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MIG WIRE PRODUCT CATALOG
Premium MIG (GMAW) Wire Electrodes
and
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MIG Wire
www.lincolnelectric.com
About The LincolnElectric Company
Lincoln Electric is the worlds leading
manufacturer of welding equipment and
consumables. Our focus is on helping
companies make their weldingoperations more effective, more
efficient, more profitable.
We are dedicated to two equally
important goals: exceptional quality and
exceptional service. Our field support
team with hundreds of field sales
engineers and thousands of
knowledgeable and responsive Lincoln
distributors in countries all over the
world is the largest in the industry.
Innovative thinking.
A quality, service-first attitude.
Fresh approaches to design,
manufacturing, and packaging.
Worldwide strength.
Thats Lincoln Electric.
Super Arc and Super Glide
MIG Wire
Nowhere is Lincoln Electrics commitment to welding and fabricationmore apparent than in its fifty-plus year heritage of making the worldsbest MIG wires.
Today, Lincolns Super Arc, our premium copper-coated MIG wire, and
Super Glide, our premium bare MIG wire, are the choice of weldersand welding decision-makers everywhere because of their exceptionalconsistency, feedability, and arc performance.
Excellent Arc Performance and Feedability
A better arc means less spatter, less clean-up, and improvedproductivity and premium Super Arc and Super Glide deliver thebest arc in MIG welding. Our MicroGuard Ultra surface treatment, withproprietary arc enhancement agents, facilitates excellent weld puddlecontrol, very good wetting action, straight bead edges and a wideroperating range.
Ultra Smooth Feeding
Ultra Smooth Arc Performance
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MIG Wire
www.lincolnelectric.co
Contents Pag
Product Introduction . . . . . . . . . 2-
Selection Guide . . . . . . . . . . . . 4-Mild Steel Wire . . . . . . . . . . . . 6-1
Low Alloy Wire . . . . . . . . . . . 16-2
Bulk Packaging . . . . . . . . . . . 22-2
Small Packaging . . . . . . . . . . . . 2
Plus, the exceptional feeding characteristics of Super-Arc and Super Glide, made possible by MicroGuard
Ultra surface treatment, translate to reduced down-timeand high operator appeal.
Super Arcand Super Glideset the benchmark in the
industry.
Industry-Leading Consistency
Diameter and chemistry consistency is critical to thestrength and appearance of every weld. Thats why so
many of the worlds top welders and fabricators insist onLincoln MIG wire.
Our quality starts with superior materials incoming rawsteel slated for use in Super Arc and Super Glide isanalyzed for chemical composition, checking more than20 different elements before being cleared forproduction. And Lincoln employs the most technicallyadvanced and carefully monitored manufacturing andquality control systems in the welding industry.
The result is a line of MIG wires that are reliably uniformin diameter and chemical composition. In fact, Lincoln
standards are considerably more restrictive than AWSA5.18 and A5.28 requirements. Operators and weldingengineers appreciate the consistent arc action deliveredby wire that offers just the right stiffness with no softspots.
The Right Wire. The Right Packaging.
Super Arc and Super Glide are available in a widespectrum of diameters and alloys, so theres almostalways a premium Lincoln MIG wire for the project athand. And we offer both groups of these quality wires ina generous range of value and convenience-drivenpackaging options from two-pound spools to 1000pound drums and many sizes in between, including ourpatented 100% recyclable Accu-Pak Boxes.
Several alloy/package configurations feature ourAccu-Trak precision winding technology, a patentedtwist-free winding solution that has been designed todeliver accurate wire placement without troublesomewire flipping. Accu-Trak wound wire is especiallyrecommended for robotic and other automaticapplications.
Guaranteed Performance
Were so confident that Super Arc and Super Glide willbe best performing, most trouble-free wires youve everused that we back them with the best after-the-saleservice in the industry the 100% satisfactionMIGuarantee. If youre not satisfied with the performanceof your Super Arc or Super Glide wire for any reasonwell replace it no questions asked.
Lincoln MIG Wire Competitive MIG Wire
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MIG Wires
www.lincolnelectric.com
Electrode AWS General Page
Name Number Description No.
Mild Steel Wire
Super Arc L-50 ER70S-3 6-7
Super Glide S3 ER70S-3 8-9
Super Arc L-54 ER70S-4 10-11
Super Arc L-56 ER70S-6 12-13
Super Glide S6 ER70S-6 14-15
4
MIG WIRE CONSUMABLE SELECTION GUIDE
Our most popular MIG wire, Super Arc L-50, premium copper
coated wire, is an excellent choice for 50,000 psi (345 MPa) yieldstrength, carbon steel base materials. Super Arc L-50 has moder-
ate levels of silicon and manganese for deoxidation and cleaningaction. Designed for use on clean, oil-free, and rust-free base mate-
rial. Will tolerate light millscale. Super Arc L-50 also has an excel-lent reputation for feedability and trouble-free performance.
Shielding gases include argon/carbon dioxide blends, argon/oxygen
blends, 100% carbon dioxide.
Super Glide S3, our premium bare MIG wire, like our Super Arc
L-50, is an excellent choice for 50,000 psi (345 MPa) yield
strength, carbon steel base materials. Super Glide S3 has moder-
ate silicon and manganese deoxidizer levels and has an excellentreputation for feedability and trouble-free performance. Designed for
use on clean, oil-free, and rust-free base material. Will tolerate light
millscale. Super Glide S3 MIG wire is an excellent choice when a
bare or non-copper coated ER70S-3 wire is preferred. Shielding
gases include argon/carbon dioxide blends, argon/oxygen blends,100% carbon dioxide, and three or four-part gas blends.
Super Arc L-54 premium copper coated MIG wire is your first
choice when welding on metals with a light to medium presence ofmillscale. For best performance, use on clean, oil-free, and rust-free
base material. Improved wetting at the toes of a weld when
compared to welds made with ER70S-3 electrode.Super Arc L-54 has higher silicon and manganese deoxidizer levels
than AWS ER70S-3 electrodes to tolerate moderate levels of
millscale. Shielding gases include argon/carbon dioxide blends,
argon/oxygen blends, straight carbon dioxide, and three or four-partgas blends.
Lincolns premium copper coated MIG wire, Super Arc L-56 is an
excellent choice for welding on metals with a medium to high
presence of millscale. For best performance use on clean, oil-free,and rust-free base material. Best weld appearance and toe wetting
when compared to ER70S-3 and ER70S-4 classifications. Super
Arc L-56 has high silicon and manganese deoxidizer levels.Superior feedability and excellent arc characteristics are trade-
marks of Super Arc L-56. Shielding gases include argon/carbon
dioxide blends, argon/oxygen blends, straight carbon dioxide, and
three or four-part gas blends.
Lincolns premium bare, mild steel MIG wire, Super Glide S6 isan excellent choice for welding on metals with a medium to high
presence of millscale. For best performance use on clean, oil-free,and rust-free base material. S6 will tolerate higher levels of surfacecontaminants than ER70S-3 or S-4 electrodes. Best weld
appearance and toe wetting when compared to ER70S-3 and
ER70S-4 classifications. High silicon and manganese deoxidizerlevels. Super Glide S6 MIG wire is the choice for you when a bare
or non-copper coated ER70S-6 wire is preferred. Shielding gases
include argon/carbon dioxide blends, argon/oxygen blends, straight
carbon dioxide, and three or four-part gas blends.
(1) Nearest Classification
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Electrode AWS General Page
Name Number Description No.
Low Alloy Wire
Super Arc LA-75 ER80S-Ni1 16-17
Super Arc LA-90 ER80S-D2 18-19
ER90S-D2
(ER90S-G)
Super Arc LA-100 ER100S-G 20-21
(ER110S-G)
MIL-100S-1(Military)
5
MIG Wire
www.lincolnelectric.com
MIG WIRE CONSUMABLE SELECTION GUIDE
Super Arc LA-75 is a premium copper coated, low alloy MIG
wire certified to meet 80,000 psi (552 MPa) minimum tensile
strength. Optimal mechanical properties are achieved with a 98-95% argon, 2-5% oxygen shielding gas blend. Can be welded
with 90% argon, 10% carbon dioxide gas blend, as well as 75%
argon, 25% carbon dioxide mixture. Charpy V-Notch impact test-ing meets or exceeds 20 ft. lbs. (27 J) at -50F (-46C). Provides
best weld deposit with atmosperic corrosion resistance for ASTM
A588 weathering steels.
