CARTER DAY INTERNATIONAL · CARTER DAY LAB TESTING FACILITY C A R T E R D A Y C A R T E R D A Y M A...

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We manufacture equipment that sizes and separates the good, bad, and ugly in products ranging from harvested grain to M&M’s® to plastic pellets. After one hundred years in business the world has accumulated a substantial installed base of Carter Day equipment. As a testament to our products’ functionality and our parts support, many of these machines keep running and running and running. Our continuing success comes from the design/build of innovative, low mainte- nance machines, best evidenced today by a dozen patents in force and our no quibble two year warranty. When it comes to selling, most capital goods manu- facturers will give away applications advice; we’re no exception. However, we distinguish ourselves from competition by offering clear-cut performance repre- sentations with every machine we sell. We mitigate the resulting business risk by knowing your industry and basing our claims on field experience and lab tests. Over the years we have standardized our product elements in the interest of quality and cost control. Still, modular construction and numerous feature choices allow us to configure a machine to your particular order. If that’s not enough, we have the resources (in every respect) to respond to your extraordi- nary sizing and separating challenge. CARTER DAY INTERNATIONAL

Transcript of CARTER DAY INTERNATIONAL · CARTER DAY LAB TESTING FACILITY C A R T E R D A Y C A R T E R D A Y M A...

We manufacture equipment that sizes and separates the good, bad, and ugly in products ranging from harvested grain to M&M’s® to plastic pellets. After one hundred years in business the world has accumulated a substantial installedbase of Carter Day equipment. As a testament to our products’ functionalityand our parts support, many of these machines keep running and running andrunning.

Our continuing success comes from the design/build of innovative, low mainte-nance machines, best evidenced today by a dozen patents in force and our noquibble two year warranty. When it comes to selling, most capital goods manu-facturers will give away applications advice; we’re no exception. However, wedistinguish ourselves from competition by offering clear-cut performance repre-sentations with every machine we sell. We mitigate the resulting business riskby knowing your industry and basing our claims on field experience and labtests.

Over the years we have standardized our product elements in the interest ofquality and cost control. Still, modular construction and numerous featurechoices allow us to configure a machine to your particular order. If that’s notenough, we have the resources (in every respect) to respond to your extraordi-nary sizing and separating challenge.

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The Carter Day facility is numberone in our industry. We performmachining, full metal constructionand machine assembly under oneroof to provide our customers withthe highest of quality and efficiencyin machine manufacturing.

Complete laboratory service is atyour disposal. Carter Day’s facili-ty built in 1990 enables us to testyour unique product sample in lab-oratory and full size equipment toaid in determining the right machinefor your application. In additiondemonstrate our unique machinesdesigns so you can see first handwhy Carter Day is the leader in seedcorn processing equipment worldwide.

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SSeeeedd CCoorrnn TToowweerr FFllooww 55

PPrree--CClleeaanniinngg24” Modular Scalperators 66

FFiinnee CClleeaanniinnggAir Screen Cleaners 88

WWiiddtthh aanndd TThhiicckknneessss GGrraaddiinnggModular Precision Sizers 99,,1100Precision Sizer Shells 1111Clean-Out Kits for Precision Sizers 1122Retro 12” Carter Day Precision Sizers 1133

LLeennggtthh GGrraaddeerrssNo.3SI 1144Modular Uni-flows 1155Uni-Flow Cylinders 1166Retrofit Segmented Cylinders for Uni-flows 1177Retro No.3 Uniflows 1188

AAssppiirraatt iioonn VDMC Aspirators 1199

CCaarrtteerr DDaayy SSmmaall ll LLoott PPrroocceessssiinnggBulldog Tester System 2200

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Carter Day has a wealth of knowledge in seed Corn processing. We are willingto provide you with a process flow diagram of our equipment on all potentialprojects. We only ask that you supply us with the Incoming product composition and your desired Outgoing product separations.

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2244”” MMOODDUULLAARR SSCCAALLEEPPRRAATTOORRSS

CAPACITY 24X28 24X56 24X84 24X112 Corn BU/MT 1700/43.1 3400/86.4 5100/129.6 6800 /172.8

We introduced our 24” ModularScalperator in 1990. It is amajor technological advance overour previous design in both feed-ing and aspiration.

The Scalperator primary purposein the seed corn industry is toremove cob and fines after theshellers.

The Scalperator is the preferred machine for pre-cleaning because it offersefficient large impurity removaland aspiration which the optionalscalpings deck on the shellerscannot provide.

Molded urethane feed roll accurately controls theprocess feed rate and provides a positive shut-off.

HTD drive provides increased reliability anddecreased downtime with minimal adjustment and maintenance.

Rock plate ensures high capacity scalping perform-ance and minimizes rock and other particulatebuildup behind the scalping reel.

Operator friendly machine controls

Performance-engineered aspiration chamber andflow-modulated air lock valves provide consistentcleaning of the product.

