Cartridge Heaters August 2013 GB

8/12/2019 Cartridge Heaters August 2013 GB

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Cartridge Heaters


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Gillelejevej 30b - DK-3230 Graested - Denmark

Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com

CVR No.: 42 16 59 13

Cartridge Heaters

Table of contents Page

Hotspring - Coil Heaters ...................................................................................... 3

Heated Machine Nozzle ....................................................................................... 13

Hotslot - Nozzle Heater with power distribution .................................................. 15

Hotex - Flexible Tubular Heaters........................................................................ 18

Hotrod - Cartridge Heaters .................................................................................. 21

Hotcast - Die-Casting Nozzle Heaters ................................................................. 37


3/423

Member of the NIBE Group



CVR No.: 42 16 59 13

Coil Heaters

hotspring Coil Heaters

hotset was already in 1980 one idea

ahead as they presented the first roundhotspringcoil heater (type WRP 3.3).

Since then further innovations have been

made: hotspring/Mini (type WRP 1,3 x

2,3), flat and square, hotspring/Maxi

(type WRP 4,8 x 8,6) as well as hotspring/

Micro (type WRP 1,3 x 2,3).

This innovation as well as the humidity-

resistant coil heaters according to I.P.

65 (type WRP 3.3 - WRP/F 2.2 x 4.2

- WRP/Q 3.0 x 3.0) emphasize the conse-

quente alignment to new challenges

hotspring with reflection tube

When using hotspring coil heaters with a

reflection tube the maximum surface load

increases. Furthermore the reflection tubeprotects the heater from mechanical dam-

ages. The reflection tube can be delivered

for a lot of hotspring dimensions. Ad-

ditionally it is possible to carry out a con-

trolled temperature measurement with a

coiled-in or integrated thermocouple.

hotspring lock-system

The low wall thickness of the clamp of only

1.5 mm, the fixation by easy sliding on the

nozzle as well as the front installation and

removal are essential arguments which

save money by this simplified handling.

Furthermore the hotspring - lock-system

guarantees optimal thermal features of the

fixed heating element (hotspring - type

WRP/Mini).

The principle of the hotspring - lock-system is based on two conical turning

parts, which telescoped result in tension

over the whole heating element. The fixa-

tion of the hotspring - lock-system is ef-

fected by axial moving of the outer tube

where an anti-twist protection (cut-out)

serves as installation aid.

Application examples

Mass channel Technology - Heating of manifolds

Packaging Industry - Heating of welding bars

Mass channel Technology - Heating of mass channel nozzles

Packaging Industry - Heating of sealed heads

hotset presents a wide product spectrum of hotspringcoil heaters:

Starting with hotspring/Micro (type WRP/F 1,0 x 1,6) up to hotspring/Maxi (type WRP 4,8 x 8,6) with different lenghts and

diameters.

Brass-coil heaters or coil heaters with clamping mechanism as heating elements for different applications.

Heating systems such as the hotcast sealed heater (type GMH) or the hotcone heated nozzle (type BMD).

Special products such as hotslot and hotslight.

As well as a wide spectrum of applications.

hotspring spike-system

The system of the hotspring spike-sys-

tem offers a lot of innovative advantagesfor the user: the low wall thickness of the

draw tube of only 1 mm, the fixing on the

nozzle by easy sliding and turning, as well

as the front installation and removal are

essential arguments, which save costs

and time by this simplified handling. Fur-

thermore the hotspring spike-system

guarantees optimal thermal features of the

fixed hotspring -coil heater (type WRP).

The principle of the hotspring spike-

system consists of a divided reflection

tube which can be adjusted to the tool to

be heated along to total length by easytwisting against each other. An optimal

heat transition is guaranteed by an ideal

adjustment to the tool. The special clamp-

ing mechanism bridges diameter toler-

ances of tools from several 1/10 mm and

thus guarantees a tight fit which avoids

additional fixation measures.


4/424



CVR No.: 42 16 59 13

Coil Heater

For heating applications with:

- Hot runner nozzles with and without power distribution

- Small hot runner distribution plates

- Sealing bars and jaws for packaging machines- Machine nozzles within plastics and die-casting indus-

tries

Versatile and economical with a variety of

- Wattages, surface loads and customized heat distribu-

tion

- wall thicknesses and mounting options

Range of clamping options

- Undersized inner diameter for open coiled heater fitting

- Lower thermal expansion with reflection tube

- Best fitting with Axial screw clamping band, Tangential

screw clamping band, hotspring Lock-System, or

hotspring Spike-System

Technical Data:

Insulation material ........................................compressed MgO

Maximum sheath temperature

of heating element ..................................max. 750 C / 1380 F

........................................ with reflection tube or clamping band

.................................................................max. 650 C / 1200 F

Maximum connection

head temperature .....................................max. 260 C / 500 F

Connection voltage .......................230 V standard, 250 V max.

.........................................................hotspring Maxi 440 V max.

Wattage tolerance* ........................................................ 10 %

High voltage resistance* ....................................min. 800 V AC,

................................................................hotspring Maxi 1250 V

Insulation resistance* ................................5 M at 500 V DC

Leakage current* ..................................... 0,5 mA at 253 V AC

Max. total length straight .................. max. 3000 mm / 118 inch

Coiled inner tol . up to 12 mm / 0.47 inch: -0,05 / -0,20 mm

............................ up to 30 mm / 1.18 inch: -0, 10 / -0,30 mm

.......................................with reflection tube: +0,05 / +0,15 mm

Coiled length tolerance ......................... 1,5% / least. 1 mm

Minimum inner bending radius .......................3 mm / 0.12 inch

Hot runner industry

Heating of small distribution plates

Packaging Industry

Heating of sealing bars

Hot runner industry

Heating of mass channel nozzles

Packaging Industry

Heating of sealing jaws

Application field:


5/425




CVR No.: 42 16 59 13

Cylindrical

Options: - coiled tight

- coiled with dened

pitch

(up to 50mm per coil)

- coiled with

power distribution

tangential

meander coiling

radial

at coiling

axial

conical coiling

in the mid

(hotspring micro

and hotspring mini only)

hotspring round

6W/cm2hotsrping at

7,5W/cm2hotpring with reection tube

10W/cm2hotslot

12,5W/cm2hotspring brass

15W/cm2

Coil Heater

Nozzle

Sheath surface load

Coiling options

Exit options

Approximate calculation of the stretched heated length

heated lenght straight - (l coiled + heater height) number of windings (2)*

(* hotspring micro and hotspring mini with two heads only)


6/426



CVR No.: 42 16 59 13

A0.25

L0.5

A

0.5 AI

Coil Heater

Tangential screw clamping band

I = min. 30 mm / 1.18 inch

Reection tube'

increased max. sheath sur-

face load

optimized heat transfer to the

nozzle

protection against mechani-

cal damage

thermal decoupled tmpera-

ture measure ring option

hotspring Spike-System

lowest wall thickness (like reection tube,

heater + 1.15 mm), front installation and

removal,

coiled-in thermocouple option,

min. 4 coils, L coiled min. 40 mm/1.6 inchI : min. 10mm/0.4 inch, A: max

46mm/1.8inch

Casted in brass

with or without protection tube along unheated zones

exit: axial or radial

wall thickness mini: 2.5mm / 0.984 inch - midi, classic = 4.5...5.5mm

inner -tolerance: +0.05mm or H7

outer -tolerance: min 0.25mm

temperature at brass sheath: ma 650C.

