Cargadora Frontal Volvo Super

Installation Manual

Automatic TWIN Greasing SystemWheel Loader

Volvo L150E / L180E ’05EF17196P00

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,microfilm or by any other means without prior written permission from Groeneveld. This applies also to thedrawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. Thecontents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damagearising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenancework or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility forany errors of the concequences of such errors.

Wheel Loader Volvo L150E / L180E ’05

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1.

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1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71.5. Safety instructions for installation of attachment points - - - - - - - - - - - 8

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92.1. F170456 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 122.2. F177611 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 142.3. F174529 Twin 6-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 162.4. F174530 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - - 18

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

4. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 254.1. F170458 Twin pumpkit Volvo L150E / L180E ’05 - - - - - - - - - - - - - - - - - 26

5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 295.1. F173646 Electronics installation kit Volvo L150E / L180E ’05 - - - - - - - - 30

6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 356.1. F177612 Installation kit Twin 7-port block / F170456 B1 - - - - - - - - - - - 366.2. F177613 Installation kit Twin 12-port block / F177611 B2 - - - - - - - - - - 406.3. F177614 Installation kit Twin 6-port block / F174529 B3 - - - - - - - - - - - 446.4. F177615 Installation kit Twin 4+4-port block / F174530 B4 - - - - - - - - - 50

7. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 557.1. F177616 Twin Main line kit Volvo L150E / L180E ’05 - - - - - - - - - - - - - - 56

8. Hydraulic attachment bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - 618.1. 7300062 Hydraulic attachment bracket (optional) - - - - - - - - - - - - - - - 62

9. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67

10. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69

Table of contents 3 (72)EF17196P00

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Table of contents EF17196P00


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1.

Preface 5 (72)EF17196P00

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1.1 General information

This installation manual describes the installation of the Twin-system on the VolvoWheel Loader type L150E / L180E ’05.

1.2 Use of symbols

Automatic Twin Grease Lubrication System

Machine type Number of grease points

Groeneveld order number

Volvo order number

Manual number

Volvo L150E / L180E ’05

28 x F177609 - EF17196P00

Hydr. att. bracket 2 x 7300062 11093615 EF17196P00

Symbol Explanation

H High pressure hose 1/4” I/D or 3/8” I/D

1/4” S6-200-E6 1/4” = internal diameter

S6 = connector straight ø6 mm

200 = lenght (mm)

E6 = connector elbow ø6 mm

P Grease pump

PS Main line pressure switch

Distribution block

Position number on the parts list

Grease point position number

BK Black

BN Brown

BU Blue

RD Red

GY Grey

YE Yellow

BR Brass

PA Polyamide

SST Stainless steel

ST-YG Yellow passivated steel

ST-G Galvanised steel

4.25

Preface EF17196P00


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1.3 Safety precautions

For starting installation, carry out the following tasks:• Remove ignition key to prevent engine from starting while you are working.• Block all moving parts, like lifting frames, breaking points and mast parts.• Block the wheels.• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:• The machine should not rest on the lifting jack solely. Use additional support.

General:• Always keep your work area clean.

1.4 General fitting instructions

Before• Check if all the parts of the Twin-system are present by using the parts list.• Check if all the grease points are open and provided with grease. Lubricate

the grease points if there is not sufficient grease. This way damage due toinsufficient grease is prevented.

During installation• Prevent dirt from entering the system during installation. • Use clean tools.• Clean the machine at points, where the pump and the distribution blocks

have to be installed. Even small pollution can cause failure of the system!• Even if stud couplings or plugs are not provided with an O-ring sealing or

sealing ring, use teflon tape or a liquid sealing agent.

Preface 7 (72)EF17196P00

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1.5 Safety instructions for installation of attachment points

When drilling:

• Wear safety goggles.• Make sure there are no vital parts behind the hole to be drilled.

Drilling

Drilling depth

Full drilling

Tap

Fill the grease point with grease

Drilling location

In case of welding:

• Ask the workshop manager whether welding is allowed in this room.• Disconnect the earthing cable from the battery or remove the earthing key.• Disconnect any computers present. In case of doubt, always refer to the

supplier of the machine.• Wear welding goggles and overalls.