Super Arc LA-90 is our premium copper coated, low alloy MIGwire manufactured to meet tensile strength requirements of
80,000 to 90,000 psi (552-620 MPa) minimum. The addition of
0.5% molybdenum provides strength after stress relief. Ideal
selection when welding ASTM A182, A217, A234 and A335 hightemperature pipe, fittings, flanges and valves and A336 pressure
vessel forgings. Best mechanical properties are achieved with an
98-95% argon, 2-5% oxygen shielding gas blend.
Super Arc LA-100, our premium copper coated, low alloy MIGwire is designed for use on 100,000 psi (690 MPa) tensile base
material and those materials that require a minimum yield
strength of 82,000 psi (565 MPa). Excellent for welding on ASTMA514, A543, A724 and A782 quenched and tempered plate or
HY-80 base material. LA-100 provides excellent impact properties
under higher heat input conditions. Best mechanical properties
are achieved with an 98-95% argon, 2-5% oxygen shielding gasblend or 95% argon/5% carbon dioxide. Also meets MIL-E-
23765/2C, /2D, /2E specifications as a MIL-100S-1 classification.
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MIG Wires
www.lincolnelectric.com
Super Arc
L-50Mild Steel MIG Wire (AWS ER70S-3)Our most popular MIG wire, Super Arc L-50, premium copper coated wire, is an excellent choice for 50,000 psi (345 MPa) yield strength,
carbon steel base materials. Super Arc L-50 has moderate levels of silicon and manganese for deoxidation and cleaning action. Designed
for use on clean, oil-free, and rust-free base material. Will tolerate light millscale. Super Arc L-50 also has an excellent reputation for feed-
ability and trouble-free performance. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, 100% carbon dioxide,and three or four-part gas blends.
Advantage Lincoln
MicroGuard Ultra surface treatment for superior feeding and
arc enhancement agents for excellent arc stability.
Copper coating provides superior arc-starting characteristics,
for long contact tip life and is manufactured not to flake, which
can clog liners and contact tips.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spray
transfer.
Well suited for applications where accurate and consistent
wire feeding is necessary.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Welding Positions
Typical Applications
For welding on base material that is clean or has light millscale.
Sheetmetal to multiple pass applications on 55,000 to 70,000 psi
(379 to 483 MPa) yield strength base metal.
May be used in single arc or Tandem MIG applications.
Pipe welding, pressure vessels, steel buildings and structural
steel.
ConformanceAWS A5.18: ER70S-3
ASME SFA-5.18: ER70S-3
MIL-E-23765/1: MIL-70S-3
CWB W48-01: ER49S-3
1G 2F 2G 3G 4G3G
AW - As welded. SR(1) - Stress relieved 1 hour at 1150F (621C).
MECHANICAL PROPERTIES - As required per AWS A5.18
%C %Mn %Si %S %P %Cu
AWS0.006 - 0.15 0.90 - 1.40 0.45 - 0.75
0.035 0.025 0.50Requirements max. max. max.
Typical Results 0.07 - 0.10 1.15 - 1.25 0.50 - 0.60 0.004 - 0.008 0.005 - 0.010 0.15 - 0.25
WIRE COMPOSITION - As required per AWS A5.18
Shielding Gas
100% CO275-95% Ar/Balance CO295-98% Ar/Balance O2Flow Rate: 30-50 CFH
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ 0F (-18C) @-20F (-29C) @-40F (-40C)
Requirements
ER70S-3 per AWS A5.18 70,000 min. 58,000 min.22 min.
20 min.Not Specif ied Not Specif ied
AW with CO2 (483) (400) (27)
MIL-70S-3 per MIL-E-23765/1 70,000 min. 55,000 - 70,00022 min. Not Specified Not Specified Not Specified
AW with CO2 and 98%Ar / 2%O2 (483) (379 - 483)
Actual Test Results
AW with CO2 76,200 (525) 63,700 (439) 30 70 (95) 65 (88) 18 (24)SR(1) with CO2 68,900 (475) 52,800 (364) 34 87 (118) 74 (100) 65 (88)
AW with 75%Ar / 25%CO2 78,700 (543) 63,900 (441) 27 78 (106) 75 (102) 60 (81)SR(1) with 75%Ar / 25%CO2 70,700 (487) 53,100 (366) 33 122 (165) 120 (163) 104 (141)
AW with 90%Ar / 10%CO2 79,200 (546) 67,700 (467) 22 105 (142) 90 (122) 65 (88)SR(1) with 90%Ar / 10%CO2 70,200 (484) 53,300 (367) 35 158 (214) 146 (198)
AW with 98%Ar / 2%O2 77,700 (536) 62,100 (428) 27 80 (108) 70 (95) 60 (81)
SR
(1)
with 98%Ar / 2%O2 68,500 (472) 51,000 (352) 33 250 (339) 132 (179)
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MIG Wire
www.lincolnelectric.com
Super Arc
L-50Mild Steel MIG Wire (AWS ER70S-3)
30 Lb. 33 Lb. 44 Lb. 60 Lb 60 Lb.Diameter (13 kg) (15 kg) (20 kg) (27 kg) (27 kg)Inches (mm) Plastic Spool Steel Spool Fiber Spool Fiber Spool Coil
.030 (0.8) ED016102 ED031407
.035 (0.9) ED016097 ED031408 ED021268 ED021269 ED011301
.045 (1.1) ED016098 ED031409 ED021270 ED021271 ED011306
.052 (1.3) ED021273 ED011311
1/16 (1.6) ED027274 ED011317
DIAMETERS / SMALL PACKAGING
250 Lb. 500 Lb. 500 Lb. 600 Lb. 1000 Lb. 1000 Lb. 1000 Lb. 1000 Lb.(113 kg) (227 kg) (227 kg) (272 kg) (453 kg) (453 kg) (453 kg) (453 kg)
Diameter Accu-Trak Accu-Trak Accu-Pak Speed Feed Accu-Trak Accu-Trak Speed Feed Accu-Pak
Inches (mm) Drum Drum Box Drum Drum Reel Reel Box
.030 (0.8) ED029996 ED029223
.035 (0.9) ED021052 ED030025 ED028825 ED021361 ED01164 EDO30659
.045 (1.1) ED020526 ED030026 ED028826 ED020524 ED011648 EDO30660
.052 (1.3) ED020527 ED030027 ED029082 ED020525 ED011649 EDO30661
1/16 (1.6) ED031139 ED011316 ED029083 ED029222 ED011650 EDO31182
DIAMETERS / BULK PACKAGING
NOTE: Procedures in the shaded areas are procedures forshort circuiting mode using 100% CO2. When using 75%argon, 25% CO2 for short circuit transfer, reduce voltageby 1 to 2 volts.
(1) CTWD (Contact Tip to Work Distance). Subtract 1/4" to
calculate Electrical Stickout.
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-OffTransfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.030" (0.8mm), DC+
3/8-1/2" (9-12mm) 75 (1.9) 17 35 0.9 (0.4)Short Circuit Transfer 150 (3.8) 18 70 1.8 (0.8)
100% CO2 300 (7.6) 22 130 3.6 (1.6)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100(2.5) 18 80 1.6 (0.7)
Short Circuit Transfer 150(3.8) 19 120 2.4 (1.1)
100% CO2 250(6.4) 22 175 4.0 (1.8)
1/2-3/4" (12-19mm) 375 (9.5) 23 195 6.0 (2.7)
Spray Transfer 500 (12.7) 29 230 8.0 (3.6)
90% Ar/10% CO2 600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 125 (3.2) 19 145 3.4 (1.5)
Short Circuit Transfer 150 (3.8) 20 165 4.0 (1.8)
100% CO2 200 (5.1) 21 200 5.4 (2.5)
Spray Transfer 350 (8.9) 27 285 9.2 (4.2)90% Ar/10% CO2 475 (12.1) 30 335 12.5 (5.7)
500 (12.7) 30 340 13.2 (6.0)
.052" (1.3mm), DC+
1/2-3/4" (12-19mm) 300 (7.6) 30 300 10.6 (4.8)
Spray Transfer 320 (8.1) 30 320 11.5 (5.2)
90% Ar/10% CO2 485 (12.3) 32 430 17.1 (7.8)
1/16" (1.6mm), DC+
1/2-1" (12-25mm) 210 (5.3) 25 325 10.7 (4.8)
Spray Transfer 235 (6.0) 27 350 12.0 (5.4)
90% Ar/10% CO2 290 (7.4) 28 430 14.8 (6.7)
TYPICAL OPERATING PROCEDURES
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MIG Wire
www.lincolnelectric.com
Super Glide
S3Mild Steel MIG Wire (AWS ER70S-3)Super Glide S3, our premium bare MIG wire, like our Super Arc L-50, is an excellent choice for 50,000 psi (345 MPa) yield
strength, carbon steel base materials. Super Glide S3 has moderate silicon and manganese deoxidizer levels and has an excellent reputation
for feedability and trouble-free performance. Designed for use on clean, oil-free, and rust-free base material. Will tolerate light millscale. Super
Glide
S3 MIG wire is an excellent choice when a bare or non-copper coated ER70S-3 wire is preferred. Shielding gases include argon/carbondioxide blends, argon/oxygen blends, 100% carbon dioxide, and three or four-part gas blends.
