Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of...

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Case Study: TallWood House at Brock Commons The University of British Columbia Presented on January 25, 2017 by Robert Jackson Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board.

Transcript of Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of...

Page 1: Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution. 2.

Case Study:TallWood House at Brock CommonsThe University of British Columbia

Presented on January 25, 2017 by Robert Jackson

Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board.

Page 2: Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution. 2.

“The Wood Products Council” is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIA/CES), Provider #G516.

Credit(s) earned on completion of this course will be reported to AIA CES for AIA members. Certificates of Completion for both AIA members and non-AIA members are available upon request.

This course is registered with AIA CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner ofhandling, using, distributing, or dealing in any material or product.

___________________________________________

Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.

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Course Description

When completed in the spring of 2017, the 18-story TallWood House at Brock Commons will be the tallest contemporary mass wood building in the world. An exceptional example of the advantages of timber prefabrication, this project aspires to be the model for a future that includes extraordinarily ordinary mass wood buildings. This presentation will introduce the project, discuss the various design approaches considered and explain the process used to arrive at the final solution. While providing a focused discussion on the structural design and unique engineering challenges, the presenter will also provide an introduction to the fire/life safety approach, construction methods and project coordination.

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Learning Objectives

1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution.

2. Understand the fire design approach for TallWood House.

3. Discuss the methods employed to deliver a highly prefabricated mass timber project and related construction benefits.

4. Review the cost and quality of the final solution, as well as lessons learned.

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Building Overview� Key Analysis / Design Issues� Construction� Conclusion

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Building Overview� Key Analysis / Design Issues� Construction� Conclusion

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DESIGN TEAM

PROJECT BACKGROUND

Kamps Engineering Limited

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TIMELINE

Project Contemplation

NRCFunding

Announced

DesignTeam

Selected

SSR Completed

Tender ConstructionStart

Concrete Complete,

Timber InstallStart

SuperstructureComplete

ProjectComplete

PROJECT BACKGROUND

2013

Dec

. 20

14

Sep

t. 2

015

Aug

. 201

5

Oct

. 201

5

May

201

6

Sep

t. 20

16

Sum

mer

201

7

2012

10 Months

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� National Resources Canada (NRCan)

� Forestry Innovation Investment

� Ministry of Forests, Lands, And Natural Resource Operations

� Binational Softwood Lumber Council

PROJECT BACKGROUND

EXTERNAL FUNDING

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Building Overview� Key Analysis / Design Issues� Construction� Conclusion

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LOCATION/CLIMATE

DESIGN CONTEXT

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DESIGN CONTEXT

LOCATION/CLIMATE

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DESIGN CONTEXT

LOCATION/CLIMATE

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DESIGN CONTEXT

LOCATION/CLIMATE

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DESIGN CONTEXT

COST

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BRITISH COLUMBIABUILDING CODE 2012

ENGINEERING DESIGN IN WOOD

BUILDING CODES & MATERIAL STANDARDS

DESIGN CONTEXT

BRITISH COLUMBIABUILDING CODE 2012

BUILDING CODES & MATERIAL STANDARDS

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PROCUREMENT

DESIGN CONTEXT

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SUPPLIERS

DESIGN CONTEXT

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SUPPLIERSCAPACITY

STARTING POINT

= 3640 m3 OFMASS TIMBER

NLT GLT

CLT LSL

LVL

DESIGN CONTEXT

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DESIGN CONTEXT

SUPPLIERSCAPABILITY

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Building Overview� Key Analysis / Design Issues� Construction� Conclusion

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KEEP IT SIMPLE

DESIGN APPROACH

DESIGN APPROACH CREDIT: SEAGATE

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DESIGN APPROACH

DESIGN APPROACH

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DESIGN APPROACH

DESIGN APPROACH

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DESIGN APPROACH

DESIGN APPROACH

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Building Overview� Key Analysis / Design Issues� Construction� Conclusion

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BUILDING OVERVIEW

SUPERSTRUCTURE

CREDIT: CADMAKERS

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SUPERSTRUCTURE - LATERAL

CREDIT: CADMAKERSBUILDING OVERVIEW

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SUPERSTRUCTURE - LATERAL

CREDIT: SEAGATEBUILDING OVERVIEW

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SUPERSTRUCTURE - GRAVITY

CREDIT: CADMAKERSBUILDING OVERVIEW

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SUPERSTRUCTURE - GRAVITY

CREDIT: KK LAWBUILDING OVERVIEW

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SUPERSTRUCTURE - GRAVITY

CREDIT: SEAGATEBUILDING OVERVIEW

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SUPERSTRUCTURE - GRAVITYPANEL LAYOUT

