof tile apart. Traditional steel tiles have ribs at a right angle form the module surface. The Zet® modular roof tiles use a more advanced solution: the cross-section of the two modules and a rib in between forms the shape of the letter “Z” and the rib is directed at an acute angle towards the lower module surface.

This profile shape has multiple advantages: � practicality: quicker and easier installation, elimination of the

need to use screws on the rib surface (lock feature) � aesthetics: no screws on rib surfaces, less screws on the roof

surface. The joints between three sheets are less visible. Furthermore, the “Z”-type ribs create deep shades, covering the screws and horizontal joints between sheets, resulting in a distinct character of the cladding, similar to a traditional ceramic tile roof.

� safety: water flows around the horizontal joints, reducing the risk of corrosion in these places.

“Z”-type ribs works as a locking joint between sheets. This eliminates the need to bind the sheets with screws on rib surfaces. This improves installation speed and safety as well as the aesthetic effect by the reduction of the number of visible screws.

The dedicated ridge tiles were designed specifically for the Zet® steel roof tiles, this is why their diameter and rib layout are fully compatible with the cladding.

The compact size of the Zet® modular tiles compared to the traditional roof cladding systems results in great improvements for transport, installation and waste management. Due to the modular design, the cladding can be installed quickly and effectively, limiting the accompanying costs.


27

The Zet® modular steel roof tiles are symmetrical, they can be installed in any direction – with overlaps to the left or to the right. The selection of the installation direction may be a result of an aesthetic choice. Maintain the batten spacing of 350 mm.Correct installation requires maintaining the sheet order as presented on the diagram below (in case of installation from the right).

The correct installation method for the Zet® modular roof tiles is a staggered layout, in which the rows of sheets are shifted in relation to one another. This solution is possible due to the symmetrical shape of the sheets. The advantage to this panel layout is the lack of four sheet joints. Furthermore, vertical joints are not continuous, improving the aesthetic effect.

Due to the design of the sheets (“Z”-type rib), the sheets cannot be lifted straight up from the package. Before lifting the sheet, it must be slid a few centimeters forward to avoid damaging the coating on the sheet below – see drawing.

The Zet® modular roof tiles are supplied on non-returnable pallets. The cladding can be delivered without specialised transportation. A single pallet contains 264 sheets, equivalent to 212.5 m2 of effective cladding. Light modules enable easy handling by a single person (e.g. stairwell transport) without the need to employ specialised equipment.

The pallet with Zet® modular roof tile sheets is covered by a protective cover. If the sheets are not all used after unpacking, the remaining sheets must be covered by the protective cover.

Screw fitting locations (for the Zet®roof version)

Transport and installation

The standard accessories of Zet® modular roof tiles include versatile protective elements: styrofoam spacers (their shape accurately matches the form of the sheets), dedicated reusable cover with ties (to protect unused material), stretch film and straps. Professional packing and protection of the modules reduce the risk of damage and scratches during loading, transport and unloading. This also protects the sheets against adverse weather conditions during storage.


28

The panels are available in two versions (LAMBDA® L38 and LAMBDA® L25) and are extremely versatile in shaping the cladding design. They are characterised by a simple and universal form with broad customisation possibilities for: seam height, total width, covering width, optional ribs. Such a wide selection of roof design options may either accentuate the traditional form of the building or result in a sleek and modern look, depending on the building type and selected material.

Numerous specification selection options enable accurate matching of the panel shapes to the roof construction and building character.

The use of a click lock joint enables quick and secure installation, the design of the panels results in hiding the fasteners, improving the overall aesthetics of the cladding.

LAMBDA® L38 and LAMBDA® L25 roof panels

Effective width 515

Effective width 490

Effective width 283

Effective width 306

Effective width 205

Optional ribs (height 1 mm):Box profile ribs width 58 mm Box profile ribs width 25 mm Half-round rib

Optional ribs (height 1 mm):Box profile ribs width 58 mm Box profile ribs width 25 mm Half-round rib

Optional ribs (height 1 mm):Box profile ribs width 58 mm Double box profile ribs width 25 mm Double half-round rib

Optional ribs (height 1 mm):Box profile ribs width 58 mm Double box profile ribs width 25 mm Double half-round rib

We offer two major groups of the LAMBDA® roof panels: L38, L25

Seam height 25

Effective width 515 306 205

Total width ~547 ~337 ~236


Sheet length max 8 000

Seam height 38

Effective width 490 283

Total width ~522 ~314

Thickness of steel sheet 0,5 - 0,7

Sheet length max 10 000

LAMBDA® L25 roof panels technical specifications [in mm]

LAMBDA® L38 roof panels technical specifications [in mm]


29

LAMBDA® L38 roof panelsProduct features:

� two width options � optional notches for folding � optional fold for the starting gutter flashing

The optional LAMBDA® L38 panel folding for the starting gutter flashing [codes: LWZ] increases installation speed and safety. It also positively affects the aesthetic value of the cladding (cut edge is not visible).

The locking joints of the LAMBDA® L38 panels may be cut on request in order to incorporate the folding for the starting flashing.

Note! When ordering panel versions with notches for folding the starting gutter flashing [codes: LW], the production system automatically adds 30 mm to the ordered panel lengths.

Effective width : L.38.490: 490 mm LW.38.490: 490 mm LWZ.38.490: 490 mmL.38.283: 283 mm LW.38.283: 283 mm LWZ.38.283: 283 mm

Effective width 490 mm Effective width 490 mm

38

LAMBDA® L38: available profile versions – codes required for ordering.