Welding

Grind

Welding location

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2.

SYSTEM

LAY

-OU

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2.

System lay-out 9 (72)EF17196P00

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Parts list

The Twin-system for the Volvo L150E / L180E ’05 comprises the following parts:

Groeneveld order number

Volvoorder number

Description

F170458 11176458 Twin pumpkit Volvo L150E / L180E ’05

F173646 11177068 Electronics installation kit Volvo L150E / L180E ’05

F170456 11708642 Twin 7-port block, complete

F177611 - Twin 12-port block, complete

F174529 11177553 Twin 6-port block, complete

F174530 11177558 Twin 4+4-port block, complete

F177612 - Installation kit Twin 7-port block B1



F177615 - Installation kit Twin 4+4-port block B4

F177616 - Twin Main line kit Volvo L150E / L180E ’05

F177617 - A5 manual Volvo L150E / L180E ’05

XU1701D - User’s manual TWIN

F173350 11177183 High-pressure hose 3/8” E10-1650-S10 H1 2x

830412 11708645 High-pressure hose 1/4” S10-2000-E10 H2 2x

830803 11708646 High-pressure hose 1/4” S8-4650-S10 H3 2x

830037 11707873 High-pressure hose 1/4” S8-0800-S8 H4 2x

System lay-out EF17196P00


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System lay-out 11EF17196P00

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Parts list

2.1 F170456 Twin 7-port block, complete

Pos. Q’ty Groeneveldorder

number

Volvo order

number

Description

1 2 31801 11702148 Sealing ring

2 2 32901 11702149 Threaded plug 1/4” BR

3 2 50802 11997270 T-male stud 1/4” - ø10mm ST-YG

4 4 71101 11702153 Metering unit No.4 - 0.200cc/M22/6mm/BR


6 1 70401 11708193 Twin 7-port block M10 BR

7 1.5m 77301 11701833 Grease pipe 1 x ø6mm x 1.5 PA per m

8 2m 77301 11701833 Grease pipe 1 x ø6mm x 1.5 PA per m




12 4 02717 - Protective cap ø6mm




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Parts list



number

Volvo order

number

Description

1 2 31801 11702148 Sealing ring

2 2 32901 11702149 Threaded plug G1/4” BR

3 2 72722 - Body, T-male stud 1/4” - ø10mm ST-YG





8 1 F115874 - Pressure switch 150 bar, complete BR

9 1 70601 11708191 Twin 12-port block M10 BR






15 1 830545 11707875 HPH 1/4” S6-4600-S6

16 1 F174651 11177548 HPH 1/4” S6-4700-S10

17 1 15417 11707861 Pressure switch cable


19 5 28401 - Protective cap ø9.5mm



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5 5 5 5 5 9

7

312

12

15

16

13

11

10

18

17

14

19


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Parts list



number

Volvo order

number

Description

1 1 45502 11700972 Male stud coupling 1/4” - ø8mm ST-YG

2 1 80701 11702476 Elbow swivel coupling ø8mm ST-YG

3 2 72022 11713081 Body, male stud coupling 1/4” - ø8mm ST-YG

4 1 72222 11713082 Body, male stud elbow 1/4” - ø8mm ST-YG

5 2 70701 11702150 Shut-off plug M22 x 1 BR




9 1 75601 11705430 Twin 6-port block, flat BR

10 1 F174654 - H.P.H. 1/4” S6-0900-S10

11 1 830061 11708064 H.P.H. 1/4” S6-0900-S6

12 1 830273 11708065 H.P.H. 1/4” S6-1200-S6

13 1 F174538 11713084 H.P.H. 1/4” S6-0350-E6




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Parts list

2.4 F174530 Twin 4+4-port block, complete


number

Volvo order

number

Description

1 2 32901 11702148 Threaded plug 1/4” BR

2 2 83901 11702149 Sealing ring