BUILDING OVERVIEW

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SUPERSTRUCTURE - GRAVITY

CREDIT: ACTON OSTRY

ARCHITECTURE

BUILDING OVERVIEW

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SUPERSTRUCTURE - GRAVITY

CREDIT: ACTON OSTRY

ARCHITECTURE

BUILDING OVERVIEW

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CREDIT: ACTON OSTRY

ENVELOPE

BUILDING OVERVIEW

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CREDIT: ACTON OSTRY

ENVELOPE

BUILDING OVERVIEW

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Superstructure Overview� Key Analysis / Design Issues� Construction� Conclusion

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BUILDING CODES & MATERIAL STANDARDS

BCBC 2012limited to 6-storeys

UBC an Independent Jurisdiction

British Columbia Safety Standards Branch

Site Specific Regulation

BuildingPermit

KEY ANALYSIS/DESIGN ISSUES

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KEY ANALYSIS/DESIGN ISSUES

NBCC 2015

BUILDING CODES & MATERIAL STANDARDS

NBCC 2015 Vancouver

Sa(2.0) = 0.261

BCBC 2012Vancouver

Sa(2.0) = 0.170

SEISMIC ACCELLERATIONS INCREASED BY 53%

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KEY ANALYSIS/DESIGN ISSUES

PEER REVIEWS

BUILDING CODES & MATERIAL STANDARDS

� Merz Kley Partners – Austria � Timber Focused

� Read Jones Christofferson – Vancouver� Seismic Focused

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BUILDING CODES & MATERIAL STANDARDS

KEY ANALYSIS/DESIGN ISSUES MICHAEL GREEN ARCHITECTURE

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FIRE

KEY ANALYSIS/DESIGN ISSUES

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FIRE

KEY ANALYSIS/DESIGN ISSUES

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FIRE

KEY ANALYSIS/DESIGN ISSUES

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FIRE

KEY ANALYSIS/DESIGN ISSUES

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KEY ANALYSIS/DESIGN ISSUES

FIRE

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POINT SUPPORTED CLT

KEY ANALYSIS/DESIGN ISSUES

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KEY ANALYSIS/DESIGN ISSUES

POINT SUPPORTED CLT

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POINT SUPPORTED CLT

KEY ANALYSIS/DESIGN ISSUES

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POINT SUPPORTED CLT

KEY ANALYSIS/DESIGN ISSUES

POINT SUPPORTED CLT

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POINT SUPPORTED CLT

KEY ANALYSIS/DESIGN ISSUES

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POINT SUPPORTED CLT

KEY ANALYSIS/DESIGN ISSUES

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POINT SUPPORTED CLT

KEY ANALYSIS/DESIGN ISSUES

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POINT SUPPORTED CLT

KEY ANALYSIS/DESIGN ISSUES

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KEY ANALYSIS/DESIGN ISSUES

POINT SUPPORTED CLT

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COLUMN TO COLUMN CONNECTIONS

KEY ANALYSIS/DESIGN ISSUES

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COLUMN TO COLUMN CONNECTIONS

KEY ANALYSIS/DESIGN ISSUES

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COLUMN TO COLUMN CONNECTIONS

KEY ANALYSIS/DESIGN ISSUES

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Δ2Δ1

TIIM

BE

R C

OLU

MN

S

TIIM

BE

R C

OLU

MN

S

CO

NC

RE

TE C

OR

E

Δ1 (CONCRETE) = SHRINKAGE + ELASTIC SHORTENING+ CREEP

Δ2 (TIMBER) = SHRINKAGE + ELASTIC SHORTENING + CREEP + JOINT SETTLEMENT

AXIAL COLUMN SHORTENING

KEY ANALYSIS/DESIGN ISSUES

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Dead Load Axial

Live Load Axial

Longitudinal Shrinkage

Creep and Joint Settlement

AXIAL COLUMN SHORTENING

KEY ANALYSIS/DESIGN ISSUES

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SHIM PACKAGE

ME

CH

AN

ICA

L

TIME OF INSTALL

AXIAL COLUMN SHORTENING

KEY ANALYSIS/DESIGN ISSUES

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SHIM PACKAGE

ME

CH

AN

ICA

L

SOME TIME LATER

AXIAL COLUMN SHORTENING

KEY ANALYSIS/DESIGN ISSUES

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AXIAL COLUMN SHORTENING

KEY ANALYSIS/DESIGN ISSUES

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LATERAL DESIGN

KEY ANALYSIS/DESIGN ISSUES

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� RdRo = 3.5 * 1.6 DUCTILE COUPLED CONCRETE SHEARWALLS ~R=5.6

� MODE 1 = E/W ORTHOGONAL, � T=2.0 SEC.

