Catalog Mechatronics Compact System

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    MECHATRONIC COMPACT SYSTEM

    SL - Automatisierungstechnik GmbH

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    Technology station Magazine

    Delivery of supply

    Part designation

    Magazine

    Al-T-groove plate 160 mm x 400 mmData interfaceCompact valve block

    for cylindric work piecesCheck unit at the deposit for work pieces

    Number

    11111

    Didactic instructions:

    Move out parts from thge magazineCollisionfree loading on a depositMicroswitch for position recognitionLight barrierDouble-acting pneumatic cylinder5/2-directional valve, bistable

    Function :

    fill level one-way lightbarrier

    end positions

    Construction :

    Technical specifications :

    Purchase no.: 16100

    Work pieces are loaded from a magazine and deposited on adeposit.The of the magazine is checked by a

    and the work piece on the deposit place is checked by amicro-switch.

    A double-acting pneumatic cylinder moves each one work pieceout from the magazine.The of the cylinder piston are detected by thecontactless sensors.The control of the cylinder is done with an electrically operated5/2-directional valve.

    The station is delivered completely wired.

    Signal transmitters: 2 cylinder switch1 one-way light barrier1 micro-switch

    Actuators: 2 5/2-directional valves, bistables

    Compressed air: unoiled, 5 to 6 barsPower supply: 24 V DCInstallation: 25-pole D-SUB connectorCompact valve blockWork pieces: cylinder 30 mm x 20 mm(accessories)Dimensions: 160 x 400 x 270 mmWeight: 3,0 kg

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    16100

    16102

    1610616107

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    Technology station Distributing Magazine

    Didactic indications:

    Move out parts from a magazineCollisionfree loading on a depositMikro-switch for position recognitionLight barrierOptic sensorInductive sensorDouble-acting pneumatic cylinder5/2-directional valve, bistable

    Training task:

    Loading a part from a magazineConveying separated part to a process

    Function:

    fill level one-way lightbarrier

    Technical specifications :

    Purchase No.: 16101

    Work pieces are loaded from a magazine and deposited on adeposit.The of the magazine is checked by a

    and the work piece on the deposit is checked by amicroswitch.The material properties of the work piece are determined with an

    optical and inductive sensor.A double-acting pneumatic cylinder moves each one work pieceout from the magazine.The control of the cylinder is done with an electric 5/2-directionalvalve.The station is delivered wired and tested.

    Sensors: 2 cylinder switch1 one-way light barriere1 microswitch1 optic sensor

    1 inductive sensor Actors: 1 5/2 directional valve, bistableCompressed air: unoiled, 5 to 6 barsPower supply: 24 V DCInstallation: 25-pole D-SUB connectorWork piece: Cylinder 30 mm x 20 mm (option)Dimensions: 160 x 400 x 270 mmWeight: 3,2 kg

    Delivery of supply

    Part designation

    Magazine

    Al-T-groove plate 160 mm x 400 mmData interfaceCompact valve block

    for cylindric work piecesCheck unit at the deposit for work pieces

    Quantity

    11111

    16101

    16102

    1610616107

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

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    Didactic indications:

    Remove work piecesSwivel cylinder with wing driveReed switchPick up with sucker and deposit collisionfree5/2 directional valve, bistable5/3 directional valve, ventilatedvacuum generator

    Training task:

    Handling a workpiece from station to stationby using a vacuum gripper

    Function:

    The swivel gripper removes the work pieces between twomodules with defined positions.The pneumatic swivel gripper is adjustable stepless in a range of180. It transports the workpiece with a vacuum gripper.

    A contactless sensor checks the position of the cylinder pistons.

    Electrical sensors control the position of the swivel gripper.

    The station is delivered completely assembled, wired and tested.

    Technical specifications:

    Sensor: 2 cylinder switchsActors: 1 5/2 directional valve, monostable

    1 5/3 directional valveCompressed Air: unoiled, 5 to 6 barPower Supply: 24 V DCInstallation: 25-pole D-SUB connector

    Compact valve clusterWork piesces: Cylinder 30 mm x 20 mm (optional)Dimensions: 160 x 400 x 250 mmWeight: 3,0 kg

    Purchase No.: 16102

    Technology station Swivel gripper

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    Compact valve block

    Delivery of supply

    Part designation

    Al-T-groove plate 160 mm x 400 mmData interface

    Swivel gripper

    Quantity

    1111

    16102

    16103

    1610516110

    16108

    16104

    16100

    16101

    16110

    16108

    16105

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    Technology station Lifting device with measuring analog

    Didactic indications

    Material thickness measuring with l inear potentiometerMove out the defined partsReed switchDouble-acting pneumatic cylinderCylinder without piston rodRemove parts in position and lock out5/2 directional valve, monostable5/3 directional valve, ventilatedPositioning by means of 5/3 directional valve

    Training task:

    Analog thickness measuring of work piecesby data transfer to a PLC

    16103

    Function:

    Work pieces are moved on a lifting device to a measuring system.An analog voltage in the range from 0 to10V can be evaluated bya PLC with analog input (material thickness measuring).