Self contained closed circuit option

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We introduced Air ScreenCleaner Line in 1993. It is amajor technological advance overour previous Screen Machine lineand offers our customers anamerican engineered screenmachine.

The Air Screen Cleaner is usedprior to the grading tower toremove remove large and smallmaterials as well as aspiratefines.

The Air Screen Cleaner Lineencompasses many attributes ofthe European designs while offer-ing a refined drive system whichoffers limited maintenance anddown time.

Our External HTD Drive systemprovides reliability and easy beltchanges without removing theeccentric shaft not found in simi-lar European designs. In additionour Double Spherical RollerBearings ensure low maintenanceand superior quality over otherU.S Manufacturers

Our inlet aspiration with velocityand volume controls allows fineadjustment for the removal ofincoming foreign material. Whileour Full width air dischargescreen with adjustable hood pro-vides a very efficient air wash forthe cleaned seed

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The Modular Precision Sizer drive sys-tem eliminates multiple use of belts andpulleys by using a single v-belt drivebetween each module.

Adjustable Speed Range to meet yoursizing requirements.

We introduced our ModularPrecision Sizer in 1993. It is amajor technological advance overour previous and often imitateddesign.

The Precision Sizer is the width andthickness grader which makes upthe bulk of equipment in the tower.

Our Modular Precision Sizer Designis preferred by the leadingprocessors of seed corn worldwide.

Patented Molded Elastomer Indexed Cleaning

Wheels Provide:

Offset sequential cylinder contact Quieter and

Smoother Operation

2-3 times longer life than other designs

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Positive Clean-Out

No MovingParts

Quick LockDoors

Clean-Out

CARTER DAY INTERNATIONAL, MPLS,MN,USATel: (612) 571-1000 Fax: (612) 571-3012 www.carterday.com

EXCLUSIVE PRODUCT INLET FLOW SYSTEM:

Gravity Feeder Providing Equal Cylinder Flow

Heavy Gauge Tubular Spouting

Positive Cylinder Seal

QUICK CHANGE CYLINDER

Positive Cylinder Hub Connection:

Reliable Collet Design

Cylinder Removal without Drive Manipulation

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Largest Number of Sizes available world wide

Maximum number of holes for high capacity and efficiency

Spiraled Hole Configuration for High Capacity and cleanout

Retrofittable in all Carter Day Precision Sizers and Copies

Split shells to offer 2 separations in one pass

Urethane Receiving and Discharge Heads

Carter Day is the pioneer in making shells with over ____ varietiesand sizes. We have been manufacturing width and grading shellsfor over 60 years. We sell our shells to over 50 countries and 6different industries.Carter Day shells have been imitated but these imitations havenever offered the same quality and consistency as Carter Day.

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We offer a large variety of clean-outoptions for both our new equipmentand old style equipment. These optionsare easily retro-fitable to our existingmachines.

In addition we offer many upgrade kitsfor old style Carter Day sizers to makemachine operation easier.

Modular Precision Sizer Automated Clean-OutRoller System - System is operated by 2 aircylinders in straight line action manipulating all

Modular Precision Sizer Manual Clean-OutRoller System - System is operated by push armin straight line action manipulating all cylinders

Precision Sizer Hinged Door with Clean Out slotand Roller Tool

Precision Sizer Wiper Blade Conversion Kit

Additional Upgrades:Belt Drive ConversionsHinged Door ConversionsQuick Change Cylinder Conversions

Modular Precision Sizer Clean-Out Roller System

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We introduced our PrecisionGrader line in 1950. This line ofequipment uses the same shells asour current design but uses our1980 version. We offer thismachine today to provide our cus-tomers with an economic solutionwithout substituting on the qualityof separation.

The Precision Sizer is the width andthickness grader which makes upthe bulk of equipment in the tower.

The Precision Grader design wasthe preferred design for Seed CornProcessors all over the world forover 50 years. This design hasbeen copied been never imitated.

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We introduced our No.3SI Uni-flowin 1997. It is a major technologicaladvance over our previous designsin flow arrangements and bodydesign.

The No.3SI is the length gradermachine used in markets where theseed shows a large variance inlength.

Our Modular Uni Flow design pro-vides a revolutionary drive systemwhich is unmatched in the industry.

Variable HTD Drive system provides sin-gle cylinder adjustability, reliability andease of cylinder speed changes

Patented Segmented Cylindersproviding quick cylinder removalfor clean-out and cylinderreplacement

Unique product contact wearparts replacements which allowsthe ability to replace these partswithout complete machine teardowns.

Unique Product flow system: 1) HighCapacity Inlet 2) High Capacity Auger3) Adjustable Retarder 4) Easilyadjustable lifing troughs with productlifting observation 5) External Quickchange spouting 6) On-site flowarrangements change capabilities

Multiple flow arrangementsto satisfy flow needs whilestill using our standard sin-gle patented drive system.

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Patented Single Motor Drive Systemwhich offers a gear drive, quick lock uni-versal coupling and HTD cylinder drive.