No ribs

L38.490P LW38.490P optional: notches for folding the starting gutter flashingLWZ38.490P folding for the starting gutter flashing [optional: Soundcontrol®]

Double half-round rib

L38.490R LW38.490R optional: notches for folding the starting gutter flashingLWZ38.490R folding for the starting gutter flashing [optional: Soundcontrol®]


3030


Effective width 283 mmEffective width 283 mm



Box profile rib width 25 mm L38.283T25LW38.283T25 optional: notches for folding the starting gutter flashingLWZ38.283T25 folding for the starting gutter flashing [optional: Soundcontrol®]

Box profile rib width 58 mm L38.283T58LW38.283T58 optional: notches for folding the starting gutter flashingLWZ38.283T58 folding for the starting gutter flashing [optional: Soundcontrol®]

No ribs

L38.283PLW38.283P optional: notches for folding the starting gutter flashingLWZ38.283P folding for the starting gutter flashing [optional: Soundcontrol®]

Half-round rib

L38.283RLW38.283R optional: notches for folding the starting gutter flashingLWZ38.283R folding for the starting gutter flashing [optional: Soundcontrol®]

Double box profile rib width 25 mm

L38.490T25 LW38.490T25 optional: notches for folding the starting gutter flashingLWZ38.490T25 folding for the starting gutter flashing [optional: Soundcontrol®]

Box profile rib width 58 mm

L38.490T58 LW38.490T58 optional: notches for folding the starting gutter flashingLWZ38.490T58 folding for the starting gutter flashing [optional: Soundcontrol®]


3131


Lambda®Product features:

� three width options � optional notches for folding � optional fold for the starting gutter flashing

LAMBDA® L25 roof panels

Effective width L.25.515: 515 mm LW.25.515: 515 mm LWZ.25.515: 515 mm L.25.306: 306 mm LW.25.306: 306 mm LWZ.25.306: 306 mm L.25.205: 205 mm LW.25.205: 205 mm LWZ.25.205: 205 mm


No ribs L25.515PLW25.515P - optional: notches for folding the starting gutter flashingLWZ25.515P - optional: folding for the starting gutter flashing

Double half-round rib L25.515RLW25.515R - optional: notches for folding the starting gutter flashingLWZ25.515R - optional: folding for the starting gutter flashing

LAMBDA® L25: available profile versions – codes required for ordering.

25

The locking joints of the LAMBDA® L25 panels may be cut on request in order to incorporate the folding for the starting flashing.

Note! When ordering panel versions with notches for folding the starting gutter flashing [codes: LW], the production system automatically adds 30 mm to the ordered panel lengths.

The optional LAMBDA® L25 panel folding for the starting gutter flashing [codes: LWZ] increases installation speed and safety. It also positively affects the aesthetic value of the cladding (cut edge is not visible).


32

Effective width 306 mm


Effective width 306 mm

Half-round rib L25.306RLW25.306R -optional: notches for folding the starting gutter flashingLWZ25.306R - optional: folding for the starting gutter flashing

Box profile rib width 25 mm L25.306T25LW25.306T25 - optional: notches for folding the starting gutter flashingLWZ25.306T25 - optional: folding for the starting gutter flashing


No ribs

L25.306PLW25.306P - optional: notches for folding the starting gutter flashingLWZ25.306P - optional: folding for the starting gutter flashing


Double box profile rib width 25 mm L25.515T25LW25.515T25 - optional: notches for folding the starting gutter flashingLWZ25.515T25 - optional: folding for the starting gutter flashing



33

Effective width 205 mm Effective width 205 mm Effective width 205 mm Effective width 205 mm

No ribs

L25.205PLW25.205P - optional: notches for folding the starting gutter flashingLWZ25.205P - optional: folding for the starting gutter flashing

Half-round rib L25.205RLW25.205R - optional: notches for folding the starting gutter flashingLWZ25.205R - optional: folding for the starting gutter flashing

Box profile rib width 25 mm L25.205T25LW25.205T25 - optional: notches for folding the starting gutter flashing LWZ25.205T25 - optional: folding for the starting gutter flashing


NOTE:Due to the deign of roof panels, the cladding sheets may become “wavy”. This is normal for this type of products.

The table below contains a collected breakdown of the technical specifications of the LAMBDA panels.

Code seam height

notch for fol-ding (Code)

fold for the starting flashing

(Code)

Effec-tive

width

Total width rib

Soundcontrol® sound suppres-

sion coating[optional]

Sheet thickness

max. sheet

length

L38.490P 38 mm LW38.490P LWZ38.490P 490 mm ~522 mm none LWZ38.490P 0,5-0,7 mm 10 000 mm

L38.490R 38 mm LW38.490R LWZ38.490R 490 mm ~522 mm double half-round LWZ38.490R 0,5-0,7 mm 10 000 mm

L38.490T25 38 mm LW38.490T25 LWZ38.490T25 490 mm ~522 mm double box profile width 25 mm LWZ38.490T25 0,5-0,7 mm 10 000 mm

L38.490T58 38 mm LW38.490T58 LWZ38.490T58 490 mm ~522 mm single box profile width 58 mm LWZ38.490T58 0,5-0,7 mm 10 000 mm

L38.283P 38 mm LW38.283P LWZ38.283P 283 mm ~314 mm none LWZ38.283P 0,5-0,7 mm 10 000 mm

L38.283R 38 mm LW38.283R LWZ38.283R 283 mm ~314 mm single half-round LWZ38.283R 0,5-0,7 mm 10 000 mm



L25.515P 25 mm LW25.515P LWZ25.515P 515 mm ~547 mm none none 0,5 mm 8 000 mm

L25.515R 25 mm LW25.515R LWZ25.515R 515 mm ~547 mm double half-round none 0,5 mm 8 000 mm

L25.515T25 25 mm LW25.515T25 LWZ25.515T25 515 mm ~547 mm double box profile width 25 mm none 0,5 mm 8 000 mm

L25.515T58 25 mm LW25.515T58 LWZ25.515T58 515 mm ~547 mm single box profile width 58 mm none 0,5 mm 8 000 mm


L25.306R 25 mm LW25.306R LWZ25.306R 306 mm ~337 mm single half-round none 0,5 mm 8 000 mm




L25.205R 25 mm LW25.205R LWZ25.205R 205 mm ~236 mm single half-round none 0,5 mm 8 000 mm




3434


Trapezoid sheets are versatile products with numerous applications in the construction industry. They are ideal as a roof and facade covering for all types of buildings, from the smallest buildings, such as garages and umbrella roofs, to large-scale production halls and commercial buildings. BLACHPROFIL 2® offers a wide product range, from economic solutions to structural profiles with parameters enabling them to be used for the

most demanding industrial applications.

Trapezoid sheet T- 18

Effective width 1075 Effective width 1075

33

33

101,4

101,471

71

63,4

63,4



Total width ~1125


Thickness of steel sheet 0,5–0,75

Max. length of sheet 8000

Tables with loads and product sheets for all trapezoid sheet profiles available in our offering can be downloaded from our website at: www.blachprofil2.com.