Advantage Lincoln
MicroGuard Ultra surface treatment for superior feeding and
arc enhancement agents for excellent arc stability.
Bare wire for less copper fumes.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spray
transfer.
Well suited for applications where accurate and consistent
wire feeding is necessary.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Welding Positions
Typical Applications
For welding on base material that is clean or has light millscale.
Sheetmetal to multiple pass applications on 55,000 to 70,000 psi
(379 to 483 MPa) yield strength base metal.
May be used in single arc or Tandem MIG applications.
Pipe welding, pressure vessels, steel buildings and structural
steel.
Applications where copper-free coated wire is preferred.
1G 2F 2G 3G 3G
4G
Conformance
AWS A5.18: ER70S-3
ASME SFA-5.18: ER70S-3MIL-E-23765/1: MIL-70S-3
CWB W48-01: ER49S-3
Shielding Gas
100% CO275-95% Ar/Balance CO295-98% Ar/Balance O2Flow Rate: 30-50 CFH
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ 0F (-18C) @-20F (-29C)
Requirements
ER70S-3 per AWS A5.18 70,000 min. 58,000 min. 22 min. 20 min. Not Specified
AW with CO2 (483) (400) (27)
Actual Test Results
AW with CO2 76,300 61,800 26 75 63
(526) (426) (102) (85)
MECHANICAL PROPERTIES - As required per AWS A5.18
AW - As welded.
%C %Mn %Si %S %P %Cu
AWS0.06 - 0.15 0.90 - 1.40 0.45 - 0.75
0.035 0.025 0.50Requirements max. max. max.
Typical Results 0.07 - 0.10 1.15 - 1.30 0.50 - 0.60 0.004 - 0.008 0.004 - 0.012 0.03 - 0.09
WIRE COMPOSITION - As required per AWS A5.18
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MIG Wire
www.lincolnelectric.com
Mild Steel MIG Wire (AWS ER70S-3)
Super Glide
S3
44 Lb. 500 Lb. 1000 Lb. 1000 Lb 1000 Lb.Diameter (220 kg) (227 kg) (453 kg) (453 kg) (453 kg)
Inches (mm) Fiber Spool Accu-Trak Drum Accu-Trak Drum Accu-Trak Reel Speed Feed Reel
.035 (0.9) ED028621 ED030772 ED029086 ED028627 ED028624
.045 (1.1) ED028622 ED030773 ED029087 ED028628 ED028625
.052 (1.3) ED028623 ED030774 ED029088 ED028629
1/16 (1.6) EDO28633
DIAMETERS / BULK PACKAGING
NOTE: Procedures in the shaded areas are procedures for short circuiting mode using 100% CO2.When using 75% argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.(1) CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-OffTransfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100 (2.5) 18 80 .90 (0.4)
Short Circuit Transfer 150 (3.8) 19 120 1.8 (0.8)
100% CO2 250 (6.4) 22 175 4.0 (1.8)
1/2-3/4" (12-19mm) 375 (9.5) 23 195 6.0 (2.7)
Spray Transfer 500 (12.7) 29 230 8.0 (3.6)
90% Ar/10% CO2 600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 125 (3.2) 19 145 3.4 (1.5)
Short Circuit Transfer 150 (3.8) 20 165 4.0 (1.8)100% CO2 200 (5.1) 21 200 5.4 (2.4)
Spray Transfer 350 (8.9) 27 285 9.2 (4.2)
90% Ar/10% CO2 475 (12.1) 30 335 12.5 (5.7)
500 (12.7) 30 340 13.2 (6.0)
.052" (1.3mm), DC+
1/2-3/4" (12-19mm) 300 (7.6) 30 300 10.6 (4.8)
Spray Transfer 320 (8.1) 30 320 11.5 (5.2)
90% Ar/10% CO2 485 (12.3) 32 430 17.1 (7.8)
1/16" (1.6mm), DC+
1/2-1" (12-25mm) 210 (5.3) 25 325 10.7 (4.8)
Spray Transfer 235 (6.0) 27 350 12.0 (5.4)
90% Ar/10% CO2 290 (7.4) 28 430 14.8 (6.7)
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MIG Wire
www.lincolnelectric.com
Super Arc
L-54Mild Steel MIG Wire (AWS ER70S-4)Super Arc L-54 premium copper coated MIG wire is your first choice when welding on metals with a light to medium presence of millscale.
For best performance, use on clean, oil-free, and rust-free base material. Improved wetting at the toes of a weld when compared to weldsmade with ER70S-3 electrode. Super Arc L-54 has higher silicon and manganese deoxidizer levels than AWS ER70S-3 electrodes to toler-
ate moderate levels of millscale. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, straight carbon dioxide, andthree or four-part gas blends.
Advantage Lincoln
MicroGuard Ultra surface treatment for superior feeding and
arc enhancement agents for excellent arc stability.
Copper coating provides superior arc-starting characteristics,
for long contact tip life and is manufactured not to flake, which
can clog liners and contact tips.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spray
transfer.
Well suited for applications where accurate and consistent
wire feeding is necessary.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Typical Applications
For welding on base material that is clean or has light to medium
millscale.
Excellent choice for single and multiple pass welds on 55,000 to
70,000 psi (379 to 483 MPa) yield strength base metal.
Sheetmetal to multiple pass applications.
Pipe welding, pressure vessels, steel buildings and structural
steel.
May be used in single arc or Tandem MIG applications.
Conformance
AWS A5.18: ER70S-4ASME SFA-5.18: ER70S-4
CWB W48-01: ER49S-4
Shielding Gas
100% CO275-95% Ar/Balance CO295-98% Ar/Balance O2Flow Rate: 30-50 CFH
Welding Positions
1G 2F 2G 3G 3G
4G
AW - As welded. SR - Stress relieved 1 hour at 1150F (621C).
MECHANICAL PROPERTIES - As required per AWS A5.18
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ 0F (-18C) @-20F (-29C) @-40F (-40C)
Requirements
ER70S-4 per AWS A5.18 70,000 min. 58,000 min. 22 min. Not Specified Not Specified Not Specified
AW with CO2 (483) (400)
Actual Test Results
AW with CO2 80,700 (556) 67,500 (465) 30 85 (115) 75 (102) 40 (54)
SR with CO2 72,200 (498) 53,600 (370) 35 92 (125) 90 (122) 75 (102)
AW with 75%Ar / 25%CO2 83,400 (575) 72,000 (496) 26 105 (142) 70 (95) 75 (102)
SR with 75%Ar / 25%CO2 76,000 (524) 60,400 (416) 35 122 (165) 114 (155) 95 (129)
AW with 90%Ar / 10%CO2 82,500 (569) 72,200 (498) 23 115 (156) 105 (142) 65 (88)
SR with 90%Ar / 10%CO
2
75,200 (518) 57,900 (399) 36 193 (262) 145 (196) 105 (142)
AW with 98%Ar / 2%O2 79,200 (546) 66,200 (456) 24 140 (190) 125 (169) 95 (129)
SR with 98%Ar / 2%O2 73,000 (503) 54,100 (373) 36 260 (353) 145 (197) 140 (190)
%C %Mn %Si %S %P %Cu
AWS0.07 - 0.15 0.100 - 1.50 0.65 - 0.85
0.035 0.025 0.50Requirements max. max. max.