Patented Segmented Cylindersproviding quick cylinder removalfor clean-out and cylinderreplacement

Unique product contact wearparts replacements which allowsthe ability to replace these partswithout complete machine teardowns.

Unique Product flow system: 1) HighCapacity Inlet 2) High Capacity Auger3) Adjustable Retarder 4) Easilyadjustable lifing troughs with productlifting observation 5) External Quickchange spouting 6) On-site flowarrangements change capabilities Multiple flow arrangements

to satisfy flow needs whilestill using our standard sin-gle patented drive system.

We introduced our Modular Uni-flow in 1991. It is a major techno-logical advance over our previousdesigns in drive,flow arrangementsand body design.

The Modular Uni-flow is the lengthgrader machine used in marketswhere the seed shows a large vari-ance in length.

Our Modular Uni Flow design pro-vides a revolutionary drive systemwhich is unmatched in the industry.

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Carter Day is the pioneer in makingIndented cylinder shells with over 25sizes. We have been manufacturinglength grading shells for over 70 years.

We sell our shells to over 50 countriesand 6 different industries.

Our shells have been imitated but theseimitations have never offered the samequality and consistency as Carter Day.

Our major advancement in the Cylindermarket is our New Patented SegmentedCylinder.

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Largest Number of Sizes available world wide

Most pockets per-square foot for maximum capacity and efficiencyhaving 35% more pockets per square foot than our competitors

New Patented Segmented Cylinder Design for quick cylinder removal

Retrofittable solid and segmented cylinders for Uni-flow machines

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We introduced our No. 3 line in1956. This line of equipment usesthe same cylinders as our currentdesign but uses our 2001 version.We offer this machine today to pro-vide our customers with an eco-nomic solution without substitutingon the quality of separation.

The No 3 Uniflow is the lengthgrader machine used in marketswhere the seed shows a large vari-ance in length.

The No 3. was the preferred designfor Seed Corn Processors all overthe world for over 50 years. Thisdesign has been copied been neverimitated.

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VVDDMMCC AAssppiirraattoorr

PERFORMANCE ENGINEERED 6 PASS

ASPIRATION COLUMN

REMOVABLE COLUMN PANELS FOR EASY CLEAN DOWN

INDIVIDUALLY METERED AIR INLET VELOCITY CONTROL

DAMPER

AIR OUTLET VELOCITYCONTROL DAMPER

VARIABLE SPEED DIRECT DRIVE URETHANE COATED FEED ROLL

CONSTANT SPEED DIRECT DRIVE LIFTINGS AUGER

REMOVABLE ACRYLIC OBSERVATION WINDOWS

We introduced our ModularVDMC Aspirator in 1993. It is amajor technological advance overour previous design in aspirationcontrol.

The VDMC Aspirator is usedprior to bagging the seed corn toremove any fines.

The VDMC Aspirator is the pre-ferred machine over the compe-tition because of its cascadingproduct flow which open theflow to greater aspiration andthe ability to control the airvelocity at each air pass.

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CARTER DAY INTERNATIONAL, MPLS,MN,USATel: (612) 571-1000 Fax: (612) 571-3012 www.carterday.com

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Paddy Rice .2mt/hr White Rice .3mt/hr Seed Corn .2mt/h Wheat .3mt/hr Length 60”/1.68m 60”/1.68m 60”/1.68m 60”/1.68mWidth 48”/1.34m 48”/1.34m 48”/1.34m 48”/1.34mHeight 126”/3.52m 126”/3.52m 126”/3.52m 126”/3.52mWeight 1,000 lbs 1,000 lbs 1,000 lbs 1,000 lbsEx-Works Price PR=USD$16,000 WR=USD$16,000 SC=USD$16,500 W=USD$16,500Add Bucket Elevator USD$ 3,000 USD$ 3,000 USD$ 3,000 USD$ 3,000Add VFD Controls USD$ 5,000 USD$ 5,000 USD$ 5,000 USD$ 5,000

Bulldog Model Tester Applications Arrangements

The Advantages of The Carter Day

Bulldog Tester Models

Paddy Rice.20 Mt/Hr.

Thin immature grains, small seeds, etc. 3-5%

CleanedPaddyRice. 85-90%

Empty Hulls,chaff and dust. 1-3%

Weed SeedsBroken Grains,Etc. 3-5%

Uniflow Tester

Seed Corn.25 Mt/Hr.

Uniflow Tester

Short Kernels5-10%

Small Kernels10-15%

Large Round Kernels25-30%

Large Flat Kernels45-50%

Wheat.30 Mt/Hr.

Uniflow Tester

Large F.M.,Oats, Etc. 3-5%

Thin Oats,Shriveled wheat,Etc. 5-8%Uniflow Tester

Cleaned Wheat, 85-90%

Short F.M., WeedSeeds, Etc. 2-5%

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CONTACT FACTORY FOR INDIVIDUAL MACHINE PRICING, Pricing valid until 12/31/99