Axial screw clamping band

as special edition for hotspring Mini

Straight

With bending and deformation

electrical specications will be

changed. Insulation resistance and

high voltage resistance have to be

checked before opration.

hotspring Lock-System

Front installation and removal

Wall thickness 2.8 mm / 0.11 inch

General options:

Lock

-Sys

tem

Axial

clam

pingb

and

Spike

-Sys

tem

Tang

entia

lclam

pingb

and

Small

erco

nnec

tion-head

*

Numb

erof

conn

ectio

n-head

s*

Caste

dinb

rass

Avail

able

instr

aight

conditio

n

Refle

ction

tube

Ther

moco

uple

inhe

ater

Max.

watta

ge(W)

Dime

nsion

s(mm

)

Spec

ificati

ons

Specifications = options X = special editions

hotsp

ring

Ther

moco

uple

coile

dinre

flecti

ontube

Refle

ction

tube

with

ther

mald

ecou

pled

tempe

ratur

emea

sure

ring

Clamping options

Clamping options for optimized heat transfer from heating element to the heated tool.

Increases max. allowed sheath surface load and protects against mechanical damage.

Micro/F at 1.0x1.6 300 2 X X

Mini/R round 1.8 550 2

Mini/F at 1.3x2.3 550 1*/2 X X X X

Midi/F at 1.8x3.2 650 1 X X X

Classic/F at 2.2x4.2 1000 1 X X

Classic/Q square 3.0x3.0 1000 1 X X

Medium/R round 4.0 740 1

Maxi at 4.6x8.6 210 0/1 X


7/427




CVR No.: 42 16 59 13

I

1.30.15

Luz2

Luz1

Lcl

Lcl= coiled length

Luz

= length unheated zone

I

1.80.15

Luz2

Luz1

Lcl

max.

15.9

H max.

~ 2.1

L

0.5

I

Lcl= coiled length

Luz


Coil heater

Part no Total length (mm Wattage (W) coiledfat

Wattage (W)straight or coiled,round

Length (mm)heated

Length (mm)unheated

556 120 141 296 65 / 115

642 160 188 382 65 / 115

735 210 247 475 65 / 115

835 250 271 575 65 / 115

960 300 339 700 65 / 115

1110 350 379 850 65 / 115

1306 450 477 1046 65 / 115

Part no Total length (mm Wattage (W) Length unheated(mm)

Inner (mm) Max. heigth(mm)

30.5 268 100 / 150 19.05 32.3

30.5 250 100 / 150 22.20 36.4

Range, not stocked

flat cross section coiled only or round cross section either straight or coiled

Range, not stocked

flat cross section coiled only or round cross section either straight or coiled

With flat cross section

Type Micro /F 10.0 x 1.6

SpecificationsSheath material .................................... Stainless steel or nickel

Connection head dimensions . 5.5 x 35 mm / 0.22 x 1.38 inch

Minimum Length unheated zone ...................25 mm / 1.38 inch

Length tolerance unheated zone .............. 5%, least 15 mm

Length tolerance heated zone ........................................... 5%

Minimum inner bending radius ........................3 mm / 0.12 inch

With flat or rounf cross section

Type Micro /F1.3 x 2.3 and R 1.8

SpecificationsSheath material .................................... Stainless steel or nickel







Type Mini /F 1.3 x 2.3

Specifications

Sheath material .................................... Stainless steel or nickel






Wall thickness.............................................2.1 mm / 0.083 inch


8/428



CVR No.: 42 16 59 13

Coil heater

Range, not stocked

Straight or coiled, connection 1,000 mm / 39.4 inch, type N, brown/blue


Type Midi /F 1.8 x 3.2

SpecificationsSheath material ...................................................Stainless steel

Connection head dimensions ........ 6,9 x 25 / 0.27 x 0.98 inch





Part no Total length (mm Wattage (W) Length heated (mm Thermocouple type J(Fe-CuNi)

340 130 250

340 130 250 X

390 160 300

390 160q 300 X

440 190 350

440 190 350 X

490 220 400

490 220 400 X

540 250 450

540 250 450 X

590 275 500

590 275 500 X690 330 600

690 330 600 X

840 400 750

840 400 750 X

Lcl= coled lenth

Luz



9/429




CVR No.: 42 16 59 13

Coil heater

Range, not stocked

2.2 x 4.2, Straight or coiled, connection 1,000 mm / 39.4 inch type N, brown / blue

With flat or square cross section

Type Classic/F 2.2 x 4.2








340 195 250

340 195 250 X

370 215 280

370 215 280 X

425 240 335

425 240 335 X

475 295 385

475 295 385 X

550 350 460

550 350 460 X

610 400 520

610 400 520 X690 460 600

690 460 600 X

850 610 760

850 610 760 X

990 690 900

990 690 900 X

1200 850 1100

1200 850 1100 X

1400 950 1310

1400 950 1310 X

1690 1100 1600

1690 1100 1600 X

1890 1250 1800

1890 1250 1800 X

2090 1400 2000

2090 1400 2000 X

Lcl= coled lenth

Luz


3.

3


10/4210



CVR No.: 42 16 59 13

Coil heater

Range, not stocked

3,0 x 3,0, straight or coiled, connection 1,000mm / 39.4 inch, Type N, brown/blue

With flat or square cross section

Type Classic/Q 3.0 x 3.0








390 215 300

390 215 300 X

540 325 450

540 325 450 X

740 470 650

740 470 650 X

940 610 850

940 610 850 X

1140 630 1050

1140 630 1050 X

1400 950 1310

1400 950 1310 X1690 1100 1600

1690 1100 1600 X

1890 1250 1800

1890 1250 1800 X

2090 1400 2000

2090 1400 2000 X

Lcl= coled lenth

Luz


3.

3


11/4211




CVR No.: 42 16 59 13

Coil heater

Range, not stocked

Straight or coiled, connection type N

with round cross section

Type Medium /R 4.0





Length tolerance heated zone ........................................ 2,5%


with flat cross section with or

without connection head

Type Maxi /F 4.6 x 8.6


Connection head dimensions 12.5 x 45 mm / 0.49 x 1.77 inch




Minimum inner bending radius ......................10 mm / 0.40 inch

Connection voltage ..................................................max. 440 V

Part no Total length(mm

Wattage (W) L heated(mm)

L unheated(mm)

with connec-tion head

connectionlength (mm)

Thermo-couple

605 550 505 55 X 1500 Type K, NiCr-Ni

700 700 600 55 X 1500 Type K, NiCr-Ni

770 750 670 55 X 1500 Type K, NiCr-Ni

800 700 700 55 X 1500 Type K, NiCr-Ni

900 900 800 55 X 1500 Type K, NiCr-Ni

980 1500 880 55 X 1500 Type K, NiCr-Ni

1000 1000 900 55 X 1500 Type K, NiCr-Ni

1100 1100 1000 55 X 1500 Type K, NiCr-Ni

1300 1500 1200 55 X 1500 Type K, NiCr-Ni

1347 1700 1247 55 X 1500 Type K, NiCr-Ni

1370 1600 1270 55 X 1500 Type K, NiCr-Ni

1500 1700 1400 55 X 1500 Type K, NiCr-Ni

1625 1800 1525 55 X 1500 Type K, NiCr-Ni

1700 1900 1600 55 X 1500 Type K, NiCr-Ni

1737 1700 1637 55 X 1500 Type K, NiCr-Ni

1800 2000 1700 55 X 1500 Type K, NiCr-Ni

1874 1700 1774 55 X 1500 Type K, NiCr-Ni

2310 2600 2210 55 X 1500 Type K, NiCr-Ni

315 300 250 65 1000

315 300 250 65 1000 Type J, Fe-CuNi

415 450 350 65 1000

415 450 350 65 1000 Type J, Fe-CuNi

515 550 450 65 1000

515 550 450 65 1000 Type J, Fe-CuNi

715 800 650 65 1000

715 800 650 65 1000 Type J, Fe-CuNi

915 1000 850 65 1000915 1000 850 65 1000 Type J, Fe-CuNi

Lcl= coled lenth

Luz


Lcl= coled lenth

Luz


4.