Typical Results 0.08 - 0.10 1.25 - 1.35 0.70 - 0.80 0.006 - 0.012 0.005 - 0.015 0.15 - 0.25
WIRE COMPOSITION - As required per AWS A5.18
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MIG Wire
www.lincolnelectric.com
Mild Steel MIG Wire (AWS ER70S-4)
Super Arc
L-54
NOTE: Procedures in the shaded areas are procedures for short circuiting mode using 100% CO2.When using 75% argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.(1) CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
500 Lb. 500 Lb. 1000 Lb. 1000 Lb.
Diameter (227 kg) (227 kg) (453 kg) (453 kg)Inches (mm) Accu-Trak Drum Accu-Pak Box Accu-Trak Drum Accu-Pak Box
.035 (0.9) ED031033 ED031040 ED031036
.045 (1.1) ED031034 ED031041 ED031037 ED031044
.052 (1.3) ED031035 ED031042 ED031038
1/16 (1.6) ED031181 ED031039
DIAMETERS / BULK PACKAGING
44 Lb. 44 Lb. 60 Lb.Diameter (20 kg) (20 kg) (27 kg)
Inches (mm) Fiber Spool Steel Spool Coil
.035 (0.9) EDO21117 ED031052 ED021123
.045 (1.1) ED031053 ED021124
.052 (1.3) ED031054
DIAMETERS / SMALL PACKAGING
TYPICAL OPERATING PROCEDURES
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-Off
Transfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100 (2.5) 18 80 1.6 (0.7)
Short Circuit Transfer 150 (3.8) 19 120 2.4 (1.1)
100% CO2 250 (6.4) 22 175 4.0 (1.8)
1/2-3/4" (12-19mm) 375 (9.5) 23 195 6.0 (2.7)
Spray Transfer 500 (12.7) 29 230 8.0 (3.6)
90% Ar/10% CO2 600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 125 (3.2) 19 145 3.4 (1.5)
Short Circuit Transfer 150 (3.8) 20 165 4.0 (1.8)
100% CO2 200 (5.1) 21 200 5.4 (2.4)
Spray Transfer 350 (8.9) 27 285 9.2 (4.2)
90% Ar/10% CO2 475 (12.1) 30 335 12.5 (5.7)500 (12.7) 30 340 13.2 (6.0)
.052" (1.3mm), DC+
1/2-3/4" (12-19mm) 300 (7.6) 30 300 10.6 (4.8)
Spray Transfer 320 (8.1) 30 320 11.5 (5.2)
90% Ar/10% CO2 485 (12.3) 32 430 17.1 (7.8)
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MIG Wire
www.lincolnelectric.com
Super Arc
L-56Mild Steel MIG Wire (AWS ER70S-6)Lincolns premium copper coated MIG wire, Super Arc L-56 is an excellent choice for welding on metals with a medium to high presence
of millscale. For best performance use on clean, oil-free, and rust-free base material. Best weld appearance and toe wetting when
compared to ER70S-3 and ER70S-4 classifications. Super Arc L-56 has high silicon and manganese deoxidizer levels. Superior feedability
and excellent arc characteristics are trade-marks of Super Arc
L-56. Shielding gases include argon/carbon dioxide blends, argon/ oxygenblends, straight carbon dioxide, and three or four-part gas blends.
Advantage Lincoln
MicroGuard Ultra surface treatment for superior feeding and
arc enhancement agents for excellent arc stability.
Copper coating provides superior arc-starting characteristics,
for long contact tip life and is manufactured not to flake, which
can clog liners and contact tips.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spray
transfer.
Well suited for applications where accurate and consistent
wire feeding is necessary.
Excellent spatter control and bead profile.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Welding Positions
Typical Applications
For welding on base material that has medium to heavy
millscale.
Automotive repair.
Sheetmetal to multiple pass applications on 55,000 to 70,000 psi
(379 to 483 MPa) yield strength base metal.
ConformanceAWS A5.18: ER70S-6ASME SFA-5.18: ER70S-6
MIL-E-23765/1: MIL-70S-6
CWB W48-01: ER49S-6
1G 2F 2G 3G 4G3G
Shielding Gas
100% CO275-95% Ar/Balance CO295-98% Ar/Balance O2Flow Rate: 30-50 CFH
AW - As welded. SR (1) - Stress relieved 1 hour at 1150F (621C). SR(2) - Stress relieved 2 hours at 1125F (607C)
MECHANICAL PROPERTIES - As required per AWS A5.18
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ 0F (-18C) @-20F (-29C) @-40F (-40C)
Requirements
ER70S-6 per AWS A5.18 70,000 min. 58,000 min.22 min. Not Specified
20 min.Not Specified
AW with CO2 (483) (400) (27)
MIL-70S-6 per MIL-E-23765/1 70,000 min. 55,000 - 80,00022 min. Not Specified Not Specified Not Specified
AW with CO2 and 98%Ar / 2%O2 (483) (379 - 552)
MIL-70S-6 per MIL-E-23765/1 70,000 min. 52,000 min.26 min. Not Specified
20 min.Not Specified
SR(2) with CO2 and 98%Ar / 2%O2 (483) (358) (27)
Actual Test Results
AW with CO2 81,800 (564) 67,900 (468) 29 45 (61) 40 (54) 27 (37)SR(1) with CO2 74,200 (512) 56,600 (390) 29 85 (115) 70 (95) 50 (68)SR(2) with CO2 77,800 (536) 60,900 (420) 31 88 (119)
AW with 75%Ar / 25%CO2 85,000 (586) 74,700 (515) 29 88 (119) 80 (108) 70 (95)SR(1) with 75%Ar / 25%CO2 78,000 (538) 60,400 (416) 31 110 (149) 103 (140) 90 (122)
AW with 90%Ar / 10%CO2 85,200 (587) 71,000 (489) 22 160 (217) 145 (196) 140 (190)SR(1) with 90%Ar / 10%CO
2
79,200 (546) 64,200 (443) 32 160 (217) 135 (183) 115 (156)
AW with 98%Ar / 2%O2 82,100 (566) 66,200 (456) 27 120 (163) 90 (122) 80 (108)SR(1) with 98%Ar / 2%O2 78,500 (541) 60,400 (416) 34 160 (217) 140 (190) 130 (176)SR(2) with 98%Ar / 2%O2 79,500 (548) 63,400 (437) 33 115 (156)
%C %Mn %Si %S %P %Cu
AWS0.06 - 0.15 1.40 - 1.85 0.80 - 1.15
0.035 0.025 0.50Requirements max. max. max.
Typical Results 0.07 - 0.09 1.40 - 1.50 0.80 - 0.90 0.001 - 0.010 0.005 - 0.015 0.15 - 0.25
WIRE COMPOSITION - As required per AWS A5.18
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MIG Wire
www.lincolnelectric.com
Super Arc L-56Mild Steel MIG Wire (AWS ER70S-6)
2 Lb. 2 Lb. 12.5 Lb. 30 Lb. 33 Lb. 44 Lb. 44 Lb. 60 Lb. 60 Lb.
(1 kg) (1 kg) (6 kg) (13 kg) (15 kg) (20 kg) (20 kg) (27 kg) (27 kg)Diameter Plastic Plastic Plastic Plastic Steel Fiber Steel Fiber Coil
Inches (mm) Spool (10 ct) Spool (20 ct) Spool Spool Spool Spool Spool Spool
.025 (0.6) ED030583 ED027640 ED015790
.030 (0.8) ED030631 ED028674 ED023334 ED016104
.035 (0.9) ED030632 ED028675 ED028676 ED016099 ED031411 ED021274 ED025945 EDO21275 EDO11655
.040 (1.0) ED027384
.045 (1.1) ED029042 ED016100 ED031412 ED021276 ED025946 EDO21277 EDO11659
.052 (1.3) ED021278 EDO21279 EDO11663
1/16 (1.6) EDO11666
DIAMETERS / BULK PACKAGING
250 Lb. 500 Lb. 500 Lb. 600 Lb. 600 Lb. 1000 Lb. 1000 Lb. 1000 Lb. 1000 Lb.(113 kg) (227 kg) (227 kg) (272 kg) (453 kg) (453 kg) (453 kg) (453 kg) (453 kg)
Diameter Accu-Trak Accu-Trak Accu-Pak Speed Feed
Verticle Accu-Trak Accu-Trak Speed Feed
Accu-PakInches (mm) Drum Drum Box Reel Reel Drum Reel Reel Box
.030 (0.8) ED030771
.035 (0.9) ED029914 ED021056 ED030028 EDO28827 EDO21362 EDO11734 EDO30662
.040 (1.0) EDO31032
.045 (1.1) ED029915 ED020532 ED030029 ED030698 EDO28828 EDO20530 EDO11735 EDO30663
.052 (1.3) ED029916 ED020533 ED030030 EDO29084 EDO20531 EDO11736 EDO30664
1/16 (1.6) ED029225 ED031140 ED027425 EDO29085 EDO11737 EDO31184
DIAMETERS / BULK PACKAGING
TYPICAL OPERATING PROCEDURES
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-OffTransfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.025" (0.6mm), DC+3/8-1/2" (9-12mm) 100 (2.5) 17 35 0.8 (0.4)
Short Circuit Transfer 250 (6.4) 19 80 2.0 (0.9)
100% CO2.030" (0.8mm), DC+
3/8-1/2" (9-12mm) 75 (1.9) 17 35 0.9 (0.4)
Short Circuit Transfer 150 (3.8) 18 70 1.8 (0.8)
100% CO2 300 (7.6) 22 130 3.6 (1.6)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100 (2.5) 18 80 1.6 (0.7)
Short Circuit Transfer 150 (3.8) 19 120 2.4 (1.1)
100% CO2 250 (6.4) 22 175 4.0 (1.8)
1/2-3/4" (12-19mm) 375 (9.5) 23 195 6.0 (2.7)
Spray Transfer 500 (12.7) 29 230 8.0 (3.6)
90% Ar/10% CO2 600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 125 (3.2) 19 145 3.4 (1.5)
Short Circuit Transfer 150 (3.8) 20 165 4.0 (1.8)
100% CO2 200 (5.1) 21 200 5.4 (2.4)
Spray Transfer 350 (8.9) 27 285 9.2 (4.2)
90% Ar/10% CO2 475 (12.1) 30 335 12.5 (5.7)
500 (12.7) 30 340 13.2 (6.0)
.052" (1.3mm), DC+
1/2-3/4" (12-19mm) 300 (7.6) 30 300 10.6 (4.8)
Spray Transfer 320 (8.1) 30 320 11.5 (5.2)
90% Ar/10% CO2 485 (12.3) 32 430 17.1 (7.8)
1/16" (1.6mm), DC+
1/2-1" (12-25mm) 210 (5.3) 25 325 10.7 (4.8)
Spray Transfer 235 (6.0) 27 350 12.0 (5.4)
90% Ar/10% CO2 290 (7.4) 28 430 14.8 (6.7)
NOTE: Procedures in the shaded areas are proceduresfor short circuiting mode using 100% CO2. When using75% argon, 25% CO2 for short circuit transfer, reducevoltage by 1 to 2 volts.
