Catalog ST PCS 7.2 - July 2007 - Siemens Tü · PDF file1/2 Siemens ST PCS 7.2 ·...

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Migration solutions with the SIMATIC PCS 7 Process Control System

Catalog ST PCS 7.2 · July 2007

Introduction 1

TELEPERM M migration2

APACS+ migration3

SIMATIC PCS / TISTAR migration4

OpenPMC migration5

Bailey INFI 90/NET 90 migration6

ABB Freelance migration7

Emerson PROVOX migration8

Honeywell TDC migration9

ABB Contronic P migration10

Further migration products and solutions11

Integration of FOUNDATION Fieldbus12

Appendix13

The products and sys-tems described in this catalog are manufac-tured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The cer-tificate is recognized by all IQNet countries.

1/2 Siemens ST PCS 7.2 · July 2007

Siemens Automation and Drives.Welcome

More than 70,000 people aiming for the same goal:

increasing your competitiveness. That's Siemens

Automation and Drives.

We offer you a comprehensive portfolio for sustained

success in your sector, whether you're talking automa-

tion engineering, drives or electrical installation sys-

tems. Totally Integrated Automation (TIA) and Totally

Integrated Power (TIP) form the core of our offering.

TIA and TIP are the basis of our integrated range of

products and systems for the manufacturing and process

industries as well as building automation. This portfolio

is rounded off by innovative services over the entire life

cycle of your plants.

Learn for yourself the potential our products and

systems offer. And discover how you can permanently

increase your productivity with us.

Your regional Siemens contact can provide more infor-

mation. He or she will be glad to help.

1/3Siemens ST PCS 7.2 · July 2007

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Sharpen your competitive edge.

Totally Integrated Automation

With Totally Integrated Automation (TIA), Siemens is the only

manufacturer to offer an integrated range of products and sys-

tems for automation in all sectors - from incoming goods to out-

going goods, from the field level through the production control

level to connection with the corporate management level.

On the basis of TIA, we implement solutions that are perfectly

tailored to your specific requirements and are characterized by a

unique level of integration. This integration not only ensures sig-

nificant reductions in interface costs but also guarantees the

highest level of transparency across all levels.

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It goes without saying that you profit from Totally Integrated

Automation during the entire life cycle of your plants - from the

first planning steps, through operation, right up to moderniza-

tion. Consistent integration in the further development of our

products and systems guarantees a high degree of investment

security here.

Totally Integrated Automation makes a crucial contribution

towards optimizing everything that happens in the plant and

thus creates the conditions for a significant increase in produc-

tivity.

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Integrated energy distribution from a single source.

Totally Integrated Power

Totally Integrated Power (TIP) brings together all the components

of electrical energy distribution into an integrated whole. Thus TIP

provides the answer to growing market demands in the planning,

construction and use of utility buildings and industrial buildings.

On the basis of TIP, we offer integrated solutions for energy distri-

bution, from medium voltage to the power outlet. Totally Inte-

grated Power is based here on integration in planning and config-

uring as well as on perfectly matched products and systems.

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Totally Integrated Power offers communication

and software modules for connecting the energy

distribution systems to industrial automation and

building automation. This enables the implemen-

tation of significant savings potential.


Protecting the environment and resources.Environmental sustainability

Environmental protection will continue to grow in importance

as a result of progressive urbanization and global population

growth. These global mega-trends make the careful and sus-

tainable handling of natural resources a central challenge.

We are convinced that every individual - and especially

every company - has an ecological responsibility. At Siemens

Automation and Drives, we stand by this conviction. Our high

environmental protection goals are part of our strict environ-

mental management. We investigate the possible effects of our

products and systems on the environment right back at the de-

velopment stage. We concern ourselves, for example, with the

question of how to reduce power consumption in plant

operation - and we offer appropriate solutions, such as our

energy-saving motors that cut power consumption in industrial

manufacturing by up to 40% thanks to their high efficiency

levels.

Our products and systems comply with the EC Directive

RoHS (Restriction of Hazardous Substances). All the relevant

Siemens AG sites are, of course, certified in accordance with

DIN EN ISO 14001.

Our commitment goes well beyond compliance with the rele-

vant directives and legislation: we are an active driving force

behind environmental protection, through further develop-

ment of environmental management systems, for example,

and we are involved in professional associations such as the

German Electrical and Electronic Manufacturers Association

(ZVEI).

Introduction

Migration to SIMATIC PCS 7


■ Overview

If a company wishes to strengthen its position in the market, it is essential to react flexibly and rapidly to new market require-ments, while keeping interruptions in current operation down to a minimum. This is the strength of the SIMATIC PCS 7 process control system from Siemens. As a corner pillar of the Totally Integrated Automation concept, SIMATIC PCS 7 constitutes a uniform complete system which surpasses the capabilities of previous systems and satisfies all demands placed on the pro-cess control technology – one control system for all industries and applications.

With SIMATIC PCS 7 we are committed to expanding the com-petitive advantages of customers throughout the complete life-cycle of their industrial plants. The SIMATIC PCS 7 process con-trol system provides advantages in the areas of:7 Integration7 Performance7 Scalability7 Modernization7 Security7 Innovation7 Global network of experts

Siemens has been offering a wide range of innovative migration products and solutions for its globally proven systems for many years already. Right from the beginning, the maxim of Siemens’ migration strategy is to modernize the existing installed basis in steps and without completely changing the system – if possible without a plant shutdown or with minimum production down-times. Siemens therefore supports customers’ endeavors to achieve long-term safeguarding of investments together with maximization of their return on assets.

Migration strategy

Globalization and incessantly increasing competitive pressures are forcing companies to continuously increase productivity and shorten product time to market. To this end, it is necessary to continuously optimize engineering procedures and the process, and to simultaneously consider new industrial requirements and directives.

Today, many systems and plants must be expanded and modernized to ensure that companies can continue to provide products meeting market requirements. However, since the in-stalled basis of hardware, application software and know-how of the operating and maintenance engineers represents an enor-mous value, the safeguarding of investments for companies op-erating the plants is always assigned a high priority during all modernization plans.

Experience has shown that the success of migration is largely determined by providing a technical solution that optimally matches the customer requirements and the customer’s plant. Minimization of the technical and financial risks together with safeguarding of investments for as long a period as possible are always fundamental aspects. The different lifecycles of the vari-ous system components must also be considered, which cur-rently vary from 5 years for PC-based workstations, 15 years for controllers, up to 25 years or more for input/output components and wiring. Therefore Siemens does not consider its task to sim-ply be the complete replacement of an existing system, but in close collaboration together with customers and their system in-tegrators of an individual, future-oriented solution based on the state-of-the-art SIMATIC PCS 7 process control system - always under the directives:7 Step-by-step system innovation7 Adaptable to the specific conditions of the plant7 Flexible according to production requirements

SystemaspectsHMI/batch- Replaces old HMI- Replaces batch system

Controller/network- Replaces controller- Gateway to SIMATIC PCS 7

I/O field connection- Further use of I/Os- Field connection elements for SIMATIC PCS 7

Strategy- Plant/product future- Planned modernization (revamping)

Cost reduction- Maintenance budget- Investment budget

Time-to-Market- Production time- Available downtime

Innovation pressure- Improved process control- IT integration- Advanced process control & asset management

Lifecycle phases- Maintenance & modernization- Expansion & improvement- Renewal/replacement with state-of-the-art technology

Siemens migration strategy

Plantaspects

Productionaspects

Innovative technologies

FlexibleAdaptableStep-by-step

Introduction



■ Function

Portfolio of the migration products

Early on Siemens recognized the significance of migration for process automation, and for many years has offered a wide range of innovative migration products and solutions for its glo-bally proven systems. Right from the beginning, the maxim of Siemens’ migration strategy is to modernize the existing in-stalled basis in steps without completely changing the system; and where possible without or with minimal plant downtime. Siemens has the products to support customers’ endeavors to achieve long-term safeguarding of investments together with maximization of their return on assets, even for legacy systems from other vendors.

Siemens’ know-how in the migration sector has continuously grown as time has passed. The experience gained in numerous migration projects has been incorporated into new products and technologies which are even more efficient. For example, "Data-base Automation" (DBA) is available for engineering of operation and monitoring systems. Using DBA and a plug-in interface, it is possible to download the configuration data, and to display and configure them using a standardized user interface. DBA allows system-based migration of operator system data from different output systems in standardized form, thus providing uniform software quality, security and understandability.

The migration products can be categorized as follows:

Step-by-step migration with the right products and services

ET 200M

PROFIBUS PA

HMI

SIMATIC PCS 7

SIMATIC IT

PR

OFI

BU

S D

P

S7-400 S, H, HFcontroller

MotorI/OinterfaceI/O

Controller

EngineeringStation

EngineeringSystem

Wiringrack

Server Server

Gateway

Importing ofengineering dataof old OS

Importing ofcontrollerengineering

Linkingof existingI/O modules toPCS 7/AS

Mig

ratio

n se

rvic

es in

eve

ry s

tep

of m

igra

tion

proj

ect

Gateway todata coupling

Field TerminationAdapter

OS replacementby server forPCS 7/OS

ClientsLegacy system

Migration component Description

OS migration products • Interface from SIMATIC PCS 7 OS Server to system bus of legacy system• OS conversion tool (e.g. DBA)• Faceplate library

Services for OS migration Tools/services for conversion of process displays

Services for AS migration Tools/services for function-based conversion of AS engineering data to SIMATIC PCS 7

BATCH migration components Enables existing system to use SIMATIC BATCH

Gateway • Gateway between system bus of legacy system and SIMATIC PCS 7 (mainly for AS-AS communication)• Engineering tool for gateway

Reuse of legacy system I/Os or Field Termination Assembly (FTA)

• Reuse of I/Os (connection of old I/Os to SIMATIC PCS 7 automation systems, mostly for Siemens systems)• Field Termination Assemblies (FTAs) for field cabling

Introduction



Typical migration scenarios

The migration path that a user takes depends on the specific technical and economical factors of each migration project. The migration products offer the modularity and flexibility required to implement different scenarios. The following are typical migra-tion scenarios which can be implemented using these migration products:

Scenario 1: Replacement of existing HMI system by a SIMATIC PCS 7 operator system

If the HMI (Human Machine Interface) system is technically obsolete, if the stocking of spare parts is too expensive, if it no longer complies with current directives and standards for operator workstations, or if functional expansions are required (e.g. IT integration), it is possible to simply replace the existing HMI system by a SIMATIC PCS 7 operator system. The controller with application software and the process I/O are retained.

The benefits of these migration step are:• Minimum costs• Clear risk• Lengthening of service life of complete plant• New application possibilities• Opening of system for IT world

Scenario 2: Expansion of existing plant

The existing plant is initially retained, and is modernized by expanding with further sections/units with SIMATIC PCS 7.

The benefits of these migration step are:• Simple, step-by-step increase in production capacity• Clear risk• Introduction of new technologies (e.g. PROFIBUS fieldbus,

HMI)• Opening of system for IT world• Together with scenario 1, enables process control using a uni-

form operator system

Scenario 3: Comprehensive modernization

Bottlenecks in the provision of spare parts, insufficient support, and the necessity for functional expansions (e.g. fieldbus tech-nology or IT integration) can also force comprehensive modern-ization of the old system using the future-oriented SIMATIC PCS 7 process control system. Conversion may also be possible during operation. Further use of the existing I/O level is sup-ported, and the investments made for wiring, hardware compo-nents or application engineering are safeguarded.

The benefits of these migration step are:• Increase in performance• Introduction of new technologies (e.g. PROFIBUS fieldbus,

HMI)• Opening of system for IT world• Lengthening of service life of complete plant• Reduction in number of system suppliers• Elimination of bottlenecks

Introduction



Migration spectrum

The migration of our own process control systems to SIMATIC PCS 7 is a matter of course for Siemens, and a significant component of the continued supplier/customer relationship. Siemens is additionally able to offer migration solutions for pro-cess control systems from other vendors, e.g. for systems from ABB, Honeywell or Emerson.

Siemens works closely with the customer’s system integrators when implementing migration projects, for they have the know-how gained over many years and exactly know the plant as well as the customer’s requirements. This partnership is a guarantee for the companies operating plants that they will receive an op-timum migration solution. A further important aspect is that Sie-mens supports the migration products as well as the standard products by means of product updating and customer support. A special strength of Siemens compared to other suppliers of mi-gration solutions is the ability to offer customers long-term sup-port through know-how, servicing and provision of components, spare parts and upgrades.

With the future-oriented SIMATIC PCS 7 process control system, innovative migration solutions and services, many years of know-how in process automation and migration, as well as con-tinuous worldwide servicing, Siemens demonstrates its exper-tise and offers the security of a reliable partner.

Migration Support Center

Siemens has established several global Migration Support Cen-ters which offer customers further support for migration projects in addition to product support:• Migration concepts• Quotation preparation• Engineering/project management

Development of further migration products and tools

Through the development of flexible migration solutions and ser-vices, comprehensive sector know-how, migration experience developed over many years, and worldwide support, Siemens has laid the foundation for the development of migration solu-tions for third-party control systems. This allows users of third-party control systems to take advantage of the globally leading SIMATIC technology in order to safeguard their investments in new automation technology for the future.

For further information, see the Chapter “Additional migration products and solutions”.

SIMATIC PCS 7OS clients

SIMATIC PCS 7OS clients

SIMATIC PCS 7Engineering

PCS 7OS server

PCS 7/third-party OS

Othersystems

MBUS

PROVOXControllerand I/O

Third-partycontrol system

SIMATIC ITManagement

Console

APTES

AS 235

CS 275

4-mation

H1 TF Ethernet

ControlBuilder F

Envox

BaileyInfi/Net 90

ABBFreelance

Bailey Plant Loop/

INFI-NET

PCS 7/TM OS PCS 7/505 OS PCS 7/90 OS PCS 7/F2K OS PCS 7/PVX OSPCS 7/

APACS+ OSPCS 7/

OPMC OS

TELEPERM M SIMATIC 505 EmersonPROVOXOpenPMCAPACS+/

QUADLOGSIMATIC

PCS 7

OpenPMCController

S7-41x

S7-417H

AC 800F

DataHighway

Introduction


Siemens ST PCS 7.2 · July 2007

2/2 Introduction

2/4 TELEPERM M ES/OS migration

2/10 ES/OS connection to CS 275 plant bus

2/12 TELEPERM M AS migration

2/16 Add-on: GT104CS gateway

TELEPERM M migration


Introduction


2

■ Overview

Configuration example of TELEPERM M migration

The TELEPERM M process control system from Siemens has proven itself worldwide in many different industry sectors in the past 25 years. More than 15,000 installed systems have proven their performance, reliability and user-friendliness in many years of service, even under extreme operating conditions.

The installed platform of the old process control system repre-sents an immense investment in hardware and application soft-ware as well as a wealth of valuable and complex know-how ac-cumulated by operating and maintenance personnel.

However, many users are now faced with the need to adapt their production operations to market requirements, which means having to expand or modernize their plants.

SIMATIC PCS 7, the modern process control system, offers new plants and plant expansions an open platform for modern, for-ward-looking and economical automation solutions in all indus-tries.

The objective of the migration is to modernize the existing plat-form step-by-step without changing the system, and at the same time to guarantee past investments for as long as possible. For this purpose, Siemens has been offering optimized migration so-lutions for the transition from TELEPERM M to SIMATIC PCS 7 for a number of years already. The range of migration products cov-ers hardware and software components as well as services for converting application software, on-site conversions, and the migration of complete systems.

At the beginning, TELEPERM M customers primarily chose the step-by-step modernization and functional expansion of individ-ual components of the existing systems:• Replacement of existing automation systems by future-com-

patible automation systems under the premise of importing existing application software and TELEPERM M I/O

• Replacement of operation and monitoring systems by opera-tor systems on the basis of SIMATIC PCS 7

• Integration of the distributed SIMATIC process I/Os

Nowadays, direct migration of TELEPERM M to SIMATIC PCS 7 is dominate. Customers are selecting the full range of SIMATIC system components, which have been proven worldwide. They therefore profit on the one hand from the valuable properties of a modern process control system and the synergy effects pro-vided by Totally Integrated Automation (TIA). At the same time, they are provided with the possibility for continued use of the ex-isting TELEPERM M I/Os. Siemens supports this trend by means of new migration products as well as optimized services (some of which are supported by in-house tools) for hardware and soft-ware conversion.

ET 200M ET 200M ET 200M

PR

OFI

BU

S

AS 414 / AS 416 / AS 417

(dual-channel)

SIMATIC PCS 7 OS clients

GatewayCS 275 (single/redundant)

PCS 7/TM OS server

PCS 7/TM OS server

PCS 7 OS server

DP/PA link

Field devices

Engineeringsystem

Industrial Ethernet (single/redundant)

AS 235 cabinet AS 488 S cabinet with MIG II migration rack

AS 414/AS 416/AS 417 TM-EAin TELEPERM M cabinet


Introduction


2

■ Options

Migration services

For a migration project to succeed it is not enough just to have a technical solution that is optimally adapted to the customer’s needs and the individual conditions of the plant in question. Equally important is the fast and punctual implementation of this solution at a high level of quality.

We thus offer you services from one source for the complete mi-gration of your plant or for single phases of the migration pro-cess, e.g. AS conversion with retention of the TELEPERM M I/Os or substitution of the operator systems incl. conversion of your user software.

Our migration specialists are familiar with the systems technol-ogy behind TELEPERM M and SIMATIC PCS 7 and have many years of experience in engineering, commissioning and service. They will inform you about the migration options available, ana-lyze your plant, provide you with individual consulting and, fi-nally, draw up a detailed quotation for your migration project.

Short stoppage times call for exact planning, which is why our migration specialists join you in organizing and coordinating the smooth performance of all the activities itemized in the quota-tion.

The user software represents a large portion of the total invest-ment and know-how. Hence the quality of its conversion into the new system world is a key criterion for a migration’s economic ef-ficiency. We provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system plat-form. In doing so we make allowance for sector-specific proper-ties as well as special plant solutions. As a result of the modern tools that we developed ourselves, you profit from software of constant quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigu-rations occasionally required.

Finally, we will draw up detailed documentation of your plant as soon as the re-start is completed. We even see to the proper dis-posal of any replaced system components.

For information, consulting, analysis and a quotation, please contact your local Siemens representative.

TELEPERM M Manual Collection

The TELEPERM M Manual Collection comprises TELEPERM M manuals in 2 languages (German, English) on CD. Updated manuals of current migration products are provided as elec-tronic documentation together with the product. They can also be downloaded from the SIMATIC Guide "Technical documenta-tion", section "SIMATIC PCS 7 Process Control System & Migra-tion", on the Internet.

Additional information is available in the Internet under:

http://www.siemens.com/simatic-docu

C) Subject to export regulations: AL: N, ECCN: 5D992B1

■ More information

You can find further information, ordering data and technical specifications on the various migration products for TELEPERM M in the following sections "OS migration from TELEPERM M" and "AS migration from TELEPERM M".

More migration products can also be found in the Catalog ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 Process Control System).


http://www.siemens.com/teleperm

■ Selection and Ordering Data Order No.

TELEPERM M Manual Collec-tionElectronic manuals on CD, in 2 languages (German, English)

6DL5 900-8AX03-8YX8 C)

http://www.siemens.com/simatic-docu



TELEPERM M ES/OS migration


2

■ Overview

The PCS7/TM-OS operator systems offered in this catalog can be used for the migration of older TELEPERM M operator sys-tems. This is simply done by replacing the OS 252, OS 26x or OS 52x operator systems already installed in existing TELEPERM M plants/plant units with the SIMATIC PCS 7 opera-tor systems, which are designed for connection to the TELEPERM M plant bus CS 275.

■ Application

The PCS 7/TM-OS operator system with dual-channel functional-ity, which is designed to be operated simultaneously on the TELEPERM M CS 275 plant bus and the PCS 7 Industrial Ether-net plant bus, can be used in combination with the GT104CS gateway to effectively link existing TELEPERM M plant sections to SIMATIC PCS 7 plant sections.

The cross-bus communication load can be skillfully shared with this combination:• The PCS 7/TM-OS operator system with dual-channel func-

tionality handles - AS-OS communication with the automation systems on the

CS 275 and Industrial Ethernet plant buses, as well as - time synchronization for the TELEPERM M plant section

• The GT104CS gateway permits cross-bus AS-AS communica-tion.

The PCS7/TM-OS operator systems can be used as display and control components for the following TELEPERM M automation systems:• AS 215• AS 230, AS 230 K• AS 235, AS 235 K, AS 235 H• AS 388/TM and AS 488/TM• SIMATIC S5-150U/S5-155U on the CS 275 plant bus

Based on the SIMATIC PCS 7/TM-OS Server IL 43 BCE SRV03, the bundle "OS Engineering for TELEPERM M Migration", the PROGRAF AS+/NT program package and optional PCS 7 Engi-neering Software PowerPacks, it is possible to implement a uni-versal AS/OS Engineering Station which can be used for all sub-systems networked by the TELEPERM M CS 275 plant bus and SIMATIC PCS 7 Industrial Ethernet plant bus.

■ Design

Basic hardware for SIMATIC PCS 7 Industrial Workstation

The SIMATIC PCS 7 Industrial Workstations with Basic Commu-nication Ethernet (BCE) and Windows XP Professional/Server 2003 operating system from the Section "System-neutral compo-nents" of the SIMATIC PCS 7 Catalog ST PCS 7 can be used as the basic hardware for PCS 7/TM-OS Single Stations (single-user systems), PCS 7 /TM-OS Servers and Clients (multi-user systems).

These basic devices can be expanded depending on their ap-plication and the defined scope of delivery by means of:• SIMATIC PCS 7 OS Software• Components for connecting to the TELEPERM M CS 275 plant

bus (interface module, local bus connecting cable and PCS 7/TM-OS coupling package)

• Signal module• PCS 7/TM-OCX (NORA) program package

Based on a SIMATIC PCS 7 Industrial Workstation as server, we can offer you the SIMATIC PCS 7/TM-OS Server IL 43 BCE SRV03 as a preconfigured server system with Windows Server 2003 operating system for TELEPERM M ES/OS migra-tion.

SIMATIC PCS 7/TM-OS Server IL 43 BCE SRV03

This server is a preferred configuration ready for use as a PCS 7/TM-OS Server and as an AS/OS Engineering Station in migra-tion plants. It is already equipped with bus interface modules for the TELEPERM M CS 275 plant bus, the SIMATIC PCS 7 Indus-trial Ethernet plant bus and the OS-LAN (terminal bus).