0

I

12.5

6.9

0.1


12/42


13/42


14/4214



CVR No.: 42 16 59 13

Heated Machine Nozzle

Type BMD

Heated machine nozzle with integrated hotspring Maxi coil

heater

Complete sealed, plastic-dense system

Power distribution grants homogenous temperature level

deep immersion into cavity with low shaft diameter

Saving in material by small sprue

connection thread can be chosen max. 55 mm / 2.16 inch,length max. 45 mm / 1.77 inch

Technical Data:

Heating element ................................................ hotspring Maxi

Sheath temperature of

heating element ......................................max. 750 C / 1382 F

temperature within connection area .........max. 260 C / 500 F

connection voltage ...........................................230 V Standard


High voltage resistance* ...........................................1250 V AC

Insulation resistance* ................................. 5 M! at 500 V DC

Leakage current* ..................................... 0,5 mA at 253 V AC

Connection ............................ PTFE insulated Cu-nickel plated

.......................................leads, multistranded, with ground wire

.............................................................L = 1000 mm / 39.3 inchThermocouple ......................integrated, type J (Fe-CuNi)CuNi)*tested at environmental temperature

Options:

Insulation tube

Nozzle tips type 1-3 with selectable Radius R*

The diameter of the mass channel in the transition area has

to be the same as the diameter of the nozzle tip

Type 1

Convex, with continuous conical bore

Increase of the ow velocity by slow taperingof the channel

Type 2

For asy owing materials or plastics which

create laments resp have a dined interuptionpoint, e.g. ABS, PA, PET

Type 3

Nozzle tip for processing thermally-sensitive

resp. hard owing plastics, e.g. POM, PVC-hard, PPO, PPS

Nozzle tips:

.

.

.

.

.

.


15/4215




CVR No.: 42 16 59 13

Nozzle Heater

hotslot Nozzle Heaters

Even for nozzle heating, hotset offers spe-

cific heating elements for each applica-tion.

hotslot

With hotslot, which is based on the

proven principle of hotspring coil heat-

ers, hotset offers an excellent heating

solution for nozzles. The hotspring/Mini

(wall thickness of a minimum of 2 mm ac-

cording to type) or Micro (wall thickness of

a minimum of 1.3 mm according to type) is

pressed in a slot thus the hotslot is es-

pecially space-saving. The run of the slot

with or without thermocouple as well asthe power distribution can be individually

determined.


16/4216



CVR No.: 42 16 59 13

Nozzle Heater

with Power Distribution

coil heater with user-defined groove profile

reproducible power distribution

minimal wall thickness for reduced clearances

low power in the heater profile using a straight section

brass as cylinder raw material

same connection options as conventional hotspring coil

heaters

Technical Data:

hotslot cylinder material ...................................................brass

Heater sheath material ....................................... stainless steel

Lowest wall thickness ....................................1.5 mm 0.2 mm

Sheath temperature of heater .................max. 650 C / 1200 F

Standard connection voltage ...........................................230 V

High voltage resistance* .............................................800 V AC

Insulation resistance* ...........................5 MOhm at 500 V DC

Leakage current* .................................... < 0.5 mA at 253 V AC

Wattage tolerance ......................................................... 10 %

Length tolerance ......................................................... 0.5 mm

Inner diameter tolerance ........................................... 0.05 mm

Length unheated zoneof coiled heater .......................................................min. 25 mm

Length tolerance of

unheated zone ....................................... 10 %, min. 15 mm*tested at environmental temperature

Options:

Inner diameter tolerance: basic hole e. g. H7

Surface thermocouple

Cylinder tube with slot to insert a changeable thermocouple

Cut out, bore, plate configurations

Connection voltage from 12 V to 250 V

Serpentine coil

individual length and wattage

at heating element with power

distribution

cylinder tube to insert a changable

thermocouple

at heating element

lowest wall thickness

reproducible and uniform power distribution


17/4217




CVR No.: 42 16 59 13

Nozzle Heater

with Power Distribution

Luz head1

6515mm

Luz head2

11515mm

Lhead max

40mm

Lrc 10035mm

dhead max

5.5mm

dremoval bore

300.5mm

Thermocouple Type L 1.0mm (RD/BU)

Connections

Cu-Ni-lead (BK/WH),

PTFE-insulated

max 260C,

braided metal sleeving

Power distribution

Item Length

L-0.4(mm)

inner

(mm) H7

outer+0.2/-0.1 (mm)

Wattage

P (W)

Bottom

(mm) L %

Head

(mm) l %

b+0.5

(mm)

35.0 10.0+0.015 13.5 200 13.0 l 45 13.5 l 45 16.0

55.0 10.0+0.015 13.5 250 16.0 l 40 16.5 l 40 19.0

75.0 10.0+0.015 13.5 300 16.0 l 37 16.5 l 37 20.0

95.0 10.0+0.015 13.5 400 19.5 l 37 20.0 l 37 25.0

115.0 10.0+0.015 13.5 450 23.0 l 36 24.0 l 36 28.0

135.0 10.0+0.015 13.5 500 23.0 l 34 24.0 l 34 30.0

155.0 10.0+0.015 13.5 550 23.0 l 33 24.0 l 32 30.0

35.0 12.0+0.018 15.5 225 13.0 l 46 13.5 l 45 16.0

55.0 12.0+0.018 15.5 250 15.5 l 41 16.5 l 41 19.0

75.0 12.0+0.018 15.5 300 15.5 l 38 16.5 l 38 20.0

95.0 12.0+0.018 15.5 400 19.5 l 38 20.0 l 38 25.0

115.0 12.0+0.018 15.5 450 23.0 l 39 24.0 l 38 28.0

135.0 12.0+0.018 15.5 500 23.0 l 36 24.0 l 36 30.0

155.0 12.0+0.018 15.5 550 23.0 l 34 24.0 l 34 30.0

Type inner di Wallthicknessmin.

Lengthmin./max.

Wattage*Pmax

micro 5...25mm 1.5mm 25...250mm 400W

mini 7...75 2.0mm 25...250mm 700W

Thermocouple

removal bore

A

AI

xxx

dhead max

L

b

uzhead1

L

TC

Luzhead2

L

headmax

L

A-A

I

A

dremovalbore

*wattage depends on length, diameter and power distribution

Range mini, not stocked

Dimensions products stock range miniDimensions products stock range mini


18/4218



CVR No.: 42 16 59 13

Flexible Tubular Heater

hotflex Flexible Tubular Heaters

The hotflex is worldwide the first tubu-

lar heater which can be manually bent inall three dimensions. Easiest handling,

simple assembly, optimal thermal features

and the simple storage (the hotflex is

supplied in straight condition with numer-

ous lengths from stock) are outstanding

product arguments.