(1)CTWD (Contact Tip to Work Distance). Subtract 1/4"
to calculate Electrical Stickout.
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MIG Wire
www.lincolnelectric.com
Super Glide
S6Mild Steel MIG Wire (AWS ER70S-6)Lincolns premium bare, mild steel MIG wire, Super Glide S6 is an excellent choice for welding on metals
with a medium to high presence of millscale. For best performance use on clean, oil-free, and rust-free
base material. S6 will tolerate higher levels of surface contaminants than ER70S-3 or S-4 electrodes. Bestweld appearance and toe wetting when compared to ER70S-3 and ER70S-4 classifications. High silicon
and manganese deoxidizer levels. Super Glide S6 MIG wire is the choice for you when a bare or non-cop-
per coated ER70S-6 wire is preferred. Shielding gases include argon/carbon dioxide blends, argon/ oxygenblends, straight carbon dioxide, and three or four-part gas mixes.
Advantage Lincoln
MicroGuard Ultra surface treatment for superior feeding and
arc enhancement agents for excellent arc stability.
Bare wire for less copper fumes.
Especially suited for applications where accurate wire feed
over a long distance is critical or high wire feed speeds are
utilized.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spraytransfer.
Excellent spatter control and bead profile.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Welding Positions
Typical Applications
For welding on base material that has medium to heavy
millscale.
Automotive repair.
Sheetmetal to multiple pass applications on 55,000 to 70,000
psi (379 to 483 MPa) yield strength base metal.
May be used in single arc or Tandem MIG applications. Pipe welding, pressure vessels, steel buildings and structural
steel.
1G 2F 2G 3G 4G3G
Conformance
AWS A5.18: ER70S-6ASME SFA-5.18: ER70S-6
CWB W48-01: ER49S-6
Shielding Gas
100% CO275-95% Ar/Balance CO
295-98% Ar/Balance O2Flow Rate: 30-50 CFH
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ 0F (-18C) @-20F (-29C)
Requirements
ER70S-6 per AWS A5.18 70,000 min. 58,000 min. 22 min.Not Specified
20 min.
AW with CO2 (483) (400) (27)
Actual Test Results
AW with CO2
85,400 70,300 27
46
(589) (485) (62)
MECHANICAL PROPERTIES - As required per AWS A5.18
AW - As welded.
%C %Mn %Si %S %P %Cu
AWS0.06 - 0.15 1.40 - 1.85 0.80 - 1.15
0.035 0.025 0.50Requirements max. max. max.
Typical Results 0.07 - 0.09 1.40 - 1.55 0.80 - 0.90 0.004 - 0.010 0.005 - 0.010 0.03 - 0.09
WIRE COMPOSITION - As required per AWS A5.18
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MIG Wire
www.lincolnelectric.com
Mild Steel MIG Wire (AWS ER70S-6)
Super Glide
S6
44 Lb. 500 Lb. 1000 Lb. 1000 Lb.Diameter (20 kg) (227 kg) (453 kg) (453 kg)
Inches (mm) Fiber Spool Accu-Trak Drum Accu-Trak Drum Accu-Trak Reel
.035 (0.9) ED028635 ED030694 ED029089 ED028642
.045 (1.1) ED028636 ED030695 ED029090 ED028643
.052 (1.3) ED028637 ED030696 ED028644
1/16 (1.6) ED028645
DIAMETERS / PACKAGING
NOTE: Procedures in the shaded areas are procedures for short circuiting mode using 100% CO2.When using 75% argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.(1) CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-OffTransfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100 (2.5) 18 80 1.6 (0.7)
Short Circuit Transfer 150 (3.8) 19 120 2.4 (1.1)
100% CO2 250 (6.4) 22 175 4.0 (1.8)
1/2-3/4" (12-19mm) 375 (9.5) 23 195 6.0 (2.7)
Spray Transfer 500 (12.7) 29 230 8.0 (3.6)
90% Ar/10% CO2 600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 125 (3.2) 19 145 3.4 (1.5)Short Circuit Transfer 150 (3.8) 20 165 4.0 (1.8)
100% CO2 200 (5.1) 21 200 5.4 (2.4)
Spray Transfer 350 (8.9) 27 285 9.2 (4.2)
90% Ar/10% CO2 475 (12.1) 30 335 12.5 (5.7)
500 (12.7) 30 340 13.2 (6.0)
.052" (1.3mm), DC+
1/2-3/4" (12-19mm) 300 (7.6) 30 300 10.6 (4.8)
Spray Transfer 320 (8.1) 30 320 11.5 (5.2)
90% Ar/10% CO2 485 (12.3) 32 430 17.1 (7.8)
1/16" (1.6mm), DC+
1/2-1" (12-25mm) 210 (5.3) 25 325 10.7 (4.8)
Spray Transfer 235 (6.0) 27 350 12.0 (5.4)
90% Ar/10% CO2 290 (7.4) 28 430 14.8 (6.7)
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MIG Wires
www.lincolnelectric.com
Super Arc
LA-75Low Alloy MIG Wire (AWS ER80S-Ni1)Super Arc LA-75 is a premium copper coated, low alloy MIG wire certified to meet 80,000 psi (552 MPa) mini-mum tensile strength. Optimal mechanical properties are achieved with a 98-95% argon, 2-5% oxygen shielding
gas blend. Can be welded with 90% argon, 10% carbon dioxide gas blend, as well as 75% argon, 25% carbon
dioxide mixture. Charpy V-Notch impact testing meets or exceeds 20 ft. lbs. (27 J) at -50F (-46C). Provides best
weld deposit with atmosperic corrosion resistance for ASTM A588 weathering steels.
Advantage Lincoln
MicroGuard Ultra surface treatment for superior feeding and
arc enhancement agents for excellent arc stability.
Copper coating provides superior arc-starting characteristics,
for long contact tip life and is manufactured not to flake, which
can clog liners and contact tips.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spray
transfer.
Well suited for applications where accurate and consistent
wire feeding is necessary.
Excellent spatter control and bead profile.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Welding Positions
Typical Applications
Excellent choice for single and multiple pass welds on 80,000
psi (552 MPa) yield strength base metal.
May be used in single arc or Tandem MIG applications.
For applications that demand excellent low-temperature
impacts.
Good for welds on ASTM A588 weathering steels required to
have atmospheric corrosion resistance.
1G 2F 2G 3G 4G3G
ConformanceAWS A5.28: ER80S-Ni1ASME SFA-5.28: ER80S-Ni1
CWB A5.28: ER80S-Ni1
Shielding Gas
75-95% Ar/Balance CO295-98% Ar/Balance O2Flow Rate: 30-50 CFH
AW - As welded. SR(1) - Stress relieved 1 hour at 1150F (621C).