Further components are necessary depending on the applica-tion:

Use as PCS 7/TM-OS Server• SIMATIC PCS 7 OS Software Server; alternatively the

OS Software Redundant Server Pack in the case of redundant servers (for licensing)

• PCS 7/TM-OS coupling package (for licensing)• PCS 7/TM-OCX (NORA); option in the case of process visual-

ization on the server, for licensing• Local bus connecting cable

Configuration as AS/OS Engineering Station• PROGRAF AS+/NT program package, Order No. 6DL5255-

1CX, executes with Windows NT 4.0, Windows 2000, Windows XP, Windows 2000 Server and Windows Server 2003 operating systems

• Bundle "OS Engineering for TELEPERM M Migration" on SIMATIC PCS 7 V7.0

• SIMATIC PCS 7 Engineering Software PowerPacks; option, depends on quantity framework of plant

• Local bus connecting cable

Also relevant for the configuration of AS/OS engineering stations and PCS 7/TM-OS, and independent of the platform used, are the additional/expansion components, multi-VGA graphics cards, monitors and chipcard readers from the Sections "SIMATIC PCS 7 Industrial Workstation" and "Administration" in the Chapter "System-neutral components" of the SIMATIC PCS 7 Catalog ST PCS 7. OS options such as redundancy and signal output from the Sections "OS hardware" and "Redundant opera-tor systems" in the Chapter "Operator System" of the same cata-log are also useful.

AS 23x AS x88

Plant busCS 275

OS-LAN/Terminal bus

EngineeringStation

OS Clients

PCS 7/TM-OS Server

Plus:- PROGRAF AS+/NT - Bundle OS Engineering

Hardware platform 6DL2207-1..

Plus:- PCS 7 OS Software Server or OS Software Redundant Server Pack - Coupling Package PCS 7/TM-OS Option:PCS 7/TM-OCX (NORA)

Hardwareplatform6DL2207-1..




2Dual-channel operation

The previously mentioned basic hardware as server (SIMATIC PCS 7 Industrial Workstation with BCE or SIMATIC PCS 7/TM-OS Server IL 43 BCE SRV03), together with the associated ex-pansion components typical for servers, already fulfill all require-ments for dual-channel operation of the PCS 7/TM-OS. No addi-tional hardware/software components are required.

Interfacing to the SIMATIC PCS 7 Industrial Ethernet plant bus can also be implemented via CP 1613 as an alternative to BCE communication. The CP 1613 interfacing is only required for communication with more than 8 automation systems and when using fault-tolerant automation systems.

Basic devices with BCE communication can be subsequently upgraded to CP 1613 communication. In addition to the CP 1613 module, you require either the S7-1613 communica-tions software or S7-REDCONNECT for communication with fault-tolerant automation systems (see also Catalog ST PCS 7, Chapter "Operator System", Sections "OS hardware" and "Re-dundant operator systems").

■ Function

PCS 7/TM-OS V4.0 coupling package

With the PCS 7/TM-OS coupling package it is possible for the operator systems to exchange information with automation sys-tems on the CS 275 plant bus. The coupling package contains a bus-specific channel DLL and a TM Manager. The channel DLL adapts the TELEPERM M message frames to the OS-specific data structures and procedures by converting the protocol. The TM Manager is a configuration assistant that supports the follow-ing configuration functions:

ORPA Import

The ORPA Import function creates structured variables in the op-erator system for TELEPERM M standard and user blocks in ac-cordance with the AS data defined in the PROGRAF AS+/NT configuration tool. The selection of parameters to be imported can be modified using filters and a dialog box.

Block Import

The Block Import function creates (in the operator system) block instances of the block types defined in PROGRAF AS+/NT for TELEPERM M standard and user blocks. The selection of pa-rameters to be imported can be modified using filters and a dia-log box.

Connection Import

The Connection Import function generates connections in the TELEPERM M channel CS 275. It can be defined whether status signals and plain text messages are to be transmitted, and whether loading onto the corresponding automation system is to be carried out.

Message Generator

The Message Generator function determines the block in-stances which were imported into the operator system and gen-erates messages for these in the AlarmLogging. The message texts can be parameterized. Message class and message type can be defined bit-specifically for MKS blocks.

Batch Import

The Batch Import function prepares the data for the internal data of SIMATIC BATCH. SIMATIC BATCH can then communicate with the interface blocks in TELEPERM M automation systems in the same manner as with SIMATIC PCS 7 automation systems.

The "PCS 7/TM-OS coupling package for AS 23x/AS x88" can be used for the following systems:• AS 215• AS 230, AS 230 K• AS 235, AS 235 K, AS 235 H• AS 388/TM, AS 488/TM• SIMATIC S5-150U/S5-155U

Coupling package upgrade to PCS 7/TM-OS V4.0

An upgrade package that also includes the PCS 7/TM-OCX pro-gram package is available to upgrade existing WinCC/TM V1.0x or PCS 7/TM-OS V2.x and V3.x coupling packages. One up-grade package is required for each PCS 7/TM-OS single station system, operator terminal or server. The Order No. of the up-grade must be selected according to the installed platform (type of PCS 7/TM-OS coupling package and/or PCS 7/TM-OCX (NORA) program package).

PCS 7/TM-OCX (NORA) V4.0 program package

Faceplate (here for the RN block) in the TELEPERM M NORA display (left) and the PCS 7 layout (right)

The PCS 7/TM-OCX (NORA) program package comprises:• Faceplates for the standardized display of operable

TELEPERM M AS function blocks in various hierarchy levels (symbol display/group display/loop display)

• Faceplates for the visualization of PCS 7 driver blocks of the TELEPERM M I/Os

The faceplates for the AS standard function blocks are compa-rable with the standardized displays of the TELEPERM M OS 525 operator system or with the SIMATIC PCS 7 faceplates. They are of multi-lingual design, i.e. the user can choose be-tween the languages German, English and French. The related electronic documentation is supplied on CD in German and En-glish.

The process connection is made by linking the faceplate to the AS standard function block. The Object Control ActiveX (OCX) interactive graphics element performs the logic operation with the process variables.

As a result, the PCS7/TM-OCX (NORA) program package not only makes the configuration of pictures easier, it also does much to simplify and speed up the entire OS configuration pro-cess.

For some AS standard function blocks the PCS 7/TM-OCX (NORA) program package offers not only faceplates in the TELEPERM M NORA presentation but also faceplates in the PCS 7 layout. Both faceplate types can be used simultaneously on the same computer. However, you can use the displays of only one block type for the function "Select display using measuring point".




2OS Engineering bundle for TELEPERM M migration

The following components are offered as a low-cost preferred version in the form of the bundle "OS Engineering for TELEPERM M Migration": • PCS 7/TM-OS coupling package for AS 23x/AS x88• SIMATIC PCS 7 Engineering Software AS/OS for unlimited

POs, incl. AS Runtime license for 600 POs

The benefits are felt above all by customers who are using a PCS 7/TM-OS operator system for the first time and need to cre-ate the necessary engineering conditions to do so.

If required, the number of configurable process objects and vari-ables can be increased further by means of add-on PCS 7 Engi-neering PowerPacks.

The bundle "OS Engineering for TELEPERM M Migration" can be used together with the SIMATIC PCS 7/TM-OS Server IL 43 BCE SRV03, the PROGRAF AS+/NT program package and op-tional PCS 7 Engineering Software PowerPacks to configure an AS/OS Engineering Station for all subsystems networked by the TELEPERM M CS 275 plant bus and the SIMATIC PCS 7 Indus-trial Ethernet plant bus.

The bus interfaces for the TELEPERM M CS 275 plant bus, the PCS 7 Industrial Ethernet plant bus and the OS-LAN (terminal bus) are already integrated in the SIMATIC PCS 7/TM-OS Server IL 43 BCE SRV03.

Intelligent alarm management

The PCS 7/TM-OS coupling packages V4.0 support the intelli-gent alarm management function of the SIMATIC PCS 7 operator system V7.0. By means of intelligent alarm management, mes-sages which are of little importance for safe and fault-free plant operation during specific plant statuses can be visually and au-dibly hidden. These messages are still logged and archived as before. This saves a noticeable amount of work for the operators. Insignificant messages can be hidden in two ways:• Dynamically, i.e. depending on preconfigured definition for up

to 32 operating states (Smart Alarm Hiding)• Manually, with time limit.

In the case of Smart Alarm Hiding, the status (commissioning, startup, service, etc.) of the plant section is transferred to PCS 7/TM-OS by means of a new function block "SRAH" (Status Representation for Alarm Hiding) and its status message. Mes-sages which are irrelevant for the operator are then hidden there depending on this status of the plant section.

The new function block for AS 23x and AS x88/TM with the fixed type name SRAH is a user block which can be downloaded to the corresponding automation system during operation. It is supplied on the software CD of PCS 7/TM-OS V4.0.

■ Integration

Connecting systems with TELEPERM M basic functions to SIMATIC BATCH V7.0

Using the PCS 7/TM-OS coupling packages it is possible to con-nect AS 23x or AS 488/TM automation systems, whose func-tional process areas are automated with GF blocks of the basic functions program package in version V1.3 and lower (6DS5305-8AA; released for delivery in 08/89), to SIMATIC BATCH V7.0. Connection takes place through the UNIB, TR1B and EM1B interface blocks, which are inserted in the AS struc-ture. It can only be implemented with client/server-based multi-user systems, single-user systems (Single Stations) are not suit-able. The interface blocks enable SIMATIC BATCH to dock on in order to forward modes of operation, setpoints and phase change commands to the basic function, and to read its status.

The dual-channel functionality of the operator system also sup-ports connection to SIMATIC BATCH, i.e. plant units can be used by different systems within a recipe. It is irrelevant for the recipe whether a plant unit is on a SIMATIC PCS 7 automation system or on a TELEPERM M automation system. This is a great advan-tage particularly with plant expansions.

Converting existing user software

The user software represents a large portion of the total invest-ment and know-how. Hence the quality of its conversion into the new system world is a key criterion for a migration’s economic ef-ficiency. We provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system plat-form. In doing so we make allowance for sector-specific proper-ties as well as special plant solutions. As a result of the modern tools that we developed ourselves, you profit from software of constant quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigu-rations occasionally required.

For quotations and further information, please contact your local Siemens representative.




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Single Station Complies with standard PCS 7 Single Station according to Catalog ST PCS 7, Chapter "SIMATIC PCS 7 Industrial Workstation"

PCS 7 ES/OS IL 43 BCE WXPSIMATIC PC in rack of 19" design, Pentium 4 3.4 GHz, 2 GB RAM (2 x 1 GB), sound, SATA-RAID 1 with 2 hard disks 120 GB, graph-ics controller on board with Dynamic Video Memory, DVD writer DVD±RW IDE, 3.5" diskette drive, optical mouse, Fast Ethernet RJ45 on board for connection to OS-LAN,without monitor, keyboard and printer,Windows XP Professional MUI operating system (German, English, French, Italian, Spanish)SIMATIC PCS 7 ES/OS Software V7.0 preinstalled and on 2 restore DVDsOther items required:• Interface module for CS 275 incl.

local bus connecting cable• SIMATIC PCS 7 OS Software

Single Station V7.0 (for licensing)

• PCS 7/TM-OS V4.0 coupling package

• Optional: signal module, PCS 7/TM-OCX (NORA) V4.0

Note:The PCS 7/TM-OS V4.0 and PCS 7/TM-OCX (NORA) V4.0 coupling packages are not prein-stalled (unlike on the SIMATIC PCS 7/TM-OS Server)

6ES7 650-0LF07-0YX0 C)

Server

SIMATIC PCS 7/TM-OS Server IL 43 BCE SRV03SIMATIC PC in rack of 19" design, Pentium 4 with 3.4 GHz and more, 2 GB RAM (2 x 1 GB), sound, SATA-RAID 1 with 2 hard disks of 120 GB, graphics con-troller on board with Dynamic Video Memory, DVD-ROM IDE, 3.5"-diskette drive, 2 x Fast Ethernet RJ45 (on board for connection to OS-LAN/termi-nal bus + PCI card for dual-chan-nel mode), interface module for CS 275, optical mouse,without monitor, keyboard and printer, Windows Server 2003 MUI oper-ating system (German, English, French, Italian, Spanish)SIMATIC PCS 7 OS Software Server V7.0 preinstalled, but with-out licensePCS 7/TM-OS V4.0 and PCS 7/TM-OCX (NORA) V4.0 coupling packages preinstalled, but without licenseDescriptions of PCS 7/TM-OS V4.0 and PCS 7/TM-OCX (NORA) V4.0 coupling packages prein-stalled as PDF file (German and English)Instruction manual of the interface module for CS 275 is provided as a PDF file on CD (German and English)

• Without signal module 6DL2 207-1EC C)

• With signal module 6DL2 207-1FC C)

Other items required:• Local bus connecting cable for

CS 275 • SIMATIC PCS 7 OS Software

Server V7.0 and PCS 7/TM-OS V4.0 coupling package (each for licensing)

• Optional when there is a process visualization module on the serv-er: PCS 7/TM-OCX (NORA) V4.0

C) Subject to export regulations: AL: N, ECCN: 5D992B1





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Client Complies with standard PCS 7 Client according to Catalog ST PCS 7, Chapter "SIMATIC PCS 7 Industrial Workstation"

PCS 7 OS Client IL 43 WXPSIMATIC PC in rack of 19" design, Pentium 4 3.4 GHz, 1 GB RAM (2 x 512 MB), SATA hard disk 120 GB, graphics controller on board with Dynamic Video Mem-ory, DVD-ROM IDE, 3.5" diskette drive, optical mouse, Fast Ethernet RJ45 on board for connection to OS-LAN (terminal bus),without monitor, keyboard and printer,Windows XP Professional MUI operating system (German, English, French, Italian, Spanish)SIMATIC PCS 7 OS Software Client V7.0 preinstalled and on 2 restore DVDs

• Without multi-VGA module 6ES7 650-0LG07-0YX0 C)

• With multi-VGA module "2 Screens"

6ES7 650-0LG07-0YA0 C)

• With multi-VGA module "4 Screens"

6ES7 650-0LG07-0YB0 C)

Other items required:• SIMATIC PCS 7 OS Software

Client V7.0 (for licensing)• Optional: signal module,

PCS 7/TM-OCX (NORA) V4.0Note:PCS 7/TM-OCX (NORA) V4.0 is not preinstalled (unlike on the SIMATIC PCS 7/TM-OS Server)


Additional and expansion components

PCS 7/TM-OS V4.0 coupling packages

• PCS 7/TM-OS coupling package for AS 23x/AS x88bilingual (German, English)Type of delivery: Certificate of li-cense and authorization dis-kette; software and electronic documentation on CD

6DS5 142-1AX C)

PCS 7/TM-OCX (NORA) V4.0 program packageStandardized displays for opera-ble TELEPERM M AS function blocks and for PCS 7 driver blocks of the TELEPERM M I/Os,trilingual (German, English, French)Type of delivery: Certificate of license and authorization dis-kette; electronic documentation (German, English) and software on CDNote:When the PCS 7/TM-OCX (NORA) is used, a 6DS5 036-1AX pro-gram package has to be ordered for each single-user system (OS Single Station) and for each oper-ator terminal (OS Client) of a multi-user system. A program package is also required for the process visualization module if it is used on the server.

6DS5 036-1AX C)

Coupling package upgrade to PCS 7/TM-OS V4.0Comprising software CD and:

• Without license for process cou-pling and PCS 7/TM-OCX

6DS5 128-1XX00-2XX4 C)

• License for PCS 7/TM-OS AS 23x/AS x88 coupling pack-age

6DS5 128-1XX70-2XX4 C)

• License for PCS 7/TM-OCX 6DS5 128-1XX03-2XX4 C)

• License for PCS 7/TM-OS AS 23x/AS x88 coupling pack-age and PCS 7/TM-OCX

6DS5 128-1XX73-2XX4 C)

OS Engineering bundle for TM migrationconsisting of:• PCS 7/TM-OS V4.0 coupling

package for AS 23x/AS x88, Or-der No. 6DS5 142-1AX, and

• SIMATIC PCS 7 Engineering Software AS/OS V7.0, unlimited POs, incl. AS Runtime license for 600 POs, Order No. 6ES7 658-5AF07-0YA5

6DL5 200-1AX07-0XA0 B)

B) Subject to export regulations: AL: N, ECCN: EAR99SC) Subject to export regulations: AL: N, ECCN: 5D992B1





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A) Subject to export regulations: AL: N, ECCN: EAR99H

Note:Further additional and expansion components such as utility software, power cable, signal module, multi-VGA graphics card, OS redundancy components, chipcard reader, memory expansions, keyboards or moni-tors can be found in the SIMATIC PCS 7 Catalog ST PCS 7. In the same catalog, you can select the PCS 7 OS software corresponding to the use as single station, server or client.


Customized special configurations for TELEPERM M opera-tor systems PCS 7/TM-OS

We would be pleased to support you if you require a customized configuration for the PCS 7/TM-OS systems. Please contact your local Siemens representative.

PROGRAF AS+/NT V4.03Configuration software for TELEPERM M AS 23x/AS x88 automation systems, can be used with Windows NT 4.0/ 2000/ 2000 Server/ XP/ Server 2003Scope of delivery:• CD with program package in

German and English• Software protection (dongle)Still available for TELEPERM M migration, Order No. 6DL5255-1CX.

Update PROGRAF AS+/NT V4.0x to cur-rent versionStill available for TELEPERM M migration, Order No. 6DL5 255-1CX00-4XX3.

Upgrade PROGRAF AS+ Version 2 or 3 (with Windows 3.11) to current versionwith return of dongleStill available for TELEPERM M migration, Order No. 6DL5 255-1CX00-4XX4.

Interfacing to Industrial Ethernet plant bus, upgrading from BCE communication to CP 1613 communication

CP 1613 A2 PCI card for connection to Indus-trial Ethernet, with ITP and RJ45 connections

6GK1 161-3AA01 A)

Communications software for CP 1613

• SIMATIC NET S7-1613/2006 for Industrial Ethernet(for S7 communication, except with fault-tolerant AS)

S7 communications software for CP 1613, can be used with Windows 2000 Professional/ 2000 Server/ XP Professional/ Server 2003Single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, bilingual (German/English)

6GK1 716-1CB64-3AA0

• SIMATIC NET S7-REDCONNECT/2006(for S7 communication with fault-tolerant AS)

Software for failsafe S7 communi-cation over redundant networks, for CP 1613, can be used with Windows 2000 Professional/ 2000 Server/ XP Professional/ Server 2003,single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, 2 languages (German/English)

6GK1 716-0HB64-3AA0


Subsequent expansion of S7 communications software for CP 1613 for communication with fault-tolerant AS

SIMATIC NET S7-REDCONNECT/2006 UpgradeSoftware for expansion of S7-1613 to S7-REDCONNECT, can be used with Windows 2000 Professional/ 2000 Server/ XP Professional/ Server 2003Single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, bilingual (German/English)

6GK1 716-0HB64-3AC0

Components for ES/OS connection to the CS 275 plant bus Refer to the following chapter "ES/OS connection to CS 275 plant bus"



ES/OS connection to CS 275 plant bus


2

■ Overview

Through connection to the TELEPERM M CS 275 plant bus, PCS 7/TM-OS operator systems and engineering systems with PROGRAF AS+/NT have access to all types of the following au-tomation systems of an existing TELEPERM M plant:• AS 230, AS 235, AS 488/TM• S5-150U, S5-155U

Characteristic features of the CS 275 bus architecture:• Participants within a local range or a cabinet group are con-

nected together at distances up to 20 m by means of the 20-m local bus.

• The transition from the 20-m local bus to the remote bus is made using inductive bus converters UI.

• Up to 9 participants (each UI counts as 1 participant) can be connected into a local bus island using the 20-m local bus.

• The remote bus combines distributed systems/local bus is-lands over distances up to 4 km.

• The local bus is redundant as standard, a redundant design for the remote bus is optional.

There are various possibilities for connecting the ES/OS systems to the CS 275 plant bus (see design) depending on the respec-tive initial situation and on the type and scope of migration project.

■ Design

The following picture and the associated product overview show the basic possibilities for the CS 275 connection of the ES/OS systems as well as the connection components required in each case.

The N-PCI interface module acting as the CS 275 interface is al-ready integrated when using the SIMATIC PCS 7/TM-OS server for the ES/OS system. If a different ES/OS basic unit is used in-stead of this server, the N-PCI must be ordered in addition and subsequently installed there.

The current N-PCI interface module is suitable for a PCI bus sig-nal voltage of 3.3 V and 5 V. It can be used with • PCS 7/TM-OS V3.1 SP1 and later and • PROGRAF AS+/NT V4.03 and later.

The N-PCI module requires an N-PCI driver V1.4 and later, which belongs to the scope of delivery of PCS 7/TM-OS with V3.1 SP1 and later.

Basic possibilities for ES/OS connection to the CS 275 plant bus

12

3

3

AV

AV

UI1/UI2

AV

UI1/UI2

N-PCI N-PCI

Max. 15 m

e.g. toUI, N-AS

ES 902

N-PCI

Remote bus connection unit

Remote bus connection unitAS cabinet TELEPERM M

2.5 m N-PCI

2.5 m

OS 26x

Max. 5 m

N-PCI N-PCI

4 1 4N-PCI connecting cable

Max. 5 m


ES/OS connection to CS 275 plant bus


2Overview of connecting cables for ES/OS connection to the CS 275 plant bus

Connector type (see graphic)

Number of con-nectors

Application range Preassembly, length Order No.

1 4 To connect the N-PCI interface module to a remote bus con-nection unit (UI1, UI2 and AV)

Sub-D socket ← 0.3 m → ES 902 ← 0.3 m →ES 902 ← 0.3 m → ES 902

6DS8 210-8MB

Sub-D socket ← 3 m → ES 902 ← 0.3 m →ES 902 ← 0.3 m → ES 902

6DS8 210-8MC

Sub-D socket ← 5 m → ES 902 ← 0.3 m →ES 902 ← 0.3 m → ES 902

6DS8 210-8SC

2 1 To connect the N-PCI to a local bus island; connection to an existing ES 902 connector, e.g. to UI or N-AS

Sub-D socket ← 0.5 m → cable end free 6DS8 211-8SB

Sub-D socket ← 5 m → cable end free 6DS8 211-8SC

Sub-D socket ← 10 m → cable end free 6DS8 211-8AD

Sub-D socket ← 15 m → cable end free 6DS8 211-8ED

3 2 To connect the N-PCI to a local bus island; connection on dis-tributor (AV) in remote bus con-nection unit or TELEPERM M AS cabinet

Sub-D socket ← 2.5 m → ES 902 6DS8 208-8KC

4 3 To extend a connecting cable 1, 2, 3 or 4 in order to connect more than two ES/OS systems to local bus island

Sub-D socket← 0.3 m → Sub-D socket ←0.3 m → Sub-D plug

6DS8 212-8MB

Sub-D socket← 1,5 m → Sub-D socket ←0.3 m → Sub-D plug

6DS8 212-8EC

Sub-D socket← 3 m → Sub-D socket ← 0.3 m → Sub-D plug

6DS8 212-8MC

Sub-D socket← 5 m → Sub-D socket ← 0.3 m → Sub-D plug

6DS8 212-8SC


N-PCI interface modulefor the ES/OS connection to the CS 275 local bus, suitable for 3.3 V and 5 V PCI bus signal volt-ageNote:If the SIMATIC PCS 7/TM-OS server is not used as the basic hardware for the ES/OS system on the CS 275 plant bus, the N-PCI interface module must be ordered in addition.