3 1 45502 11700972 Male stud coupling 1/4” - ø8mm ST-YG

4 1 72222 11713082 Body, male stud elbow 1/4” - ø8mm ST-YG

5 1 80701 11702476 Elbow swivel coupling ø8mm ST-YG

6 2 70701 11702150 Shut-off plug M22 x 1 BR

7 2 71001 11702152 Metering unit No.3 - 0.150 cc/M22/6mm/BR




11 1 77201 11713962 Twin 4+4-port block, flat BR

12 1 830276 11708426 H.P.H. 1/4” S6-2200-S6

13 1 F173538 11713085 H.P.H. 1/4” S6-2300-S10

14 2 830482 11713086 H.P.H. 1/4” S6-2800-S6

15 2 830667 11713087 H.P.H. 1/4” S6-0200-S6




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Notes



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3.G

REA

SE POIN

T LOC

ATIO

N
3.

Grease point location 21EF17196P00

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Grease point location EF17196P00


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30 8 7 4 3 2 118

9

13 12

16 11 10

Grease point location 23EF17196P00

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4.G

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P INSTA

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4.

Grease pump installation 25EF17196P00

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Parts list

4.1 F170458 Twin pumpkit Volvo L150E / L180E ’05


number

Volvo order

number

Description

1.1 1 15517 11176708 Cable harness, pump

1.2 10 00208 4881439 Cable tie, black 186mm

1.3 1 F173347 11177137 Mounting bracket, pump 270 x 270mm

1.5 3 101110 969313 Hexagonal bolt M10 x 110 ST-G


1.7 4 220008 948645 Nut, self-locking M8 ST-G


1.9 4 300008 960141 Plain washer M8 ST-G


1.11 1 F116316 11708641 Twin pump 24V/12cc/3L/250bar

1.12 3 16512 11708538 Distance spacer 80mm ST-YG

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Grease pump installation 27EF17196P00

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Notes

Grease pump installation EF17196P00


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5.ELEC

TRIC

AL C

OM

PON

ENTS

5.


Electrical components 29EF17196P00

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Parts list

5.1 F173646 Electronics installation kit Volvo L150E / L180E ’05


number

Volvo order

number

Description

2.1 3 02701 11176861 Self-tapping screw M5 x 10

2.2 1 97101 - Relais housing with cable harness

2.3 1 97201 11701821 Cable harnes, cycle mode switch

2.4 1 97301 4786690 Relais + diode

2.5 1 97401 - Fuse box, 6 fuses

2.6 35 00208 4881439 Cable tie, black 186 mm

2.7 1 19508 13967545 Fuse 10A, plug-in

2.8 1 12817 11705936 Cycle mode switch 24V

2.9 1 16422 11997279 Illuminated lamp cover, yellow

2.10 1 F173645 Cable harness, cabine

Electrical components EF17196P00


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2.10

2.4

2.2

2.5

2.3 2.8

2.9

1.11

2.6


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Position number Description

1 + 30

2 Fuse box (optional)

3 Relais

4 Circuit board Volvo

5 Fuse box (standard)

6 Cycle mode switch with integrated control lamp

7 Gear box connector housing CL

8 - 31 Central earth connection

9 Cabine

10 Grease pump with integrated timer

11 Main line pressure switch



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2.3 2.10

2.5

2.7

2.4

2.2



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6.D

ISTRIB

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LOC

KS

6.