MECHANICAL PROPERTIES - As required per AWS A5.28
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ 0F (-18C) @-20F (-29C) @-40F (-40C)
Requirements
ER80S-Ni1 per AWS A5.28 80,000 min. 68,000 min. 24 min. 20 min. Not Specified Not Specified
AW with 98%Ar / 2%O2 (552) (469) (27)
Actual Test Results
AW with 90%Ar / 10%CO2 84,900 (585) 71,100 (490) 27 30 (41) 15 (20)
SR(1) with 90%Ar / 10%CO2 81,700 (563) 64,900 (447) 32 85 (115) 75 (102) 70 (95)
AW with 75%Ar / 25%CO2 86,400 (595) 71,700 (494) 27 20 (27) 12 (16)
SR(1)
with 75%Ar / 25%CO2 81,200 (559) 63,700 (439) 31 75 (102) 20 (27) AW with 98%Ar / 2%O2 86,100 (594) 72,300 (498) 28 96 (130) 40 (54) 22 (30)
SR(1) with 98%Ar / 2%O2 78,100 (538) 60,900 (420) 31 150 (203) 95 (129) 82 (111)
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MIG Wire
www.lincolnelectric.com
Super Arc
LA-75Low Alloy MIG Wire (AWS ER80S-Ni1)
%C %Mn %Si %Ni %Cr %Mo %S %P %V %Cu
AWS 0.12 1.250.40 - 0.80 0.80 - 1.10
0.15 0.35 0.025 0.025 0.05 0.35Requirements max. max. max. max. max. max. max. max.
Typical Results 0.07 - 0.08 0.95 - 01.10 0.55 - 0.65 0.85 - 0.95 0.015 - 0.040 0.01 0.005 - 0.010 0.005 - 0.010 0.001 - 0.005 0.15 - 0.30
WIRE COMPOSITION - As required per AWS A5.28
33 Lb. 60 Lb.Diameter (15 kg) (27 kg)
Inches (mm) Steel Spool Coil
.035 (0.9) ED031415
.045 (1.1) ED031416
.052 (1.3) ED029968
DIAMETERS / PACKAGING
NOTE: Procedures in the shaded areas are procedures for short circuiting mode using 75% argon, 25% CO2.(1)CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-OffTransfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100 (2.5) 17 80 1.6 (0.7)
Short Circuit Transfer 150 (3.8) 18 120 2.4 (1.1)
75% Ar/25% CO2 250 (6.4) 22 175 4.0 (1.8)
1/2-3/4" (12-19mm) 375 (9.5) 23 195 6.0 (2.7)
Spray Transfer 500 (12.7) 29 230 8.0 (3.6)
90% Ar/10% CO2 600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 125 (3.2) 19 145 3.4 (1.5)
Short Circuit Transfer 150 (3.8) 20 165 4.0 (1.8)
75% Ar/25% CO2 200 (5.1) 21 200 5.4 (2.4)
Spray Transfer 350 (8.9) 27 285 9.2 (4.2)
90% Ar/10% CO2 475 (12.1) 30 335 12.5 (5.7)
500 (12.7) 30 340 13.2 (6.0)
TYPICAL OPERATING PROCEDURES
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MIG Wires
www.lincolnelectric.com
Super Arc
LA-90Low Alloy MIG Wire (AWS ER80S-D2, ER90S-D2, ER90S-G)Super Arc LA-90 is our premium copper coated, low alloy MIG wire manufactured to meet tensile strengthrequirements of 80,000 to 90,000 psi (552-620 MPa) minimum. The addition of 0.5% molybdenum provides
strength after stress relief. Ideal selection when welding ASTM A182, A217, A234 and A335 high temperature
pipe, fittings, flanges and valves and A336 pressure vessel forgings. Best mechanical properties are achieved
with an 98-95% argon, 2-5% oxygen shielding gas blend.
Advantage Lincoln
MicroGuard Ultra surface treatment for superior feeding and
arc enhancement agents for excellent arc stability.
Excellent mechanical properties, especially tensile strengths.
Copper coating provides superior arc-starting characteristics,
for long contact tip life and is manufactured not to flake,
which can clog liners and contact tips.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spray
transfer.
Well suited for applications where accurate and consistent
wire feeding is necessary.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Typical Applications
Excellent choice single and multiple pass welds on 80,000 to
90,000 psi (552 to 620 MPa) yield strength base metal.
Also good for applications needing strength after stress
relieving.
ASTM A182, A217, A234 and A335 high temperature service
pipe, fittings, flanges and valves.
ASTM A336 pressure vessel forgings.
May be used in single arc or Tandem MIG applications.
Welding Positions
1G 2F 2G 3G 4G3G
Conformance
AWS A5.28: ER80S-D2, ER90S-D2, ER90S-G
ASME SFA-5.28: ER80S-D2, ER90S-D2, ER90S-G
MIL-E-23765/2E: MIL-80S-3CWB A5.28: ER80S-D2, ER90S-D2
Shielding Gas
100% CO275-95% Ar/Balance CO295-98% Ar/Balance O2Flow Rate: 30-50 CFH
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ -20F (-29C) @-40F (-40C)
Requirements
ER80S-D2 per AWS A5.28 80,000 min. 68,000 min. 17 min. 20 min. Not SpecifiedAW with 100% CO2 (552) (469) (27)
ER90S-D2 per AWS A5.28 90,000 min. 78,000 min. 17 min. 20 min. Not SpecifiedAW with 95-99%Ar / Balance O2 (620) (538) (27)
Actual Test Results
AW with 100% CO2 94,800 (654) 79,600 (549) 22 24 (33)
AW with 95%Ar / 5%O2 101,000 (696) 88,800 (612) 25 56 (76) AW with 75%Ar / 25%CO2 95,400 (658) 82,700 (570) 23 34 (46) 34 (46)
MECHANICAL PROPERTIES - As required per AWS A5.28
AW - As welded.
%C %Mn %Si %Ni %Mo %S %P %Cu
AWS0.07 - 0.12 1.60 - 2.10 0.50 - 0.80
0.150.40 - 0.60
0.025 0.025 0.50Requirements max. max. max. max.
Typical Results 0.09 - 0.11 1.65 - 1.75 0.55 - 0.65 0.01 - 0.02 0.43 - 0.50 0.005 - 0.010 0.005 - 0.010 0.15 - 0.20
WIRE COMPOSITION - As required per AWS A5.28
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Super Arc
LA-90Low Alloy MIG Wire (AWS ER80S-D2, ER90S-D2, ER90S-G)
33 Lb. 44 Lb. 44 Lb. 60 Lb 60 Lb.Diameter (15 kg) (20 kg) (20 kg) (27 kg) (27 kg)
Inches (mm) Steel Spool Steel Spool Fiber Spool Fiber Spool Coil
.035 (0.9) ED031413 ED030775 ED029546 ED011088
.045 (1.1) ED031414 ED030776 EDS01380 ED014779
.052 (1.3) ED030777
1/16 (1.6) EDO13999
DIAMETERS / SMALL PACKAGING
500 Lb. 1000 Lb. 1000 Lb 1000 Lb.Diameter (227 kg) (453 kg) (453 kg) (453 kg)
Inches (mm) Accu-Trak Drum Accu-Trak Drum Accu-Trak Reel Speed Feed Reel
.035 (0.9) EDS01372 EDS29590 EDS29593
.045 (1.1) EDO01378 ED029591 EDS29594 ED014828
.052 (1.3) ED029592 EDS29595 EDS01383
DIAMETERS / BULK PACKAGING
NOTE: Procedures in the shaded areas are procedures for short circuiting mode using 75% argon, 25% CO2.(1)CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-OffTransfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100 (2.5) 18 80 1.6 (0.7)
Short Circuit Transfer 150 (3.8) 19 120 2.4 (1.1)
75% Ar/25% CO2 250 (6.4) 22 175 4.0 (1.8)Spray Transfer 375 (9.5) 23 195 6.0 (2.7)
90% Ar/10% CO2 500 (12.7) 29 230 8.0 (3.6)
600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 125 (3.2) 19 145 3.4 (1.5)
Short Circuit Transfer 150 (3.8) 20 165 4.0 (1.8)
75% Ar/25% CO2 200 (5.1) 21 200 5.4 (2.4)
Spray Transfer 350 (8.9) 27 285 9.2 (4.2)
90% Ar/10% CO2 475 (12.1) 30 335 12.5 (5.7)
500 (12.7) 30 340 13.2 (6.0)
.052" (1.3mm), DC+
1/2-3/4" (12-19mm) 300 (7.6) 30 300 10.6 (4.8)
Spray Transfer 320 (8.1) 30 320 11.5 (5.2)90% Ar/10% CO2 485 (12.3) 32 430 17.1 (7.8)
1/16" (1.6mm), DC+
1/2-1" (12-25mm) 210 (5.3) 25 325 10.7 (4.8)
Spray Transfer 235 (6.0) 27 350 12.0 (5.4)
90% Ar/10% CO2 290 (7.4) 28 430 14.8 (6.7)
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Super Arc
LA-100Low Alloy MIG Wire (AWS: ER100S-G, ER110S-G Military: MIL-100S-1)Super Arc LA-100, our premium copper coated, low alloy MIG wire is designed for use on 100,000 psi (690MPa) tensile base material and those materials that require a minimum yield strength of 82,000 psi (565 MPa).