134,4 134,4

Trapezoid sheet T-

Trapezoid sheet T-

7

14


56 100 10056

73 7327 27

44 44

Effective width 1177Effective width 1177

18

18 84

99

99

84

117

117

33

33



Total width ~1140

Height of profile 12





Total width ~1210




Roof version [T14D]

Roof version [T7D]

Façade version [T14E]

Façade version [7E]

Roof version [T18D] Façade version [T18E]


35

Additional elements for the roofing version of the BLACHPROFIL 2® trapezoid metal sheet system:

� Seals for the ridge tile and hood; � Communication system; � PVC profile for additional illumination; � Ventilation chimney.

To confirm the possibility of applying particular acces-sories to each separate trapezoid metal sheet profile, please contact our Sales Department.

An anti-condensation coating is optional on all trapezoid sheet profiles. The coating absorbs condensation and, consequently, prevents moisture from penetrating the non-insulated coatings.




Total width ~1173



Max. length of sheet 12 000


3038

38

71

71168

168 121

12130

34

34



Total width ~1070




32

32

20

20

270 270

180180

90

90




Total width ~1120




Façade version [T18E-E]

Façade version [T35E-E]

Façade version [T35E]

Roof version [T18E-D]

Roof version [T35E-D]

Roof version [T35D]



ECO

Trapezoid sheet T- 35 ECO

40

30

37 117

155

70,5187,515540 30

37117

187,5

70,5


3636


decorative coatings – version T55E


decorative coatings – version T62D




We provide the perforation of box profile sheets. Details (shape, size, holes layout and others) are agreed upon individually with the sales department.

Perforation

255




37,5 34263,7

120 143,7



28,5

137 118

255

53

50

Effective width 984

24638

56

36

128 118


Effective width 1055 Thickness of steel sheet 0,5–1,0

Total width ~1100 Max. length of sheet 12 000











37















Trapezoid sheet T-135

Effective width 930

310 221

89

89

90

80

Trapezoid sheet T-

Trapezoid sheet T-

Effective width 945


275

280 65

175 140

94

315

40

40

46

60




Height of profile 81INNOVATION

II quarter 2017

INNOVATIONII quarter 2017


38

Effective width 840

Effective width 750

280

250

40 210

110 140

170 110

40240





Trapezoid sheet T-153Technical parameters [in mm]








Trapezoid sheet T-160


39

1

2

DR!PSTOP® – anti-condensation coating

SUNDCONTROL® sound-absorbing coating

Condensation of water vapour is a phenomenon that occurs with uninsulated steel roofs. It can lead to the appearance of specific problems, such as corrosion, attic moisture, and damage to materials below. BLACHPROFIL 2® offers a simple, economical, and effective way to deal with ceiling drip: the application of DR!PSTOP® anti-condensation coating. This self-adhesive membrane is applied to the underside of the sheet metal. The main advantages of this technology are:

The use of the SUNDCONTROL® sound-absorbing coating on steel roof and facade coverings results in a significant improving of the level of acoustic insulating power. Consequently, the noise generated by atmospheric precipitation falling on the covering, and sound propagation inside the building, are reduced. Roof coverings with the SOUNDCONTROL® coating are applied in all types of facilities that require high acoustic standards, resulting from their size or purpose, such as: production halls, sports arena, agricultural facilities, and residential buildings. The SOUNDCONTROL® coating can also function as an anti-condensation membrane, since it features very high properties, concerning moisture absorption.

Installation guidelines and requirements concerning ventilation in the building are the same, as for the DR!PSTOP® anti-condensation coating described below.

Anti-condensation coating is applied on a strip of flat sheet metal before it is shaped to form. This ensures ideal fitting to the entire roof covering.

Application: DR!PSTOP® anti-drip coating is used in every type of construction with metal roofing. These include residential and industrial construction, sports facilities, farm buildings and every type of shelter and awning (such as petrol stations).

Assembly guidelines: During the assembly, the DR!PSTOP® anti-condensation coating must be removed from places which do not allow for the outflow of moist air. Most of all, this applies to:1. Fragments of roofing directly above the wall and outside the building’s limits,2. Places where sheets overlap – in case where the roofing consists of several sheets joined by length.

We can use sheets with the DR!PSTOP® coating to manufacture any of the steel roof tile or trapezoid sheet profiles available in our offering. For roof panels installed on battens, we recommend using the SOUNDCONTROL® coating.

� absorption of moisture appearing on the interior side of the roof resulting from water vapour condensation,

� additional protection against processes of corrosion (especially in buildings with active chemical environments, such as livestock facilities)

� higher resistance than standard insulation and steam barriers, does not degrade, resistant to tearing,

� easy to clean using ordinary cleaning equipment (hose or pressure washer),

� increase in acoustic insulation of roof,

� non-flammable, resistant to bacterial degradation.


4040


Evening hours – when the dew point is reached, water begins forming droplets on the internal side of the roof sheeting.

Proper ventilation – chimney ensures outlet for moist air. Improper ventilation – moist air is not vented.

PropertiesThe process of vapour condensation begins when the atmospheric conditions reach the dew point – that is, when the temperature and humidity reach the point at which water in the atmosphere begins to form droplets. This typically occurs at sunset. At night, the water vapour drips from uninsulated roofing. The anti-condensation coating is a membrane with specially-designed pockets that trap water, on one hand preventing them from dripping, and on the other hand insulating the roofing from direct contact. During the day the moisture evaporates back into the atmosphere.

Nighttime hours- DR!PSTOP® coating soaks up and traps the droplets. This prevents the dripping water that occurs with unprotected roofing.

In the case of buildings, the phenomena of condensation may be exacerbated by the difference in temperature – the building interior remains warm while the outside temperature falls. The thermal conduction properties of steel roof covering causes greater condensation of water vapour from the warm interior on the inside of the roof covering. DR!PSTOP® guarantees effective protection of the roof covering and the materials below it by halting the dripping process.

In order for the DR!PSTOP® membrane to function properly, proper ventilation of the building is required. Because humid air is lighter than dry air, it collects under the roof. For the anti-condensation coating to evaporate and remove moisture during the day, ventilation of the moist air is necessary. This factor must be considered in design of the roof. As one of the solutions of building roof ventilation are the indications of the standard DIN 4108-3.

WARNING! Binding is permanent. DR!PSTOP® material cannot be removed and applied again. When using DR!PSTOP® on industrial buildings, it is recommended to wash it with a fungicidal product at least once a year. During the roofing’s assembly the phenomenon of capillary action. Hence, the DR!PSTOP® should be manually removed around the eaves and ridges (minimum clearance of 10 cm). The sheets with the applied anti-condensation coating should stick closely to the structure’s props and frames. Therefore, regardless of the profile, they should be mounted to the props in each lower wave.