Towards the traditional heating (e. g. with

hotrod cartridge heaters type HHP) the

three dimensional bending of the hotflex

makes high flexibility possible for engi-

neers.

With applications such as outline heat-

ing a better heat transition, considerable

savings of the tool mass, replacements as

well as lower energy consumption can be

achieved.

And thus also in round ( 6,5 mm and 8,5

mm) as well as in square shape (6 x 6 mm

and 8 x 8 mm).


19/4219




CVR No.: 42 16 59 13

Type Groove dimensions(mm) w x h

6.00.1 6.10.1x 7.10.1

6.50.1 6.00.1x 6.50.1

8.00.1 7.70.05x 8.00.1

8.00.1 8.10.1x 9.10.1

8.20.1 7.90.05x 8.20.1

8.50.1

8.20.05

x 8.50.1

10.00.1 9.70.05x 10.00.1

b + 0,1

h+

0,

1

1,2

30

b + 0,1

30

h+

0,

1

1

hotflex


Easy installation with a uniform finish

Can be formed by hand

Stored in a straight condition to save storage space

No special installation tools required Patented technology ensures industry leading heat transfer

Up to 75% sheath contact with round and square hotflex

heaters when recommended groove geometry is followed

Rapid heat-up times

Minimal temperature difference between heater sheath and

heated tool

3-dimensional groove geometry possible

Industrys smallest bending radius

Hotflexs flexibility enables heat to be located where it is

needed; an improvement over rigid cartridge heaters

Reduced energy costs: tool mass can be reduced

Technical Data:Sheath material ................................................... stainless steel

Sheath temperature

of heating element ..................................max. 700 C / 1290 F

Standard connection voltage 230 V

High voltage restistance* ..........................................1000 V AC

Insulation resistance* ...........................5 MOhm at 500 V DC

Leakage current* .................................... < 0.5 mA at 253 V AC

Wattage tolerance ......................................................... 10 %

Length tolerance ........................................................... 1.5 %*tested at environmental temperature

Options:

Bendable unheated zones

Connection voltage from 12 V to 250 V Individual length

Individual wattage

Individual connection options

Recommended groove geometry

installation without special tools

installed, round groove geometry

Round groove geometry

ideal heat transfer

instalation example

Square groove geometry

Ceramic terminal connector

"plug'n heat"

Termp. resist. 230CShort term max 280C

14x21x25mm

Standartd:

threaded pins M2.5

Option: M4 from 8.0mmwith set of nuts

and washers

Plain Ni-leads

with ceramic

beads insulation,up to 600C

Insulated Ni-leads

Glass silk: up to 320C

PTFE: up to 260CSiliicon: up to 180C

Option: eylet connector M4

High temperature

mineral bre

insulated Ni-leads, withceramic sealed tube

section

Flat plug

W=6.3mm /0.248 inch

M4


20/4220



CVR No.: 42 16 59 13

Type L min (mm) L max (mm) Tube sectionmax (mm)

Min. bendingradius internal

Max. sheath sur-face load (W/cm2)

Max. watage(W) at 230V

6.0 300 1.800 24 6.5 10 2190

6.5 300 1.800 24 6.5 10 2190

8.0 300 2.600 10 10 15 5200

8.0 300 2.600 10 10 15 5200

8.2 300 2.600 10 10 15 5200

8.5 300 2.600 10 10 15 5200

10.0 300 2.600 10 10 12.5 5200

Part no L (mm) P (W)

300 350

350 400

400 500

450 600

500 650

550 700

600 800

650 850

700 900

750 1000

800 1100

850 1200

900 1300

950 1350

1000 1400

1050 1450

1100 1500

1150 1550

1200 1600

1250 1650

1300 1700

1350 1800

1400 1900

1450 2000

1500 2100


400 795

450 910

500 1025

550 1145

600 1260

650 1380

700 1495

750 1615

800 1730

850 1845

900 1960

950 2080

1000 2195

1050 2316

1100 2430

1150 2545

1200 2665

1250 2780

1300 2895

1350 3015

1400 3130

1450 3245

1500 3365

1550 34801600 3600


300 650

350 750

400 900

450 1050

844800 500 1150

844802 550 1300

844804 600 1450

844806 650 1600

844808 700 1750

844810 750 1900

844812 800 2050

844814 850 2200

844816 900 2350

844818 950 2500

844820 1000 2650

844822 1050 2800

844824 1100 2930

844826 1150 3060

844828 1200 3190

844830 1250 3320

844832 1300 3450

844834 1350 3580

844836 1400 3710

844838 1450 3840

844840 1500 3970


500 700

550 780

600 860

650 950

700 1000

750 1100

800 1190

850 1250

900 1350

950 1430

1000 1500

1050 1590

1100 1650

1150 1750

1200 1830

1250 1900

1300 1990

1350 2070

1400 2150

1450 2230

1500 2300


Markierung Mitte Querschnitt rundoder quadratisch

Rohr-

stck

L

Lbeheizt

35

nicht biegbar

6

203 Lub 305 203

35

nicht biegbar

Lub 305

Dimensions:

Depending on the number of bends the flexible tubular heater can increase up to 1%.

Range 6.5mm (230V) Range 8.0mm (230V) Range 8.5mm (230V) Range 8.5mm (230V)


21/4221




CVR No.: 42 16 59 13

Cartridge Heaters

hotrod Cartridge Heaters

(type HHP and LHT) are core products of

hotset's tradition. Excellent knowledge,high-quality materials as well as the out-

standing manufacturing guarantee long

life and excellent product features.

By intensive cooperation - also with spe-

cial applications - hotset gives again

and again innovative impulses to its

hotrodcartridge heaters with new tech-

nical features (e .g. humidity-resistant con-

nection area).

By optimal production conditions of Hotset

Malta Ltd. an unique price-performanceratio can be achieved for larger quantities.

hotset hotrodcartridge heaters offer high

functionality and high production safety -

driving quality!

Application examples

Injection moulding - Internal heating of nozzles

Hot runner systems - Heating of manifolds

Packaging industry - Heating of welding bars

Packaging industry - Heating of hot stamps

Textile Industry - Heating of cutting knives

Paper Industry - Heating of stamping rolls

Laboratories - Heating of analytical equipment

hotrod-Express-Service

Order today until 10:00 a.m. hotrod

heaters (type HHP), then they will be readyfor dispatch tomorrow. With this service

hotset makes the purchase of hotrod

heating elements for his customers easier

and reduces the delivery time consider-

ably. We can only accept orders with a lot

of 2-20 pcs. per order.