Excellent for welding on ASTM A514, A543, A724 and A782 quenched and tempered plate or HY-80 base
material. LA-100 provides excellent impact properties under higher heat input conditions. Best mechanical
properties are achieved with an 98-95% argon, 2-5% oxygen shielding gas blend or 95% argon/5% carbondioxide. Also meets MIL-E-23765/2C, /2D, /2E specifications as a MIL-100S-1 classification.
Advantage Lincoln
MicroGuard surface treatment for superior feeding and arc
enhancement agents for excellent arc stability.
Copper coating provides superior arc-starting characteristics,
for long contact tip life and is manufactured not to flake, which
can clog liners and contact tips.
Will support all of the traditional modes of GMAW metal trans-
fer: short-circuiting, globular, axial spray, and pulsed spray
transfer.
Well suited for applications where accurate and consistent wire
feeding is necessary.
Excellent yield strengths and impact properties.
Manufactured to standards for ISO 14001 environmental and
ISO 9001 quality management systems.
Welding Positions
Typical Applications
Designed for optimum performance when welding on HY-80 and
ASTM A514 steels.
For use on 100,000 psi (690 MPa) tensile strength base material
such as military ships and submarines.
May be used in single arc or Tandem GMAW applications.
1G 2F 2G 3G 4G3G
Conformance
AWS A5.28: ER8100S-G, (ER110S-G)
ASME SFA-5.28: ER8100S-G, (ER110S-G)MIL-E-23765/2C, /2D, and /2E: MIL-100S-1
CWB A5.28: ER100S-G
Shielding Gas
95-98% Ar/Balance O275-95% Ar/Balance CO2Flow Rate: 30-50 CFH
Test Tensile Strength Yield Strength Elongation Charpy V-Notch, ftlbf (J)Conditions psi (MPa) psi (MPa) (%) @ 0F (-18C) @-60F (-51C)
Requirements
ER100S-G per AWS A5.28 100,000 min.Not Specified Not Specified Not Specified Not Specified
AW gas not specified (689)
ER110S-G per AWS A5.28 110,000 min.Not Specified Not Specified Not Specified Not Specified
AW gas not specified (758)
MIL-100S-1 per MIL-E-23765/2C&2DNot Specified
82,00-110,00016 min.
60 min. 35 min.AW with 98%Ar/2%O2 (565-758) (81) (47)
Actual Test Results
AW @ 30 KJ/in, with 98%Ar / 2%O2 122,000 (841) 117,000 (807) 21 130 (176) 110 (149)AW @ 45 KJ/in, with 98%Ar / 2%O2 113,000 (779) 100,000 (689) 18 54 (73)
AW @110 KJ/in, with 98%Ar / 2%O2 110,000 (758) 92,200 (636) 22 113 (153) 58 (79)
AW @ 45 KJ/in, with 90%Ar / 10%CO2 114,000 (786) 100,000 (689) 24 125 (169) 90 (122)
MECHANICAL PROPERTIES - As required per AWS A5.28
AW - As welded.
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Low Alloy MIG Wire (AWS: ER100S-G, ER110S-G Military: MIL-100S-1)
Super Arc
LA-100
%C %Mn %Si %Ni %Mo %Cr %S %P %V %Al %Ti %Zr %Cu
AWS 0.081.25-1.80 0.20 - 0.55 1.40-2.10 0.25 - 0.55
0.30 0.008 0.012 0.05 0.10 0.10 .10 0.30Requirements max. max. max. max. max. max. max. max. max.
Typical Results 0.05 - 0.06 1.55 - 1.70 0.40 - 0.50 1.80 - 2.00 0.40 - 0.50 0.02 - 0.05 0.003 - 0.005 0.005 - 0.007 0.002 - 0.010 0.01 0.02 - 0.04 .02-.05 .10-.20
WIRE COMPOSITION - As required per AWS A5.28
33 Lb. 44 Lb. 60 Lb. 500 Lb.Diameter (15 kg) (20 kg) (27 kg) (226 kg)
Inches (mm) Steel Spool Steel Spool Coil Accu-Trak Drum
.035 (0.9) EDS30778
.045 (1.1) ED031417 EDS30779 ED010993 EDS01162
.052 (1.3) EDS307801/16 (1.6) ED010996
DIAMETERS / PACKAGING
(1) CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.(2) Procedures in the shaded areas are procedures for short circuiting mode using 75% argon, 25% CO 2.(3)
Procedures in the shaded area are for pulse MIG mode for welding in the vertical up and overhead weldingpositions. Actual results are dependent on joint, material thickness, as well as waveshape and pulse frequency.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityCTWD(1) Wire Feed Arc Approx. Melt-OffTransfer Mode Speed Voltage Current RateShielding Gas in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
.035" (0.9mm), DC+
3/8-1/2" (9-12mm) 100 (2.5) 18 80 1.6 (0.7)
Short Circuit Transfer 150 (3.8) 19 120 2.4 (1.1)
75% Ar/25% CO2(2) 250 (6.4) 22 175 4.0 (1.8)
Spray Transfer 375 (9.5) 23 195 6.0 (2.7)
90% Ar/10% CO2 500 (12.7) 29 230 8.0 (3.6)
600 (15.2) 30 275 9.6 (4.4)
.045" (1.1mm), DC+
1/2-3/4" (12-19mm) 200 (5.1) 19-21 130 5.4 (2.4)
Pulsed Spray Transfer(3) 250 (6.4) 20-23 140 6.7 (3.0)
Spray Transfer
98% Ar/2% O2 350 (8.9) 27 285 9.2 (4.2)
95% Ar/5% CO2 475 (12.1) 30 335 12.5 (5.7)
500 (12.7) 30 340 13.2 (6.0)
.052" (1.3mm), DC+
1/2-1" (12-25mm) 210 (5.3) 25 325 10.7 (4.8)
Spray Transfer
98% Ar/2% CO2 235 (6.0) 27 350 12.0 (5.4)
95% Ar/5% CO2 290 (7.4) 28 430 14.8 (6.7)
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Accu-Trak WindingSeveral alloy/package configurations feature our Accu-Trak winding
technology, an exclusive layer winding solution that delivers twist-free
feeding and accurate wire placement especially recommended for
robotic and other automatic applications. Accu-Trak
winding accurate-ly places the wire in the weld joint throughout the welding process.
Improved wire feedability and reduced tangling will propel your produc-
tivity to the next level with Lincoln Accu-Trak bulk products. With field-
tested and approved Accu-Trak, many customers have experienced
improved performance and accurate wire placement. Try Accu-Trak
winding and see the difference for yourself!
Bulk Packaging Types
Accu-Pak BoxLincolns Accu-Pak Box utilizes our twist-free Accu-Trak
winding technology in a 100% recyclable package. Designed to beas durable and reliable as our drums, our Accu-Pak boxes deliver
SuperArc/ Super Glide trouble-free feedability and arc welding
performance in a convenient, money-saving package.
Lifting straps are an integral component of the package, which make
it easy to move the loaded box from one location to the next. Whenthe wire is used up, simply collapse the box and
dispose of it in your cardboard recycle bin its truly that simple!
The 500 lb. Accu-Pak box requires a K2175-1 Accu-Pak BoxPayoff Kit. The 900/1000 lb. Accu-Pak Box requires a K2175-2
Accu-Pak Payoff Kit. See page 25 for more information.