During the day, the anti-drip coating allows moisture to evaporate.

+ !


41

600

A1,

B1,C

1,D

1

A,B

,C,D

A=100 mm, B=130 mm, C=160 mm, D=200 mmA1=98 mm, B1=128 mm, C1=158 mm, D1=198 mm

Wall trays

Property developments are often completed under the pressure of time. In addition, industrial facilities must conform to strict safety requirements, insulation properties, etc. The BLACHPROFIL 2® wall tray is designed to serve precisely that purpose. The product, used as an internal systemic element for facade coatings, is primarily characterised by its quick and easy assembly. Additional properties include high durability and low weight. The trays can be thermally insulated on site and the insulation material is easily installed. Any trapezoid section in the vertical arrangement can be used as an external finishing.

BLACHPROFIL 2® offers wall tray perforation. Every detail (including shape, size, arrangement of openings and so forth) is established on an individual basis with our Sales Department.


4242


[1] [7]

[2]

[3]

[4]

[5]

[6]

The wall trays are attached to the support pillars [1]. If the trays are made of steel, the use of rivets is recommended [3]. In all other cases, the connectors are individually matched with the material from which the pillars are made. The sealing tape is placed along the pillars [2], on the front of the tray [5] and between the trays [6]. Use 4.8 x 20mm connectors [4] for fastening vertically connected trays. Maintain a ~1cm distance for horizontally connected trays [7], in order to enable the structure to operate smoothly.

The wall tray is a component of the PROSYSTHERM® façade coating system offered by BLACHPROFIL 2®. It uses an innovative method for

installing the dedicated double-thick mineral wool in the trays, in order to provide tight covering of the joints. Such a structure reduces

the occurrence of linear heat leakage bridges in the outer walls, and, consequently, minimises heat loss. The system is supplemented with

a trapezoid sheet and a set of mounting and sealing accessories. PROSYSTHERM® has been tested in terms of thermal, acoustic

and fire insulation. All the tests confirmed that the system meets high requirements in all these categories. Every structural component of the

system has the appropriate technical approvals.

Wall trays - assembly


43

The BLACHPROFIL 2® PROSYSTHERM® facade coating system offers an ideal solution in the construction of commercial, industrial, storage and public buildings. The synergy effect is achieved by the use of high quality components, which is why BLACHPROFIL 2® cooperates with the following market leaders.

The recommended insulating material is provided by double-thick boards made of ROCKWOOL mineral wool, an innovative product with highly positive operational properties.

The connecting and sealing system is another element that cannot be overestimated. BLACHPROFIL 2® recommends SFS INTEC connecting solutions, dedicated to industrial applications.

These companies’ products are delivered as standard generic system components. As a result, PROSYSTHERM® is a comprehensive and easily assembled solution with excellent thermal, acoustic and fire insulation properties. The system’s curtain wall is of the NRO class, preventing the spread of fire internally and externally.

PROSYSTHERM®

Our Commercial Department is able to prepare alternative tender calculations on request, taking into account the use to which the various products will be put, as well as different joining methods. Such calculations lead to the most favourable solution for the established criteria. Every PROSYSTHERM® element is also sold separately.

PROSYSTHERM® is a set of a few, easily assembled components. The systemic elements come in numerous variations of dimension, material, and colour. In comparison to laminated boards, such a system structure enables makes adjusting the appearance and covering parameters to suit individual requirements a far simpler process.Products can be delivered directly to the site, in accordance with a previously established delivery schedule.


44

PROSYSTHERM® – system elements

PROSYSTHERM® wall systems are a comprehensive solution based on steel-cell construction fastened directly to the supporting columns of the structure. The wall cells are insulated using a dedicated insulation material – mineral wool with heightened heat and sound insulation properties and a structure designed to prevent settling. The outer sheathing can match any trapezoidal frame shape. We deliver the system complete with dedicated fasteners and gasket tape.

The PROSYSTHERM system includes cutting-edge technology, including the use of double-density mineral wool with grooves and spacer connections. This makes it possible to solve any problem occurring with traditional types of insulation wool.

PROSYSTHERM® guarantees: � Reduction of thermal bridging effect,

and with it more, � Effective heat retention, � Improved sound insulation, � Optimum use of space for insulation, � Application of double-density mineral wool

prevents settling.

Modern construction, in addition to high expectations in assembly technologies and aesthetic values, also comes with the needfor functionality of wall systems. This means excellent thermal and acoustic insulation properties as well as fire resistance. The PROSYSTHERM® system by BLACHPROFIL 2® has undergone rigorous testing in these areas. The results are proof of the high effectiveness of the system. This covering ensures excellent functional properties and safety.


4545


Results of thermal insulation testing

The values of the overall heat-transfer coefficient have been arrived at on the basis of the calculation methods specified in the following standards:

� EN ISO 10211-1. “Thermal bridges in building construction. Calculation of heat flows and surface temperatures. General methods.”

� EN ISO 10211-2. “Thermal bridges in building construction. Calculation of heat flows and surface temperatures. Linear thermal bridges.”

� EN ISO 6946. “Building components and building elements. Thermal resistance and thermal transmittance. Calculation method.”

Distribution of isothermal lines: cross-section of an assembled tray.

The overall heat-transfer coefficient for a PROSYSTHERM® wall constructed with:

a) steel tray 600/100 gr. 0,75 mm grains with STALROCK MAX rock wool insulation (160 mm grains) and a coating of façade steel sheets T-35 with 0,5 mm grains – UC = 0,267 W/m2K.

b) steel tray 600/130 gr. 0,75 mm grains with STALROCK MAX rock wool insulation (170 mm grains) and a coating of façade steel sheets T-35 with 0,5 mm grains – UC = 0,284 W/m2K.

c) steel tray 600/130 gr. 0,75 mm grains with STALROCK MAX rock wool insulation (190 mm grains) and a coating of façade steel sheets T-35 with 0,5 mm grains – UC = 0,242 W/m2K.

d) steel tray 600/130 gr. 0,75 mm grains with STALROCK MAX rock wool insulation (200 mm grains) and a coating of façade steel sheets T-35 with 0,5 mm grains – UC = 0,261 W/m2K.