6DP1 724-8BA

Preassembled connecting cables for ES/OS connection to the CS 275 plant bus

Connecting cable between N-PCI and remote bus connec-tion unitwith 4 connectors (1 Sub-D socket, 3 ES 902); for distances between N-PCI and UI1 up to:

• 0.3 m 6DS8 210-8MB

• 3 m 6DS8 210-8MC

• 5 m 6DS8 210-8SC

Connecting cable between N-PCI and local bus island (ES 902 connector)with 1 connector (Sub-D socket) and one open cable end for con-nection to ES 902 connector; length:

• 0.5 m 6DS8 211-8SB

• 5 m 6DS8 211-8SC

• 10 m 6DS8 211-8AD

• 15 m 6DS8 211-8ED

Connecting cable between N-PCI and local bus island (dis-tributor)with 2 connectors (1 Sub-D socket, 1 ES 902 for connection to AV); length:

• 2.5 m 6DS8 208-8KC

Connecting cable for connec-tion of more than 2 systems with N-PCI to a local bus island (extended by any cable for the N-PCI connection via its Sub-D socket)with 3 connectors (2 Sub-D sock-ets, 1 Sub-D plug for connection to other cables); length between the two Sub-D sockets:

• 0.3 m 6DS8 212-8MB

• 1.5 m 6DS8 212-8EC

• 3 m 6DS8 212-8MC

• 5 m 6DS8 212-8SC

Accessories

ES 902 connectorfor combination with CS 275 local bus connecting cables with open cable end, e.g. 6DS8 211-8..

6DS9 200-8AA



TELEPERM M AS migration


2

■ Overview

The process I/Os of existing plants with their extensive wiring and routing, large stock of I/O modules, power supply units, cabinets and sometimes Ex isolating devices represent, to-gether with the plant’s documentation and the maintenance per-sonnel’s know-how, a highly valuable asset. Siemens therefore offers plant owners the possibility to preserve and use these re-sources for as long as possible.

They are supported in this endeavor in excellent manner by the PCS 7/TM-EA migration package and by the services which are offered in this connection for the on-site conversion of the AS as well as implementation of the user’s TELEPERM M automation system structure in a SIMATIC PCS 7 structure.

The PCS 7/TM-EA migration package combines a SIMATIC PCS 7 automation system with the components required for in-terfacing the TELEPERM I/Os in an MIG II migration rack. This rack offers 5 additional slots for TELEPERM I/O modules, and re-places the rack with the CPU in the TELEPERM M basic cabinet of the automation system to be migrated.

The SIMATIC PCS 7 automation system needs suitable driver blocks in order to address the TELEPERM I/O modules. A library with these driver blocks and an S7 object manager for the hard-ware configuration in HW-Config are supplied with the PCS 7/TM-EA migration package.

The different versions of the PCS 7/TM-EA migration package are referred to below as AS 414-3 TM-EA, AS 416-2 TM-EA, AS 416-3 TM-EA and AS 417-4 TM-EA depending on the type of automation system.

The interface module for connecting to the Industrial Ethernet plant bus already belongs to the basic configuration for each of these automation systems.

■ Design

Selection aid for preferred configurations

Note:The following selection criteria serve as orientation. They are not applicable in every case. To confirm your selection, we advise you to obtain a project-specific estimate from our migration spe-cialists, especially if plant expansions are planned together with the migration (see under "Integration" for contact address for quotations and further information).

Previous experience with migration has shown that the majority of migration projects can be implemented using the AS 414-3 TM-EA, AS 416-2 TM-EA, AS 416-3 TM-EA and AS 417-4 TM-EA preferred configurations offered in this catalog. If you have special requirements, our migration specialists will be pleased to help you assemble alternative configurations.

IF 961-DIO interface module

Cabinet lamps can be connected and controlled using the IF 961-DIO interface module. This can be optionally ordered in the TELEPERM M context under the Order No. 6ES7 961-1AA00-0AC0.

Recommended selection Selection criterion

PS 405 power supply for 24 V DC

• 10 A Input/output modules only in basic cabinet

• 20 A Input/output modules in basic and expansion cabinets

Controller type

• AS 414-3 Starting with AS 220



• AS 417-4 Starting with AS 235, AS 488/TM




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■ Integration

Configuration in Run (CiR)

Changes in configuration during operation (CiR) are possible for the AS 414-3 TM-EA, AS 416-2 TM-EA, AS 416-3 TM-EA and AS 417-4 TM-EA automation systems on the PROFIBUS DP. A separate IF 961-DIO interface module must be inserted in the FM 456-4 for this purpose.

AS migration with retention of the TELEPERM I/Os / conver-sion of existing user software

Our migration specialists will join you in drawing up an optimum migration solution for your requirements and the technical con-ditions of your plant. In addition to the complete migration of your plant, we provide services for single phases of the migration pro-cess, e.g. AS conversion with retention of the TELEPERM M I/Os - all from one source.

And we can also provide you with the fast and reliable conver-sion of your user software for use on the new system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. As a result of the modern tools that we developed ourselves, you profit from software of con-stant quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigurations occasionally required.


Migratable TELEPERM I/O modules

The spectrum of TELEPERM I/O modules that can be operated on SIMATIC PCS 7 automation systems covers all module types that have been released for the TELEPERM M automation sys-tem AS 488/TM. An overview is available as a configuration list on the Internet sites of TELEPERM M under Support -> Info Ma-terial -> Configuration of I/Os.







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Ordering units for automation systems (preferred configurations)

AS 414-3 TM-EA automation systemcomprising:MIG II migration rack with slots for 5 TELEPERM M I/O modules,CPU 414-3 with 3 interfaces (MPI/DP, PROFIBUS DP and IF submodule),main memory 2.8 MB (1.4 MB each for program and data) and memory card 2 MB RAM, 2 backup batteries,CP 443-1 communications pro-cessor for connection to Industrial Ethernet plant bus,FM 456-4 function module with memory expansion 8 MB and memory card 8 MB,PCS 7/TM-EA coupling package with TPM 478-2 interface module for TELEPERM M I/O bus A and B, software CD with PCS 7 driver block library for TELEPERM M I/O modules, operating software for FM 456-4, S7 object manager, M7-SYS Realtime V4.0 and docu-mentation for PCS 7/TM-EA in PDF format (German, English)

• PS 405 power supply; 20 A, for 24 V DC

6DL2 100-1AM30

• PS 405 power supply; 10 A for 24 V DC

6DL2 100-1BM30

AS 416-2 TM-EA automation systemcomprising:MIG II migration rack with slots for 5 TELEPERM M I/O modules,CPU 416-2 with 2 interfaces (MPI/DP and PROFIBUS DP),main memory 5.6 MB (2.8 MB each for program and data) and memory card 4 MB RAM, 2 backup batteries,CP 443-1 communications pro-cessor for connection to Industrial Ethernet plant bus,FM 456-4 function module with memory expansion 8 MB and memory card 8 MB,PCS 7/TM-EA coupling package with TPM 478-2 interface module for TELEPERM M I/O bus A and B, software CD with PCS 7 driver block library for TELEPERM M I/O modules, operating software for FM 456-4, S7 object manager, M7-SYS Realtime V4.0 and docu-mentation for PCS 7/TM-EA in PDF format (German, English)


6DL2 100-1AN30


6DL2 100-1BN30

AS 416-3 TM-EA automation systemcomprising:MIG II migration rack with slots for 5 TELEPERM M I/O modules,CPU 416-3 with 3 interfaces (MPI/DP, PROFIBUS DP and IF submodule),main memory 11.2 MB (5.6 MB each for program and data) and memory card 8 MB RAM, 2 backup batteries,CP 443-1 communications pro-cessor for connection to Industrial Ethernet plant bus,FM 456-4 function module with memory expansion 8 MB and memory card 8 MB,PCS 7/TM-EA coupling package with TPM 478-2 interface module for TELEPERM M I/O bus A and B, software CD with PCS 7 driver block library for TELEPERM M I/O modules, operating software for FM 456-4, S7 object manager, M7-SYS Realtime V4.0 and docu-mentation for PCS 7/TM-EA in PDF format (German, English)


6DL2 100-1AP30


6DL2 100-1BP30

AS 417-4 TM-EA automation systemcomprising:MIG II migration rack with slots for 5 TELEPERM M I/O modules,CPU 417-4 with 4 interfaces (MPI/DP, PROFIBUS DP and 2 IF submodules),main memory 30 MB (15 MB each for program and data) and mem-ory card 16 MB RAM, 2 backup batteries,CP 443-1 communications pro-cessor for connection to Industrial Ethernet plant bus,FM 456-4 function module with memory expansion 8 MB and memory card 8 MB,PCS 7/TM-EA coupling package with TPM 478-2 interface module for TELEPERM M I/O bus A and B, software CD with PCS 7 driver block library for TELEPERM M I/O modules, operating software for FM 456-4, S7 object manager, M7-SYS Realtime V4.0 and docu-mentation for PCS 7/TM-EA in PDF format (German, English)


6DL2 100-1AQ30


6DL2 100-1BQ30





2

Note:The PCS 7/TM-OCX (NORA) program package provides suitable face-plates for visualization of the PCS 7/TM-EA driver blocks (see chapter "TELEPERM M OS Migration").

Individual components for automation systems See ordering data for accessories for standard automation systems in the section "Automation Sys-tems" of the SIMATIC PCS 7 Cata-log ST PCS 7

In addition for AS 414-3 TM-EA, AS 416-2 TM-EA, AS 416-3 TM-EA and AS 417-4 TM-EA:

PCS 7/TM-EA coupling pack-age (already included in the preferred configurations listed above)consisting of• TPM 478-2 interface module• Software CD with PCS 7 driver

block library for TELEPERM M I/O modules, operating software for FM 456-4, S7 object manag-er and M7-SYS Realtime V4.0

• Documentation for PCS 7/TM-EA in PDF format (German, English)

• Product information

6ES7 478-2DA10-0AC0


IF 964-DP interface moduleFor connecting an additional PROFIBUS DP line to the CPU

6ES7 964-2AA04-0AB0

IF 961-DI0 interface moduleDigital input/output for triggering the cabinet lamp and for imple-menting the CIR functionality, can be plugged into a vacant sub-module slot on the FM 456-4 (CiR)Still available for TELEPERM M migration, Order No. 6ES7 961-1AA00-0AC0



Add-on: GT104CS gateway


2

■ Overview

SIMATIC PCS 7 plant sections on the Industrial Ethernet plant bus can be linked perfectly with existing TELEPERM M plant sections on the CS 275 plant bus by a combination of the PCS7/TM-OS operator system with dual-channel functionality and GT104CS gateway. This combination enables the communi-cation load to be distributed evenly over the plant bus. While the PCS7/TM-OS operator system with its dual-channel functionality takes over the AS-OS communication with the automation sys-tems on both CS 275 plant buses and Industrial Ethernet, as well as the clock synchronization for the TELEPERM M plant section, the inter-plant bus AS-AS communication is processed via the GT104CS gateway.

The gateway behaves like a virtual automation system.

In connection with the GT104CS gateway, the automation sys-tems AS 488/TM, AS 235, AS 230 and AS 220 can be used on the TELEPERM M side. The gateway has a bus and node ad-dress on the TELEPERM M CS 275 plant bus, via which the cy-clic data can be exchanged with as many as 32 automation sys-tems on the SIMATIC PCS 7 Industrial Ethernet plant bus (TCP/IP protocol). The communication is configured in the participating function blocks of the TELEPERM M and SIMATIC PCS 7 auto-mation systems and can also be performed online. Once the connection is set up, the gateway couples the configured trans-mission and reception blocks.

■ Function

The Gateway GT104CS is capable of processing the cyclic data exchange between the TELEPERM M automation systems on the plant bus CS 275 and up to 32 SIMATIC PCS 7 automation sys-tems on the Industrial Ethernet plant bus.

The CPU of a SIMATIC PCS 7 automation system can process transmitted or received data of at least 10 AKS- + 10 AKE- + 10 BKS- + 10 BKE-blocks in a 1s cycle. This corresponds to 280 analog values and 1280 binary values per second in each communication direction.

■ Configuration

At the GT104CS gateway, the bus and bus node address are to be set on the plant bus CS 275 by means of DIP switches. For communication with the SIMATIC PCS 7 automation system, the gateway requires only a few parameters (IP address). The con-nection between the SIMATIC PCS 7 automation systems and the gateway is configured using the SIMATIC Manager.

The necessary configuration work for this is minimal. For the SIMATIC PCS 7 automation systems, function blocks for the TELEPERM M standard functions AKS, BKS, AKE and BKE are also supplied, as well as a central communications block TM_LINK.

By means of the TM_LINK communications block and the GT104CS gateway, the AKS, BKS, AKE and BKE blocks of the SIMATIC PCS 7 automation systems communicate with the AKS, BKS, AKE and BKE blocks in the TELEPERM M automation sys-tems, which are assigned by addressing. The function block TM_LINK uses the S7 system functions USEND and URECV in-ternally for communication with the gateway.


The GT104CS gateway is a SIMATIC PCS 7 add-on product. The responsibility for this product is as specified below. If you have any questions concerning this product, please contact your lo-cal Siemens representative or the department responsible for the product:

Siemens AGI&S IS E&C IT OOP 4 Khe

Phone: +49 721 595-6708Fax: +49 721 595-6383

E-mail: [email protected]


GT104CS gateway:for the AS-AS bus communication between TELEPERM M and SIMATIC PCS 7Hardware incl. memory card with gateway system software, AKS/BKS/AKE/BKE function blocks

9AE4 100-1EA00

mailto:[email protected]


3/2 Introduction

3/4 PCS 7/APACS+ OS Engineering Station

3/7 PCS 7/APACS+ Operator System

3/10 Industrial Ethernet Module (IEM)

APACS+ migration

APACS+ migration

Introduction


3

■ Overview

Configuration example of APACS+ migration

The APACS+ process control system has been used success-fully world-wide for over 10 years. Its functionality, reliability and user-friendliness have been demonstrated in more than 10,000 installed systems. Migration of the process control sys-tem based on APACS+/QUADLOG controllers with the innova-tive SIMATIC PCS 7 OS operation and monitoring systems from Siemens provides the opportunity for retaining proven functions and for significantly increasing the functionality and perfor-mance at the same time through specific modernization. With its open system platform, SIMATIC PCS 7 provides an ideal basis for modern, future-oriented and economical automation solu-tions in all sectors.

Depending on the plant size, the hardware and user software of an installed APACS+ system represent a considerable invest-ment and, together with the process knowledge of the operating and maintenance personnel, an enormous value. To preserve and expand an APACS+ system and to increase its value, Siemens developed a migration strategy which aims to modern-ize existing operator and engineering systems with SIMATIC PCS 7 while retaining the APACS+/QUADLOG controllers and the lower-lying I/O level. With this strategy, customers can mi-grate their existing systems efficiently and economically without having to replace any controllers, I/O devices or their wiring, and without rendering the associated investment in system configu-ration useless. In addition, excellent alternatives are provided at the controller level by the AS 41x of SIMATIC PCS 7, especially with plant expansions. These are supported by the controller-controller communication via Industrial Ethernet Modules (IEM) and by PCS 7/APACS+ operator systems which can communi-cate with both APACS+/QUADLOG controllers and AS 41x by dual-channel.

Through the migration to SIMATIC PCS 7, the customers of APACS+ also profit from the numerous advantages provided by Totally Integrated Automation (TIA) and the facilities already pro-vided by the system for integration into the corporate information network. These include integration of the SIMATIC IT Manage-ment Execution System as well as monitoring via the World Wide Web or OPC data exchange with IT applications.

In addition to the above-mentioned technical aspects, future compatibility is also an important argument in favor of APACS+ migration. This is achieved through Siemens investment in con-tinuous product development and long-term, global servicing for its range of SIMATIC products.

ET 200M

ET 200M

ET 200M

ET 200M

PR

OFI

BU

S

PR

OFI

BU

S

AS 414 / AS 416 / AS 417

AS 414FH/ AS 417FH

IEM

IEM

IEM

APACS+/QUADLOG

APACS+/QUADLOG

APACS+/QUADLOG

PR

OFI

BU

S

MB

US

MB

US

MB

US

PCS 7/APACS+OS Server

PCS 7 OS /BATCH clients

PCS 7OS server

PCS 7BATCH server

PCS 7 central archive server

DP/PA Link

Field devices

Engineeringsystem


(dual-channel)

APACS+ migration

Introduction


3

■ Design

The following migration products are available for migration of APACS+ systems with SIMATIC PCS 7 V6.1:• PCS 7/APACS+ OS Engineering Pack V6.1

OS engineering and OS interfacing of the APACS+/QUADLOG controllers

• PCS 7/APACS+ ES Libraries V6.1Use of function blocks, symbols and faceplates of the APACS+ Basic Application Library in plants with SIMATIC S7-400 controllers

• PCS 7/APACS+ OS Single Station Pack V6.1Operation and monitoring of APACS+/QUADLOG controllers via PCS 7/APACS+ operator system, configured as Single Sta-tion

• PCS 7/APACS+ OS Server Pack V6.11)

Operation and monitoring of APACS+/QUADLOG controllers via PCS 7/APACS+ operator system, configured as client/server system (without server redundancy)

• PCS 7/APACS+ OS Redundant Server Pack V6.11)

Operation and monitoring of APACS+/QUADLOG controllers via PCS 7/APACS+ operator system, configured as client/server system with redundant servers

• PCS 7/APACS+ SIMATIC BATCH DBA Engineering V6.1Implementation of batch projects using SIMATIC BATCH in combination with APACS+/QUADLOG controllers

• PCS 7/APACS+ SIMATIC BATCH Runtime V6.1Automation of batch processes using SIMATIC BATCH in combination with APACS+/QUADLOG controllers

• Industrial Ethernet Module (IEM)Use as router between the MBUS of APACS+ and Industrial Ethernet

• MBUS PCI cardInterfacing of APACS+ MBUS segments to SIMATIC PCS 7operator stations

1) The standard OS client of SIMATIC PCS 7 is used to expand PCS 7/APACS+ client/server architectures.

Multi-client and dual-channel functionalities

Data from different systems can be viewed in one process dis-play on the OS clients, both from APACS+/QUADLOG control-lers on the MBUS and from SIMATIC PCS 7 automation systems on the Industrial Ethernet.

This is possible because of the multi-client architecture of the operator systems, through which a client can call data from dif-ferent servers.

The PCS 7/APACS+ OS Server is provided with dual-channel functionality to support the expansion needs of smaller systems. In this case, a single server implements communication with both systems via two Channel DLLs.

■ Options

Converting OS user software

The modern conversion tool DBA developed by Siemens en-ables quick and reliable execution; your investment in the con-figuration of your existing system is preserved. We also offer this conversion as a service of our migration specialists.

You can decide whether you wish to redraw your graphics your-self or whether you wish to commission our experienced migra-tion specialists. We would be pleased to provide you with an in-dividual quotation.



You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/APACS+ Engineering Station" and "PCS 7/APACS+ Operator System".


http://www.siemens.com/simatic-pcs7/migration


APACS+ migration

PCS 7/APACS+ OS Engineering Station


3

■ Design

The following software products are offered for a PCS 7/APACS+ OS engineering station:• PCS 7/APACS+ OS Engineering Pack V6.1

for OS engineering and OS interfacing of the APACS+/QUADLOG controllers

• PCS 7/APACS+ ES Libraries V6.1Option package for use of function blocks, symbols and face-plates of the APACS+ Basic Application Library in plants with SIMATIC S7-400 controllers (AS 41x)

• PCS 7/APACS+ SIMATIC BATCH DBA Engineering V6.1Option package for configuration of PCS 7 OS and SIMATIC BATCH for interfacing of APACS+/QUADLOG controllers

PCS 7/APACS+ OS Engineering Pack V6.1

This software package is required for OS engineering and OS in-terfacing of the APACS+/QUADLOG controller. This software package comprises the following components: • SIMATIC PCS 7 Engineering Software for OS V6.1,

RC 64K variables, including 512 archive variablesSee Section "ES software V6.1" in Chapter "Ordering data of previous version V6.1" in Catalog ST PCS 7, issue March 2007

• PCS 7/APACS+ OS DBA V6.1 Database Engineering Package for migration of user data.

• APACS+ OS Server Channel DLL for communication with APACS+/QUADLOG controllers

• PCS 7/APACS+ OS library with OS symbols and OS faceplates

• OPC Engineering plug-in for interfacing third-party controllers (e.g. Allen-Bradley)

PowerPacks as well as further engineering software for installa-tion on this engineering station can be ordered using the Catalog ST PCS 7, see Chapter "Ordering data of previous version V6.1", Section "ES software V6.1".

Appropriate basic hardware for a PCS 7/APACS+ Engineering Station can be found in the Catalog ST PCS 7 in the same chap-ter, Section "Basic hardware V6.1".

PCS 7/APACS+ OS DBA V6.1

Database Automation (DBA) tool for generation of the PCS 7 OS data-base

A core component for the PCS 7/APACS+ OS Engineering is the Database Automation PCS 7/APACS+ OS DBA. This automati-cally generates the OS database with the display hierarchy, re-quired variables, alarm signals and alarm priorities as well as the specific block symbols and faceplates from the data of the APACS+/QUADLOG controllers. The display hierarchy is the ba-sis for navigation between the process displays and for alarm management. PCS 7/APACS+ OS DBA automatically positions the type-specific block symbols, e.g. for controllers or analog in-puts (AI), in the generated process displays. These block sym-bols are linked to the associated function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

APACS+ migration



3

OPC engineering plug-in

An additional component in DBA enables engineering of OPC connections to any third-party systems, e.g. for interfacing Allen-Bradley controllers. In addition to process values, this can be used to also integrate messages and alarms from third-party systems into the PCS 7 OS database. Analogous to APACS+, the OPC component supports automatic generation of the OS plant hierarchy as well as positioning of the corresponding block symbols. The engineering overhead for integrating third-party systems can thus be drastically reduced.

PCS7/APACS+ OS library

The PCS7/APACS+ OS library contains the following types of symbols and faceplates:• Process control functions

- Single loop - Single loop SS - External setpoint - Ratio setpoint - Cascade - Primary - Secondary

• Process I/O functions - Analog alarm - Discrete alarm

• Controller diagnostics - Resource status

• Process objects - Block valve 1 out - Block valve 2 out - Valve A - Valve A alarm - Motor 1 out - Motor 2 out - Motor A - Motor A alarm

The PCS 7/APACS+ OS symbols and faceplates developed in line with the SIMATIC PCS 7 standard take into account the spe-cial properties of the APACS+/QUADLOG controllers.