    At an inclined position, the work piece can be transferred via agripper to the next station.

    Contactless sensors check the end positions of the cylinder.

    The station is delivered completely assembled, wired and tested.

    Technical specifications:

    Sensors: 1 cylinder switch3 reed switch1 analog transmitter

    Actuators: 1 5/2 directional valve, monostable2 5/3 directional valve

    Compressed Air: Unoiled, 5 to 6 barsPower supply: 24 V DC

    Instal lation: 25-po-pole D-SUB connectorCompact valve clusterWork pieces: cylinder 30 mm x 20 mm (option)Dimensions: 160 x 400 x 400 mmWeight: 4,4 kg

    Purchase no.:

    Options:

    Control panel (Purchase no.: 16130)

    Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    Compact valve cluster

    Delivery of supply

    Part designation

    Al-T-groove plate 160 mm x 400 mmData interface

    Lifting device with cylinder without Piston rodAnalog directional measuring systemEjection cylinder

    Quantity

    111111

    1610516103

    16108

    16104

    16102

    16106

    16107

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    Didactical indications:

    Positioning with fork light barrierElectrical drivesEnd switch with micro switchreversing protective circuitLight barrier for the control of levelCylinder switchDouble-acting pneumatic cylinder5/2 directional valve, monostable

    Training task:

    Workpieces with different material properties are sorted intodifferent chutes.

    Function:

    A linear system transports workpieces next to three chutes.

    An accompanying pneumatic output unit transports the workpieces onto the chutes according to their material properties.

    A light barrier controlls the fill level of the chutes.

    A fork light barrier controlls the position of the shuttle.

    Technical specifications:

    Sensors: 2 micro switch1 fork light barrier1 one-way light barrier1 compressed air: unoiled, 5 to 6 bars

    Power supply: 24 V DCInstallation: 25-pole D-SUB connector

    Compact valve cluster

    Work pieces: cylinder 30 mm x 20 mm (optional)Dimensions: 320 x 400 x 150 mmWeight: 5,8 kg

    Purchase no.: 16104

    Sensors check the end positions of the shuttle.

    The station is delivered completely assembled, wired and tested.

    Technology station workpiece store

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    Compact valve cluster

    Delivery of supply

    Part designation

    Al-T-groove plate 160 mm x 400 mmData interface

    Linear unit with pneumatic work piece carrier3 chutesLight barrier

    Quantity

    111111

    16104

    1610216103

    16106

    16107

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    16106Didactic indications:

    Positioning the work piecesElectrical drivesMaterial determination with capacitive,inductive and optic sensorCircular disposition of several modules

    Training task :

    Construction :

    Technical specifications:

    Purchase no.: 16105

    The electrically-driven rotary indexing table transports the workpieces in a circular movement and positions these in an angle of90. The work pieces must be placed on the rotary table and beremoved to other units.One checking unit with three sensors which is mounted over therotary indexing table recognizes the work pieces as present,light, dark and metallic. The results can be put out on thedisplay.The 90-positions are recognizes by an inductive sensor.The motor control is done with a relay.

    The station is delivered completely assembled, wired and tested.

    Signal transmitters: 1 induktiverApproximity switch1 capacitive sensor1 optic sensor1 inductive sensor

    Actuators: 1 Motor drive3 flat LED

    Power supply: 24 V DCInstallation: 25-pole D-SUB connectorWork pieces: cylinder 30 mm x 20 mm (accessories)Dimensions: 320 x 400 x 350 mmWeight: 6,0 kg

    Technology station Rotary indexing table with checking unit and display

    Quantity

    11111111111

    Inductive sensorChecking unit- capacitive sensor- optic sensor- inductive sensorDisplay unit