[ºC] 1,000,950,900,850,800,750,700,650,600,550,500,450,400,350,300,250,200,150,100,050,00

1,000,950,900,850,800,750,700,650,600,550,500,450,400,350,300,250,200,150,100,050,00

[ºC]


46

Fire resistance classification:

The fire class obtained meets the requirements for Class B buildings.

Testing method/procedure in accordance with:

� EN 13501-2(U). Fire classification of construction products and building elements. Part 2: Classification using data from fire resistance tests, excluding fire ventilation services.

� The LP-1178.2/07 report on the fire resistance tests for the PROSYSTHERM® outer wall, manufactured by BLACHPROFIL 2®.

Frequencyf [Hz]

R 1/3 octave[dB]

Izol

acyj

ność

aku

styc

zna

wła

ściw

a R,

dB

Testing method/procedure in accordance with:

� EN 20140 – 3. Acoustics - Measurement of sound insulation in buildings and of building elements – Laboratory measurements of airborne sound insulation of building elements.

� Research procedures: LA – 1:2000. Laboratory measurements of airborne sound insulation of building elements.

� Indices calculated in accordance with EN ISO 717. Acoustics – Measurement of sound insulation in buildings and of building elements – Laboratory measurements of airborne sound insulation of building elements.

Specific acoustic insulation, in accordance with EN 20140-3

Frequency: f, Hz

Indices in accordance with PN-EN ISO 717-1:1999

reference curve: (PN-EN ISO 717-1:1999)

Scope of frequency in accordance with:

Measured characteristics

Results of acoustic insulation testing

Results of fire resistance testing


4747


Mineral wool – the properties of mineral wool make walls made of steel trays extremely simple to insulate. The insulation can be installed on-site without the need for qualified people. No tools are required. An important feature of mineral wool, which reduces heat loss, is that it incorporates

a special groove enabling the wool to be installed in such a way as to cover the joints between trays tightly. Advantages of double-thick mineral wool:

� High thermal insulation; � Non-flammable and fire resistant; � High sound resistance; � Allows vapour permeation; � Moisture resistance; � Simple and quick assembly.

Wall trays constitute the internal part of the PROSYSTHERM® façade system. They are installed directly onto structural pillars by means of a dedicated system of shot-in rivets. The seals are installed between each tray and between the trays and the elements of the load-bearing structure.

Advantages of wall trays: � High strength; � Low weight; � Easy and quick assembly.

Detailed information on BLACHPROFIL 2® PROSYSTHERM® wall trays is available from the specific product sheet.

Trapezoid sheet - The external coating is made of trapezoid sheets. Any BLACHPROFIL 2® trapezoid sheet profile can be used. The trapezoid sheets are attached to trays, using screws specific to the purpose. Additional membrane between the profile and wool may

also be used.

Detailed information on BLACHPROFIL 2® trapezoid sheets is available from the specific product sheets.

Other system elements - PROSYSTHERM® can be easily and quickly assembled, thanks to the product-specific mounting and sealing elements. The properties of the connectors, shot-in rivets and

seals guarantee that all the operational parameters of the system will be maintained. Self-drilling distance connectors maintain a permanent 40 mm distance between the overlap of the wall trays and the outer trapezoid sheet coating, enabling the full utilisation of the insulating properties of mineral wool during the entire service life.


48

Vibration transmission (low acoustic insulation)

Insufficient use of the insulating space

Settling of the wool

Longitudinal tray connection

Occurrence of the thermal bridge effect, leading to frost penetration

Side view Top view

PROSYSTHERM® in detail

Standard system: standard mineral wool insulation

The diagram below shows the most common problems with the traditional method of insulation using mineral wool. The unique properties of the PROSYSTHERM® system’s modern components allow all of these problems to be avoided.

Support pillar

Wall tray (4 width variations)

Double-thick mineral wool

Distance connector 4,8 x 20 mm

Distance connector 4,5 x 63 mm

Rivet (min. 2 for each side of the tray)

Trapezoid sheet

Seal

Seal


4949


Elevation cassettes

Elevation lining based on the system of steel cassettes are mainly used in office and industrial construction as well as retail and public-use buildings. Modern form and possibility to use materials with various textures and colours allows for considering such characteristics in the design as reflectance, symmetricity and proportionality, helping with the desired aesthetic effect. Additional elasticity is achieved through a wide range of possibilities for adjusting the cladding’s length and width as well as the bindings’ length. The universality of elevation cassettes is additionally enhanced by the ease of joining with other materials within the elevation. Because of that, they can be used is sophisticated and innovative architectural designs. Excellent technical and resistance parameters allow the elevation cassettes to meet the rigorous requirements of prestigious construction.

Elevation cassettes dimensional range [mm]

Plate thickness range (t)

Cladding length (measurement A)

Cladding width (measurement B)

Binding horizontal width (measurement C)

Binding vertical width (measurement D)

Thickness (depth) of the coffer (measurement G)

1,00-1,50 from 240 to 3000 from 265 to 800 from 10 to 30 from 10 to 30 30

Measurement A (cladding length) – from 240 to 3000 mm Mea

sure

men

t B (c

ladd

ing

wid

th) –

from

265

to 8

00 m

m

Measurement G – 30 mm

Cross-section – horizontal binding

Cross-section – vertical binding

Mea

sure

men

t BM

easu

rem

ent B

Measurement A Measurement A Mea

sure

men

t C –

join

t 10–

30 m

m

Measurement D – joint 10–30 mm

Perforation:We provide the perforation of coffers in the wide range of sizes and shapes. Details are agreed upon individually with the sales department.


50

The advantage of protection walls built with the use of elevation cassettes is a quick and straightforward assembly. They can be used on any wall, suspended on a substructure which is a steel grate made of Omega 30/90 profiles. The cassettes are mounted to them through kidney slots which allow for the compensation of tensions. Because Omega 30/90 profiles are the basis for joining the cassettes vertically, they are made of the same material as the cassettes, which gives the effect of even surface. For additional hardening, Omega 30/50 profiles are used. Joining the cassettes horizontally takes place on the basis of a zip, thanks to adequately profiled lower and upper edges of the cassettes.

Using elevation cassettes allows for aesthetic and long-lasting finishing of the elevation. They can be used on the whole building or on the selected, representative fragments such as front elevations of buildings’ office parts. Distinguishing the building’s elevation parts with the form and finishing materials is a solution that is often used in modern construction. In such projects, elevation cassettes, thanks to the wide range of colours and elasticity of measurements, are the ideal choice. In order to preserve the high level of aesthetics and functionality of the elevation, we supply system corners and individually produced processed parts.