The express service includes all standard

hotrod heating elements with and with-

out thermocouple with

a diameter of 6.5 mm, 8.0 mm, 10.0

mm, 12.5 mm, 1/4 inch, 3/8 inch and1/2 inch

standard connection leads such as

glass silk insulated, silicon and PT-

FE-insulated nickel leads with conti-

nous leads from inside or externally

installed

different connection sleeves such as

flexible metal sleeving, braided metal

sleeving, stainless steel sleeve, pro-

tective spring (only welded), silicon

impregnated glass silk sleeve

assemblies such as angular block,

tube section, elbow, round angular

block, screw-in nipple, removal aidand flange


22/4222



CVR No.: 42 16 59 13

Cartridge Heaters

For Heating application with:

Packaging machines

Extruders

Casting Machines

Hot glue

Cutting knives

Analytical equipment in laboratoriesCustomization options for example:

Power distribution

Numerous attachments and protection sleeves

Various moisture protection optionsSpecial Features:

Stainless steel with the highest level of mixed properties

for heat conductivity, corrosion resistance, thermal expan-

sion

Standard diameter tolerance to fit H7

The best diameter tolerances in the industry: up to -0.02

-0.04 mm possible

Various VDE certificates available

UL certified

Protection class IP67 possible for a number of dimensions

Technical Data:

Sheath material .......................................Stainless steel 1.4541

Heating conductor material ........................................NiCr 8020

Max. sheath temperature................................ 750 C / 1380 F

Max. voltage......................................................................480 V

Wattage tolerance* ......................................................... 10 %

High voltage resistance* 1500 V AC at > 24 V operation voltage

...............................................500 V at 24 V operation voltage

Insulation resistance* ................................. 5 M at 500 V DC

Leakage current*..................................... 0.5 mA at 253 V AC

Length tolerance........................................ 1.5%, min 1 mm

Standard diameter tolerance ...............metric: -0.02 / -0.06 mm

.......................................................inch: 0.79 mils [ 0.02 mm]

*tested at environmental temperature

plastic injection moldinternal heating of nozzles

textile industryheating of cutting knives

hot runner systemsheating of manifolds

paper industryheating of embossing rollers

packaging industryheating of sealing bars

laboratoriesheating of analytical equipment,

for example, mass spectrometer

packaging industryheating of hot stamps

Application Field


23/4223




CVR No.: 42 16 59 13

Performance Range

W/cm2=Wattage x 1.1

Circumference x heated length [cm]

Type

tole

rance

max

L[m

m/inc

h]

m

axW/cm

2

maxT

emp[

C/F]

max

U[V]

therm

ocou

ple

attac

hments

po

werd

istrib

ution

HHP

4-0.02 mm

-0.06 mm 350 / 13.8 20 275/527 250

yes

no

yes

limited

6.5

-0.02 mm

-0.06 mm 1500 / 59 40*

750/

1380

480

limited

IP 67

0.1 mm 3000 / 118 10

8

-0.02 mm

-0.06 mm 1500 / 59 40*

yes

0.1 mm 3000 /118 10

10

-0.02 mm

-0.06 mm 1500 / 59 40*

0.1 mm 3000 / 118 10

12.5

-0.02 mm

-0.06 mm 1500 / 59 40*

0.1 mm 3000 / 118 10

16

-0.02 mm

-0.06 mm 1500 / 59 40*

no

0.1 mm 3000 / 118 10

20

-0.02 mm

-0.06 mm 1500 / 59 40*

limited 0.1 mm 3000 / 118 10

1/4

0.08 mils 1500 / 59 40*

ja

limited

IP 67

0.1 mm 3000 / 118 10

3/8

0.08 mils 1500 / 59 40*

yes

0.1 mm 3000 / 118 10

1/2

0.08 mils 1500 / 59 40*

0.1 mm 3000 / 118 10

5/8

0.08 mils 1500 / 59 40*

no

0.1 mm 3000 / 118

10LHT

6.5 0.1 mm 3000 / 118

no limited

8 0.1 mm 3000 / 118

10 0.1 mm 3000 / 118

12.5 0.1 mm 3000 / 118

16 0.1 mm 3000 / 118

20 0.1 mm 3000 / 118

LHT bendable 6.5 0.2 mm 3000 / 118700/

1292LHT bendable 8 0.2 mm 3000 / 118

mois

ture

prot

ectio

n

options

*If the surface load exceeds 20 W/cm2 then an interference t is required

Formula for calculating the surface load (W/cm2)


24/4224



CVR No.: 42 16 59 13

L

Z N

N = nominal diameter

L = length, Z = stud

heating of the gooseneck

843000 10.0 80 1500 250 230 Nozzle DAW 5

843025 12.5 60 1500 200 230 DAW 5

843035 12.5 90 1500 350 230 Nozzle DAW 20

843060 16.0 80 1500 315 230 DAW 10/20843065 16.0 100 1500 500 230 DAW 40-125

16.0 100 1500 600 230 DAW 40-125

843075 16.0 180 1500 630 230 Nozzle DAW 40-50

843100 20.0 100 1500 630 230 DAW 160-200

Stock Range HHP/G

Connection Voltage: 230V, Connection GLS Lead

Diameter Length Connection Wattage Voltage Gooseneck /

Part no. [mm] [mm] Length [mm] [W] [V] Nozzle type

Casting Cartridge Heaters

Type HHP/G

Optimal, regular temperature control of the material in the

goose neck removal stud

With angle block, tube section and metal sleeving

Technical Data:

Sheath material .......................................Stainless steel 1.4541

Heating resistor material.............................................NiCr 8020Diameter mm ..............................6.5; 8.0; 10.0; 12.5; 16.0; 20.0

Max. length...................................................1500 mm / 59 inch

Max. sheath temperature................................ 750 C / 1380 F

Max. voltage......................................................................480 V

Wattage tolerance* ......................................................... 10 %

High voltage resistance* 1500 V AC at > 24 V operation voltage

...............................................500 V at 24 V operation voltage


Leakage current*..................................... 0.5 mA at 253 V AC

Length tolerance........................................ 1.5%, min 1 mm

Standard diameter tolerance ...............metric: -0.02 / -0.06 mm*tested at environmental temperature

Options: Power distribution

Thermocouple type K

Selectable connection options


25/4225




CVR No.: 42 16 59 13

High Power Cartridge Heaters

Type HHP 4mm

High Power Cartridge Heaters

Type HHP 6.5 - 20mm

UBb UBa

Specifcations

Max. sheath temperature 275C / 527 F

Max. sheath surface load 20 W/cm2

Max. Length 350 mm / 13.8 inch

UBaLength

13 mm / 0.512 inch

UBbLength

6 mm / 0.236 inch

High voltage resistance

with nominal voltage 24V: 800 V AC

< 24V: 500 V AC

Max. connection voltage 250 V

Max. current: 1.6 A

Length tolerance 2.5%, min. 1.5 mm / 0.059 inch

Connection type Type 5a

321

11

5

3421

11

Installation instructions for higher tool temperatures

Connection disc outside

of tool

Connection disc inside tool

with ring gap

UB =length of the unheated zone

Options Power distribution

Thermocouple, ungrounded (Type J or Type K)

Measuring point at bottom

UBb UBa

Specifcations


Max. Length 1500 mm / 59 inch -tolerance -0.02 mm /-0.06 mm

3000 mm / 118 inch -tolerance 0.1 mm

UBaLength

4 20 mm / 0.157 0.787 inch

UBbLength

4 9 mm / 0.157 0.354 inch

UB = Length of unheated ZoneOptions

certied according to UL and CSA standards

Power distribution

Thermocouple, ungrounded (Type J or Type K)

Measuring point at the bottom or in the middle

Moisture protection up to IP67


Attachments


26/4226



CVR No.: 42 16 59 13

Specifcations

Diameter 6.5 or 8.0

Sheath material nickel tube



Max. length 3000 mm / 118 inch

Length tolerance 1.5 %, min. 1.5 mm / 0.059 inch

Diameter tolerance 0.2 mm / 0.008 inch

Connection glass silk insulated Ni-leads

mounted externally

Min. bending radius 15 mm / 0.59 inch (internal)

No high voltage resistance and no insulation resistance in the caseof return path via the cartridge sheath (only extra low voltage).