APACS+ OS Server Channel DLL

The APACS+ OS Server Channel DLL implements reliable com-munication with the APACS+/QUADLOG controllers using a na-tive controller connection SIMATIC PCS 7 driver, and simulta-neously permits communication with the AS 41x controllers per dual-channel. It supports the Industrial Ethernet interfacing of APACS+/QUADLOG controllers using the CP 1613 communica-tions processor in conjunction with the Industrial Ethernet Module IEM, as well as direct connection to the MBUS using an MBUS PC plug-in card (PCI).

PCS 7/APACS+ ES Libraries V6.1 for SIMATIC PCS 7 AS 41x controller

Option package for use of function blocks, symbols and face-plates of the APACS+ Basic Application Library in plants with SIMATIC S7-400 controllers (AS 41x)

The option package PCS 7/APACS+ ES Libraries contains:• ES library with preconfigured PID controllers, motor blocks

and valve blocks for SIMATIC S7-400 controllers • Associated block symbols and faceplates for the PCS 7 Oper-

ator System.

It permits utilization of the APACS+ Basic Application Library functionality also in conjunction with SIMATIC PCS 7 AS 41x au-tomation systems. These can then be operated and visualized like APACS+/QUADLOG controllers.

The PCS7/APACS+ ES library contains the following AS blocks with associated OS faceplates:• Process control functions

- Single loop - Single loop SS - External setpoint - Ratio setpoint - Cascade - Primary - Secondary

• Process I/O functions - Analog alarm - Discrete alarm

• Process objects - Block valve 1 out - Block valve 2 out - Valve A - Valve A alarm - Motor 1 out - Motor 2 out - Motor A - Motor A alarm

PCS 7/APACS+ SIMATIC BATCH DBA Engineering V6.1

Option package for configuration of PCS 7 OS and SIMATIC BATCH for interfacing of APACS+/QUADLOG controllers

The option package PCS 7/APACS+ SIMATIC BATCH DBA Engi-neering contains:• Licenses with which the batch information for a batch project

saved in the APACS+ Engineering System 4-mation can be imported into DBA and compiled for SIMATIC BATCH.

• License for exchange of information between SIMATIC BATCH and a PCS 7/APACS+ OS Server during runtime.

Note:You can find information on the product range and the advanced func-tions of SIMATIC BATCH in Catalog ST PCS 7, Chapter "Batch automa-tion".

APACS+ migration



3


PCS 7/APACS+ OS Engineering

PCS 7/APACS+ OS Engineering Pack V6.1RC 64K variables, incl. 512 archive variables English, executes with Windows 2000 Professional/2000 Server or Windows XP Professional/Server 2003, floating license for 1 user Electronic documentation on CD "PCS 7/APACS+ Options Version 6.1" and PCS 7 Toolset DVDType of delivery:• License key disk, emergency

key desk, certificate of license, terms and conditions

• PCS 7 V6.1 Toolset DVDs, Microsoft SQL Server incl. EULA, PC Anywhere Host as well as supplementary CDs/DVDs (e.g. Microsoft Service Packs & Tools)

• CD "PCS 7/APACS+ Options Version 6.1"

6EQ2 000-2EB16-3BA5

Options

PCS 7/APACS+ SIMATIC BATCH DBA Engineering V6.1English, executes with Windows 2000 Professional/2000 Server or Windows XP Professional/Server 2003, single license for 1 installation Type of delivery:• License key disk, emergency


6EQ2 000-5XX16-2BB0

PCS 7/APACS+ ES Libraries V6.1 for SIMATIC PCS 7 AS 41x controller (from 07/2006)English, executes with Windows 2000 Professional/2000 Server or Windows XP Professional/Server 2003, floating license for 1 user Type of delivery:• Certificate of license, terms and

conditions• CD "PCS 7/APACS+ ES libraries

Version 6.1"

6EQ2 000-1AX16-2BB5

Upgrade package

PCS 7/APACS+ OS Upgrade Package Engineering from V6.0 to V6.1RC 64K variables, incl. 512 archive variables English, executes with Windows 2000 Professional/2000 Server or Windows XP Professional/Server 2003, floating license for 1 user Electronic documentation on CD "PCS 7/APACS+ Options Version 6.1" and PCS 7 Toolset DVDType of delivery:• License key disk, emergency


• PCS 7 V6.1 Toolset DVD, Microsoft SQL Server incl. EULA, PC Anywhere Host as well as supplementary CDs/DVDs (e.g. Microsoft Service Packs & Tools)


6EQ2 000-1XX16-3BE5


APACS+ migration

PCS 7/APACS+ Operator System


3

■ Overview

The software packs PCS 7/APACS+ OS offered for migration of APACS+ operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user sys-tems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

A PCS 7/APACS+ plant configuration with controllers, engineer-ing system and operator system can be expanded by batch cli-ents and batch servers for automation of batch processes using SIMATIC BATCH. Batch clients and OS clients can be operated together on one PCS 7 basic device or on separate basic de-vices. Batch servers are usually set up on a separate PCS 7 ba-sic device, i.e. separate from the OS server.

Note:You can find information on the product range and the advanced func-tions of SIMATIC BATCH in Catalog ST PCS 7, chapter "Batch automa-tion".

■ Design

The following software components are required depending on the configuration of a PCS 7/APACS+ operator system as single station or client/server combination (single or redundant):

PowerPacks for upgrading the above-mentioned Runtime li-censes, as well as further software for PCS 7/APACS+ operator systems can be ordered in the Catalog ST PCS 7, Chapter "Or-dering data of previous version V6.1", Section "OS software V6.1".

Appropriate basic hardware for configuration of an operator sta-tion as a PCS 7/APACS+ OS Single Station, PCS 7/APACS+ OS Server or PCS 7/APACS+ Client can be found in Catalog ST PCS 7 in the same chapter, Section "Basic hardware V6.1".

Communication for PCS 7/APACS+ OS usually takes place over Industrial Ethernet in conjunction with the Industrial Ethernet Module IEM (see last part of this chapter). In the case of small configurations with a small expansion, a PCS 7/APACS+ OS sta-tion can also be directly linked to an APACS+ MBUS segment by means of a PCI plug-in card.

Required software PCS 7 architecture

OS Single Station

Client/server (non-redun-dant server)

Client/server (redundant

server)

PCS 7/APACS+ OS Single Station Pack V6.1 (2000 POs/RT 64K)

•

PCS 7/APACS+ OS Server Pack V6.1 (2000 POs/RT 64K)

•

PCS 7/APACS+ OS Redundant Server Pack V6.1 (2000 POs/RT 64K)

•

PCS 7 OS Software Client V6.1See Catalog ST PCS 7, Chapter "Ordering data of previous version V6.1", Section "OS software V6.1"

• •

When used with SIMATIC BATCH

PCS 7/APACS+ SIMATIC BATCH Runtime license V6.1

• • •(2 licenses)

APACS+ migration



3

PCS 7/APACS+ OS Packs (Single Station/Server/Redundant Server)

The PCS 7/APACS+ OS Packs contain:• PCS 7 OS Software Runtime (2000 POs/64K variables, incl.

512 archive variables) • APACS+ OS Channel for communication with the

APACS+/QUADLOG controllers • Library with PCS 7/APACS+ OS symbols and OS faceplates • WinCC/Redundancy and RS 232 connecting cable, 10 m

(only redundant OS Server)

The APACS+ OS Channel DLL implements reliable communica-tion with the APACS+/QUADLOG controllers using a native con-troller connection SIMATIC PCS 7 driver, and simultaneously permits communication with the AS 41x controllers by dual-channel. It supports the Industrial Ethernet interfacing via the CP 1613 communications processor as well as the connection to the MBUS of APACS+ via Industrial Ethernet and IEM.

The PCS 7/APACS+ OS symbols and faceplates developed in line with the SIMATIC PCS 7 standard take into account the spe-cial properties of the APACS+/QUADLOG controllers.

PCS 7/APACS+ SIMATIC BATCH Runtime license

Together with the APACS+ OS Server Channel DLL, the PCS 7/APACS+ SIMATIC BATCH Runtime license allows ex-change of runtime information between SIMATIC BATCH and an APACS+/QUADLOG controller. SIMATIC BATCH servers always communicate with the APACS+/QUADLOG controllers by means of a PCS 7/APACS+ OS Server. Therefore a PCS 7/APACS+ SIMATIC BATCH Runtime license is required for each PCS 7/APACS+ OS Server which exchanges data with SIMATIC BATCH.



PCS 7/APACS+ OS Single Station Pack V6.1PO 2000/RT 64K variables, incl. 512 archive variablesEnglish, executes with Windows 2000 Professional or Windows XP Professional, single license for 1 installation,Electronic documentation on CD "PCS 7/APACS+ Options Version 6.1" and PCS 7 Toolset DVDType of delivery:• License key disk, emergency




6EQ2 000-2AB16-3BA0

PCS 7/APACS+ OS Server Pack V6.1PO 2000/RT 64K variables, incl. 512 archive variablesEnglish, executes with Windows 2000 Server or Windows Server 2003, single license for 1 installationElectronic documentation on CD "PCS 7/APACS+ Options Version 6.1" and PCS 7 Toolset DVDType of delivery:• License key disk, emergency




6EQ2 000-2BB16-3BA0

APACS+ migration



3


PCS 7/APACS+ OS Redundant Server Pack V6.1PO 2000/RT 64K variables, incl. 512 archive variablesEnglish, executes with Windows 2000 Server or Windows Server 2003, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connecting cable, 10 m Electronic documentation on CD "PCS 7/APACS+ Options Version 6.1" and PCS 7 Toolset DVDType of delivery:• 2 license key disks, emergency

key disk, certificate of license, terms and conditions

• PCS 7 V6.1 Toolset DVDs, Mi-crosoft SQL Server incl. EULA, PC Anywhere Host as well as supplementary CDs/DVDs (e.g. Microsoft Service Packs & Tools), RS 232 connecting ca-ble, 10 m


6EQ2 000-2DB16-3BA0

PCS 7/APACS+ SIMATIC BATCH runtime license V6.1English, executes with Windows 2000 Professional/2000 Server or Windows XP Professional/Server 2003, single license for 1 installation Type of delivery: • License key disk, emergency


6EQ2 000-6XX16-2BB0

PCS 7 OS Software Client V6.13 languages (German, English, French), executes with Windows 2000 Professional or Windows XP Professional, floating license for 1 user(see chapter on OS software in section "Operator System" of cat-alog for SIMATIC PCS 7 V6.1)

6ES7 658-2CX16-0YA5

APACS+/Quadlog MBI PCI cardPermits direct interfacing of PCS 7/APACS+ OS to MBUS seg-ments for small configurations with small expansion

UPH:16413-16 A)


Software upgrade

PCS 7/APACS+ OS Upgrade Package Runtime from V6.0 to V6.1 (OS Single Station or OS Server)RT 64K variables, incl. 512 archive variables English, executes with Windows 2000 Professional/2000 Server or Windows XP Professional/Server 2003, single license for 1 installation Electronic documentation on CD "PCS 7/APACS+ Options Version 6.1" and PCS 7 Toolset DVDType of delivery:• License key disk, emergency


• PCS 7 V6.1 Toolset DVDs, Mi-crosoft SQL Server incl. EULA, PC Anywhere Host as well as supplementary CDs/DVDs (e.g. Microsoft Service Packs & Tools)


6EQ2 000-2XX16-3BE0


APACS+ migration

Industrial Ethernet Module (IEM)


3

■ Overview

The Industrial Ethernet Module (IEM) is a flexible communica-tions router for APACS+/QUADLOG Systems. The IEM supports the following three architectures:• Peer-to-Peer communications between ACM/CCM and

S7-41x controllersThe IEM provides an interface between the MBUS of APACS+/QUADLOG Systems and the Industrial Ethernet plant bus of SIMATIC PCS 7.

• Peer-to-Peer communications between ACM/CCM control-lers on different MBUS segmentsCommunication function blocks are provided to allow passing the following APACS+ data types between controllers:- REAL- BOOLEAN- WORD

• MBUS-to-Ethernet communications translation for APACS+/QUADLOG systemsThe IEM can be used as a replacement for the RNI (Rack-Mounted Network Interface) used in existing systems. Using standard MBUS communications, OS Engineering/OS Single Stations/OS Servers must be installed within 168 m of the APACS+/QUADLOG rack. The IEM therefore can be used in system architectures that exceed this distance limit.

The use of redundant IEM's is supported, thereby supporting system architectures requiring higher system availabilities.

Note:Fail-safe communication is not currently available for the QUADLOG con-trollers (available soon).

Any USB flash memory medium (min. 1 MB) is required in addi-tion for the IEM configuration, e.g. SIMATIC PC USB-FlashDrive.

■ Technical specifications


Industrial Ethernet Module

CPU Intel Pentium M 730 1.6 GHz, 533 MHz FSB

Second Level Cache 2 MB

Work memory 512 MB

Graphics No

Drives

• Hard disk No

• Compact Flash Card 1 GB

• Optical drives No

• Diskette drive No

Interfaces

• Ethernet 1 x 10/100 Mbit/s (RJ45) inte-grated

• PROFIBUS DP No

• USB 2.0 4 terminals, 2 of which high cur-rent

MBI/MBUS communications module 16413-16 PCI 5v card

Expansions No

Power supply 110 ... 230 V AC

Operating system Microsoft Windows XP embedded

Licenses SIMATIC NET/APACS+ NIM32


Industrial Ethernet Module IEM for peer-to-peer communication

6EQ2 020-0AA00-5XX0 A)

Accessories

Flash memory medium for IEM configuration:

SIMATIC PC USB FlashDrive 1 GB, USB 2.0, metal housing, bootable

6ES7 648-0DC30-0AA0


4/2 Introduction

4/4 PCS 7/505 OS Engineering Station

4/5 PCS 7/505 Operator System

SIMATIC PCS/TISTAR migration

SIMATIC PCS / TISTAR migration

Introduction


4

■ Overview

Configuration example of migration of SIMATIC PCS/TISTAR systems

Very many SIMATIC PCS / TISTAR systems are installed world-wide. These systems represent a wealth of hardware, user soft-ware and process knowledge accumulated by operating and maintenance personnel. To preserve the installed PCS/TISTAR platforms and add to their value, Siemens developed a migration strategy on the basis of the innovative SIMATIC PCS 7 process control system which aims to modernize existing operator and engineering systems while retaining the 505 controllers and the lower-lying I/O level. With this strategy, customers can migrate their existing systems efficiently and economically without hav-ing to replace any controllers, I/O devices or their wiring, and without rendering the associated investment in system configu-ration useless. Since client/server-based PCS 7/505 operator systems can communicate per double channel both with 505 controllers and SIMATIC PCS 7 AS 41x controllers, they nev-ertheless remain flexible, and provide exceptional alternatives especially for plant expansions.

Through migration with SIMATIC PCS 7 Engineering and Opera-tor Systems it is possible to significantly increase the functional-ity and efficiency of process control systems based on 505 controllers. And customers benefit in addition from continu-ous further development, long-term global support and the man-ifold advantages to be gained from TIA (Totally Integrated Auto-mation) and SIMATIC IT. This protects existing investments, provides security for the future and increases plant productivity.

AS 414 / AS 416 / AS 417

AS 414FH/AS 417FH

ET 200MET 200M

ET 200M

ET 200M

PR

OFI

BU

S

SIMATIC 505 SIMATIC 505

RBERBE

CP

1434

TF

CP

1434

TF


PCS 7/505OS server

APTengineering

PCS 7/505OS server

PCS 7OS server

DP/PA link

Engineeringsystem


EthernetSINEC H1 TF (single/redundant)

(dual-channel)

Field devices


Introduction


4

■ Design

The following migration products are available for migration of SIMATIC PCS/TISTAR systems with SIMATIC PCS 7 V6.1:• PCS 7/505 OS Engineering Pack V6.1

for OS engineering and OS interfacing of the 505 controllers• PCS 7/505 OS Single Station Pack V6.1

for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as Single Station

• PCS 7/505 OS Server Pack V6.1for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as client/server system (without PCS 7/505 OS server redundancy)

• PCS 7/505 OS Redundant Server Pack V6.1for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as client/server system with re-dundant PCS 7/505 OS servers

Customers who have already modernized their PCS/TISTAR sys-tems with PCS 7/505 OS migration products V6.0 can upgrade their PCS 7/505 engineering and operator stations using the fol-lowing upgrade software from V6.0 to V6.1:• PCS 7/505 OS Upgrade Package Engineering from V6.0 to

V6.1to upgrade a PCS 7/505 OS Engineering Station from V6.0 to V6.1

• PCS 7/505 OS Upgrade Package Runtime from V6.0 to V6.1to upgrade a PCS 7/505 OS Single Station, a PCS 7/505 OS Server or a redundant pair of PCS 7/505 OS servers from V6.0 to V6.1


Data from different systems can be viewed in one process dis-play on the OS clients, both from 505 controllers on the Ethernet SINEC H1 TF and from SIMATIC PCS 7 automation systems on the Industrial Ethernet.


In a smaller system architecture, it is also possible to use a PCS 7/505 OS Server with dual-channel functionality. In this case, a single server implements communication with both sys-tems via two Channel DLLs.

■ Options


The modern conversion tool DBA developed by Siemens en-ables quick and reliable execution; your investment in the con-figuration of your existing system is preserved. We also offer this conversion as a service of our migration specialists. We also of-fer this conversion as a service of our migration specialists.

You can decide whether you wish to redraw your graphics your-self or whether you wish to commission our experienced migra-tion specialists. We would be pleased to provide you with an individual quotation.



You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/505 Engineering Station" and "PCS 7/505 Operator System".





PCS 7/505 OS Engineering Station


4

■ Design

PCS 7/505 OS Engineering Pack V6.1

The PCS 7/505 OS Engineering Pack software V6.1 is required in order to configure a PCS 7/505 operator station. This software package comprises the following components: • SIMATIC PCS 7 Engineering Software for OS V6.1,


• PCS 7/505 OS DBA V6.1Database Engineering Package for migration of user data.

• 505 OS Server Channel DLLThe 505 OS Server Channel DLL implements reliable commu-nication with the 505 controllers using a SIMATIC PCS 7 driver, and additionally permits simultaneous communication with the AS 41x controllers. It supports the Industrial Ethernet interface via the CP 1613 communications processor.

• Library with PCS 7/505 OS symbols and OS faceplates

PowerPacks as well as further engineering software for installa-tion on this engineering station can be ordered using the Catalog ST PCS 7, Chapter "Ordering data of previous version V6.1", Section "ES software V6.1".

Appropriate basic hardware for a PCS 7/505 Engineering Station can be found in the same catalog, Chapter "Ordering data of previous version V6.1", Section "ES software V6.1".

PCS 7/505 OS DBA V6.1

A core component for the PCS 7/505 OS Engineering is the Database Automation PCS 7/505 OS DBA. This component au-tomatically generates the OS database with the display hierar-chy, required variables, interrupts, alarm signals and alarm pri-orities as well as the specific block symbols and faceplates from the user software of the controller. The display hierarchy is the basis for navigation between the process displays, for alarm management, and for implementing security measures. PCS 7/505 OS DBA automatically places the type-specific block symbols, e.g. controller or analog input(AI), in the generated process displays. These symbols are linked to the correspond-ing function blocks and faceplates through the database. Man-ual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

PCS 7/505 OS library

The PCS 7/505 OS symbols and OS faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the 505 controllers.

Symbols and faceplates of the PCS 7/505 OS library

Process I/O functions • AI• AO• DI• DI10• DO• DO10

Process objects • VLV1• VLV2• RMTR• MTR1• MTR2

Mathematical functions • CALC• IVAR• TMR

Control functions • CTR• LOOP

Display functions • TEXT


PCS 7/505 OS Engineering Pack V6.1RC 64K variables, incl. 512 archive variables,English, executes with Windows 2000 Professional/2000 Server, floating license for 1 installationType of delivery: • License Key Disk, Emergency

Key Disk, Certificate of License, Terms and Conditions

• PCS 7 V6.1 Toolset DVDs (Ser-vice Pack and electronic docu-mentation included)

• CDs/DVDs with Microsoft SQL Server 2000 incl. EULA, PC Anywhere Host, Microsoft Service Packs & Tools as well as updates

• CD "PCS 7/505 Options Version 6.1"

6EQ2 000-3EB16-3BA5

Upgrade Software

PCS 7/505 OS Upgrade Package Engineering from V6.0 to V6.1 RC 64K variables, incl. 512 archive variables English, executes with Windows 2000 Professional/2000 Server, floating license for 1 installationType of delivery:• License Key Disk, Emergency

Key Disk, Certificate of License, Terms and Conditions

• PCS 7 V6.1 Toolset DVDs (Service Pack and electronic documentation incl.)

• CDs/DVDs with Microsoft SQL Server 2000 incl. EULA, PC Anywhere Host, Microsoft Service Packs & Tools as well as updates


6EQ2 000-3CX16-3BA5


PCS 7/505 Operator System


4

■ Overview

The software packs PCS 7/505 OS offered for migration of exist-ing SIMATIC PCS/TISTAR systems are tailored to the architecture of the SIMATIC PCS 7 operator systems. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/505 operator system as single sta-tion or client/server combination (single or redundant server):

PowerPacks as well as further software for PCS 7/505 operator systems can be ordered in the Catalog ST PCS 7, Chapter "Or-dering data of previous version V6.1", Section "OS software V6.1".

Appropriate basic hardware for configuration of an operator sta-tion as a PCS 7/505 OS Single Station, PCS 7/505 OS Server or PCS 7/505 OS Client can be found in the same catalog, Chapter "Ordering data of previous version V6.1", Section "Basic hard-ware V6.1".

PCS 7/505 OS Packs (Single Station/Server/Redundant Server)

The PCS 7/505 OS Packs contain: • PCS 7 OS Software Runtime (2000 POs/64K variables, incl.

512 archive variables) for one OS Single Station, one OS Server or two redundant OS Servers (incl. WinCC/Redun-dancy and RS 232 connecting cable, 10 m)

• 505 OS Channel DLL (Single Station or Server) for communi-cation with the 505 controllers

• Library with PCS 7/505 OS symbols and OS faceplates

The 505 OS Channel DLL (Single Station or Server) represents an original SIMATIC PCS 7 driver for reliable communication with the 505 controllers. This channel also supports the Industrial Ethernet interface via the CP 1613 communications processor.

The PCS 7/505 OS symbols and OS faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the 505 controllers.


