Case-Study on Toshiba by Boney sah

7/24/2019 Case-Study on Toshiba by Boney sah

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CASE STUDY ON

TOSHIBA:OME WORKSSubmitted by:

Eric Shuvro Sarkar 100311Ashfath Ullah 090333

Md. Mahmudul Hosse 090339

Shovo Saha 0903!1


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INTRODUCTION

"ormed i 1939 Mer#er$Shibaura Seisakusho %orks& 'okyo

Electric (om)ay* + 19,!&'oshiba became the -rst i the

orld to )roduce oe M/ AM (hi) + 199!& 'oshiba as 3rdelectroics #iat

i 2a)a after Hitachi ad Matsushita + 199! 'oshiba as leader i US (

market ith 194 Share


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THE WORLD FIRST LAPTOPCOMPUTER T3100

(:5Users5Soy5eskto)56ld7'oshiba78a)to).m)
http://c/Users/Sony/Desktop/Old_Toshiba_Laptop.mp4http://c/Users/Sony/Desktop/Old_Toshiba_Laptop.mp4http://c/Users/Sony/Desktop/Old_Toshiba_Laptop.mp4http://c/Users/Sony/Desktop/Old_Toshiba_Laptop.mp4


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STRENGTH

A##ressive )rici# 'echolo#ically Su)erior roduct

CHALLENGES Stro# ye e)edece o 2a)aese )lat 'he avera#e lifetime of otebook model

as oly moths


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ADVANTAGE OVERCOMPETITORS

Hu#e +vestmet i 'echolo#ies such as'"'$'hi;-lm trasistors*&hard diskdrives& lithium io batteries ad ( om

drives artershi) ad


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OME WORKS BACKROUND

6)eratios be#a i 2auary 19,


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CONTINUED

PRODUCTS: (>S %orld rocessors 6)tical (haracter readers ( boards Hard disk drives

(om)uter ad commuicatio>s systemsad other com)uter systems


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CONTINUED

So)histicated com)uter etork liked6ME ith other domestic ad overseas

'oshiba develo)met ad )roductio

sites 8ar#e ? laboratories i the lat +t alloed the e#ieers to ork closely

ith the maufacturi# divisiosthrou#hout the desi# ad develo)metof e model


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OME WORKFORCE

'here ere some @00 em)loyeesorki# i Au#ust 199!

TYPES OF WORKERS: "ull time$.! hrsBdayCovertime

a#e304hi#her tha re#ular a#e* art time$usually houseives*

'em)orary$eDteral a#e#y;1mothcotract* Aliated$Aliated com)aies em)loyees*


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CONTINUED

14 of full time orkers ad 1004 )art timeorkers ere ome

POSSIBLE ACTIONS FOR INCREASE

DEMAND: Either aliated com)aies icreased their

o )roductio or sed i orkers to 6ME Hire more tem)orary or )art time orkers or

ask re#ular orkers to ork additioalovertime

evaluati# the ork load ad shift orkersfrom lesser ork load area to ( assembly


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OMES PC ASSEMBLY LINEPROCESS

+ 19,&"irst la)to) com)uters ereassembled o to 0;meters assemblycoveyors& each staFed ith ! o)erators

+1990&by reor#aiGi# the orks)ace ithad bee trasformed ito three @;meters lie each staFed by 1 o)erators

+ 199!&it trasformed ito 1. meter

lies each staFed by 10 o)erators hichhad decreased the labor reuired imaufacturi# )rocess


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CURRENT ASSEMBLY LINE

'hree Assembly lies at 6ME "ourth alays idle I oly used he

sudde icrease i demad , diFeret models of com)uter ere

)roduced at ay #ive time Each model had combiatios ; J,K,

diFeret model At the head of each Assembly lie a

com)uter dis)layed daily )roductioschedule


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Sub;com)oets to 6ME ere deliveredby "u


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Assembly lie cosisted 1. metercoveyor belt se)arated at 1.@ meteritervals by hite stri)es o the belt

A Lsu))orteras assi#ed to each lieho took care of )roceedi# ad solveddiculties

6 a avera#e 1 otebook assembled ievery @ miutes by 10 lie orkers


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ASSEMBLY PROCESS

"irst o)erator laid out ma


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CONTINUED

The l!" "#$ $%e&"'$(! : H&)#&e "e!"*( $%e&"$& '(!e&"e)

)'!+e""e ,$("'('(- !$."#&e "$

"e!" )'/e&e(" ,$%$(e("! $. "he,$%"e& '("$ "he 2$%% )&'4e56'(7

Sh$,+ "e!"*"$ "e!" "he 8'l'" $. "he,$%"e&! "$ #'"h!"() 4'8&"'$(!() '($& '%,"!

The( "he ,$%"e&! #e&e %" '( "he

&,+! .$& 96 h$& 3)e-&ee;8&(*'(;


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WORKER TRAINING ANDPROCESS IMPROVEMENT

%orkers ere cotiuously cross;traiedto icrease the breadth ad de)th of theirskills

"ive hi#hly skilled orkers called)ack;meo all model ere available tore)lace abset orkers

%orkers skills ere dis)layed o allchart i the assembly lie


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WORKERS SKILL CHART


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Nuality of ork as checked at everysta#e of the )rocess

Each orker as res)osible for error

committed alo# ith checki# the)revious o)erators mistake

+ case of o)erator error&the su))ortersto))ed the assembly lie to discuss theerror

6ly !4 re)airs ere due to o)eratorerror ad overall @4 of total )roductio

failed the uality checks ad as re


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"our orkers ere directly res)osible foreach otebook com)uter assembled

1.'he secod assembly lie o)erator$ho

scaed bar codes*@.'he last Assembly lie orkers$ho

)erformed the shock test*

3.'he orker ho )re;istalled softare.'he -al orkers i the )acka#i# area


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%orkers ere ecoura#ed to #ive theirideas for im)rovemet i the assemblylie or )roductio )rocess


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'HE EO

Case-Study on Toshiba by Boney sah

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