� MODE 2 = N/S ORTHOGONAL, T = 1.65 SEC.

� MODE 3 = TORSIONAL, T= 1.30 SEC.

� EQ = 4.5% OF WEIGHT

LATERAL DESIGN

KEY ANALYSIS/DESIGN ISSUES

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CAPACITY DESIGNCAPACITY DESIGN

DESIGN DIAPHRAGM TO FLEXURAL CAPACITY OF CORES

DESIGN CONNECTIONS, DRAGS, CHORDS, COLLECTORS WITH OVERSTRENGTH CAPACITY

YIELDING

NO YIELDING

KEY ANALYSIS/DESIGN ISSUES

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CAPACITY DESIGN

KEY ANALYSIS/DESIGN ISSUES

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DIAPHRAGM DESIGN

KEY ANALYSIS/DESIGN ISSUES

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DIAPHRAGM DESIGN

KEY ANALYSIS/DESIGN ISSUES

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DIAPHRAGM DESIGN

KEY ANALYSIS/DESIGN ISSUES

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DIAPHRAGM DESIGN

KEY ANALYSIS/DESIGN ISSUES

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DIAPHRAGM DESIGN

KEY ANALYSIS/DESIGN ISSUES

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DIAPHRAGM DESIGN

KEY ANALYSIS/DESIGN ISSUES

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DYNAMIC WIND ACCELERATIONS

KEY ANALYSIS/DESIGN ISSUES

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DYNAMIC WIND ACCELERATIONS

DAMPING?

β= 1% to 3%

KEY ANALYSIS/DESIGN ISSUES

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

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• 3D (.SAT and .IFC) models provided by CadMakers supplies general geometry – including all mechanical penetrations.

• Use of a coordinated single model saved time and reduced confusion between the multiple parties.

INFORMATION FLOW

KEY ANALYSIS/DESIGN ISSUES

DESIGN TEAM CADMAKERS(3D COORDINATOR)

STRUCTURLAM(TIMBER SUPPLIER)

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

• ~0.95 mmfbm in 2 months time.

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PRE-FABRICATION

KEY ANALYSIS/DESIGN ISSUES

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PRE-FABRICATION

• Fabrication arranged in a linear process for just in time delivery.

• Loads arranged on trucks to perfectly match installation sequenceo Requires ample preplanning on the part of the project team

KEY ANALYSIS/DESIGN ISSUES

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Building Overview� Key Analysis / Design Issues� Construction� Conclusion

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MOCK-UP

CONSTRUCTION

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MOCK-UP

CONSTRUCTION

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MOCK-UP

CONSTRUCTION

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MOCK-UP

CONSTRUCTION

PRECAST SIP WOOD FRAME/METAL PANEL

STEEL STUD/METAL PANEL

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SEQUENCING

CONSTRUCTION

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION

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CONSTRUCTION

CONSTRUCTION

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION CREDIT: SEAGATE

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CONSTRUCTION

CONSTRUCTION

Page 108: Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution. 2.

CONSTRUCTION

CONSTRUCTION

Page 109: Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution. 2.

CONSTRUCTION

CONSTRUCTION

Page 110: Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution. 2.

CONSTRUCTION

CONSTRUCTION CREDIT: ACTON OSTRY

Page 111: Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution. 2.

CONSTRUCTION

CONSTRUCTION CREDIT: ACTON OSTRY

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TALLWOOD HOUSE AT BROCK COMMONS� Project Background� Design Context� Design Approach� Building Overview� Key Analysis / Design Issues� Construction� Conclusion

Page 113: Case Study: TallWood House at Brock Commons …...1. Review the structural system in the context of design challenges and how/why the project team arrived at the final solution. 2.

PROGRESS TO DATE

CONCLUSION CREDIT: NATURALLY WOOD

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ACHIEVEMENTS

CONCLUSION

WOOD VOLUME

COST

TIMBER INSTALL

RAIN

TOLERANCES

ESTIMATE

3600m3

192 $/ft2 (2014)

~2 FLOORS / WEEK

A LITTLE

+/- 1mm

ACHIEVED

2233m3

TBD

2 FLOORS / WEEK

A LOT!

+/- 1mm

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LESSONS LEARNED� Efficient system suitable for student residences, micro-

apartments or hotels

� Wider column grid possible with wider panels

� Keep things simple.

� Involve your trades early.

� 3D coordination paid off.

� Kit-Of-Parts prefabrication has advantages.

CONCLUSION

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Questions?This concludes The American Institute of Architects Continuing Education Systems Course

Robert JacksonFast + Epp Structural Engineers

[email protected]