OS Single Station


Client/server (redundant server)

PCS 7/505 OS Single Sta-tion Pack V6.1

•

PCS 7/505 OS Server Pack V6.1

•

PCS 7/505 OS Redun-dant Server Pack V6.1

•


• •



4


PCS 7/505 OS Single Station V6.12000 POs/RT 64K variables, incl. 512 archive variables,English, executes with Windows 2000 Professional, single license for 1 installationType of delivery: • License key disk, emergency


• PCS 7 V6.1 Toolset DVDs (incl. Service Pack and electronic documentation)

• CDs/DVDs with Microsoft SQL Server 2000 incl. EULA, PC Anywhere Host, Microsoft Service Packs & Tools and any updates as necessary


6EQ2 000-3AB16-3BA0

PCS 7/505 OS Server Pack V6.12000 POs/RT 64K variables, incl. 512 archive variables,English, executes with Windows 2000 Server, single license for 1 installationType of delivery: • License key disk, emergency





6EQ2 000-3BB16-3BA0

PCS 7/505 OS Redundant Server Pack V6.12000 POs/RT 64K variables, incl. 512 archive variables,English, executes with Windows 2000 Server, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connecting cable, 10 m Type of delivery: • 2 license key disks, emergency





• RS 232 connecting cable, 10 m

6EQ2 000-3DB16-3BA0

PCS 7 OS Software Client V6.13 languages (German, English, French), executes with Windows 2000 Professional or Windows XP Professional, floating license for 1 user (see Catalog ST PCS 7, Chapter "Ordering data of previous ver-sion V6.1", Section "OS software V6.1")

6ES7 658-2CX16-0YA5

Software upgrade

PCS 7/505 OS Upgrade Package Runtime from V6.0 to V6.1for OS Single Station or OS Server2000 POs/RT 64K variables, incl. 512 archive variables English, executes with Windows 2000 Professional/2000 Server, single license for 1 installationType of delivery:• License key disk, emergency





6EQ2 000-3FX16-3BA0



5/2 Introduction

5/4 PCS 7/OPMC OS Engineering Station

5/5 PCS 7/OPMC Operator System

OpenPMC migration

OpenPMC migration

Introduction


5

■ Overview

Configuration example of migration of OpenPMC systems

A large number of OpenPMC systems have been installed worldwide. These systems represent a wealth of hardware, user software and know-how accumulated by operating and mainte-nance personnel. In order to retain the installed OpenPMC sys-tems and to increase their value, Siemens has developed an ef-fective migration strategy based on the innovative SIMATIC PCS 7 process control system. This strategy allows OpenPMC customers to replace their existing systems by state-of-the-art SIMATIC PCS 7 systems, with continued use of their OpenPMC controllers and the installed field technology. At the same time, customers can use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant expansions.

When migrating Siemens OpenPMC systems with SIMATIC PCS 7 V7.0, existing OpenPMC operator stations (SIMATIC IT Historian Server and Clients) are replaced by SIMATIC PCS 7 operator systems (Single Stations or Client/Server systems). The OS Single Stations and the OS Servers of such PCS 7/OPMC op-erator systems can be operated in redundant or individual mode. The OPC server of SIMATIC IT Historian is used for data exchange between OpenPMC controllers and PCS 7/OPMC servers.

The Database Automation (DBA) software is used for engineer-ing of the PCS 7/OPMC operator systems. The data source for DBA is the SIMATIC IT Historian Management Console, which is still used to configure the OpenPMC controllers.

AS 414 /AS 416 /AS 417

AS 414FH/AS 417FH

ET 200MET 200M

SIMATIC ITManagement

Console

OpenPMCController

ET 200M

ET 200M

ET 200M

ET 200MPR

OFI

BU

S

Ethernet (TCP/IP)


PCS 7/OPMCOS serverwithSIMATIC ITHistorian,OPC Server

PCS 7/OPMCOS server(dual-channel)

PCS 7 OS server

DP/PA link

Field devices

Engineeringsystem

Industrial Ethernet(single/redundant)

OpenPMC migration

Introduction


5

■ Design

The following migration products are available for upgrading of OpenPMC systems to SIMATIC PCS 7:• PCS 7/OPMC OS Engineering Pack V7.0

for the OS engineering, consisting of: - SIMATIC PCS 7 Engineering Software V7.0- PCS 7/OPMC OS DBA V7.0

• PCS 7/OPMC OS Single Station Pack V7.0for a single station, consisting of: - SIMATIC PCS 7 OS Single Station Software V7.0 incl. Run-

time license for 1 operator station• PCS 7/OPMC OS Server Pack V7.0

for an individual server, consisting of: - SIMATIC PCS 7 OS Software Server V7.0 incl. Runtime li-

cense for non-redundant PCS 7/OPMC OS Server• PCS 7/OPMC OS Redundant Server Pack V7.0

for a redundant pair of servers, consisting of: - SIMATIC PCS 7 OS Redundant Software Server V7.0 incl.

Runtime license for a redundant pair of PCS 7/OPMC OS servers


Data from different systems can be viewed in one process dis-play on the OS clients, both from OpenPMC controllers on the Ethernet and from SIMATIC PCS 7 automation systems on the In-dustrial Ethernet.


In a smaller system architecture, it is also possible to use a PCS 7/OPMC OS Server with dual-channel functionality. In this case, a single PCS 7/OPMC OS Server implements communica-tion with both OpenPMC controllers and SIMATIC PCS 7 AS controllers.

■ Options


The modern conversion tool DBA developed by Siemens en-ables quick and reliable execution; you profit from software of constant quality, reliability and verifiability. We also offer this con-version as a service of our migration specialists.

You can decide whether you wish to convert your user software yourself or whether you wish to commission our experienced mi-gration specialists. We would be pleased to provide you with an individual quotation.



You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/OPMC Engineering Station" and "PCS 7/OPMC Operator System".




OpenPMC migration

PCS 7/OPMC OS Engineering Station


5

■ Design

PCS 7/OPMC OS Engineering Pack V7.0

The PCS 7/OPMC OS Engineering Pack software V7.0 is re-quired in order to configure a PCS 7/OPMC operator station. This software package comprises the following components: • SIMATIC PCS 7 Engineering Software for OS V7.0, unlim-

ited POs(see Section "ES software" in Chapter "Engineering System" in Catalog ST PCS 7 V7.0, issue March 2007)

• PCS 7/OPMC OS DBA V7.0Database Engineering Package for migration of user data. Contains examples of OpenPMC OS faceplates for use with SIMATIC PCS 7.

• Defined Type Editor / Defined Type Instance EditorFor generation of templates and instances of user function block data structures

The SIMATIC IT Historian V6.1 SP1 OPC server is not included in this package.

The Faceplate Designer which is included in the SIMATIC PCS 7 Engineering Software is used to generate the OS faceplates.

Additional Engineering Software packages can be ordered in the Section "ES Software" in the Chapter "Engineering System" of Catalog ST PCS 7, March 2007, and can be installed on an En-gineering Station.

Appropriate basic hardware for a PCS 7/OPMC Engineering Sta-tion can be found in Catalog ST PCS 7, issue March 2007, in Chapter "Engineering System", Section "ES hardware".

PCS 7/OPMC OS DBA V7.0

This OS Engineering package contains the Database Automa-tion software. OpenPMC does not possess standard symbols, faceplates and tag structures. With OpenPMC projects, these objects are created by the users themselves. The Database Au-tomation software is used to map the project specific tag struc-tures in OpenPMC to equivalent SIMATIC PCS 7 tag structures.

PCS 7/OPMC OS DBA contains three example symbols, face-plates and tag structure types with which planning engineers can learn how to generate the symbol and faceplates libraries as well as the tag structures required for their projects.

Once the SIMATIC PCS 7 tag structures have been configured using the Database Automation software and SIMATIC PCS 7 symbol and faceplate libraries have been created using the PCS 7 Graphics Designer, the Database Automation software automatically generates the SIMATIC PCS 7 OS database with the display hierarchy, required variables, interrupts, alarm sig-nals and alarm priorities as well as the specific block symbols and faceplates. The display hierarchy is the basis for navigation between the process displays, for alarm management, and for implementing security measures. PCS 7/OPMC OS DBA auto-matically places the type-specific block symbols, e.g. controller or analog input, in the generated process displays. These sym-bols are linked to the corresponding function blocks and face-plates through the database. Manual configuration is mainly lim-ited to the design and positioning of the static graphic elements, e.g. tubes or tanks.


PCS 7/OPMC OS Engineering Pack V7.0Unlimited POs, 1 language (English), executes with Windows XP Professional/Server 2003, floating license for 1 userElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVD, Microsoft SQL Server 2005, supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/OPMC Options Ver-sion 7.0"

6EQ2 008-1BA07-3BA5

OpenPMC migration

PCS 7/OPMC Operator System


5

■ Overview

PCS 7/OPMC faceplate for a PID loop block

The software components offered for migration of existing OpenPMC operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/OPMC operator system as single station or client/server combination (single or redundant):

PowerPacks and further software for PCS 7/FOPMC operator systems can be ordered using the Section "OS Software" in Chapter "Operator System" of Catalog ST PCS 7, issue March 2007.

Appropriate basic hardware for configuration of an operator station as a PCS 7/OPMC OS Single Station, PCS 7/OPMC OS Server or PCS 7/OPMC Client can be found in the Catalog for ST PCS 7, issue March 2007, Chapter "Operator System", Sec-tion "OS Hardware".

PCS 7/OPMC OS Packs (Single Station/Server/Redundant Server)

The PCS 7/OPMC OS Packs contain the following components:• SIMATIC PCS 7 OS Software Runtime (250 POs, incl.

512 archive variables)• Library with 3 PCS 7/OPMC OS symbols and OS faceplates• WinCC/Redundancy and RS 232 connection cable, 10 m

(only for redundant OS Server)

The PCS 7/OPMC OS symbols and OS faceplates are matched to the special properties of the OpenPMC controllers.


OS Single Station

Client-Server single

Client/Server redundant

PCS 7/OPMC OS Single Station Pack V7.0

•

PCS 7OPMC OS Server Pack V7.0

•

PCS 7/OPMC OS Redundant Server Pack V7.0

•

PCS 7 OS Software Client V7.0See Section "OS soft-ware" in Chapter "Opera-tor System" of Catalog ST PCS 7, issue March 2007

• •

OpenPMC migration

PCS 7/OPMC Operator System


5

Note:SIMATIC IT Historian V6.1 SP1 OPC Server is not included in the PCS 7/OPMC software packages.

Electronic manuals are available in English as well as Italian. The software is only available with English language menus and help.


PCS 7/OPMC OS Single Station Pack V7.0250 POs, incl. 512 archive variables1 language (English), executes with Windows XP Professional, single license for 1 installationElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/OPMC Options Ver-sion 7.0"

6EQ2 008-2AA07-3BA0

PCS 7/OPMC OS Server Pack V7.0250 POs, incl. 512 archive vari-ables1 language (English), executes with Windows Server 2003, sin-gle license for 1 installationElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/OPMC Options Ver-sion 7.0"

6EQ2 008-2HA07-3BA0

PCS 7/OPMC OS Redundant Server Pack V7.0250 POs, incl. 512 archive vari-ables1 language (English), executes with Windows Server 2003, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 mElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:2 license key disks, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/OPMC Options Version 7.0";RS 232 connection cable, 10 m

6EQ2 008-2GA07-3BA0

SIMATIC PCS 7 OS Software Client V7.05 languages (German, English, French, Italian, Spanish), exe-cutes with Windows XP Professional, floating license for 1 userType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA and supplemen-tary CDs/DVDs (e.g. Microsoft ServicePacks and tools) (see Catalog ST PCS 7, Chapter "Operator System", Sec-tion "OS Software")

6ES7 658-2CX07-0YA5

SIMATIC IT Historian V6.1 SP1 OPC ServerRequired for the online connec-tion between SIMATIC PCS 7 Single Station/Server/redundant Server and the OpenPMC control-ler

6BQ3 074-2AA03-0CA0



6/2 Introduction

6/4 PCS 7/90 OS Engineering Station

6/5 PCS 7/90 Operator System

Bailey INFI 90/NET 90 migration


Introduction


6

■ Overview

Configuration example of migration of Bailey INFI 90/NET 90 systems

Many of the globally installed process control systems, for exam-ple the Bailey INFI 90, are approaching the end of their lifecycle. These control systems must be modernized, since certain com-ponents are obsolete or can no longer be repaired. Since these installed systems represent an enormous value with regard to hardware, user software and the process knowledge of the operating and maintenance personnel, it is frequently preferred to carry out step-by-step migration instead of a complete rip-out and replace procedure.

The migration strategy developed by Siemens on the basis of the innovative SIMATIC PCS 7 process control system supports many different types of migration scenarios, thus minimizing the investment requirements for an individual automation project. The functionality and performance of an existing system can be significantly increased by modernizing with a SIMATIC PCS 7 operator station. The controller and the subordinate I/O level are retained. At the same time, it is also possible to use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant ex-pansions.

Using its universal migration technology "Database Automation" (DBA), Siemens is not only able to migrate its own process con-trol systems, but is additionally able to offer matching migration solutions for systems from other vendors, e.g. for systems from ABB or Emerson.

When migrating Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V6.1, existing "Bailey consoles" are replaced by operator systems (Single Stations or Client/Server systems) based on SIMATIC PCS 7 V6.1. Existing Bailey controller configurations re-main unchanged. The OS Single Stations and the OS Servers of such PCS 7/90 operator systems can be operated in redundant or individual mode. The Bailey Plant Loop/INFI-NET is con-nected in each case to a PCS 7/90 Operator Station (Single Sta-tion/Server) via a Computer Interface Unit (CIU) with serial RS 232 or SCSI interface.

The Database Automation (DBA) software is used for engineer-ing of the PCS 7/90 OS stations. The data source for DBA is the Bailey Engineering Workstation with Composer or WinTools.

AS 414 /AS 416 /AS 417

AS 414FH/AS 417FHCIU CIU

PCU

PCU PCU PCUPCU

PCU

CIU

ET 200MET 200M

ET 200M

ET 200M

Bailey Plant Loop/INFI-NET

Bailey Plant Loop/INFI-NET

ComputerInterfaceUnit(CIU)

ProcessControl Unit(PCU)

PCS 7 OS clients

BaileyEngineeringStation

PCS 7/90OS server

RS 232or SCSI

RS 232 or SCSI

PCS 7/90 OS server(dual-channel)

DP/PA link

Field devices

Engineeringsystem


PR

OFI

BU

S

PCS 7OS server


Introduction


6

■ Design

The following migration products are available for migration of Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V6.1:• PCS 7/90 OS Engineering Pack V6.1

for the OS engineering, consisting of: - SIMATIC PCS 7 OS Engineering V6.1- DBA for Bailey and third-party controllers- Library with symbols, faceplates and diagnostics displays- RoviSys OPC90 Server (unlimited Bailey tags)

• PCS 7/90 OS Server Pack V6.1for an individual server, consisting of: - SIMATIC PCS 7 OS Software Server V6.1- Library with symbols, faceplates and diagnostics displays- RoviSys OPC90 Server (unlimited Bailey tags)

• PCS 7/90 OS Redundant Server Pack V6.1for a redundant pair of servers, consisting of: - SIMATIC PCS 7 Server Redundancy V6.1 incl.

WinCC/Redundancy and 2 server licenses- Library with symbols, faceplates and diagnostics displays- 2x RoviSys OPC90 Server (unlimited Bailey tags)

• PCS 7/90 OS Single Station Pack V6.1for a single station, consisting of: - SIMATIC PCS 7 OS Software Single Station V6.1- Library with symbols, faceplates and diagnostics displays- RoviSys OPC90 Server (unlimited Bailey tags)

These migration products support the following Bailey system components:

Bailey consoles• OIU• PCView• MCS and MCS PLUS• OIS Series 1x• OIS Series 2x• OIS Series 3x• OIS Series 40/41/42• OIS Series 43/45• Process Portal A or B• Conductor NT

Computer Interface Units (CIU)• NSPM01• IMSPM01• IMCPM02• IMCPM03• NCIU01• NCIU02• NCIU03• NCIU04• NCIC01• INPCI01• INPCI02• IIMCP01• IIMCP02• INICI01• INICI12• INICI03


Data from different systems can be viewed in one process dis-play on the OS clients, both from Bailey controllers (PCUs) on the Bailey Plant Loop/Infi-NET and from SIMATIC PCS 7 automation systems on the Industrial Ethernet.


The PCS 7/90 OS Server is provided with dual-channel function-ality to support the expansion needs of smaller systems. In this case, a single server implements communication with both sys-tems via two Channel DLLs.

■ Options

Conversion of existing graphics from Bailey consoles


You can decide whether you wish to redraw your graphics your-self or whether you wish to commission our experienced migra-tion specialists. We would be pleased to provide you with an in-dividual quotation.



You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/90 Engineering Station" and "PCS 7/90 Operator System".





PCS 7/90 OS Engineering Station


6

■ Design

PCS 7/90 OS Engineering Pack V6.1

The PCS 7/90 OS Engineering Pack software V6.1 is required in order to configure a PCS 7/90 operator station. This software package comprises the following components: • SIMATIC PCS 7 Engineering Software for OS V6.1,


• PCS 7/90 OS DBA V6.1Database Engineering Package for migration of user data.

SIMATIC PCS 7 Engineering PowerPacks as well as AS Engi-neering Software for installation on the Engineering Station can be ordered in the Section "ES software V6.1" in the Chapter "Ordering data of previous version V6.1" in Catalog ST PCS 7, issue March 2007.

Appropriate basic hardware for a PCS 7/90 Engineering Station can be found in the same catalog, Chapter "Ordering data of previous version V6.1", Section "ES software V6.1".

PCS 7/90 OS DBA V6.1

This OS Engineering package contains the Database Automa-tion software as well as Bailey-specific OS symbols, OS face-plates and OS diagnostics displays.

The Database Automation software automatically generates the OS database with the display hierarchy, required variables, alarm signals and alarm priorities as well as the specific block symbols and faceplates. The display hierarchy is the basis for navigation between the process displays, for alarm manage-ment, and for implementing security measures. PCS 7/90 OS DBA automatically places the type-specific block symbols, e.g. controller or analog input (AI), in the generated process dis-plays. These symbols are linked to the corresponding function blocks and faceplates through the database. Manual configura-tion is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

The PCS 7/90 OS symbols, faceplates and diagnostics displays created in line with the SIMATIC PCS 7 standard take into ac-count the special properties of the Bailey controllers (PCUs).

The following functions are supported:

Engineering interface for third-party controllers

DBA enables the user to import a CSV file in order to define AS objects. This simplifies the integration of data coming from third-party OPC servers, e.g. tags for a third-party controller. This per-mits seamless integration of these data into the process control system.

B) Subject to export regulations: AL: N, ECCN: EAR99S

Name Description Bailey block No.

Process I/O functions

ANALOG Analog exception report tag FC 30, 70, 158

DAANG Data acquisition analog tag FC 177

DADIG Data acquisition digital tag FC 211, 224, 225

DD Device driver tag FC 123

DIGITAL Digital exception report tag FC 45, 224, 225

MSDD Multi-state device driver tag FC 129

Process control functions

RCM Remote control memory tag FC 62

RMCB Remote motor control tag FC 136

RMSC Remote manual set constant tag FC 68

Diagnostics

STATION Control station exception report tag FC 21, 22, 23, 80

N90STA INFI 90 status tag; reads status and problem reports from modules

--

CIU Device CIU status --

Display functions

TEXT Text selector tag FC 151

TEXTSTR Text string tag FC 194


PCS 7/90 OS Engineering Pack V6.1RC 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Professional/ 2000 Server, XP Professional, 2003 Server, single license for 1 installationIncludes RoviSys OPC Server

6EQ2 003-1BA16-3BA5 B)


PCS 7/90 Operator System


6

■ Overview

Example faceplate with adjustable parameters

The software components offered for migration of existing Bailey INFI 90/NET 90 systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user sys-tems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/90 operator system as single station or client/server combination (single or redundant):

PowerPacks as well as further software for PCS 7/90 operator systems can be ordered in the Catalog ST PCS 7, Chapter "Or-dering data of previous version V6.1", Section "OS software V6.1".

Appropriate basic hardware for configuration of an operator sta-tion as a PCS 7/90 OS Single Station, PCS 7/90 OS Server or PCS 7/90 OS Client can be found in the same catalog, Chapter "Ordering data of previous version V6.1", Section "Basic hard-ware V6.1".

Note:Please note with redundant configurations that both PCS 7/90 OS Servers/PCS 7/90 OS Single Stations require two serial COM interfaces:• 1 interface for the RS 232 connection between the redundant

pairs• 1 interface for the RS 232 interfacing of the Bailey Plant

Loop/INFI-NET per Computer Interface Unit (CIU)

Depending on the basic hardware used, it may therefore be nec-essary to use an additional interface expansion card.


OS Single Station



server)

PCS 7/90 OS Single Station Pack V6.1

•

PCS 7/90 OS Server Pack V6.1

•

PCS 7/90 OS Redundant Server Pack V6.1

•


• •



6

PCS 7/90 OS Software

The PCS 7/90 OS Software is used for the OS interfacing of Bailey controllers (PCUs) using an engineering system (PCS 7/90 ES) as well as for operation and monitoring of the PCUs (Process Control Units) using an operator system (PCS 7/90 OS) based on SIMATIC PCS 7.

ES/OS communication with the Bailey controllers is carried out via OPC (OLE for Process Control). The PCS 7/90 OS Software physically supports communication via RS 232 or SCSI. It con-tains the following components:• RoviSys OPC server, configured with DBA • Library with symbols, faceplates and diagnostics displays, for

reading and writing the available Bailey function block infor-mation

A) Subject to export regulations: AL: N, ECCN: EAR99HB) Subject to export regulations: AL: N, ECCN: EAR99S


PCS 7/90 OS Single Station Pack V6.1RT 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Professional and XP Professional, single license for 1 installationIncludes RoviSys OPC90 Server

6EQ2 003-2AA16-3BA0 B)

PCS 7/90 OS Server Pack V6.1RT 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Server and 2003 Server, single license for 1 installation Includes RoviSys OPC90 Server

6EQ2 003-2HA16-3BA0 B)

PCS 7/90 OS Redundant Server Pack V6.1RT 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Server and 2003 Server, single license for 2 installations with OS Software Server und WinCC/Redundancy as well as RS 232 connection cable, 10 mIncludes 2 x RoviSys OPC90 Server

6EQ2 003-2GA16-3BA0 A)

PCS 7 OS Software Client V6.13 languages (German, English, French), executes with Windows 2000 Professional and XP Professional, single license for 1 installation (see Catalog ST PCS 7, Chapter "Ordering data of previous ver-sion V6.1", Section "OS software V6.1")

6ES7 658-2CX16-0YA5


7/2 Introduction

7/4 PCS 7/F2K OS Engineering Station

7/5 PCS 7/F2K Operator System

ABB Freelance migration


Introduction


7

■ Overview

SIMATIC PCS 7 migration architecture with ABB Freelance and SIMATIC PCS 7

Many of the globally installed process control systems, for exam-ple the ABB Freelance, are approaching the end of their useful service life. These control systems must be modernized, since certain components are obsolete or can no longer be repaired. Since these installed systems represent an enormous value with regard to hardware, user software and know-how of the operat-ing and maintenance personnel, it is frequently preferred to carry out step-by-step migration instead of a complete rip-out and replace procedure.