Cassettes are mounted to Omega type profiles. In places where the cassettes are joined, Omega 30/90 profiles are used which are made of the same material as the cladding. Additionally, Omega 30/50 hardening profiles can be used which are made of galvanised metal sheet (they remain invisible once assembled).

90

10020 2010 10 60

50

32 32

Profile Omega 30/90 Profile Omega 30/50

steel wall coffer

hardening section Omega 30/50

Omega 30/90 section

wind-insulation foil

support pillar

sealing

binder (mechanical insertion pins or screws)

self-drilling binder

self-drilling binder

elevation coffer

mineral wool – thermal insulation


51

For the purpose of compensation of tensions which are the result of the material’s thermal expansion, front surface bending (convexity) should be taking into consideration during the panels’ assembly.

Elevation panel dimensional range [mm]

Sheet thickness range Cladding length Effective width Total width Effective width with joint 15 mm

Total width with joint 15 mm

0,7–1,0 800–6000282 333 258 334177 228 153 229115 166 91 167

Non-standard panels available to order. Details are agreed upon individually with the sales department.

Elevation panels

The main advantages of elevation panels are the easy and quick assembly and elasticity in adjusting the cladding to the shape of the elevation. This product is also perfectly suited for binding within the elevation with other types of claddings such as elevation cassettes or LAMBDA® roof sheets for barges which ensures an attractive visual effect. Combined with a wide range of colours and coating textures, it allows for the execution of non-standard elevation designs.

measurement B (effective cladding width) 90–300 mm

mea

sure

men

t A

mea

sure

men

t A

– 8

00–6

000

mm

20 m

m

measurement B 90–300 mm

measurement B 90–300 mm

joint = 15 mm


5252


BLACHPROFIL 2® offers flat metal sheet perforation. Every detail (including shape, size, arrangement of openings and so forth) is established on an individual basis with our Sales Department.

The parameters for individual orders are agreed directly with the Sales Department.

BLACHPROFIL 2® provides low- and high-processed steel material, used in the manufacture of a variety of products. We have a line for the cutting and splitting of flat metal sheets, as well as for recoiling steel coils.

Metal sheets permanently available from BLACHPROFIL 2®:

� Galvanized sheets: – 0,50 mm x 1000 mm x 2000 mm – 0,50 mm x 1250 mm x 2000 mm – 0,60 mm x 1250 mm x 2000 mm – 0,70 mm x 1250 mm x 2000 mm – 0,80 mm x 1250 mm x 2000 mm – 1,00 mm x 1250 mm x 2000 mm

� Aluzinc sheets: – 0,50 mm x 1250 mm x 2000 mm – 0,70 mm x 1250 mm x 2000 mm – 1,00 mm x 1250 mm x 2000 mm

� Coated sheets: – 0,50 mm x 1250 mm x 2000 mm – 0,70 mm x 1250 mm x 2000 mm – 1,00 mm x 1250 mm x 2000 mm

Sheets and forms in other sizes and sheet thickness available to order.

Flat metal sheets


53

Production programme

Recoiling of steel coils without cutting.

Technical parameters*

Maximum weight of coils 10 T

Maximum width of tape 1500 mm

Thickness of steel sheet 0,4–2,0 mm

Input parameters

Maximum weight of coils 10 T

Maximum width of tape 1500 mm


Prior to cutting, a metal sheet can be coated with protective foil or anti-condensation coating.

Crosswise cutting into sheets and forms, to order.

Maximum length of sheet: 6 000mm



Minimum size of form 70 mm x 100 mm

Lengthwise cutting into strips, to order.



Minimum width of tape 70 mm

*Refers to charge material offered by BLACHPROFIL 2®. Consultation with our Sales Department is required in order to determine the parameters for material delivered by the client. Recoiling and cutting lengthwise without interference to the width of the charge material, metallurgic tolerances in accordance with the following standards must be met:

� Tolerances for dimensions and shapes: EN 10143; � Metallic coatings and surface quality: EN 10326, EN 10327; � Organic coatings and surface quality: EN 10169.


54

Metal sheets can coated with protective foil to order. As a standard procedure, we use foil of an individually composed constitution, corresponding to a particular type of sheet coating. The type and thickness of the adhesive and foil layer have been specified by tests, in order to provide the appropriate adhesion and eliminate the risk of disturbing the coating during removal. We offer foil in various parameters, which can be individually selected, taking into consideration the following factors:

Protection – foil types

Packing

The processed material is professionally protected and stored. Coils cut lengthwise are stored vertically on a frame, and fastened with steel tapes or protected with stretch foil. In the case of forms, the segregating and packing process is adjusted to individual requirements on the basis of orders received.

Adhesive: � Aqueous – N.B! reacts with moisture. May

leave marks on the surface. � Solvent-type glue, which does not cause the

afore-mentioned problem.

Resistance to UV radiation:

1–12 months.

Thickness of foil:

35–100µm

Light transmittance:

Covering and transparent foils

Application:

Universal foils, dedicated to a particular type of coating and for special applications, e.g. laser cutting.

Steam condensation:

Anti-condensation coating


5555


Sheet metal working

Besides the typical sheet metal work, we can provide custom made flashings or sills. Flashings up to 6-metre long can be manufactured.

WIND BRACE I*version without ribs also available

NEAR-WALL WORKING I

OVER-GUTTER STRIP

BARREL-SHAPED RIDGE TILE

UNDER-RIDGE TILE WORKINGRIDGE TILE R 80 STARTING GUTTER FLASHING

PANEL JOINT – used only for panels with our ribs [P]

PARAPET WALL

NEAR-WALL WORKING II UNDER-GUTTER STRIP

TRAPEZOID RIDGE TILE

WIND BRACE EXTENSION

GUUTER BASKET BOTTOM OF THE TRAPEZOID RIDGE TILE

WIND BRACE II SNOW GUARDS

20

120

15

137

15

20

45

40130

80

25 25

10

35

82

95

196

1006270

90

85

85

15

15

130

60

30

230

301

300

60

40

175

75

109

27/38

85 25 30

40

175

150

105

112

175

180

100 18

0

90

100

2010

90

70

20

15

20

15

10

10

85

20

85

15

20

215


56

Colours

Galvanised

METALIC

MAT 35 ZM

TKep 11 TKep 23 TKep 24 TKep 28 TKep 32 TKep 33 TKep 750TKep 31

ICE COVER® ZM

COLORCOAT HPS200 Ultra®GRANITE® Storm

ICep 11

Metal sheet boards

MarkerBoard

Chalkboard

PUR 23

ICep 23

PUR 31 PUR 33 PUR 750 Burano[HPS 28]

Vandyke brown [HPS32]

Black [HPS 33]

Terracotta[HPS 750]

Non-standard colours and coatings, not included in the palette shown here, are also available to order. Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the coatings themselves.