Options

Moisture protection


UBb UBa

For lower surface loads with a max. of 10 W/cm2

Cost effective heating with a longer lifespan

Specifcations

Diameter 6.5 / 8.0 / 10.0 /

12.5 / 16.0 / 20.0



Max. length 3000 mm / 118 inch

Length tolerance 1.5 %, min. 1.5 mm / 0.059 inch

No high voltage resistance and no insulation resistance in case

of current return via the cartridge sheath (only extra low voltage).

Options

Moisture protection


In case of extra low voltage, current return via the cartridge

sheath is possible

Connection leads attached to both ends of the cartridge

possible

UB =Length of unheated Zone

Low Power Cartridge Heaters

Type LHT


Type LHT bendable


27/4227




CVR No.: 42 16 59 13


Type LHT Knife Cartridge

M

L1 32,5

a

min. 15

R min. 12,5

b

L2

Cutting knife for textiles and foils

Specifcations

Diameter 5.0 mm / 0.197 inch

Sheath material Incoloy



Diameter tolerance 0.1 mm / 0.059 inch

Max. connection voltage 24 V, with return path via sheath

Connection options connection pin

Cutting knife wear-resistant hard metal alloy,

pre-formed, unsharpened

Min. bending radius 12.5 mm / 0.049 inch (internal)

Options

Delivered straight or bent

M = Cutting knife

a, b, L1, L2 = variable length

All dimensions in mm


28/4228



CVR No.: 42 16 59 13

Connection Types

with leads mounted externally

Connection with leads mounted internally

Connection Leads

Type 4

any leads,

sealed with ceramic,

see "Connection leads"

Type 3a

ring sleeve, silicone

leads,sealed with silicone,

moisture protected

max. 180C / 356 F

UL rated: max 150C/302F

Type 3b

ring sleeve, PTFE leads,

sealed with epoxy resin,

moisture protected

max. 250C / 482 F


Type 3c

ring sleeve, GLS leads, cera-

mic socking,

max. 320C / 608 F

Type 2

ceramic head

any leads

see "Connection leads"

Type 5a

PTFE disc, PTFE leads,

moisture protected,

max. 260C / 500 F


Type 5b

PTFE disc, siliconized internal

structure, IP67 up to 40W/

cm2, max. 350C/662 F at

sheath, 260C/500F at leads,


Type 5c

Silicone disc, silicone leads,

max. 180C/356 F at sheath,


Type 3 (for all )

tube section 40mm instead of ring sleeve, e.g. with large lead

cross sections (25mm tube section on request)

Type 6

Multi core silicone cable with tube section 40mm, sealed with

silicone, moisture protected.

Max. 180C/356F, UL rated max. 150C/302F

Glass silk insulated Ni-leads max. Temp: 320 C / 608 F

Silicone Ni-leads max. Temp: 180 C / 356 F UL rated: max 150C/302F

PTFE insulated Ni-leads (multistranded) max. Temp: 260 C / 500 F UL rated: max 180C/356F

High temperature resistant glass silk insulated Ni- leads max. Temp: 600 C / 1112 F

Bare, beaded leads (breakage risk) max. Temp: 600 C / 1112 F

Sleeves

GLS sleeving, max. 320C/608F, UL on request

Braided metal sleeving

Flexible metal sleeving

Stainless steel sleeving, moisture proof

Standard 8mm

(Samples) (Samples)