Distribution blocks 35EF17196P00

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Parts list

6.1 F177612 Installation kit Twin 7-port block / F170456 B1


number

Volvo order

number

Description


3.2 1 97701 11701842 Extend adaptor 1/8”NPTF - 70mm ST-YG

3.3 1 97901 11701845 Elbow red. adaptor 1/8”NPTF ST-YG

3.4 1 98101 11701843 Male stud coupling 1/8”NPTF - ø6mm BR

3.5 6 98201 11701837 Male stud elbow 1/8”NPTF - ø6mm BR



3.8 2 01108 11176860 Clamp ø8mm

3.9 5m 36608 941451 Protection hose ø7mm ID per m

3.10 1 F170756 11177147 Clamp ø6mm for a M10 bolt



3.13 1 F170456 11708642 Twin 7-port block, complete

Distribution blocks EF17196P00


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BKBUBKBK

RDBKBK

7 5

7

5

3 1

3

1

246

2

4

6

FRONT

3.2

3.5

3.43.3

3.8

3.103.12

3.13

3.11

3.1


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6

5

72 134



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number

Volvo order

number

Description


4.2 2 50301 11701827 Allen plug 1/8”NPTF BR

4.3 5 78701 11701854 Tube clamp, double ø12mm





4.8 1 36208 11707383 Bracket 5 x 30 x 90mm

4.9 5m 36608 941451 Protection hose ø7mm ID per m

4.10 2 39008 980614 Clamp ø14mm for M10 bolt

4.11 1 39308 11708539 Mounting bracket


4.13 5 13312 11707381 Cover plate, tube clamp double 6-12mm

4.14 1 18312 11707877 Flange bolt M12 x 35 with grease channel




4.18 3 126035 959208 Allen bolt M6 x 35 ST-G

4.19 2 126040 959209 Allen bolt M6 x 40 ST-G



4.22 0,5m F117437 11176983 Spiral protective wrap ø22mm

4.23 1 F118881 11177488 Male stud coupling 1/8”NPTF - ø10mm (L150E)

4.24 1 F171197 11177136 Clamp ø12 for M10 bolt

4.25 2 F173293 - Bracket bucketpin tube ø10mm ST-YG


4.27 1 F173417 11177105 Straight connecting coupling ø10mm ST-YG

4.28 1 F174531 11177549 Tube lower bucket pin left ø10 mm ST-YG

4.29 2 F176943 - Welding block M8x1.25 / 35 / 20 / 10mm

4.30 1 F177610 - Protection bracket bucket pin

4.31 1 F177611 - Twin 12-port block, complete



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89

98 10

10

11

11

BK RD BK RD12

12

13

13

14 15

14

15

16

16

17

17

18

18

BK RD BK RD BK

4.1

4.4

4.18

4.16

4.8

4.19

4.14

4.13

4.124.21

4.15

4.5

4.10

4.28

4.25

4.29

4.20

4.304.31

4.27

4.24

4.23

4.26

4.17 4.11


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4.31 4.11

4.16

4.21

4.10



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1. 2.

3. Remove the bushing.Drill a hole of 5mm to theinside of the lift frame.Assemble the bushing again.This bushing needs to beprovided with a grease channelaround the outside, with onone spot a hole to the pin.If such a bushing is notavailable, the old one needs tobe adapted.

1.2.

3.

B

B

B-B

A

A

A-A

ø5mm FULLø5mm FULL

4.3

4.8

4.13

4.19

4.16

4.13

4.19

4.3

4.12 4.29

4.25

4.17 4.28 4.30

4.20

4.21

4.104.27

4.15

4.23

4.26

4.5

4.14

4.18

4.3

4.13

4.21


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Parts list



number

Volvo order

number

Description





5.5 2 09202 11176859 Spring washer 6.4

5.6 1 39702 11706046 Protection ring ø60 x 40mm

5.7 2 81802 11701117 Tube clamp, single ø12mm

5.8 1 35808 11707389 Distance spacer 20 x 20 x 10mm

5.9 1 36008 11176596 Mounting bracket 6/8 port block


5.11 1 01712 11707879 Clamping bracket ø390mm


5.13 2 16012 11707377 Cover plate, tube clamp single 6-12mm

5.14 1 18312 11707877 Flange bolt M12 x 35 with grease channel






5.20 4 126030 959207 Allen bolt M6 x 30 ST-G

5.21 3 126035 959208 Allen bolt M6 x 35 ST-G







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10 8

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FRONT

19

21

22

20

5.6

5.28

5.245.18

5.165.25

5.13

5.7

5.15

5.9

5.20

5.4

5.33

5.325.26

5.29

5.31

5.19

5.14

5.22

5.34

5.305.27

5.2

5.10

5.12

5.3

5.11

5.21

5.5

5.17

5.85.23


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Parts list

F177614 Installation kit Twin 6-port block / F174529 B3 (continue)