PR

EMIU

M c

lass

coa

tin

gs

STA

ND

AR

D c

lass

coa

tin

gs [0.6] [0.7]

[0.8] [1.0]

Standard sheet thickness is 0.5 mm[0.6] – material also available with the thickness of 0.6 mm [0.8] – material also available with the thickness of 0.8 mm[0.7] – material also available with the thickness of 0.7 mm [1.0] – material also available with the thickness of 1.0 mm

RAL 7016

RAL 9007 RAL 9010[0.7] [1.0]

[0.7][0.7]

SP35 Wood Golden Oak 4 3D [35 µm]

Woodgrain coated sheets[0.7]

[0.7]

[0.7]

RAL 1002

POLIESTER STANDARD

RAL 1015 RAL 1021 RAL 3000 RAL 3005 RAL 3009 RAL 3011 RAL 5008 RAL 5010 RAL 6005

RAL 6020 RAL 6029 RAL 7024 RAL 7035 RAL 8004 RAL 8017 RAL 8019 RAL 8023 RAL 9002 RAL 9005

RAL 9006

[0.7][0.7] [0.7][0.7] [0.6] [0.7]

[0.7][0.6] [1.0]

RAL 6011

HERCULIT®

RAL 3009 RAL 7016 RAL 8004 RAL 9005RAL 8017

METALIC MAT 35 STANDARD

ALUZINC TK 11 TK 23 TK 24 TK 27 TK 28 TK 31 TK 32 TK 33 TK 750[0.7] [1.0]

Anthracite [HPS 23]

ICep 28 ICep 32 ICep 33 ICep 750

ALUMINUM

AL 24 AL 31 AL 33

PLU

S c

lass

coat

ing

s

INNOVATION

INNOVATION


5757


Accessories

Roof communication system

The BLACHPROFIL 2® roof communication system is comprised of roof elements which, once installed, facilitate safe access to chimneys, ventilators and antennas. The access is available all year round, even when snow has accumulated on the roof. The BLACHPROFIL 2® roof communication system also eliminates the risk of mechanical damage (indenting) to the roofing.

The BLACHPROFIL 2® system consists of:

� Chimney-sweeping bench;

� Cradles’, i.e. chimney-sweeping bench fasteners;

� Steps for chimney-sweeping;

� Brackets for the bench/steps for sheet metal roofing tiles and trapezoid metal sheets;

� Wall brackets for chimney-sweeping benches;

� Connectors for chimney-sweeping benches.

All the elements listed are made of high-grade, galvanised and powder-coated steel. They guarantee a long service life, without the need to repaint or repair corrosion-related defects. They are constructed to bear heavy wind loads. The specially designed ribbed surface eliminates the effects of snow and icing, as well as preventing people moving about on the roof from slipping. The BLACHPROFIL 2® roof communication system is offered in a rich palette of colours, allowing colour synchronisation of the roofing, the chimney-sweeping benches and other structural elements.

Accessories are available to complete the BLACHPROFIL 2® roof communication system, enabling a roof or façade to be professionally assembled and protected. We stock products from renowned manufacturers on a permanent basis. Our offer includes: ocasionally assembled and protected. We stock products from renowned manufacturers on a permanent basis.

� Tapes

� (including the expansion tapes)

� Seals

� Roofwork silicone, Leak stoppers

� Ventilation chimney

� Clamping

� Sealing tape

� Sealing flange

� Roof membranes

Non-standard colours and coatings, not included in the palette shown here, are also available to order.


Available colours

RAL 3004

RAL 8012

RAL 7016

RAL 8017

8004

RAL 9005


5858


Roof windows: installing BLACHPROFIL 2® roof windows allows for loft space to be developed, providing its complete illumination.

There are BLACHPROFIL 2® windows to satisfy our clients’ requirements and expectations, regardless of the angle of incline or the distance of the rafters. We also offer special windows for rooms with higher moisture levels and very low angles of incline, as well as electronically-controlled windows.

The possibility of rotating the window simplifies the cleaning process, while the appropriate protection of the wood, carried out during the production process, guarantees a long service life, without the need for additional maintenance

Proper roof ventilation is crucial for the draining of excess steam from the building, thus preventing condensation in rooms. Our offer includes ventilation chimneys and a complete set of accessories, which facilitate

an air-tight installation on a roof slope, as well as additional elements: antenna penetrations and ventilators. Each model of a ventilation chimney has been specifically adapted for installation on a particular type of roofing:

� roof vents for low profile cladding, for BETA® and ALFA®plus steel roof tiles;

� roof vents for high profile cladding, for OMEGA® steel roof tiles;

� roof vents for the GAMMA® steel roof tiles and Zet® modular steel roof tiles;

� roof vents dedicated for flat cladding, box profile sheets and LAMBDA® roof panels.

The chimneys in our catalogue are also available in the version with additional insulation that prevents condensation of steam inside a ventilation duct. They are particularly recommended for the ventilating of rooms with high humidity concentrations, such as kitchens, bathrooms or garages.

Ventilation chimneys

Printing technology does not have the capability of reproducing the item colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the items themselves.

Available colours:

RAL 3009

RAL 8004

RAL 6020

RAL 8017

7016 7024

RAL 8019 RAL 9005


59

INGURI® 125/87 AND 150/100 STEEL GUTTER SYSTEM

Application

Charge material

Application of a right gutter system allows for effective water discharge from roofing, which is vital for its durability and functionality. It also protects the building’s façade from damages caused by moisture. INGURI ® are complete gutter systems made from two-side coated steel of highest quality. All the systems’ elements are designed in a way that assures easy alignment and quick installation. The shape and depth of gutters assure effective water discharge, even during intense and long rainfalls.