Special 6.5mm

Option 10mm

3/8 inch

Flexible metal: Standard 6.5mm

Stainless steel: Option 10mm, 3/8 inch

Flexible metal: Standard 6.5mm

Stainless steel: Option 10mm, 3/8 inch


29/42


30/4230



CVR No.: 42 16 59 13

Length Wattage Connection Thermo-

Stock ID [mm] [W] Tool Preparation Type couple

40 100 H7 boring 4 Fe-CuNi Typ J

844000 40 100 H7 boring 4

40 100 H7 boring 2a, 2b, 2c

844001 40 125 Excess t (DIN 7157) 4

40 125 Excess t (DIN 7157) 2a, 2b, 2c

844002 40 160 Excess t (DIN 7157) 4

40 160 Excess t (DIN 7157) 2a, 2b, 2c

844003 40 175 Excess t (DIN 7157) 4

40 175 Excess t (DIN 7157) 2a, 2b, 2c

844004 40 200 Excess t (DIN 7157) 4

40 200 Excess t (DIN 7157) 2a, 2b, 2c

50 100 H7 boring 4

50 100 H7 boring 2a, 2b, 2c

50 125 H7 boring 2a, 2b, 2c

844009 50 160 H7 boring 4

50 200 Excess t (DIN 7157) 4 Fe-CuNi Typ J

844010 50 200 Excess t (DIN 7157) 4

844011 50 250 Excess t (DIN 7157) 4

844014 60 125 H7 boring 4

60 125 H7 boring 2a, 2b, 2c

60 200 H7 boring 4 Fe-CuNi Typ J

844015 60 200 H7 boring 4

60 200 H7 boring 2a, 2b, 2c


844016 60 250 Excess t (DIN 7157) 4

60 315 Excess t (DIN 7157) 2a, 2b, 2c844020 80 125 H7 boring 4

80 125 H7 boring 2a, 2b, 2c

844025 80 200 H7 boring 4

844026 80 250 H7 boring 4

844023 80 315 Excess t (DIN 7157) 4

80 350 Excess t (DIN 7157) 2a, 2b, 2c

100 100 H7 boring 2a, 2b, 2c

100 160 H7 boring 4

100 250 H7 boring 4

100 350 H7 boring a Fe-CuNi Typ J

844027 100 350 H7 boring 4

100 400 Excess t (DIN 7157) 2a, 2b, 2c 130 220 H7 boring 4

130 350 H7 boring 4

Stock Range HHP 6,5 mm

Stock range


31/4231




CVR No.: 42 16 59 13

40 100 H7-boring 4 Fe-CuNi Typ J

844032 40 100 H7-boring 4

40 100 H7-boring 2a, 2b, 2c

844033 40 160 Excess t (DIN 7157) 4

40 200 Excess t (DIN 7157) 4

844034 40 200 Excess t (DIN 7157) 4

844035 40 250 Excess t (DIN 7157) 4

844036 50 125 H7-boring 4

844038 50 200 H7-boring 4

50 200 H7-boring 2a, 2b, 2c


844041 50 250 Excess t (DIN 7157) 4

844039 50 315 Excess t (DIN 7157) 4

60 100 H7-boring 2a, 2b, 2c844042 60 125 H7-boring 4

60 160 H7-boring 2a, 2b, 2c

844049 60 200 H7-boring 4

60 200 H7-boring 2a, 2b, 2c

844051 60 250 H7-boring 4


60 250 H7-boring 2a, 2b, 2c

844043 60 280 Excess t (DIN 7157) 4

60 315 Excess t (DIN 7157) 2a, 2b, 2c

844056 80 200 H7-boring 4

844053 80 250 H7-boring 2a, 2b, 2c

80 315 H7-boring a Fe-CuNi Typ J844057 80 315 H7-boring 4

80 315 H7-boring 2a, 2b, 2c

844058 80 400 Excess t (DIN 7157) 4

80 400 Excess t (DIN 7157) 2a, 2b, 2c

80 500 Excess t (DIN 7157) 2a, 2b, 2c

844060 100 200 H7-boring 4

844062 100 250 H7-boring 4

844063 100 315 H7-boring 4 Fe-CuNi Typ J

100 315 H7-boring 4

844066 100 400 H7-boring 4

130 250 H7-boring 4

130 250 H7-boring 2a, 2b, 2c

844067 130 315 H7-boring 4


844071 130 400 H7-boring 4

844068 160 200 H7-boring 4

Stock Range HHP 8.0 mm






844073 40 100 H7-boring 4

844074 40 125 H7-boring 4


844075 40 200 Excess t (DIN 7157) 4

40 200 Excess t (DIN 7157) 2a, 2b, 2c

40 250 Excess t (DIN 7157) 2a, 2b, 2c844076 40 315 Excess t (DIN 7157) 4


32/4232



CVR No.: 42 16 59 13




844080 50 100 H7-boring 4

844081 50 160 H7-boring 4

844082 50 200 H7-boring 4


844078 50 250 H7-boring 4

50 315 Excess t (DIN 7157) 2a, 2b, 2c

844085 50 400 Excess t (DIN 7157) 4

844090 60 180 H7-boring 4


844086 60 250 H7-boring 4

844093 60 315 Excess t (DIN 7157) 4

60 315 Excess t (DIN 7157) 2a, 2b, 2c

844094 60 400 Excess t (DIN 7157) 4

844095 60 500 Excess t (DIN 7157) 4 60 500 Excess t (DIN 7157) 2a, 2b, 2c

844098 80 160 H7-boring 4


80 250 H7-boring 4

844099 80 250 H7-boring 2a, 2b, 2c

844100 80 315 H7-boring 4

844101 80 400 H7-boring 4

844102 80 500 Excess t (DIN 7157) 4

844103 80 630 Excess t (DIN 7157) 4

100 125 H7-boring 2a, 2b, 2c

844110 100 220 H7-boring 4

844091 100 250 H7-boring 4

100 250 H7-boring 2a, 2b, 2c

844092 100 315 H7-boring 4


844111 100 350 H7-boring 4

844109 100 400 H7-boring 4

844106 100 500 H7-boring 4

100 500 H7-boring 2a, 2b, 2c

844096 100 630 Excess t (DIN 7157) 4

844105 100 850 Excess t (DIN 7157) 4

844116 130 315 H7-boring 4

130 315 H7-boring 2a, 2b, 2c

844117 130 400 H7-boring 4

844118 130 500 H7-boring 4844119 130 630 H7-boring 4

844120 130 800 Excess t (DIN 7157) 4


844123 160 400 H7-boring 4


844124 160 630 H7-boring 4

844108 160 800 H7-boring 2a, 2b, 2c

200 400 H7-boring 4

200 630 H7-boring 4

250 630 H7-boring 2a, 2b, 2c

844160 250 1000 H7-boring 2a, 2b, 2c


33/4233




CVR No.: 42 16 59 13

844127 40 200 H7-boring 2a, 2b, 2c

844128 40 250 Excess t (DIN 7157) 4

844130 40 400 Excess t (DIN 7157) 4

844136 50 315 H7-boring 2a, 2b, 2c

60 200 H7-boring 4

844142 60 200 H7-boring 2a, 2b, 2c

844144 60 250 H7-boring 2a, 2b, 2c

844143 60 315 H7-boring 4

844145 60 400 Excess t (DIN 7157) 2a, 2b, 2c

844146 60 500 Excess t (DIN 7157) 2a, 2b, 2c

844150 80 200 H7-boring 2a, 2b, 2c

844149 80 250 H7-boring 4

80 250 H7-boring 2a, 2b, 2c

844151 80 315 H7-boring 4

80 315 H7-boring 2a, 2b, 2c

844153 80 500 H7-boring 4

844154 80 630 Excess t (DIN 7157) 4

844155 80 800 Excess t (DIN 7157) 4

844161 100 315 H7-boring 2a, 2b, 2c

844162 100 400 H7-boring 4


844163 100 500 H7-boring 4

844165 100 630 H7-boring 4

844167 100 800 Excess t (DIN 7157) 4

844170 130 400 H7-boring 4

844171 130 500 H7-boring 4844172 130 630 H7-boring 4

844173 130 800 H7-boring 4

844174 130 1000 Excess t (DIN 7157) 2a, 2b, 2c

844175 130 1250 Excess t (DIN 7157) 4

844178 160 500 H7-boring 4

160 500 H7-boring 2a, 2b, 2c

844179 160 630 H7-boring 4

844180 160 800 H7-boring 4

844181 160 1000 H7-boring 2a, 2b, 2c

844185 180 670 H7-boring 4

844187 180 1000 H7-boring 4

200 630 H7-boring 4

844190 200 630 H7-boring 2a, 2b, 2c

844188 200 800 H7-boring 4

200 900 H7-boring 4

844156 250 800 H7-boring 4

844192 250 900 H7-boring 4

844194 300 600 H7-boring 2a, 2b, 2c

300 1500 H7-boring 2a, 2b, 2





34/4234



CVR No.: 42 16 59 13

844196 40 250 H7-boring 4

844214 60 200 H7-boring 4

844208 60 315 H7-boring 4

844211 60 400 H7-boring 4

844223 60 500 Excess t (DIN 7157) 2a, 2b, 2c

844218 80 400 H7-boring 4

844219 80 500 H7-boring 4

844220 80 630 H7-boring 4

844221 80 800 Excess t (DIN 7157) 4

844226 100 400 H7-boring 4

844227 100 500 H7-boring 4

844228 100 630 H7-boring 4

844229 100 800 H7-boring 4

100 800 H7-boring 2a, 2b, 2c

844230 100 1000 Excess t (DIN 7157) 4

844235 130 500 H7-boring 4

844236 130 630 H7-boring 4

844238 130 800 H7-boring 4

844239 130 1000 H7-boring 4

130 1000 H7-boring 2a, 2b, 2c

844245 160 630 H7-boring 4

160 630 H7-boring 2a, 2b, 2c

844246 160 800 H7-boring 4

844248 160 1000 H7-boring a

844251 160 1250 H7-boring 4844254 180 1250 H7-boring 4

844258 200 500 H7-boring 4

844257 200 800 H7-boring 4

844261 200 1000 H7-boring 4

200 1000 H7-boring 2a, 2b, 2c

844259 200 1250 H7-boring 4

200 2000 Excess t (DIN 7157) 4

844263 250 1000 H7-boring 4

250 1000 H7-boring 2a, 2b, 2c

844264 250 1250 H7-boring 4

844265 250 1600 H7-boring 4

844266 300 1000 H7-boring 4 300 1000 H7-boring 2a, 2b, 2c

844268 300 1250 H7-boring 4

300 1250 H7-boring 2a, 2b, 2c

844269 300 1500 H7-boring 4

844270 300 1800 H7-boring 4





35/4235




CVR No.: 42 16 59 13

844277 60 315 H7-boring 4

844279 60 630 Excess t (DIN 7157) 2a, 2b, 2c

844280 80 800 H7-boring 4