number

Volvo order

number

Description


5.27 1 F171197 11177136 Clamp ø12 mm for M10 bolt




5.31 1 F174532 11177552 Tube lower bucket pin right ø10mm ST-YG

5.32 2 F176943 - Welding block M8x1.25 / 35 / 20 / 10mm

5.33 1 F177610 - Protection bracket bucket pin

5.34 1 F174529 11177553 Twin 6-port block, complete



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19

21

22

20

5.6

5.28

5.245.18

5.165.25

5.13

5.7

5.15

5.9

5.20

5.4

5.33

5.325.26

5.29

5.31

5.19

5.14

5.22

5.34

5.305.27

5.2

5.10

5.12

5.3

5.11

5.21

5.5

5.17

5.85.23


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5.23

5.25

5.17

5.9 5.8

5.16

5.13 5.7 5.10

5.21

5.25 5.23



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1. 2.


1.2.

3.

B

B

B-B

A

A

A-A

ø5mm FULLø5mm FULL

5.15 5.30

5.25

5.27

5.185.315.33

5.24

5.29

5.26

5.28

5.32

5.14

5.4


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Parts list

6.4 F177615 Installation kit Twin 4+4-port block / F174530 B4


number

Volvo order

number

Description


6.2 1 61801 11706053 Extend adaptor 1/8”NPTF - 1/4”G - 70mm ST-YG




6.6 1 98001 11701838 Extend adaptor 1/8”NPTF - 22mm BR



6.9 2 09202 11176859 Spring washer 6.4

6.10 1 39702 11706046 Protection ring ø60 x 40mm

6.11 1 47402 11997271 Male stud elbow 1/4” - ø10mm ST-YG


6.13 0,5m 02008 11176982 Spiral protective wrap

6.14 2 39008 980614 Clamp ø14 mm for M10 bolt


6.16 2 18212 11707868 Hose support bracket

6.17 1 23612 - Protection ring ø60 x 20mm



6.20 2 126030 959207 Allen bolt M6 x 30 ST-G

6.21 4 126035 959208 Allen bolt M6 x 35 ST-G

6.22 2 126040 959209 Allen bolt M6 x 40 ST-G






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9 9 6 3

4 3

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26

2728

23

24

25

6.19

6.27

6.18

6.20

6.20

6.23

6.22

6.156.3

6.32

6.16

6.14

6.17

6.46.8

6.96.106.11

6.2

6.7

6.33

6.246.26

6.30

6.66.5

6.256.28

6.31

6.29


52

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Parts list

F177615 Installation kit Twin 4+4-port block / F174530 B4 (continue)


number

Volvo order

number

Description


6.27 1 F173292 - Block for bracket bucketpin



6.30 1 F174534 11177555 Bracket, 4+4-port block

6.31 1 F174535 11177556 Tube ø10 mm ST-YG

6.32 1 F174536 11177557 Bracket for tube clamps

6.33 1 F174530 11177558 Twin 4+4-port block, complete



Dat

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sue:

No

vem

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200

4

9 9 6 3

4 3

FRONT

26

2728

23

24

25

6.19

6.27

6.18

6.20

6.20

6.23

6.22

6.156.3

6.32

6.16

6.14

6.17

6.46.8

6.96.106.11

6.2

6.7

6.33

6.246.26

6.30

6.66.5

6.256.28

6.31

6.29


54

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1. 2.


1.2.

3.

A-A

A

A

ø5mm FULL

6.13

6.14

INSIDE VIEW



Dat

e o

f is

sue:

No

vem

ber

200

4

7.IN

STALLA

TION

MA

IN LIN

E
7.