    Delivery of supply

    Part designation

    Al-T-groove plate 320 mm x 400 mmData interface

    Gear motorRelay control

    Compact valve cluster

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    16105

    16102

    1610216103

    16106

    16107

    16107

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    16108

    16105

    16103 Didactic indications:

    Positioning the work piecesElectrical drivesReversing acting pneumatic cylinderCylinder switchDouble-acting pneumatic cylinderVacuum gripperVacuum generator5/2-directional valve, monostable

    Training task :

    Construction :

    Technical specifications :

    Purchase no.: 16106

    The electrically-driven rotaring unit with 3 positions is lifted by ashort-stroke cylinder. By means of a vacuum gripper the workpieces are taken from the first position of another module andtransported in a circular movement. The work pieces can bedeposited at two other positions. The positions are determinedwith a microswitch.The motor control is done with two relays.The end positions of the cylinder piston are inquiried with thecontactless proximity switchs.The cylinder control is done with an electrically-operated solenoid

    valve.

    The station is delivered completely wired.

    Signal transmitters: 1 cylinder switch3 microswitchs

    Actuators: 2 5/2-directional valve, monostable2 motor controls

    Compressed air: unoiled, 5 to 6 barsPower supply: 24 V DCInstallation: 25-pole D-SUB connectorCompact valve blockWork pieces: cylinder 30 mm x 20 mm(accessories)Dimensions: 160 x 400 x 250 mmWeight: 3,7 kg

    Technology station Electrical turning gripper, 3 positions and sucker

    Quantity

    111111111

    Delivery of supply

    Part designation

    Al-T-groove plate 320 mm x 400 mmData interface

    Gear motorSynchronous belt controlRelay controlMicroswitchSucker with vacuum generator

    Compact valve cluster

    Short-stroke cylinder

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    16106

    16104

    16108

    1610016101

    16103

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    1610416108

    16108

    16105Didactic instructions:

    2-axes handlingSwivelling cylinder

    Angular gripperDouble-acting short-stroke cylinderInductive sensorsCylinder switch5/2-directional valve, bistable5/2-directional valve, monostable

    Training task:

    Construction :

    Technical specifications :

    Purchase no.: 16107

    Pneumatic handling device with which the work pieces are taken, lifted and repositioned after a rotation up to max. 180.

    A double-acting pneumatic cylinder lifts a swivelling unit withpneumatical angular gripper. The works recognized are liftedand transported to the new position.The cylinder control is done with electrically-operated 5/2-directional valves.

    The station is delivered completely assembled, wired and tested.

    Signal transmitters: 3 cylinder switch1 inductive sensor

    Actuators: 2 5/2-directional valve, bistable2 5/2-directional valve, monostable

    Compressed air: unoiled, 5 to 6 barsPower supply: 24 V DCInstallation: 25-pole D-SUB connectorCompact valve blockWork pieces: cylinder 30 mm x 20 mm(accessories)Dimensions: 160 x 400 x 250 mmWeight: 4,2 kg

    Technology station Pneumatical rotary gripper with a pair of jaws

    Quantity

    111111

    CShort stroke c

    Pneumatical angular gripper

    Delivery of supply

    Part designation

    Al-T-groove plate 160 mm x 400 mm

    Data interfaceompact valve block- ylinder

    Swivelling cylinder

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    16107

    16110

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    1610616107

    16102

    16106

    16107

    16102

    Didactic instructions:

    Linear guidesClamping of work piecesElectrical actuationsDouble-acting short-stroke cylinderCylinder switch5/2-directional valve, bistable5/2-directional valve, monostable

    Training task :

    Construction :

    Technical specifications :

    Purchase no.: 16108

    The pneumatically-operated boring device transports the workpieces to the clamping position. The works are bored by means ofan electrical boring unit.One linear boring unit transports the works under the boringdevice and clamps these pneumatically.The boring device lowers and bores the work piece.The end positions of the cylinder piston are ascertained with thecontactless signal transmitters.The cylinder control is done with the electrically-operated 5/2-directional valves.

    The station is delivered completely assembled, wired and tested.