Core DimensionsAccu-Pak Width Height Inside Dia. Height
Box in. (mm) in. (mm) in. (mm) in. (mm)
500 lb. 21.0 28.0 12.0 21.0(227 kg) (533) (711) (305) (533)
900/1000 lb. 24 32 14.0 32(408/454 kg.) (610) (813) (356) (813)
ACCU-PAK BOX SPECIFICATIONS
Pallet DimensionsAccu-Pak Weight Inches (mm)
Box lbs. (kg) HxWxD
500 lb. 2000 32.25 x 42 x 42(227 kg) (907) (819 x 1067 x 1067)
900/1000 lb. 4000 36.75 x 48 x 48(408/454 kg) (1814) (933 x 1219 x 1219)
PALLET SPECIFICATIONS
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Accu-Trak DrumLincolns Accu-Trak Drum system is a bulk wire package designed
specifically for MIG wire. Built to deliver consistent performance in
conventional automation and robotics, these drums also perform
well in semiautomatic applications.
The Accu-Trak Drum wire system facilitates precise feedingbecause of a unique design that accurately places the wire in the
weld joint throughout the welding process.
The Accu-Trak Drum requires a K884-5 (500 lb.) or K884-6(250 lb. and 1000 lb.) Accu-Trak Drum Payoff Kit to ensure
accurate feeding. See page 25 for more information.
Improved wire feedability and reduced tangling will propel your
productivity to the next level with Lincoln Accu-Trak bulk products.
Field-tested and approved, many customers have experiencedimproved performance and accurate wire placement. Check it out
and see the difference for yourself!
Bulk Packaging Types
Core DimensionsAccu-Trak Diameter(D) Height Inside Dia. Height
Drum in. (mm) in. (mm) in. (mm) in. (mm)
250 lb 23.4 19.75 6.25 19.75(113 kg) (594) (502) (159) (502)
500 lb 20.4 32.6 8.4 31.5(227 kg) (518) (828) (213) (800)
1000 lb 23.4 34.8 6.25 34.0(454 kg) (594) (884) (159) (864)
ACCU-TRAK DRUM SPECIFICATIONS
Pallet DimensionsAccu-Trak Weight Inches (mm)Drum lbs. (kg) HxWxD
250 lb 1000 24.5 x 48 x 48(113 kg) (454) (622 x 1219 x 1219)
500 lb 2000 38 x 42 x 42(227 kg) (907) (965 x 1067 x 1067)
1000 lb 4 mini 4000 39.5 x 48 x 48(454 kg) pallets on (1814) (1003 x 1219 x 1219)
master pallet
PALLET SPECIFICATIONS
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Accu-Trak ReelLike the Accu-Trak drum, Accu-Trak reels facilitate precise feedingbecause of a unique design that delivers twist-free wire and accurately
places wire in the weld joint with stationary reel payoff.
The K895-2 Rotary Wire Dispenser is necessary to payoff theAccu-Trak Reel. See page 25 for more information.
Bulk Packaging Types
Speed Feed ReelLincolns Speed Feed Reels are designed to provide maximum
flexibility. The reels are specially wound to ease feeding for steady,
easy dispensing, as the reel is rotated.
Speed Feed Reels are available on 1000 lb. (454 kg) reels. They are
used with a dereeler which rotates the reel. Speed Feed Reelsprovide accurate wire placement in the weld joint.
WIDTH(W)
PIN HOLEDIAMETER (D2)
PIN HOLEDISTANCE
FROMAXIS (A)
CENTER HOLE
DIAMETER (D1)
DIAMETER(D)
ACCU-TRAK Reel
(shown withRotary Wire Dispenser)
SPEED FEED REEL
D1 D2 A W DReel in in in in inSize (mm) (mm) (mm) (mm) (mm)
Speed Feed
1000 lb 1.34 0.75 2.5 12.75 30.0(454 kg) (34) (19) (64) (324) (762)
Accu-Trak
1000 lb 1.31 0.68 2.5 19.5 30.0(454 kg) (33) (17) (64) (495) (762)
REEL SPECIFICATIONS
Net Dimensions PlacementReel Weight Inches (mm) onSize lbs. (kg) HxWxD Pallet
Speed Feed
1000 lb 2000 33.5 x 30 x 31.5 2(454 kg) (907) (851 x 762 x 800) Horizontal
Accu-Trak
1000 lb 1000 23.5 x 30 x 31.5 1(454 kg) (454) (597 x 762 x 800) Horizontal
PALLET SPECIFICATIONS
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Accu-Trak Drum Payoff KitA Payoff Kit must be used with Accu-Trak Drums to ensure
precise feeding. The fitting on top of the Payoff Kit has a 1/2-14 NPT
internal pipe thread to facilitate the connection of theconduit (listed below).
For 500 lb. Accu-Trak Drum, Order K884-5.
For 250 lb and 1000 lb. Accu-Trak Drums, Order K884-6.
Accu-Pak Box Payoff KitA Payoff Kit is necessary for our 100% recyclable Accu-Pak Box to
ensure precise feeding. The fitting on top of the kit has a 1/2-14 NPT
internal pipe thread to facilitate the connection of the conduit.For 500 lb. Accu-Pak Box, Order K2175-1.
For 1000 lb. Accu-Pak Box, Order K2175-2.
Magnum Rotary Wire Dispenser forAccu-Trak
Assures smooth payoff of wire, and a unique brake mechanism helps
eliminate overrun from the Accu-Trak Reel. The reel remains stationaryas payoff device rotates. Can also be used on any wooden reel with a
hole pattern as shown at right.
Order K895-2.
Dereeler AdapterFor mounting of many competitive dispensers on Lincoln reels.
Order K836-1.
Incoming Bushings for 10-SeriesWire Feeders (For LN-10, DH-10,STT-10 and Power Feed 10)Feed Plate Incoming Bushings connect directly to wire conduit (not
included), for use in boom system, long distances, or large payoff
packages. Bushings can be used with any wire conduit (K515 or K565).For .025-1/16" wire, Order K1546-1.
For 1/16-1/8" wire, Order K1546-2.
.69" Dia.(17.5mm)
1.31" Dia.(33.3mm)
2.5"(65.3mm)
5.0"(127mm)
Bulk Packaging Accessories
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Small Packaging Types
Small PackagingNo matter what your need, Lincoln has a packaging option
that offers a perfect fit. Small packaging configurations
include steel spools, fiber spools, plastic spools, and coilsin quantities from 2 lbs. to 60 lbs. Our fiber spools, plastic
spools, and steel spools require no adapter. Coil adapters
are available as shown below.
PLASTIC SPOOL
STEEL SPOOL COIL
FIBER SPOOL
Package PalletPackaging Weight Weight
Type lbs (kg) lbs (kg)Fiber Spool 44 (20) 3564 (1617)
Fiber Spool 60 (27) 3240 (1470)
Plastic Spool 2 (0.91) 900 (408)
Plastic Spool 2 (0.91) 1080 (490)
Plastic Spool 2 (0.91) 2916 (1323)
Plastic Spool 11 (5) 792 (359)
Plastic Spool 30 (14) 2430 (1102)
Steel Spool 30 (14) 2430 (1105)
Steel Spool 44 (20) 3564 (1617)
Coil 60 (27) 3240 (1470)
SMALL PACKAGING PALLET WEIGHTS
Small Package Accessories
60 Lb. Coil AdapterAdapts 60 lb. (27.2 kg) coils of wire
to 2" (51 mm) spindle.Order K1504-1.
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TEST RESULTS
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained froma weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in
a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weldprocedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm byqualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in theintended application.
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables,and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occa-sion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond toour customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrantor guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim anywarranty of any kind, including any warranty of fitness for any customers particular purpose, with respect to such informa-tion or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correctingany such information or advice once it has been given, nor does the provision of information or advice create, expand oralter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is sole-ly within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of LincolnElectric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer towww.lincolnelectric.com for any updated information.
Notes
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ONTARIOMISSISSAUGA(905) 565-5600TORONTO(416) 421-2600/(800) 268-0812
QUEBECMONTREAL(450) 654-3121
LINCOLN INTERNATIONAL HEADQUARTERS
HARRIS CALORIFIC DIVISION2345 Murphy Blvd., Gainesville, Georgia 30504 U.S.A.
Phone: 1-800-241-0804 Fax: (770) 535-0544 Web Site: www.harriscal.com
LATIN AMERICAMiami, Florida U.S.A.Phone: (305) 888-3203
EUROPEBarcelona, SpainPhone: 34 91 816 4266
RUSSIA, AFRICA & MIDDLE EASTCleveland, Ohio U.S.A.Phone: (216) 481-8100
ASIA PACIFICSingaporePhone: 65 6773 6689
AustraliaPhone: 61 2 9772 7222