Installation main line 55EF17196P00

56

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Parts list

7.1 F177616 Twin Main line kit Volvo L150E / L180E ’05


number

Volvo order

number

Description



7.3 2 39008 980614 Clamp ø14mm for M10 bolt





7.8 4 126035 959208 Allen bolt M6 x 35 ST-G

7.9 2 126040 959209 Allen bolt M6 x 40 ST-G


7.11 0,5m F117437 11176983 Spiral protective wrap ø22mm

7.12 2 F173350 11177183 High-pressure hose 3/8” E10-1650-S10 H1

7.13 2 830412 11708645 High-pressure hose 1/4” S10-2000-E10 H2

7.14 2 830803 11708646 High-pressure hose 1/4” S8-4650-S10 H3

7.15 2 830037 11707873 High-pressure hose 1/4” S8-0800-S8 H4

Installation main line EF17196P00


Dat

e o

f is

sue:

No

vem

ber

200

4

7.12

7.13

4.31

6.33

7.14

3.13

7.15

5.34

1.11


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FRONT

1.11

7.37.7

4.31

5.11

7.4

7.9

7.8

7.5

7.15

7.12

7.13

7.10

6.33

5.34

7.6

7.1

7.14

3.13



Dat

e o

f is

sue:

No

vem

ber

200

4

7.11

7.14

7.3

5.34 7.147.15

6.33


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ber 2004


Notes



Dat

e o

f is

sue:

No

vem

ber

200

4

8.H

YD

RA

ULIC

ATTA

CH

MEN

T BR

AC

KET

8.


Hydraulic attachment bracket 61EF17196P00

62

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ber 2004


Parts list

8.1 7300062 Hydraulic attachment bracket (optional)


number

Volvo order

number

Description



8.3 2 71201 11702155 Metering unit No.8 - 0.400cc/M22/6mm/BR

8.4 2m 77301 11701833 Grease pipe 1 x ø6mm x 1,5 PA per m






8.10 2 01108 952624 Clamp ø8mm

8.11 1,5m 36608 11176651 Protection hose ø7mm ID per m


8.13 1 126035 959208 Allen bolt M6 x 35 ST-G

8.14 2 830368 11176847 High pressure hose 1/4” S6-2300-S6

Hydraulic attachment bracket EF17196P00


Dat

e o

f is

sue:

No

vem

ber

200

4

8 8

FRONT

8.3

8.12

5.11

8.13

5.24

8.14

8.7

8.6 8.8

8.10

8.1

5.19

5.22

8.5

29

30


64

Date o

f issue: N

ovem

ber 2004




Dat

e o

f is

sue:

No

vem

ber

200

4

8.9

8.14

8.88.6

8.7

8.1

8.10


66

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ber 2004


Notes



Dat

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f is

sue:

No

vem

ber

200

4

9.PA

RA

METER

SETTING

S
9.

Parameter settings 67EF17196P00

68

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ber 2004


Parameter settings

Consumption metering units each cycle : 14,75 cc

Code Description Setting

HDCY Heavy duty cycle 15 minutes

NDCY Normal duty cycle 20 minutes

LDCY Low duty cycle 30 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 15 minutes

VMF Venting multiply factor 10 (/10) x

NOANumber of attempts before pump holds

10 x

BCDC Blink code duty cycle 4 x

CSI Command signal 'inverted' 1 (GINA) / YES (PC)

Parameter settings EF17196P00


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4

10.TESTIN

G O

F THE SY

STEM
10.

Testing of the system 69EF17196P00

70

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ber 2004


Testing of the system

Warning

Only operate machine when fully familiar with the controls and permissionof the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A

• Start the pump manually with the Gina; leave the 5/2 magnet valve non-excited (exit A).

• Close the distribution blocks with an end-plug as soon as main pipe (A) iscompletely clear of air and dirt.

• Stop the pump.• Remove main pipe A.

De-aerate pipe B

• Mount main pipe (B) on exit A of the pump.• Start the pump manually with the Gina; leave the 5/2 magnet valve non-

excited (exit A). • Close the distribution blocks with an end-plug as soon as main pipe (B) is

completely clear of air and dirt.• Stop the pump.• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test

• Start an accelerated test by means of the test button on the pump or with theGINA.