    Signal transmitters: 4 cylinder switch Actuators: 2 5/2-directional valve, bistable

    1 5/2-directional valve, monostable1 motor control

    Compressed air: unoiled, 5 to 6 barsPower supply: 24 V DCInstallation: 25-pole D-SUB connectorCompact valve blockWork pieces: cylinder 30 mm x 20 mm(accessories)Dimensions: 160 x 400 x 360 mmWeight: 4,5 kg

    Technology station Boring station

    Quantity

    11111111

    Delivery of supply

    Part designation

    Al-T-groove plate 160 mm x 400 mmData interface

    Double-acting cylinder as clamping deviceLinear guide

    Synchronous belt controlGear motorRelay control

    Compact valve cluster

    Short-stroke cylinder

    Options:

    Control panel (Purchase no.: 16130)

    Accessory kit (Purchase no.: 16132)

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    16108

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    16106

    1610216102

    Didactical instructions:

    3-axes handlingScanning of work piecesPositioning and sorting the worksElectrical drivesReversing protective circuitCylinder switch

    Double-acting pneumatic cylinder5/2-directional valve, monostable

    Training task:

    Construction :

    Technical specifications:

    Purchase no.: 16110

    Two electrical linear axes with toothed belt drive and a pneumaticlinear axis take workpieces out from a shelf and transports theseto a transfer position. This can be on the right of and left from theautomatic storage and retrieval system.The workpieces can be taken and put down by these transferpositions for storing again. The positions of the electrical axes aredetermined at a mounting rail with fork light barriers. Thepneumatic axis is queried through the cylinder switch.

    A reflection light barrier can recognize workpieces in the shelf. Themotor control is done with the relay modules as reversing protector

    circuit. The cylinder is queried with a solenoid operated 5/2-directional valve.

    The station is delivered completely assembled, wired and tested.

    Signal transmitters: 4 micro-switchs2 fork light barriers2 cylinder switch1 reflection light barrier

    Actuators: 4 motor control2 5/2-directional valves, monostable

    Speed electrical axies:v = 35 mm/sxv = 39 mm/sz

    Compressed air: unoiled, 5 to 6 barsPower supply: 24 V DCInstallation: Data interface

    25-pole D-SUB connectorCompact valve cluster

    Shelf boxes: 12Work pieces: cylinder 30 mm x 20 mm(accessories)Dimensions: 160 x 400 x 320 mmWeight: 9 kg

    Technology station Storage and retrieval system with 12 deposits

    Quantity

    11111411

    Delivery of supply

    Part designation

    Al-T-groove plate 320 mm x 400 mmData interface

    Gear motorRelay controlMicro-switchLinear units

    Compact valve cluster

    Short-stroke cylinder

    Options:

    Control panel (Purchase no.: 16130) Accessory kit (Purchase no.: 16132)Data cable

    Possibilities of combinations:

    This technology station can be combined withfollowing stations:

    16110

    16107

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    Construction :

    Technical specifications :

    Bestell-Nr.: 16130

    The control panel consists of a stable case made of aluminium.

    The rubber feet impart the control panel a fixed foothold on the

    table.

    The control panel has a 25-pole D-SUB connector for the

    installation at the control.

    1 illuminated pushbutton , normally closed contact

    2 illuminated pushbutton , normally open contact

    1 tommy switch

    2 signal lamps

    25-pole D-SUB connector

    Control panel

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    Construction :

    Purchase no.: 16131

    Indication:

    Filter pressure control with 5 m half-automatic sequence

    Filter case made of polycarbonate

    pressure regulator with pressure gauge, adjusting head turnable

    and lockable.

    3/2-directional control valve, manual isolating valve

    The maintenance unit can be mounted on a mounting plate.

    Connection 6mm connector

    Output 6mm connector

    adjustment range 0,05 0,7 mpa

    The maintenance unit is not contained in the scope of delivery ofthe MCS module. With the handling of an entire plant, consistingof 4 MCS modules, only one maintenance unit is necessary. If

    each MCS module is operated, it needs the maintenance unit.

    Maintenance unit

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    Construction :

    Purchase no.: 16132

    - Storage box

    - Screwdriver 2 mm

    - 1 crosstip screwdriver size 5

    - 1 set of wrenches with ball-shaped head

    - 1 tube cutter

    - 8 profile connectors with screw thread

    - 4 end caps aluminium profile 20x20

    - 4 end caps aluminium profile 30x30

    - 9 workpieces 30 mm- Aluminium

    2 x H=20 mm, 1 x H=21 mm

    - Plastic black

    2 x H=20 mm, 1 x H=19 mm

    - Plastic light

    3 x H=20 mm

    Set of work pieces and reserve material

    16

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    SL-Automatisierungstechnik GmbH

    In der Bredde 37 * D - 58636 IserlohnTelefon: +49 (0) 2371/9081-0 * Telefax: +49 (0) 2371/908181