The material for manufacturing INGURI® gutters is provided by renowned steel producers, delivering the highest quality steel in form of galvanized and coated Aluzinc sheets, which are the charge material for producing gutters.A careful selection of the charge material providers has a direct influence on quality and durability of our products, which are resistant to corrosion and dye penetration. Therefore, the INGURI® gutter systems are covered by a long-term warranty period.

INGURI ® pipes are manufactured from sheet with hot galvanized feed, which after chemical cleansing and undergoing passivation is coated with anti- -corrosion coats and a decorative, organic coat. The sheet is 0,6 mm thick, with the organic layer being material of high resistance to atmospheric conditions and mechanical damage, as well as UV radiation that causes color loss.The INGURI ® Systems are also manufactured from Aluzinc 185 sheets with additional double-sided polymeric Easyfilm® polymeric coating.

The following colors are available in regular sale:

Coated sheet section:

1. Organic layer2. Primer

4. 3. 2. 1.

3. Anti-corrosive paint4. Metallic layer5. Steel core

cherry brickgraphite brown

RAL 3011

RAL 9002

white* black

RAL 8004RAL 7024 RAL 8017

RAL 9005 Aluzinc 185


* Color RAL 9002 only available for the INGURI® 150/100 system.


60

INGURI® system components

1.

3.

4.

2.

5.6.

7.

8.

10.

9.

11.

12.

14.

13.

15.

16.

17.

19.

20.

(skala 1:5)

18.

1. Gutter2. Gutter support 3. Inner corner4. Outer corner5. Corner cover6. Gutter fasteners7. Fastener stabilizer8. Gutter end cap9. Gutter outlet10. Drain pipe elbow11. Drain pipe12. Tee pipe13. Cleanout14. Spout15. Sleeve16. Drain pipe clamp half17. Pipe bracket for anchors18. Bracket anchors19. Top rafter hooks20. Face hook


6161


Drain pipe elbow

Drain pipe elbow allows to shape the gutter system with roofing and façade. The offered product is angled at 63°.

Gutter outlet

The outlet receives water from gutters and directs it to the drain pipe. This element’s design and proper assembly has large influence on functionality of the whole system. The INGURI® gutter outlet is properly matched with other elements, which assures tight and durable structure. Available versions: 125/87, 125/100, 150/100.

Gutter end cap

An element used to close the gutter at its ends. The offered cap has large depth, and comes with a seal.

Inner corner, outer corner

Aesthetic and functional gutter connection in the building’s quoins is possible thanks to our corner system. We offer outer and inner corners of a standard 90° angle or 135° angle.

Gutter support

An element for additional gutter fixing to the roof construction. Prevents gutter deformations or breaking off due to increased loads, e.g. snow sliding off the roof.

Corner cover

The cover prevents water from flowing over the corner. It is especially important for internal corners, receiving large volumes of water from the valley gutter. It also has an aesthetic purpose.

Gutter

INGURI® gutter shape has been designed in a way that assures high effectiveness of water discharge. It is deep and properly shaped, to receive water from roofing even during intense rainfalls, eliminating the risk of overflowing. We manufacture gutters in standard lengths of 4 and 3 metres. Custom lengths may be ordered individually.

Gutter fasteners

Sections of gutters, or gutters with corners are connected using dedicated fasteners. The INGURI® systems are equipped with clamp fasteners (snap mechanism) that assure durable connection, as well as quick and easy installation. The fasteners are provided with seals in standard, which guarantee tightness of the joint. They are also made of steel sheet of identical color as other elements of the system, adding to the overall aesthetics. Moreover, the fastener comes with stabilizer, stiffening the joint.


6262


Gutter hooks

Gutter hooks are very important elements of a gutter system. Their quality and durability is vital for the system’s endurance and proper functioning. Our offer includes two kinds of hooks in few length variants, which allows to select an optimum solution for any kind of roofing:

� Top rafter hook in 70, 160, 210 and 300 mm variants,

� Face hook.

Accessories:

We provide available accessories for gutter systems: interceptor gullies, spray lubricants, silicones, and priming lacquer.

Pipe bracket, pipe bracket for anchors

We offer two types of brackets: with mounting holes for any given fixing methods or adapted for a dedicated joint.

Bracket anchors

We provide bracket anchors in hour lengths: 120, 160, 200 and 250 mm.

Sleeve

Drain pipes are joined using sleeves. Solid structure of this element assures maximum joint tightness.

Spout

The exit part of the gutter system is spout, which carries water off from the drain pipe. The offered product has an angle of 63° and the following dimensions: fi=87 mm or fi=100 mm.

Tee pipe

If there is a need to carry water off from two drain pipes to the spout, a tee pipe should be applied. Our product allows to change the angle of incline of the connected pipe, which facilitates installation.

Cleanout

This element stops the leaves, feathers or twigs and enables their removal from the gutter system. This prevents system blockages and maintains its full functionality.

Drain pipe

The INGURI® system drain pipes are of 3 m/1 m lengths and fi=87 mm/fi=100 m profiles. They carry water downwards. Fastening to the facade is accomplished using dedicated clamps maintaining proper distance from the wall.


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BLACHPROFIL 2® Manufacturing and Logistics Centre. Grojec – 20 km west of Kraków (the A4 Katowice–Kraków highway).

BLACHPROFIL 2® Manufacturing. Dąbrowa Górnicza.

BLACHPROFIL 2® Sp. z o.o.

Centrum produkcyjno-logistyczneManufacturing and Logistics Centre

32-566 AlwerniaGrojec, ul. Grojecka 39

ProdukcjaManufacturing

41-303 Dąbrowa Górnicza ul. Budowlanych 10

Catalogue 2017

Contact

All numerical values and physical and chemical properties of the products included in the catalogue are provided for orientation and visual purposes only. BLACHPROFIL 2® reserves the right to introduce improvements and changes to the technical parameters of the products.

The catalogue may include mistakes or errors that occurred during editing and printing.

This catalogue is an invitation to submit an offer within the meaning of art. 14 paragraph 2 of the Convention on Contracts for the International Sale of Goods.

Copyright © BLACHPROFIL 2® 2017. All rights reserved.

Phone +48 12 628 03 03

Placing of orders/fax +48 12 420 25 50

BLACHPROFIL 2 Sp. z o.o. Centrum produkcyjno-logistyczneManufacturing and Logistics Centre

32-566 AlwerniaGrojec, ul. Grojecka 39

ProdukcjaManufacturing

41-303 Dąbrowa Górnicza ul. Budowlanych 10

POLAND www.blachprofil2.com

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