• Check the main pipe for leakage.• Check if all the grease points are provided with grease.• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.• Operate the machine in all positions and check if all the parts of the Twin-

lubrication have enough tolerance and do not jam or scrape.• Check the timer settings by means of the GINA (if available).• Shut the machine down.

Testing of the system EF17196P00

Groeneveld Australia Pty. Ltd.18 - 20 Mc Dougall RoadP.O.Box 787Sunbury, Vic 3429, AUSTRALIATel.: +61 397 4099943Fax: +61 397 4099665

Groeneveld Belgium NV/SAIndustriezone HogenakkerhoekHeirbaan 3, B-9150 Kruibeke, BELGIUMTel.: +32 3 8979860Fax: +32 3 8979861

Groeneveld CPL Systems Canada Inc.7065 Twiss Road R.R.#3.LOP 1BO Campbellville, Ontario, CANADATel: + 1 905 875 1017Fax: + 1 905 875 2125

Groeneveld Deutschland GMBHBullermanshof 2B47441 Moers-Hülsdonk, DEUTSCHLANDTel.: +49 2841 793520Fax: +49 2841 7935222

Groeneveld France53, rue Antoine Condorcet38090 Vaulx Milieu, FRANCETel.: +33 4 74999333Fax: +33 4 74999350

Groeneveld France IT53, rue Antoine Condorcet38090 Vaulx Milieu, FRANCETel.: +33 4 74999333Fax: +33 4 74999350

GINTECActive Safety Ltd., 49, Hasharoshet 1stKarmiel, 20101, ISRAËLTel.: +972 4 9882220Fax: +972 4 9883179

Groeneveld L’Efficienza nel TrasportoS.r.l. (GENT)Via Chiari 10023868 Valmadrera (Lecco), ITALIATel.: +39 3 41200536Fax: +39 3 41201539

Groeneveld Italia (GRIT)Via Chiari 10023868 Valmadrera (Lecco), ITALIATel.: +39 3 41201133Fax: +39 3 41201158

Groeneveld Transport Efficiency B.V.Postbus 777, 4200 AT GorinchemTHE NETHERLANDSTel.: +31 183 641400Fax: +31 183 624993

Groeneveld Information Technology B.V.Stephensonweg 12, 4207 HB GorinchemTHE NETHERLANDSTel.: +31 183 641400Fax: +31 183 641690Groeneveld New Zealand Ltd.58 Newton RoadP.O.Box 4509Mt Maunganui, NEW ZEALANDTel.: +64 7 5720684Fax: +64 7 5724587

Groeneveld Polska Sp. Z.o.o.Ul. Ostrowska 47661 - 342 Poznan, POLANDTel.: +48 61 8726207/08/09Fax: +48 61 8798166

Groeneveld South AfricaUnit 65, Sunny Rock ParkSun Rock Close, Germiston1401 SOUTH AFRICATel.: +27 11 4503977Fax.: +27 11 4503980

Groeneveld Ibérica S.A.Pol. Ind. Mercederias, C/. Font de Sant Llorenç 3608720 Vilafranca del Penedès (Barcelona), SPAINTel.: +34 93 8171822Fax: +34 93 8172061

Groeneveld Transport Efficiency U.K. Ltd.The Greentec CentreGelders Hall Road, ShepshedLoughborough, Leicestershire, LE12 9NHUNITED KINGDOMTel.: +44 1509 600033Fax: +44 1509 602000

Groeneveld Transport Efficiency, Inc.1130 Industrial Parkway NorthBrunswick, Ohio 44212, U.S.A.Tel.: +1 330 2254949Toll free: +1 800 5867283Fax: +1 330 2255213Mobile: +1 800 5867283

Groeneveld Pacific West L.L.C.1089 Valentine Avenue SEPacific, WA 98047, U.S.A.Tel.: +1 253 8633700Fax: +1 253 8633131Mobile: +1 253 6061838

Groeneveld Atlantic South, Inc.7820 Professional Place, suite #6Tampa, FL 333637, U.S.A.Tel.: +1 883 983 1883Fax: +1 813 983 1873Toll free: +1 877 977 7772

Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com

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