The migration strategy developed by Siemens on the basis of the innovative SIMATIC PCS 7 process control system supports many different types of migration scenarios, depending on the economic specifications of the respective automation project. In most cases, the functionality and performance of the existing system can be significantly improved if the old HMI system and its engineering are replaced by state-of-the-art SIMATIC PCS 7 products. The controller, the subordinate I/O level and the wiring are retained with this type of solution. At the same time, it is also possible to use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant expansions.

Using its universal migration technology "Database Automation" (DBA), Siemens is not only able to migrate its own process con-trol systems, but is additionally able to offer matching migration solutions for systems from other vendors, e.g. for systems from ABB or Emerson.

When migrating ABB Freelance systems with SIMATIC PCS 7 V7.0, existing "Freelance consoles" (DigiVis) are replaced by SIMATIC PCS 7 operator systems (Single Stations or Client/Server systems). The OS Single Stations and the OS Servers of such PCS 7/F2K operator systems can be oper-ated in redundant or individual mode. In all cases, the Freelance controllers are connected to a PCS 7/F2K operator station via TCP/IP Ethernet. The standard OPC gateway of Freelance 2000 is used for data exchange between Freelance controllers and PCS 7/F2K OS stations. This supports redundancy and correct time tagging for alarms and events through a very high perfor-mance and comprehensive diagnostics functions.

The Database Automation (DBA) software is used for engineer-ing of the PCS 7/F2K OS stations. The data source for DBA is the Freelance Engineering Workstation (e.g. Control Builder F).

AS 414 /AS 416 /AS 417

AS 414FH/AS 417FH

ET 200MET 200M

FreelanceEngineering

Control Builder F

AC 800F AC 800FAC 800F

ET 200M

ET 200M


PCS 7/F2KOS server

PCS 7/F2KOS server(dual-channel)

PCS 7 OS server

DP/PA link

Field devices

Engineeringsystem


PR

OFI

BU

S


Introduction


7

■ Design

The following migration products are available for migration of Freelance systems to SIMATIC PCS 7:• PCS 7/F2K OS Engineering Pack V7.0 (unlimited POs)

for the OS engineering, consisting of: - SIMATIC PCS 7 Engineering Software V7.0- PCS 7/F2K OS DBA V7.0 software- Library with F2K faceplates and symbols

• PCS 7/F2K OS Single Station Pack V7.0 (250 POs)for a single station, consisting of: - SIMATIC PCS 7 OS Single Station Software V7.0- Library with F2K faceplates and symbols

• PCS 7/F2K OS Server Pack V7.0 (250 POs)for an individual server, consisting of: - SIMATIC PCS 7 OS Software Server V7.0- Library with F2K faceplates and symbols

• PCS 7/F2K OS Redundant Server Pack V7.0 (250 POs)for a redundant pair of servers, consisting of: - SIMATIC PCS 7 OS Redundant Server Software V7.0- Library with F2K faceplates and symbols

Note:The ABB OPC server software and license are not included in the individual PCS 7/F2K software packages.A prerequisite for migration with PCS 7/F2K OS is a Freelance Version 6.1 or higher.


Data from different systems can be viewed in one process dis-play on the OS clients, both from Freelance controllers AC 800F on the Ethernet and from SIMATIC PCS 7 automation systems on the Industrial Ethernet.


In a smaller system architecture, it is also possible to use a PCS 7/F2K OS Server with dual-channel functionality. In this case, a single PCS 7/F2K OS Server communicates with both Freelance controllers and SIMATIC PCS 7 automation systems.

■ Options


The modern conversion tool DBA developed by Siemens en-ables quick and reliable execution; you profit from software of constant quality, reliability and verifiability. We also offer this con-version as a service of our migration specialists.




You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/F2K Engineering Station" and "PCS 7/F2K Oper-ator System".





PCS 7/F2K OS Engineering Station


7

■ Design

PCS 7/F2K OS Engineering Pack V7.0

The PCS 7/F2K OS Engineering Pack software V7.0 is required in order to configure a PCS 7/F2K operator station.

This software package comprises the following components: • SIMATIC PCS 7 Engineering Software for OS V7.0, unlim-

ited POs(see Section "ES software" in Chapter "Engineering System" in Catalog ST PCS 7 V7.0, issue March 2007)

• PCS 7/F2K OS DBA V7.0Database Engineering Package for migration of user data. Contains the F2K OS faceplate library for use with SIMATIC PCS 7.

The ABB OPC server is not included in this package. Users must provide the OPC server themselves.

SIMATIC PCS 7 Engineering PowerPacks and additional Engi-neering Software can be ordered in the Section "ES Software" in the Chapter "Engineering System" of Catalog ST PCS 7 V7.0, and can be installed on an Engineering Station.

Appropriate basic hardware for a PCS 7/F2K Engineering Station can be found in the catalog for SIMATIC PCS 7 V7.0 (ST PCS 7, issue March 2007) in Chapter "Engineering System", Section "ES hardware".

PCS 7/F2K OS DBA V7.0

This OS Engineering package contains the Database Automa-tion software as well as Freelance-specific OS symbols, OS faceplates and OS diagnostics displays.

The Database Automation software automatically generates the OS database with the display hierarchy, required variables, in-terrupts, alarm signals and alarm priorities as well as the specific block symbols and faceplates. The display hierarchy is the basis for navigation between the process displays, for alarm manage-ment, and for implementing security measures. PCS 7/F2K OS DBA automatically places the type-specific block symbols, e.g. controller or analog input (AI), in the generated process dis-plays. These symbols are linked to the corresponding function blocks and faceplates through the database. Manual configura-tion is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

The PCS 7/F2K OS symbols, faceplates and diagnostics dis-plays created in line with the SIMATIC PCS 7 standard take into account the special properties of the Freelance AC 800F con-trollers. An example of the added value of the F2K OS faceplate is the CCS controller block. This permits, among other functions, access to the controller parameters.

The powerful "Defined Type Editor / Defined Type Instance Edi-tor" permits generation of templates and instances of user blocks (with Freelance, the so-called user function blocks). The associated symbols and faceplates are created using the SIMATIC PCS 7 standard OS configuration tools (Graphics De-signer and Faceplate Designer). The block types of the Freelance user function blocks are treated by DBA in the same manner as block types already included in the standard scope of functions as listed in the table.

The following table shows the currently supported types of Freelance blocks. Each type contains at least one symbol and one faceplate.

More block types for Freelance standard blocks will be available soon.

No. Block Function/function block

Type WinCC tag type

1 Analog Analog input transfor-mation

AI_TR FREE_AI_TR

2 Analog Analog output trans-formation

AO_TR FREE_AO_TR

3 Analog Counter with analog input

CT_ANA FREE_CT_ANA

4 Analog Set point controller C_ANA FREE_C_ANA

5 Binary Operating time coun-ter

CT_LT FREE_CT_LT

6 Binary Pulse counter CT_P FREE_CT_P

7 Binary Time counter CTT FREE_CTT

8 Binary Binary output M_BOUT FREE_M_BOUT

9 Binary Touch button TOUCH FREE_TOUCH

10 Controller Continuous controller, standard

C_CS FREE_C_CS

11 Controller Continuous controller, universal

C_CU FREE_C_CU

12 Monitoring Analog monitoring M_ANA FREE_M_ANA

13 Monitoring Binary monitoring M_BIN FREE_M_BIN

14 Open-loopControl

Dosing circuit with analog input

DOS_A FREE_DOS_A

15 Open-loopControl

IDF for bidirectional units

IDF_2 FREE_IDF_2

16 Open-loopControl

IDF for unidirectional units

IDF_1 FREE_IDF_1

17 Constant REAL constant CSTRE FREE_CSTRE

18 Constant TIME constant CSTTI FREE_CSTTI

19 PLC Controller resource state

non FREE_PLC


PCS 7/F2K OS Engineering Pack V7.0Unlimited POs, executes with WindowsXP Professional/Server 2003, floating license for 1 userElectronic documentation on CD "PCS 7/F2K Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVD, Microsoft SQL Server 2005, supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/F2K Options Version 7.0"

6EQ2 007-1BA07-3BA5


PCS 7/F2K Operator System


7

■ Overview

PCS 7/F2K faceplate for a C_CS loop blockShown here with 6 windows: group alarms, alarm settings, message sum-mary, loop tuning parameters, gradient functions, preconfigured trend displays

The software components offered for migration of existing Freelance operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user sys-tems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/F2K operator system as single sta-tion or client/server combination (single or redundant):

PowerPacks and further software for PCS 7/F2K operator sys-tems can be ordered using the Section "OS Software" in Chapter "Operator System" of Catalog ST PCS 7, issue March 2007.

Appropriate basic hardware for configuration of an operator sta-tion as a PCS 7/F2K OS Single Station, PCS 7/F2K OS Server or PCS 7/F2K Client can be found in the same catalog, Chapter "Operator System", Section "OS Hardware".

PCS 7/F2K OS Packs (Single Station/Server/Redundant Server)

The PCS 7/F2K OS Packs contain the following components:• SIMATIC PCS 7 OS Software Runtime (250 POs, incl.

512 archive variables)• Library with PCS 7/F2K OS symbols and OS faceplates• WinCC/Redundancy and RS 232 connection cable, 10 m


The PCS 7/F2K OS symbols and OS faceplates are matched to the special properties of the Freelance AC 800F controller.


OS Single Station



server)

PCS 7/F2K OS Single Station Pack V7.0

•

PCS 7/F2K OS Server Pack V7.0

•

PCS 7/F2K OS Redundant Server Pack V7.0

•

PCS 7 OS Software Client V7.0See Section "OS soft-ware" in Chapter "Opera-tor System" of Catalog ST PCS 7, issue March 2007

• •


PCS 7/F2K Operator System


7

Note:Electronic manuals are available in English as well as German. The software is only available with English language menus and help.


PCS 7/F2K OS Single Station Pack V7.0250 POs, incl. 512 archive variables1 language (English), executes with Windows XP Professional, single license for 1 installationElectronic documentation on CD "PCS 7/F2K Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/F2K Options Version 7.0"

6EQ2 007-2AA07-3BA0

PCS 7/F2K OS Server Pack V7.0250 POs, incl. 512 archive vari-ables1 language (English), executes with Windows Server 2003, sin-gle license for 1 installationElectronic documentation on CD "PCS 7/F2K Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/F2K Options Version 7.0"

6EQ2 007-2HA07-3BA0

PCS 7/F2K OS Redundant Server Pack V7.0250 POs, incl. 512 archive variables1 language (English), executes with Windows Server 2003, sin-gle license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 mElectronic documentation on CD "PCS 7/F2K Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:2 license key disks, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);CD "PCS 7/F2K Options Version 7.0";RS 232 connection cable, 10 m

6EQ2 007-2GA07-3BA0

SIMATIC PCS 7 OS Software Client V7.05 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 userType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA and supplemen-tary CDs/DVDs (e.g. Microsoft ServicePacks and tools) (see Catalog ST PCS 7, Chapter "Operator System", Sec-tion "OS Software")

6ES7 658-2CX07-0YA5



8/2 Introduction

8/4 PCS 7/PVX OS Engineering Station

8/6 PCS 7/PVX Operator System

8/8 PCS 7/PVX Software Update Service (SUS)

Emerson PROVOX migration


Introduction


8

■ Overview

SIMATIC PCS 7 migration architecture with Emerson PROVOX systems and SIMATIC PCS 7

Many of the globally installed process control systems are ap-proaching the end of their useful service life. These control sys-tems must be modernized, since certain components are obso-lete or can no longer be repaired. Since these systems represent an enormous value with regard to hardware, user software and the process knowledge of the operating and maintenance per-sonnel, it is frequently preferred to carry out step-by-step migra-tion instead of a complete rip-out and replace procedure.

The migration strategy developed by Siemens on the basis of the innovative SIMATIC PCS 7 process control system supports many different types of migration scenarios, depending on the economic specifications of the respective automation project. In most cases, the functionality and performance of the existing system can be significantly improved if existing HMI systems and their engineering are replaced by state-of-the-art SIMATIC PCS 7 products. The controller, the subordinate I/O level and the wiring are retained with this type of solution. At the same time, it is also possible to use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant expansions.

Using its universal migration technology "Database Automation" (DBA), Siemens is not only able to migrate its own process con-trol systems, but is additionally able to offer matching migration solutions for systems from other vendors, e.g. for the PROVOX system from Emerson.

When migrating Emerson-Fisher PROVOX systems with SIMATIC PCS 7 V7.0, existing "PROVOX consoles" are replaced by SIMATIC PCS 7 operator systems (Single Stations or Client/Server systems). The OS Single Stations and the OS Servers of such PCS 7/PVX operator systems can be oper-ated in redundant or individual mode. The PROVOX controllers on a PROVOX Data Highway are always connected via a com-munications gateway HDL to a PCS 7/PVX operator station. Data exchange between PROVOX controllers and PCS 7/PVX OS stations is carried out via standard OPCs.

The Database Automation (DBA) software is used for engineer-ing of the PCS 7/PVX OS stations. The data source for DBA is the PROVOX Engineering Workstation (e.g. Envox).

AS 414 /AS 416 /AS 417

AS 414FH/AS 417FH

ET 200MET 200M

PROVOXEngineering

Station Envox

PROVOX Data Highway

PROVOX PROVOX ET 200M

ET 200M

PCS 7/PVXOS Server(dual-channel)

PROVOXController

I/O modules


PCS 7/PVXOS server

SIMATIC PCS 7BATCH server

SIMATIC PCS 7 OS server

DP/PA link

Field devices

HDL communi-cation gateway

Engineeringsystem


PR

OFI

BU

S


Introduction


8

■ Design

The following migration products are available for migration of PROVOX systems to SIMATIC PCS 7:• PCS 7/PVX OS Engineering Pack V6.1 (RC 8K)

for the OS engineering, consisting of: - SIMATIC PCS 7 OS Engineering V6.1- PCS 7/PVX OS DBA V6.1- Library with PVX faceplates and symbols- TiPS PROdirect/PROfusion package

• PCS 7/PVX OS Server Pack V6.1for an individual server, consisting of: - SIMATIC PCS 7 OS Software Server V6.1- Library with PVX faceplates and symbols- TiPS PROdirect package

• PCS 7/PVX OS Redundant Server Pack V6.1for a redundant pair of servers, consisting of: - SIMATIC PCS 7 Server Redundancy V6.1 incl.

WinCC/Redundancy and 2 server licenses- Library with PVX faceplates and symbols- 2 x TiPS PROdirect packages

• PCS 7/PVX OS Single Station Pack V6.1for a single station, consisting of: - SIMATIC PCS 7 OS Software Single Station V6.1- Library with PVX faceplates and symbols- TiPS PROdirect package

Optional software• PCS 7/PVX SIMATIC BATCH DBA Engineering V6.1

Permits the setting-up of a batch project in DBA and importing of the batch data of a PROVOX controller into DBA, as well as compilation and downloading of batch information from DBA to a PCS 7/PVX OS server. In order to use this option, the SIMATIC BATCH Software must be ordered separately.

• PCS 7/PVX SIMATIC BATCH Runtime V6.1Permits the exchange of batch runtime data between a PCS 7/PVX OS server and the PROVOX controllers. In order to use this option, the SIMATIC BATCH Software must be ordered separately.

• PCS 7/PVX OS Software Update Service for Engineering• PCS 7/PVX OS Software Update Service for Runtime OS


Data from different systems can be viewed in one process dis-play on the OS clients, both from PROVOX controllers on the PROVOX Data Highway and from SIMATIC PCS 7 automation systems on the Industrial Ethernet.


With smaller systems, it is also possible to use a PCS 7/PVX OS Server with dual-channel functionality. In this case, a single server implements communication with both systems via two Channel DLLs.

■ Options






You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/PVX Engineering Station" and "PCS 7/PVX Oper-ator System".





PCS 7/PVX OS Engineering Station


8

■ Design

PCS 7/PVX OS Engineering Pack V6.1

The PCS 7/PVX OS Engineering Pack software V6.1 is required in order to configure a PCS 7/PVX operator station. This software package comprises the following components: • SIMATIC PCS 7 Engineering Software for OS V6.1, 250

POs/RC 8K variables, including 512 archive variablesSee Section "ES software V6.1" in Chapter "Ordering data of previous version V6.1" in Catalog ST PCS 7, issue March 2007

• PCS 7/PVX OS DBA V6.1Database Engineering Package for migration of user data. Contains the PROVOX OS faceplate library for use with SIMATIC PCS 7.

• TiPS PROdirect/PROfusionContains tools for data export from a PROVOX Engineering Station and the OPC server, this permits communication be-tween PCS 7/PVX OS servers and the PROVOX controllers

An additional migration product is offered for batch applications:• PCS 7/PVX SIMATIC BATCH DBA Engineering V6.1

Optional software package, only contains licenses. The batch migration software is included in the PCS 7/PVX OS Engineer-ing Pack V6.1. The SIMATIC BATCH Software must be ordered separately.

SIMATIC PCS 7 Engineering PowerPacks and additional Engi-neering Software can be ordered in the Section "ES Software V6.1" in the Chapter "Ordering data of previous version V6.1" of Catalog ST PCS 7 V7.0, and can be installed on an Engineering Station.

Appropriate basic hardware for a PCS 7/PVX Engineering Sta-tion can be found in Catalog ST PCS 7, issue March 2007, in Chapter "Ordering data of previous version V6.1", Section "Basic hardware V6.1".

PCS 7/PVX OS DBA V6.1

This OS Engineering package contains the Database Automa-tion software as well as PROVOX-specific OS symbols, OS face-plates and OS diagnostics displays.

The Database Automation software automatically generates the OS database with the display hierarchy, required variables, in-terrupts, alarm signals and alarm priorities as well as the specific block symbols and faceplates. The display hierarchy is the basis for navigation between the process displays, for alarm manage-ment, and for implementing security measures. PCS 7/PVX OS DBA automatically places the type-specific block symbols, e.g. controller or analog input (AI), in the generated process dis-plays. These symbols are linked to the corresponding function blocks and faceplates through the database. Manual configura-tion is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

The PCS 7/PVX OS symbols, faceplates and diagnostics dis-plays created in line with the SIMATIC PCS 7 standard take into account the special properties of the PROVOX controllers.

The following table shows the currently supported types of PROVOX data. Each type contains at least one symbol and one faceplate (exception: PVX_UNIT contains only one symbol).

PROVOX data type Description Number of WinCC tags

PVX_INTERFACE Status of OPC connection to a PROVOX interface device

16

PVX_CONTROLLER Status of OPC connection to a PROVOX controller device

7

PVX_MUX_DI Digital Input for Multiplexer Controller 9

PVX_MUX_AI Analog Input for Multiplexer Controller 12

PVX_PDB Same as PID plus an additional single faceplate panel

43

PVX_PID Single loop controller 44

PVX_AI Analog input 15

PVX_AO Analog output 9

PVX_DCD Discrete control device used to read, evaluate and output discrete data

37

PVX_DI Digital input 8

PVX_DO Digital output 8

PVX_EDCD Same capabilities as DCD plus ability to evaluate conditions and change setpoints

72

PVX_GROUP A point used to control up to 8 DCDs 12

PVX_LCP Logic control point enables creation of customized control strategies

59

PVX_UNIT Unit point 137


PCS 7/PVX OS Engineering Station


8

B) Subject to export regulations: AL: N, ECCN: EAR99S


PCS 7/PVX OS Engineering Pack V6.1RC 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Professional/ 2000 Server or Windows XP Pro-fessional/ Server 2003, floating license for 1 userElectronic documentation on CD "PCS 7/PVX Options Version 6.1" and on PCS 7 Toolset DVDType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V6.1 toolset DVD, Microsoft SQL Server including EULA, PC Anywhere Host and supple-mentary CDs/DVDs (e.g. Microsoft ServicePacks and tools);TiPS PROdirect/PROfusion soft-ware package and licenses;CD "PCS 7/PVX Options Version 6.1"

6EQ2 006-1BA16-3BA5 B) Option for batch applications

PCS 7/PVX SIMATIC BATCH DBA Engineering V6.11 language (English), executes with Windows 2000 Professional/ 2000 Server or Windows XP Pro-fessional/ Server 2003, floating license for 1 userType of delivery:license key disk, emergency key disk, certificate of license, terms and conditions

6EQ2 006-5XD16-2BB5

Note:SIMATIC BATCH components must be ordered separately, see Catalog ST PCS 7, Chapter "Ordering date of previous ver-sion V6.1", Section "SIMATIC BATCH Software V6.1"



PCS 7/PVX Operator System


8

■ Overview

PCS 7/PVX faceplate for a PID loop block

The software components offered for migration of existing PROVOX operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user sys-tems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

Automation of batch processes

A PCS 7/PVX plant configuration with controllers, engineering system and operator station can be expanded for automation of batch processes using SIMATIC BATCH. Additional batch cli-ents and servers can be integrated. Batch clients and OS clients can be installed together on a SIMATIC PCS 7 operator station (client or single station) or also on separate operator stations. Batch servers are usually installed on separate computers.

Information on the scope of products and the extended func-tions of SIMATIC BATCH can be found in Catalog ST PCS 7.

■ Design

The following software components are required depending on the configuration of a PCS 7/PVX operator system as single sta-tion or client/server combination (single or redundant):

Standard SIMATIC PCS 7 OS Runtime PowerPacks for expan-sion of the above-listed Runtime licenses for an increased num-ber of tags as well as additional engineering software for PCS 7/PVX operator systems can be ordered using Section "OS Software V6.1" in Chapter "Ordering data of previous version V6.1" of Catalog ST PCS 7, issue March 2007.

Appropriate basic hardware for configuration of an operator sta-tion as a PCS 7/PVX OS Single Station, PCS 7/PVX OS Server or PCS 7/PVX Client can be found in the same catalog, Chapter "Ordering data of previous version V6.1", Section "Basic hard-ware V6.1".

PCS 7/PVX OS Packs (Single Station/Server/Redundant Server)

The PCS 7/PVX OS Packs contain the following components:• SIMATIC PCS 7 OS Software Runtime (250 POs/8K variables,

incl. 512 archive variables)• TiPS OPC server for communication with the PROVOX control-

lers• Library with PCS 7/PVX OS symbols and OS faceplates• WinCC/Redundancy and RS 232 connection cable, 10 m


The PCS 7/PVX OS symbols and OS faceplates are matched to the special properties of the PROVOX controllers.