844291 100 1000 H7-boring 4

844304 160 800 H7-boring 4

844305 160 1000 H7-boring 4

844308 160 1800 Excess t (DIN 7157) 4

844311 200 1000 H7-boring 4

844312 200 1600 H7-boring 4

200 1600 H7-boring 2a, 2b, 2c

844320 250 1250 H7-boring 4

844321 250 2000 H7-boring 4

844323 300 1600 H7-boring 4

844324 300 2200 H7-boring 4

350 2500 H7-boring 2a, 2b, 2c





36/4236



CVR No.: 42 16 59 13

1 1/2 100 H7-boring 2a, 2b, 2c

1 1/2 125 Excess t (DIN 7157) 4

1 1/2 175 Excess t (DIN 7157) 4 Fe-CuNi Typ J

1 1/2 175 Excess t (DIN 7157) 4

1 1/2 200 Excess t (DIN 7157)* 4

2 125 H7-boring 4


2 200 Excess t (DIN 7157) 4

2 1/2 250 Excess t (DIN 7157) 4 Fe-CuNi Typ J

2 1/2 250 Excess t (DIN 7157) 4


4 350 H7-boring 4

Range HHP 1/4 ( 6.3 mm) , not stocked


Stock ID [inch] [W] Tool Preparation Type couple

Range HHP 3/8 ( 9.46 mm), not stocked



1 1/2 200 Excess t (DIN 7157) 4

1 1/2 250 Excess t (DIN 7157) 4

2 250 Excess t (DIN 7157) 4

3 400 Excess t (DIN 7157) 4

4 500 H7-boring 4

5 500 H7-boring 4

6 500 H7-boring 4

Range HHP 5/8 ( 15.81 mm), not stocked



1 1/2 315 Excess t (DIN 7157) 4

3 500 H7-boring 4

6 1000 H7-boring 4

Range HHP 1/2 ( 12.61 mm) , not stocked



2 200 H7-boring 2a, 2b, 2c

2 1/2 300 Excess t (DIN 7157) 4

3 400 H7-boring 4

3 500 H7-boring 4

4 500 H7-boring 4

4 750 Excess t (DIN 7157) 4

5 500 H7-boring 4

5 750 H7-boring 4

6 500 H7-boring 4

6 750 H7-boring 4

6 1000 H7-boring 4

6 1/2 500 H7-boring 2a, 2b, 2c

8 1000 H7-boring 4

10 1500 H7-boring 4

12 1500 H7-boring 4


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CVR No.: 42 16 59 13

Part no Type Inner (mm)

Outer (mm)

Length(mm)

Heatedlength (mm)

Wattage(W)

Voltage(V)

843250 GMH 5 7.0 42.0 149 81 550 230

843255 GMH 20 9.5 42.0 178 110 700 230

843260 GMH 50 11.0 55.2 257 167 1300 230

843265 GMH 80 11.0 55.2 286 196 1500 230

843270 GMH 125 18.0 62.2 330 240 1800 230

843275 GMH 200 18.0 77.2 422 302 2600 400

843276 GMH 5-T 7.0 42.0 208 140 900 230

843278 GMH 20-T 9.5 42.0 208 140 900 230

843280 GMH 80-T 11.0 55.2 316 226 1600 230

843282 GMH 125-T 1 8.0 62.2 370 281 1900 230

GMH 200-T 18.0 77.2 462 342 2800 400

GMH 20-TT 9.5 42.0 228 160 900 230

GMH 50-TT 11.0 55.2 310 220 1600 230

GMH 80-TT 11.0 55.2 336 246 1600 230

GMH 125-TT 18.0 62.2 380 290 1900 230

glass silk insulated

nickel lead

L

max.140

KA

stainless steel sleeving

ca. 15

heated length

l i

ll

l il i l

i l l

i l l l i

l

Nozzle tip

GMH SealedNozzle Heater

Die-Casting Nozzle Heater

Type GMH - Sealed Nozzle Heater

Heated machine nozzle with integrated hotspring maxi

coiled heater

Completely sealed system

Power distribution for equal heat distribution

Deep immersion into the cavity by having a small outer di-

ameter and extra length

Long lifespan High energy savings in comparison to gas heating

Technical Data:

Heating element ................................................hotspring Maxi

Max. heating element temperature ................. 750 C / 1380 F

Max. connection area temperature ................... 260 C / 500 F

Voltage ...............................................................230 V standard




Leakage current* .................................... 0.5 mA at 253 V AC

Standard connection lead ...............glass silk insulated, nickel,

................................................. multistranded, with ground wire

....................................................... and stainless steel sleeving,

................................................................L = 1500 mm / 59 inch

Thermocouple ............................... integrated, Type K (NiCr-Ni)*tested at environmental temperature

Options:

Insulation tube for energy saving

Surface treatment of the mass canal for flow velocity > 50

m/s

Different connection types (for connection designs which are

not dense, protection against liquids and spray is necessary)

Nozzle tip heated/unheated

Draw-off nut

K = inner hole

A = outer diameter

heating system of a hotcast GMH sealed heaterL = length

all measurements in mm


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CVR No.: 42 16 59 13

Nozzle tip

Open Ended Heaters

(type OMH)

with power distribution


Type OMH - Open Ended Nozzle Heater

Sheathed, flat hotspring maxi coiled heater for nozzles

Reduction of heated mass required

Power distribution for regular temperature control

Tight fit due to clamping band and end rings prevents pen-

etration of material from overmoulding

Long lifespan

Technical Data:

Heating element ................................................ hotspring Maxi

Max. heating element temperature ................. 750 C / 1380 F

Max. connection area temperature ................... 260 C / 500 F

Voltage ...............................................................230 V standard




Leakage current* .................................... 0.5 mA at 253 V AC

Standard connection lead .............. PTFE insulated, CU nickel,

................................................. multistranded, with ground wire

........................................................ and stainless steel sleeving

................................................................L = 1500 mm / 59 inch

Thermocouple .............................. integrated, Type J (Fe-CuNi)*tested at environmental temperature

Options:

Different connection types (for connection designs which are

not dense, protection against liquids and spray is necessary)


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CVR No.: 42 16 59 13

Part no for GMH-type wrench size

GMH 5/20 55

GMH 50/80/120 65

GHM 200 100

GMH Sealed

Nozzle Heater

Heated

Nozzle Tip


Accessory

Heated Nozzle Tip (BMV)

Draw Off Nuts

Insulation Tube

Equalizes the temperature drop from the heater body to the

nozzle tip

Higher temperature in the mass canal

Reduces heat radiation of GMH Sealed Nozzle Heater by

almost 60%

Shorter heat up time

Optimized flow and temperature distribution

Outer diameter of the heater increases by about 11 cm

Application Notes:

Insulation of the nozzle body may only be applied on the entire

heated length of the GMH, not in sections.

standard nozzle tip

hexagon nut for disassembly of the

nozzle tip

heated nozzle tip

draw off nut for nozzle body


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CVR No.: 42 16 59 13


42/42

UK:Denmark,

Mainoffice:

Germany:


Process Heating

Heating Elements

Heating Cables

Finned Tubular

Radiators

Immersion Heaters

Church Heating

Frost Protection

Ex-Material

Oilfilled Radiators

Drum Heaters Heating Pads

Flow Heaters

Air Duct Heaters

High-voltage

Resistors

Controllers

With more than 50 years of experience SAN Electro Heats most valu-

able asset is special knowhow about design, product development and

manufacturing of professional electrical

heating equipment for industrial use.

The company is geared to deliver 100% customized products, and

thus functions both as a catalyst for a development

project and as supplier of the final product. At the same time we in-

sure and maintain the required quality level, mechanical and electrical

dimensioning, approvals and documentation.

15th

Cartridge Heaters August 2013 GB

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Transcript of Cartridge Heaters August 2013 GB