PCS 7/PVX SIMATIC BATCH Runtime licenses

Together with the TiPS OPC server, the PCS 7/PVX SIMATIC BATCH Runtime license permits the exchange of batch runtime data between a PCS 7/PVX OS server and the PROVOX control-lers. The license is downloaded onto the PCS 7/PVX OS server. Therefore a PCS 7/PVX SIMATIC BATCH Runtime license is re-quired for each PCS 7/PVX OS server which exchanges data with SIMATIC BATCH.


OS Single Station



server)

PCS 7/PVX OS Single Station Pack V6.1 (PO 250/RT 8K)

•

PCS 7/PVX OS Server Pack V6.1 (PO 250/RT 8K)

•

PCS 7/PVX OS Redun-dant Server Pack V6.1 (PO 250/RT 8K)

•

PCS 7 OS Software Client V6.1See Section "OS Software V6.1" in Chapter "Ordering data of previous version V6.1" of Catalog ST PCS 7, issue 2007

• •

PCS 7/PVX SIMATIC BATCH Runtime V6.1 Option, required for SIMATIC BATCH applica-tions


SIMATIC BATCH V6.1Standard SIMATIC PCS 7 software, see Section "SIMATIC BATCH Soft-ware V6.1" in Chapter "Ordering data of previous version V6.1" of Catalog ST PCS 7, issue 2007



PCS 7/PVX Operator System


8


PCS 7/PVX OS Single Station Pack V6.1RT 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Professional or Windows XP Professional, sin-gle license for 1 installationElectronic documentation on CD "PCS 7/PVX Options Version 6.1" and on PCS 7 Toolset DVDType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V6.1 toolset DVDs, Microsoft SQL Server including EULA, PC Anywhere Host and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);TiPS PROdirect software package and licenses (OPC server);CD "PCS 7/PVX Options Version 6.1"

6EQ2 006-2AA16-3BA0 B)

PCS 7/PVX OS Server Pack V6.1RT 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Server or Windows Server 2003, single license for 1 installationElectronic documentation on CD "PCS 7/F2K Options Version 6.1" and on PCS 7 Toolset DVDType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V6.1 toolset DVDs, Microsoft SQL Server including EULA, PC Anywhere Host and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);TiPS PROdirect software package and licenses (OPC server);CD "PCS 7/PVX Options Version 6.1"

6EQ2 006-2HA16-3BA0 B)

PCS 7/PVX OS Redundant Server Pack V7.0RT 8K variables, incl. 512 archive variables1 language (English), executes with Windows 2000 Server or Windows Server 2003, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 mElectronic documentation on CD "PCS 7/F2K Options Version 6.1" and on PCS 7 Toolset DVDType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V6.1 toolset DVDs, Microsoft SQL Server including EULA, PC Anywhere Host and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools);TiPS PROdirect software package and licenses (OPC server);CD "PCS 7/PVX Options Version 6.1"RS 232 connection cable, 10 m

6EQ2 006-2GA16-3BA0 B)

SIMATIC PCS 7 OS Software Client V6.13 languages (German, English, French), executes with Windows 2000 Professional or Windows XP Professional, floating license for 1 userType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V6.1 toolset DVD, Microsoft SQL Server including EULA, PC Anywhere Host and supple-mentary CDs/DVDs (e.g. Microsoft ServicePacks and tools) (see Catalog ST PCS 7, Chapter "Ordering data of previous ver-sion V6.1", Section "OS Software V6.1")

6ES7 658-2CX16-0YA5

Option for SIMATIC BATCH applications

PCS 7/PVX SIMATIC BATCH Runtime license V6.11 language (English), executes with Windows 2000 Profes-sional/2000 Server or Windows XP Professional/Server 2003, sin-gle license for 1 installationType of delivery:license key disk, emergency key disk, certificate of license, terms and conditions

6EQ2 006-5XD16-2BB0

SIMATIC BATCH Server Basic Package V6.1 (150 POs)For single station or client/server configuration, comprising:• Batch server for 150 batch POs• Recipe system• Batch control center (BatchCC)3 languages (German, English, French), executes with Windows 2000 Professional/ 2000 Server or Windows XP Professional/ Server 2003, single license for 1 installationType of delivery:license key disk, emergency key disk, certificate of license, terms and conditionsNote:Further batch options are described in Catalog ST PCS 7, Chapters "Batch automation" and "Ordering data of previous ver-sion V6.1".

6ES7 657-0SA16-0YB0



PCS 7/PVX Software Update Service (SUS)


8

■ Overview

All PCS 7/PVX OS Engineering Pack, OS Server Pack, Redun-dant OS Server Pack und OS Single Station Pack software pack-ages contain components from the company TiPS. Support for the TiPS components is purchased on an annual basis per pack-age:• Support for the first year is included in each of the above-men-

tioned packages containing TiPS components. • Support for subsequent years must be purchased annually by

means of a Software Update Service (SUS).

The PCS 7/PVX OS SUS packages include the corresponding SIMATIC PCS 7 SUS package and the TiPS support fee. Only with the SUS packages can Siemens guarantee that users of the PCS 7/PVX migration products receive an active support con-tract at TiPS and can obtain TiPS product upgrades via Siemens. Siemens only sells such upgrades which have been tested with the migration products.


PCS 7/PVX OS Software Update Service for Engineering

6EQ2 006-1BA16-3BL8

PCS 7/PVX OS Software Update Service for Runtime OS

6EQ2 006-2XA16-3BL8


9/2 Honeywell TDC migration

Honeywell TDC migration




9

■ Overview

Many of the globally installed process control systems, for exam-ple the Honeywell TDC 3000/2000, have reached the end of their lifecycle. In the case of process control systems whose automa-tion, operation and monitoring systems are obsolete, the com-plete rip-out and replace procedure with retention of the field ca-bling is the best choice for future-oriented automation. With its migration solution, Siemens allows migration of a TDC 3000 DCS and restarting of the plant within the shortest possible time.

■ Benefits

Siemens’ migration solution leaves both the field cabling and the original Honeywell FTA cabinets (Field Termination Assemblies) where they are. Only the existing FTA modules are replaced by new Siemens FTA modules. The Siemens FTA modules have the same dimensions and are provided with the same connection el-ements and dimensions for the mounting holes as the Honeywell FTA modules. The existing, wired terminals are plugged onto the new FTA modules. These are connected in turn to SIMATIC PCS 7 I/O modules in a new cabinet. This migration strategy avoids the time and high costs resulting when rewiring the field devices.

Siemens offers replacement modules and connection cables for a wide range of Honeywell FTA modules. The new connection cables are plugged onto matching SIMATIC PCS 7 I/O modules. From this point in time, the plant can use the state-of-the-art pro-cess control technology from Siemens, the SIMATIC PCS 7 pro-cess control system with the powerful S7-400 controllers, and the Windows-based operator stations. The SIMATIC PCS 7 sys-tem can be started up extremely quickly, and production usually restarted within one day.

Since the process I/O remains unchanged, existing control pro-grams and screen displays can be copied manually into the new system, updated, and debugged prior to conversion. In order to complete the migration, the original Honeywell control cabinet can be replaced by a SIMATIC PCS 7 cabinet (automation sys-tem and process I/O modules).

■ Design

16-channel analog input module FTA

8-channel analog output module FTA




9

The following table shows which Siemens replacement FTAs and associated connection cables are required to migrate from a Honeywell TDC 3000 DCS system to the SIMATIC PCS 7 pro-cess control system.

1) Only non-redundant2) Fuse rating 5 A3) Only 120 V AC

Module Honeywell IOP

Honeywell FTA Siemens FTA Connection cable (8 m) SIMATIC PCS 7 ET 200M module

16-channel analog input module

PAIH02PSTX02

MU-TAIH01MU-TAIH02MU-TAIH03

6EQ2 012-1BA10-3BA0 6EQ2 012-2BE30-0BA0(2 cables required)

6ES7 331-7NF00-0AB0 (2 modules required)

8-channel analog output module

PAOX02 MU-TAOX01MU-TAOX02MU-TAOY221)

MU-TAOY231)

6EQ2 012-1BB10-2BA0 6EQ2 012-2BE30-0BA0 6ES7332-5HF00-0AB0

16-channel analog output module

PAOY22 MU-TAOY221)

MU-TAOY231)6EQ2 012-1BB10-2BA0(2 FTAs required)

6EQ2 012-2BE30-0BA0(2 cables required)

6ES7332-5HF00-0AB0(2 modules required)

32-channel 24 V DC dis-crete input module

PDIX02 MU-TDID12 6EQ2 012-1BC11-4BA0 6EQ2 012-2BE30-0BA0 6ES7321-1BL00-0AA0

32-channel 120 V AC dis-crete input module

PDIX02 MU-TDIA12 6EQ2 012-1BC21-4BA0 6EQ2 012-2BE30-0BA0 6ES7321-1BL00-0AA0

16-channel 24 V DC dis-crete output module

PDOX02PDOY22

MU-TDOD112)

MU-TDOD122)

MU-TDOD132)

MU-TDOD142)

6EQ2 012-1BD11-3BA0 6EQ2 012-2BD30-0BA0 6ES7322-1BH01-0AA0

16-channel 120 V AC dis-crete output module

PDOX02 MU-TDOA11MU-TDOA12MU-TDOA13

6EQ2 012-1BD21-3BA03) 6EQ2 012-2BD30-0BA0 6ES7322-1BH01-0AA0

16-channel 120 V AC relay output module

PDOX02PDOY22

MU-TDOR12MU-TDOY23

6EQ2 012-1BD32-3BA03) 6EQ2 012-2BD30-0BA0 6ES7322-1BH01-0AA0




9



Analog input module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TAIH01, MU-TAIH02, MU-TAIH0316 analog input channels for ana-log input module 6ES7 331-7NF00-0AB0 (requires 2 mod-ules)

6EQ2 012-1BA10-3BA0 A)

Analog output module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TAOX01, MU-TAOX02, MU-TAOY22, MU-TAOY238 analog outputs for analog out-put module 6ES7 332-5HF00-0AB0

6EQ2 012-1BB10-2BA0 A)

Digital input module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDID1232 digital input channels 24 V DC for digital input module 6ES7 321-1BL00-0AA0

6EQ2 012-1BC11-4BA0 A)

Digital input module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDIA1232 digital input channels 120 V AC for digital input module 6ES7 321-1BL00-0AA0

6EQ2 012-1BC21-4BA0 A)

Digital output module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDOD11, MU-TDOD12, MU-TDOD13, MU-TDOD1416 digital outputs 24 V DC for dig-ital output module 6ES7 322-1BH01-0AA0

6EQ2 012-1BD11-3BA0 A)

Digital output module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDOA11, MU-TDOA12, MU-TDOA1316 digital outputs 120 V AC for digital output module 6ES7 322-1BH01-0AA0

6EQ2 012-1BD21-3BA0 A)

Digital output module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDOR12, MU-TDOY2316 relay outputs 120 V AC / 5 A for digital output module 6ES7 322-1BH01-0AA0

6EQ2 012-1BD32-3BA0 A)

Accessories

Connection cable for analog input/output module and digital input module FTA, 8 mwith 50-pin Sub-D connector and 40-pin Siemens front connector 6ES7 392-1AM00-0AA0

6EQ2 012-2BE30-0BA0 A)

Connection cable for digital output module FTA, 8 mwith 50-pin Sub-D connector and 20-pin Siemens front connector 6ES7 392-1AJ00-0AA0

6EQ2 012-2BD30-0BA0 A)



10/2 ABB Contronic P migration

ABB Contronic P migration




10

■ Overview

Concerning the migration of Contronic P, Siemens has compre-hensive experience gained from a large number of projects.

Because of the very short remaining time for which the manufac-turer will still provide components, a complete replacement is the ideal solution. Tool-based conversion of migration data, con-version during operation, and correspondingly tailored integra-tion concepts for the field instrumentation are the services of our Migration Support Center for Contronic P.

The database-supported conversion of the engineering data provides a high degree of freedom from faults, and shortens the engineering times compared to new generation.

Many special features are also taken into consideration during the database-supported conversion, e.g. the conversion of con-troller parameters to produce the same effect. This safeguards the results of process optimizations which may have been esta-blished over many years.

The result is an original SIMATIC PCS 7 configuration in which plant engineers feel at home with regard to future modificati-ons/expansions.

■ Benefits

The added value of the change in system can be found in: • Easier operation (alarm hiding, fast navigation, etc.)• Reduction in maintenance requirements through status-based

asset management• Support of business processes when using e.g. SIMATIC IT

with retention of the IT security despite networking with office applications as a result of the PCS 7 security concept.




10

■ Design

We not only possess comprehensive plant know-how for many different industries, we can additionally offer the long-term expe-rience of our specialists in engineering, service and commissio-ning. Our experts initially analyze the plant data. The result is a clear and detailed quotation of how the plant can be migrated to SIMATIC PCS 7.

Short downtimes are an absolute prerequisite for low-cost con-version. Everything must be at the right location at the right time. Together with the customer, our migration specialists elaborate a detailed and realistic plan for the complete project manage-ment.

The software-based migration of Contronic P to SIMATIC PCS 7 is carried out in clear, individually tested steps. Existing configu-ration data are retained:• Export of the Contronic P application by means of a "memory

dump" of the user software, and importing into a database• Importing of the existing Typicals library corresponding to the

technological function blocks of Contronic P, based on the standard function blocks of SIMATIC PCS 7

• Conversion of the existing user software, where up to 80% is edited automatically.

A technologically correct conversion and traceability of the indi-vidual steps are decisive for the success of a migration proce-dure. Short restart times can only be achieved in this manner.

Our migration tools document the implemented conversion steps, and indicate where the automatic functions have reached their limits – and where a manual intervention is necessary. Fol-lowing completion of renewed commissioning, the customer has a modern plant which permits simple maintenance. Detailed do-cumentation is also provided.


For preliminary discussions, elaboration of concepts, and quo-tations, please contact your regional SIMATIC PCS 7 represen-tative.

SIMATIC PCS 7

Contronic P

Typicalslibrary

SIMATIC PCS 7Import/export

wizard

Database

Process tagslist

Memory dump ofuser software

Clarification withthe customer

Measurement,PID controller,motor, valve, ...

Tool-based conversionMotor, valve, PID controller

Manual conversionInterlocking,STEP programs (SFC)

EngineeringSystem

Option:Matching using hardwareplanning tools, e.g. E-Plan



10


11/2 Further migration products and solutions

Further migration products and solutions




11

■ Overview

Many of the globally installed process control systems are ap-proaching the end of their useful service life and have to be par-tially or completely modernized in order to permit economical plant operation in the future.

With its migration strategy, Siemens is therefore working toward developing further migration products and solutions, also for process control systems from other vendors, in order to provide plant owners with step-by-step, adaptable and flexible mod-ernization.


For quotations and elaboration of concepts, please contact your local representative.

Contact address for further information:

Siemens AG,A&D AS SM MP9Mr. Matthias Forkel

Phone: +49 721 595 5752E-mail: [email protected]




mailto:[email protected]


12/2 Integration of FOUNDATION Fieldbus

Integration ofFOUNDATION Fieldbus

Integration of FOUNDATION Fieldbus

Integration of FOUNDATION Fieldbus


12

■ Overview

Integration of FOUNDATION Fieldbus H1 in SIMATIC PCS 7 via DP/FF Link

By means of the DP/FF Link, Siemens offers the possibility for in-tegrating FF H1 field devices into the SIMATIC PCS 7 process control system via PROFIBUS DP. The DP/FF Link supports cy-clic and acyclic communication. The hardware configuration and the detailed diagnostics of the FF-H1 components conform to the system. The FF-H1 components can also be integrated into the SIMATIC PCS 7 Asset Management.

The FF H1 integration into SIMATIC PCS 7 supports "control in the field", i.e. control with suitable field devices independent of the control system’s controller.

■ Design

• The router from PROFIBUS DP to the FOUNDATION Fieldbus H1 (FF-H1) is implemented using the DP/FF Link bundle which consists of the following components: - PROFIBUS DP interface module Anybus DP-Link- Fieldbus Interface Module 3420 (FIM 3420) for four FF-H1

segments• Expansion limits:

- Max. 64 FF devices per DP/FF Link distributed between max. 4 FF-H1 segments with max. 16 FF devices each

- Max. 8 digital input modules, 8 digital output modules, 32 analog input modules and 16 analog output modules

• Central engineering of the DP/FF Link and FF field devices: - Configuration of PROFIBUS DP interface module of the

DP/FF Link on the PROFIBUS DP master system using HW-Config

- Configuration of the FF segment including "control in the field" applications, as well as parameterization of the FF field devices per Web interface via Ethernet


DP/FF Link

FF-H1PROFIBUS DP

Industrial Ethernet

Automationsystem

OS server

OS-LAN

OS clients EngineeringStation

Asset Management/Maintenance station


Router from PROFIBUS DP to FOUNDATION Fieldbus H1

DP/FF Link bundleconsisting of:• PROFIBUS DP interface module

Anybus DP-Link• Fieldbus Interface Module 3420

6DL4 400-1AA A)


13/2 Siemens Contacts Worldwide

13/3 A&D Online Services

13/4 Customer Support

13/6 Siemens Solution Partner Auto-mation and Power Distribution

13/7 Software Licenses

13/8 Subject index

13/9 Order no. index

13/12 Conditions of sale and deliveryExport regulations

Appendix

AppendixSiemens Contacts Worldwide


13

At

http://www.siemens.com/automation/partner

you can find details of Siemens contact partners worldwide responsible for particular technologies.

You can obtain in most cases a contact partner for• Technical Support,• Spare parts/repairs,• Service,• Training,• Sales or• Consultation/engineering.

You start by selecting a• Country,• Product or• Sector.

By further specifying the remaining criteria you will find exactly the right contact partner with his/her respective expertise.

http://www.siemens.com/automation/partner

AppendixA&D Online ServicesInformation and Ordering

in the Internet and on CD-ROM


13

■ A&D in the WWWA detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. It goes without saying that this information must always be fully up-to-date.

The Siemens Automation and Drives Group (A&D) has therefore built up a comprehensive range of information in the World Wide Web, which offers quick and easy access to all data required.

Under the address

http://www.siemens.com/automation

you will find everything you need to know about products, sys-tems and services.

■ Product Selection Using the Offline Mall of Automation and DrivesDetailed information together with convenient interactive functions:The Offline Mall CA 01 covers more than 80,000 products and thus provides a full summary of the Siemens Automation and Drives product base.

Here you will find everything that you need to solve tasks in the fields of automation, switchgear, installation and drives. All information is linked into a user interface which is easy to work with and intuitive.

After selecting the product of your choice you can order at the press of a button, by fax or by online link.

Information on the Offline Mall CA 01 can be found in the Internet under

http://www.siemens.com/automation/ca01

or on CD-ROM or DVD.

■ Easy Shopping with the A&D Mall The A&D Mall is the virtual department store of Siemens AG in the Internet. Here you have access to a huge range of products presented in electronic catalogs in an informative and attractive way.

Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking of the order to be carried out online via the Internet.

Numerous functions are available to support you.

For example, powerful search functions make it easy to find the required products, which can be immediately checked for avail-ability. Customer-specific discounts and preparation of quotes can be carried out online as well as order tracking and tracing.

Please visit the A&D Mall on the Internet under:



http://www.siemens.com/automation/ca01


AppendixCustomer Support

Our Services for Every Phase of Your Project


13

.I

In the face of harsh competition you need optimum conditions to keep ahead all the time: A strong starting position. A sophisticated strategy and team for the necessary support - in every phase. Service & Support from Siemens provides this support with a complete range of different services for automation and drives.

In every phase: from planning and startup to maintenance and upgrading.

Our specialists know when and where to act to keep the produc-tivity and cost-effectiveness of your system running in top form.

■ Online SupportThe comprehensive information system available round the clock via Internet ranging from Product Support and Service & Support services to Support Tools in the Shop.

http://www.siemens.com/automation/service&support

■ Technical SupportCompetent consulting in techni-cal questions covering a wide range of customer-oriented ser-vices for all our products and systems.

Tel.: +49 (0)180 50 50 222Fax: +49 (0)180 50 50 223http://www.siemens.com/automation/support-request

■ Technical ConsultingSupport in the planning and de-signing of your project from de-tailed actual-state analysis, target definition and consulting on product and system ques-tions right to the creation of the automation solution. 1)

■ Configuration and Software EngineeringSupport in configuring and de-veloping with customer-oriented services from actual configura-tion to implementation of the au-tomation project. 1)

■ Service On SiteWith Service On Site we offer services for startup and mainte-nance, essential for ensuring system availability.

In Germany 0180 50 50 444 1)

■ Repairs and Spare PartsIn the operating phase of a ma-chine or automation system we provide a comprehensive repair and spare parts service ensur-ing the highest degree of oper-ating safety and reliability.

In Germany 0180 50 50 446 1)

■ Optimization and UpgradingTo enhance productivity and save costs in your project we of-fer high-quality services in opti-mization and upgrading. 1)

1) For country-specific telephone numbers go to our Internet site at: http://www.siemens.com/automation/service&support


http://www.siemens.com/automation/support-request


AppendixCustomer Support


13

■ Knowledge Base on CD-ROM

For locations without online con-nections to the Internet there are excerpts of the free part of the information sources available on CD-ROM (Service & Support Knowledge Base). This CD-ROM contains all the latest product information at the time of production (FAQs, Down-loads, Tips and Tricks, Updates) as well as general information on Service and Technical Sup-port.

The CD-ROM also includes a full-text search and our Knowl-

edge Manager for targeted searches for solutions. The CD-ROM will be updated every 4 months.

Just the same as our online offer in the Internet, the Service & Support Knowledge Base on CD comes complete in 5 lan-guages (German, English, French, Italian, Spanish).

You can order the Service & Support Knowledge Base CDfrom your Siemens contact.

Order no. 6ZB5310-0EP30-0BA2

Orders via the Internet(with Automation Value Card or credit card) at:


in the Shop domain.

■ Automation Value Card

Small card - great support

The Automation Value Card is an integral component of the com-prehensive service concept with which Siemens Automation and Drives will accompany you in each phase of your automation project.

It doesn't matter whether you want just specific services from our Technical Support or want to purchase high-quality Support Tools in our Online Shop, you can always pay with your Automa-tion Value Card. No invoicing, transparent and safe. With your personal card number and associated PIN you can view the state of your account and all transactions at any time.

Services on card. This is how it's done.

Card number and PIN are on the back of the Automation Value Card. When delivered, the PIN is covered by a scratch field, guaranteeing that the full credit is on the card.

By entering the card number and PIN you have full access to the Service & Support services being offered. The charge for the services procured is debited from the credits on your Automa-tion Value Card.

All the services offered are marked in currency-neutral credits, so you can use the Automation Value Card worldwide.

Detailed information on the services offered is available on our Internet site at:


Service & Support à la Card: Examples

Automation Value Card order numbers

Credits Order no.

200 6ES7 997-0BA00-0XA0

500 6ES7 997-0BB00-0XA0

1000 6ES7 997-0BC00-0XA0

10000 6ES7 997-0BG00-0XA0

Technical Support

”Priority“ Priority processing for urgent cases

”24 h“ Availability round the clock

„Extended“ Technical consulting for complex questions

Support Tools in the Support Shop

”System Utili-ties“

Tools that can be used directly for configuration, anal-ysis and testing

”Applications“ Complete topic solutions including ready-tested soft-ware

”Functions & Samples“

Adaptable blocks for accelerating your developments



Appendix

Siemens Solution PartnerAutomation and Power Distribution


13

■ Overview

Products and systems from Siemens Automation and Drives provide the ideal platform for all automation tasks.

Siemens Solution Partners offer customized future-proof solu-tions with products and systems from Siemens Automation and Drives. The basis: qualified product and system knowledge cou-pled with a high degree of solutions and industry-related exper-tise.

In the Siemens Solution Partner Program you are certain to find the optimum partner for your specific requirements. Since more than 400 companies worldwide belong to the program, you can be sure to get expert support at your location.

The Solution Partner Finder, available to you on the Internet, is a comprehensive database in which all Solution Partners, together with their performance profiles, present themselves.

In addition to the search criteria Technology, Sector and Country, you can also search by Company and ZIP Code. From there it is only a small step to making the first contact.

Call up the Solution Partner Finder as follows:• CA 01 on CD-ROM:

On the start page via "Contacts & Partners; Siemens Solution Partner Automation and Power Distribution"

• CA 01 online:Go directly to the Solution Partner Finder:www.siemens.com/automation/partnerfinder

Additional information about the Siemens Solution Partner Program is available in the Internet at:www.siemens.com/automation/solutionpartner

��

��

��

��

www.siemens.com/automation/partnerfinder

www.siemens.com/automation/solutionpartner

Appendix

Software Licenses


13

■ Overview

Software typesSoftware requiring a license is categorized into types.The following software types have been defined:• Engineering software• Runtime software

Engineering softwareThis includes all software products for creating (engineering) user software, e.g. for configuring, programming, parameteriz-ing, testing, commissioning or servicing. Data generated with engineering software and executable programs can be duplicated for your own use or for use by third-parties free-of-charge.

Runtime softwareThis includes all software products required for plant/machine operation, e.g. operating system, basic system, system expan-sions, drivers, etc.The duplication of the runtime software and executable pro-grams created with the runtime software for your own use or for use by third-parties is subject to a charge. You can find information about license fees according to use in the ordering data (e.g. in the catalog). Examples of categories of use include per CPU, per installation, per channel, per instance, per axis, per control loop, per variable, etc.Information about extended rights of use for parameteriza-tion/configuration tools supplied as integral components of the scope of delivery can be found in the readme file supplied with the relevant product(s).

License typesSiemens Automation & Drives offers various types of software license:• Floating license• Single license• Rental license• Trial license

Floating licenseThe software may be installed for internal use on any number of devices by the licensee. Only the concurrent user is licensed. The concurrent user is the person using the program. Use begins when the software is started. A license is required for each concurrent user.

Single licenseUnlike the floating license, a single license permits only oneinstallation of the software. The type of use licensed is specified in the ordering data and in the Certificate of License (CoL). Types of use include for example per device, per axis, per channel, etc. One single license is required for each type of use defined.

Rental licenseA rental license supports the "sporadic use" of engineering software. Once the license key has been installed, the software can be used for a specific number of hours (the operating hours do not have to be consecutive). One license is required for each installation of the software.

Trial licenseA trial license supports "short-term use" of the software in a non-productive context, e.g. for testing and evaluation purposes. It can be transferred to another license.

Factory licenseWith the Factory License the user has the right to install and use the software at one permanent establishment only. The perma-nent establishment is defined by one address only.The number of hardware devices on which the software may be installed results from the order data or the Certificate of License (CoL).

Certificate of licenseThe Certificate of License (CoL) is the licensee's proof that the use of the software has been licensed by Siemens. A CoL is required for every type of use and must be kept in a safe place.

DowngradingThe licensee is permitted to use the software or an earlier ver-sion/release of the software, provided that the licensee owns such a version/release and its use is technically feasible.

Delivery versionsSoftware is constantly being updated.The following delivery versions• PowerPack• Upgradecan be used to access updates.Existing bug fixes are supplied with the ServicePack version.

PowerPackPowerPacks can be used to upgrade to more powerful software.The licensee receives a new license agreement and CoL (Certificate of License) with the PowerPack. This CoL, together with the CoL for the original product, proves that the new soft-ware is licensed. A separate PowerPack must be purchased for each original license of the software to be replaced.

UpgradeAn upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product is already held.The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the new version is licensed.A separate upgrade must be purchased for each original license of the software to be upgraded.

ServicePackServicePacks are used to debug existing products. ServicePacks may be duplicated for use as prescribed accord-ing to the number of existing original licenses.

License keySiemens Automation & Drives supplies software products with and without license keys.The license key serves as an electronic license stamp and is also the "switch" for activating the software (floating license, rental license, etc.).The complete installation of software products requiring license keys includes the program to be licensed (the software) and the license key (which represents the license).

Detailed explanations concerning license conditions can be found in the “Terms and Conditions of Siemens AG” or underhttp://www.siemens.com/automation/mall(A&D Mall Online-Help System)

A&D/Software licenses/En 03.08.06


Appendix

Subject index


13

■5505 OS Server Channel DLL................................................................... 4/4

AABB Contronic P ................................................................................... 10/2ABB Freelance........................................................................................ 7/2AC 800F .................................................................................................. 7/4Alarm management ................................................................................ 2/6APACS/QUADLOG controller.................................................................. 3/2APACS+ .................................................................................................. 3/2APACS+ OS Server Channel DLL........................................................... 3/5

BBailey consoles....................................................................................... 6/3Bailey INFI 90/NET 90............................................................................. 6/2

CComposer ............................................................................................... 6/2Computer Interface Units (CIU) .............................................................. 6/3Control Builder F ..................................................................................... 7/2Contronic P ........................................................................................... 10/2CP 1613 .................................................................................................. 2/9CS 275 .................................................................................................. 2/10

DDatabase Automation ........................................................................... 1/11DigiVis..................................................................................................... 7/2DP/FF Link............................................................................................. 12/2Dual-Channel ................................................ 2/6, 3/3, 4/3, 5/3, 6/3, 7/3, 8/3

EEmerson PROVOX .................................................................................. 8/2ENVOX.................................................................................................... 8/2ES 902................................................................................................... 2/11

FRemote bus connection unit ................................................................. 2/10Field Termination Assemblies ................................................................. 9/2FOUNDATION Fieldbus ........................................................................ 12/2FTA modules ........................................................................................... 9/2

GGateway GT104CS ............................................................................... 2/16

HHoneywell TDC 3000/2000 ..................................................................... 9/2

IIF 961-DIO ............................................................................................ 2/12Industrial Ethernet Module............................................................. 3/3, 3/10

KCoupling package .................................................................................. 2/5

MMBUS...................................................................................................... 3/3Migration Support Center ..................................................................... 1/13Migration strategy ................................................................................. 1/10

NN-PCI .................................................................................................... 2/10

OOpenPMC ............................................................................................... 5/2ORPA import ........................................................................................... 2/5

PPCS 7/505 Operator System ...................................................................4/5PCS 7/505 OS DBA .................................................................................4/4PCS 7/505 OS Engineering Pack ............................................................4/4PCS 7/90 Operator System .....................................................................6/5PCS 7/90 OS DBA V6 ..............................................................................6/4PCS 7/90 OS Engineering Pack ..............................................................6/4PCS 7/APACS+ ES Libraries ...................................................................3/5PCS 7/APACS+ Operator System............................................................3/7PCS 7/APACS+ OS Engineering Station .................................................3/4PCS 7/F2K Operator System ...................................................................7/5PCS 7/F2K OS DBA.................................................................................7/4PCS 7/F2K OS Engineering Pack............................................................7/4PCS 7/OPMC Operator System...............................................................5/5PCS 7/OPMC OS DBA.............................................................................5/4PCS 7/OPMC OS Engineering Pack........................................................5/4PCS 7/PVX Operator System...................................................................8/6PCS 7/PVX OS DBA.................................................................................8/4PCS 7/PVX OS Engineering Pack............................................................8/4PCS 7/PVX OS SUS .................................................................................8/8PCS 7/TM-EA.........................................................................................2/12PCS 7/TM-OCX (NORA) ..........................................................................2/5PCS 7/TM-OS ..........................................................................................2/5PROGRAF AS+/NT ..................................................................................2/6PROVOX ..................................................................................................8/2

SSIMATIC BATCH .................................................................2/6, 3/5, 3/8, 8/6SIMATIC IT Historian Management Console ...........................................5/2SIMATIC PCS 7/TM-OS Server ...............................................................2/4SIMATIC PCS/TISTAR ..............................................................................4/2Software Update Service.........................................................................8/8

TTELEPERM M ..........................................................................................2/2TELEPERM M Manual Collection.............................................................2/3TELEPERM M basic functions .................................................................2/6TELEPERM I/O modules........................................................................2/13TIPS PROdirect/PROfusion......................................................................8/4Totally Integrated Automation................................................................1/10

Appendix

Order no. index


13

■6BQ3 074-2AA03-0CA0 ......................................................................... 5/6

6DL2 100-1AM30 ................................................................................. 2/146DL2 100-1AN30 ................................................................................. 2/146DL2 100-1AP30 .................................................................................. 2/146DL2 100-1AQ30 ................................................................................. 2/146DL2 100-1BM30 ................................................................................. 2/146DL2 100-1BN30 ................................................................................. 2/146DL2 100-1BP30 .................................................................................. 2/146DL2 100-1BQ30 ................................................................................. 2/14

6DL2 207-1EC ....................................................................................... 2/76DL2 207-1FC ........................................................................................ 2/7

6DL4 400-1AA ..................................................................................... 12/2

6DL5 200-1AX07-0XA0 .......................................................................... 2/86DL5 900-8AX03-8YX8 .......................................................................... 2/3

6DP1 724-8BA ..................................................................................... 2/11

6DS5 036-1AX ....................................................................................... 2/86DS5 128-1XX00-2XX4 .......................................................................... 2/86DS5 128-1XX03-2XX4 .......................................................................... 2/86DS5 128-1XX70-2XX4 .......................................................................... 2/86DS5 128-1XX73-2XX4 .......................................................................... 2/86DS5 142-1AX ....................................................................................... 2/8

6DS8 208-8KC ..................................................................................... 2/116DS8 210-8MB ..................................................................................... 2/116DS8 210-8MC .................................................................................... 2/116DS8 210-8SC ..................................................................................... 2/116DS8 211-8AD ..................................................................................... 2/116DS8 211-8ED ..................................................................................... 2/116DS8 211-8SB ..................................................................................... 2/116DS8 211-8SC ..................................................................................... 2/116DS8 212-8EC ..................................................................................... 2/116DS8 212-8MB ..................................................................................... 2/116DS8 212-8MC .................................................................................... 2/116DS8 212-8SC ..................................................................................... 2/11

6DS9 200-8AA ..................................................................................... 2/11

6EQ2 000-1AX16-2BB5 ..........................................................................3/66EQ2 000-1XX16-3BE5 ..........................................................................3/66EQ2 000-2AB16-3BA0 ..........................................................................3/86EQ2 000-2BB16-3BA0 ..........................................................................3/86EQ2 000-2DB16-3BA0 .........................................................................3/96EQ2 000-2EB16-3BA5 ..........................................................................3/66EQ2 000-2XX16-3BE0 ..........................................................................3/96EQ2 000-3AB16-3BA0 ..........................................................................4/66EQ2 000-3BB16-3BA0 ..........................................................................4/66EQ2 000-3CX16-3BA5 ..........................................................................4/46EQ2 000-3DB16-3BA0 .........................................................................4/66EQ2 000-3EB16-3BA5 ..........................................................................4/46EQ2 000-3FX16-3BA0 ..........................................................................4/66EQ2 000-5XX16-2BB0 ..........................................................................3/66EQ2 000-6XX16-2BB0 ..........................................................................3/9

6EQ2 003-1BA16-3BA5 ..........................................................................6/46EQ2 003-2AA16-3BA0 ..........................................................................6/66EQ2 003-2GA16-3BA0 .........................................................................6/66EQ2 003-2HA16-3BA0 .........................................................................6/6

6EQ2 006-1BA16-3BA5 ..........................................................................8/56EQ2 006-1BA16-3BL8 ..........................................................................8/86EQ2 006-2AA16-3BA0 ..........................................................................8/76EQ2 006-2GA16-3BA0 .........................................................................8/76EQ2 006-2HA16-3BA0 .........................................................................8/76EQ2 006-2XA16-3BL8 ..........................................................................8/86EQ2 006-5XD16-2BB0 ..........................................................................8/76EQ2 006-5XD16-2BB5 ..........................................................................8/5



6EQ2 012-1BA10-3BA0 ..........................................................................9/36EQ2 012-1BB10-2BA0 ..........................................................................9/36EQ2 012-1BC11-4BA0 .........................................................................9/36EQ2 012-1BC21-4BA0 .........................................................................9/36EQ2 012-1BD11-3BA0 .........................................................................9/36EQ2 012-1BD21-3BA0 .........................................................................9/36EQ2 012-1BD32-3BA0 .........................................................................9/36EQ2 012-2BD30-0BA0 .........................................................................9/36EQ2 012-2BE30-0BA0 ..........................................................................9/3

6EQ2 020-0AA00-5XX0 ........................................................................3/10

6ES7 478-2DA10-0AC0 ........................................................................2/156ES7 648-0DC30-0AA0 ........................................................................3/106ES7 650-0LF07-0YX0 ...........................................................................2/76ES7 650-0LG07-0YA0 ...........................................................................2/86ES7 650-0LG07-0YB0 ..........................................................................2/86ES7 650-0LG07-0YX0 ...........................................................................2/86ES7 657-0SA16-0YB0 ...........................................................................8/76ES7 658-2CX07-0YA5 ...........................................................................5/66ES7 658-2CX07-0YA5 ...........................................................................7/66ES7 658-2CX16-0YA5 ...........................................................................3/96ES7 658-2CX16-0YA5 ...........................................................................4/66ES7 658-2CX16-0YA5 ...........................................................................6/66ES7 658-2CX16-0YA5 ...........................................................................8/76ES7 964-2AA04-0AB0 ........................................................................2/15

6GK1 161-3AA01 ...................................................................................2/96GK1 716-0HB64-3AA0 .........................................................................2/96GK1 716-0HB64-3AC0 .........................................................................2/96GK1 716-1CB64-3AA0 .........................................................................2/9

9AE4 100-1EA00 ..................................................................................2/16

UPH:16413-16 ........................................................................................3/9

Appendix

Notes


13

Appendix

Conditions of sale and deliveryExport regulations


13

■ Terms and Conditions of Sale and Delivery

By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the fol-lowing terms. Please note! The scope, the quality and the condi-tions for supplies and services, including software products, by any Siemens entity having a registered office outside of Ger-many, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following terms apply exclusively for orders placed with Siemens AG.

For customers with a seat or registered office in GermanyThe “General Terms of Payment” as well as the “General Condi-tions for the Supply of Products and Services of the Electrical and Electronics Industry” shall apply.For software products, the “General License Conditions for Soft-ware Products for Automation and Drives for Customers with a Seat or registered Office in Germany” shall apply.

For customers with a seat or registered office outside of GermanyThe “General Terms of Payment” as well as the “General Condi-tions for Supplies of Siemens, Automation and Drives for Cus-tomers with a Seat or registered Office outside of Germany” shall apply.For software products, the “General License Conditions for Soft-ware Products for Automation and Drives for Customers with a Seat or registered Office outside of Germany” shall apply.

GeneralThe dimensions are in mm. In Germany, according to the Ger-man law on units in measuring technology, data in inches only apply to devices for export. Illustrations are not binding.Insofar as there are no remarks on the corresponding pages, - especially with regard to data, dimensions and weights given - these are subject to change without prior notice.The prices are in € (Euro) ex works, exclusive packaging.The sales tax (value added tax) is not included in the prices. It shall be debited separately at the respective rate according to the applicable legal regulations.Prices are subject to change without prior notice. We will debit the prices valid at the time of delivery.Surcharges will be added to the prices of products that contain silver, copper, aluminum, lead and/or gold if the respective basic official prices for these metals are exceeded. These surcharges will be determined based on the official price and the metal fac-tor of the respective product.The surcharge will be calculated on the basis of the official price on the day prior to receipt of the order or prior to the release order.The metal factor determines the official price as of which the metal surcharges are charged and the calculation method used. The metal factor, provided it is relevant, is included with the price information of the respective products.

An exact explanation of the metal factor and the text of the Comprehensive Terms and Conditions of Sale and Delivery are available free of charge from your local Siemens business office under the following Order Nos.:• 6ZB5310-0KR30-0BA1

(for customers based in Germany)• 6ZB5310-0KS53-0BA1

(for customers based outside Germany)or download them from the Internethttp://www.siemens.com/automation/mall(Germany: A&D Mall Online-Help System)

■ Export regulations

The products listed in this catalog / price list may be subject to European / German and/or US export regulations.Therefore, any export requiring a license is subject to approval by the competent authorities.According to current provisions, the following export regulations must be observed with respect to the products featured in this catalog / price list:

Even without a label or with an “AL: N” or “ECCN: N”, authoriza-tion may be required due to the final destination and purpose for which the goods are to be used. The deciding factors are the AL or ECCN export authorization indicated on order confirmations, delivery notes and invoices.Errors excepted and subject to change without prior notice.

A&D/VuL_ohne MZ/En 05.09.06

AL Number of the German Export ListProducts marked other than “N” require an export license.In the case of software products, the export des-ignations of the relevant data medium must also be generally adhered to.Goods labeled with an “AL“ not equal to “N” are subject to a European or German export authori-zation when being exported out of the EU.

ECCN Export Control Classification NumberProducts marked other than “N” are subject to a reexport license to specific countries.In the case of software products, the exportdesignations of the relevant data medium must also be generally adhered to.Goods labeled with an “ECCN“ not equal to “N”are subject to a US re-export authorization.


Catalogs of theAutomation and Drives Group (A&D)

Further information can be obtained from our branch offices listedin the appendix or at www.siemens.com/automation/partner

A&D/3U/En 15.05.07

Automation and Drives CatalogInteractive catalog on CD-ROM and on DVD• The Offline Mall of Automation and Drives CA 01

Automation Systems for Machine ToolsSINUMERIK & SIMODRIVE NC 60SINUMERIK & SINAMICS NC 61

Drive SystemsVariable-Speed DrivesSINAMICS G110/SINAMICS G120 Inverter Chassis Units SINAMICS G120D Distributed Frequency Inverters

D 11.1

SINAMICS G130 Drive Converter Chassis Units, SINAMICS G150 Drive Converter Cabinet Units

D 11

SINAMICS GM150/SINAMICS SM150 Medium-Voltage Converters

D 12

SINAMICS S120 Drive Converter Systems D 21.1SINAMICS S150 Drive Converter Cabinet Units D 21.3Asynchronous Motors Standardline D 86.1Synchronous Motors with Permanent-Magnet Technology, HT-direct

D 86.2

DC Motors DA 12SIMOREG DC MASTER 6RA70 Digital Chassis Converters

DA 21.1

SIMOREG K 6RA22 Analog Chassis Converters DA 21.2SIMOREG DC MASTER 6RM70 Digital Converter Cabinet Units

DA 22

SIMOVERT PM Modular Converter Systems DA 45SIEMOSYN Motors DA 48MICROMASTER 410/420/430/440 Inverters DA 51.2MICROMASTER 411/COMBIMASTER 411 DA 51.3SIMOVERT MASTERDRIVES Vector Control DA 65.10SIMOVERT MASTERDRIVES Motion Control DA 65.11Synchronous and asynchronous servomotors for SIMOVERT MASTERDRIVES

DA 65.3

SIMODRIVE 611 universal and POSMO DA 65.4Low-Voltage Three-Phase-MotorsIEC Squirrel-Cage Motors D 81.1Automation Systems for Machine Tools SIMODRIVE NC 60• Main Spindle/Feed Motors• Converter Systems SIMODRIVE 611/POSMOAutomation Systems for Machine Tools SINAMICS NC 61• Main Spindle/Feed Motors• Drive System SINAMICS S120Drive and Control Components for Hoisting Equipment HE 1

Electrical Installation TechnologyPDF: ALPHA Small Distribution Boards and

Distribution Boards, Terminal BlocksET A1

PDF: ALPHA 8HP Molded-Plastic Distribution System ET A3

PDF: BETA Low-Voltage Circuit Protection ET B1

PDF: DELTA Switches and Socket Outlets ET D1

GAMMA Building Controls ET G1

Human Machine Interface Systems SIMATIC HMI ST 80

PDF: These catalogs are only available as pdf files.

Industrial Communication for Automation and Drives

CatalogIK PI

Low-VoltageControls and Distribution – SIRIUS, SENTRON, SIVACON

LV 1

Controls and Distribution – Technical InformationSIRIUS, SENTRON, SIVACON

LV 1 T

SIDAC Reactors and Filters LV 60SIVENT Fans LV 65SIVACON 8PS Busbar Trunking Systems LV 70

Motion Control System SIMOTION PM 10

Process Instrumentation and AnalyticsField Instruments for Process AutomationMeasuring Instruments for Pressure, Differential Pressure, Flow, Level and Temperature, Positioners and Liquid Meters

FI 01

PDF: Indicators for panel mounting MP 12

SIREC Recorders and Accessories MP 20SIPART, Controllers and Software MP 31SIWAREX Weighing Systems WT 01Continuous Weighing and Process Protection WT 02Process Analytical Instruments PA 01PDF: Process Analytics,

Components for the System IntegrationPA 11

SIMATIC Industrial Automation SystemsSIMATIC PCS Process Control System ST 45Products for Totally Integrated Automation and Micro Automation

ST 70

SIMATIC PCS 7 Process Control System ST PCS 7Add-ons for the SIMATIC PCS 7 Process Control System

ST PCS 7.1

Migration solutions with the SIMATIC PCS 7 Process Control System

ST PCS 7.2

pc-based Automation ST PCSIMATIC Control Systems ST DA

SIMATIC SensorsSensors for Factory Automation FS 10

SIPOS Electric ActuatorsElectric Rotary, Linear and Part-turn Actuators MP 35Electric Rotary Actuators for Nuclear Plants MP 35.1/.2

Systems EngineeringPower supplies SITOP power KT 10.1System cabling SIMATIC TOP connect KT 10.2

System SolutionsApplications and Products for Industry are part of the interactive catalog CA 01

TELEPERM M Process Control SystemPDF: AS 488/TM automation systems PLT 112

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