Capital Budgeting Ccla
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INTRODUCTION
INTRODUCTION TO FINANCIAL MANAGEMENT
Finance in the modern business world is regarded as life blood of a business
enterprise; finance function has become so important that it has give birth to financial
management as a separate subject. So this subject is acquiring universal applicability.
Financial management is that managerial activity, which is concerned with the planning
and controlling of the firm's financial resources, as a separate activity of recent origin it
was a branch of its own, and it draws heavily on economics for its theoretical
concepts.
Financial management is broadly concerned with the acquisition and use of
funds by a business firm. It deals with
1. How large should the firm be and how fast should it grow?
2. What should be the composition of the firm's avels?
3. What should be the mix of the firm's financing?
4. How should the firm analysis, plan and control its financial affairs?
While the first three questions express Ezra Solomon's conception of financial
management as discussed in his clerical work. "The theory of financial
management" the forth one represents an addition that is very relevant in the light of
the responsibilities shouldered by finance managers in practice.
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Key activities of financial management
The three broad activities of financial management
Financial analysis, planning and control.
Management of the firm's asset structure.
Management of the firm's financial structure
Financial Analysis, Planning And Control
Finance analysis, planning and control are concerned with
Assessing the finance performance and conciliation of the firm.
Forecasting and planning the finance future of the firm.
Estimating the financing needs of the firm.
Instituting appropriate systems and control to ensure that the actions of the firm.
The modern thinking in financial management accords a far greater importance to
management in decision making and formulation of policy. Financial management
occupies key position in top management and plays a dynamic role in solving complex
management problems. They are now responsible for snapping the fortunes of the
enterprise and are involved in allocation of capital.
Nature of financial management
Financial management is that managerial activity which is concerned with
the planning and controlling of the financial resources. Though it was a branch of
economics t i l l 1890, as a separate activity or discipline it is of recent origin still, it
has no unique body of knowledge of its own and draws heavily on economics for its
theoretical concept even today. Financial management is that managerial activity
which is concerned with the planning and controlling of the firms financial
resources.
Business finance may further sub divided into various categories personal
finance, partner ship finance and corporate or company finance as separate activity
it is of recent origin. The finance in the modern world is the life of the business economy.
We can't imagine a business without finance because it is actual point of all business
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activities. Finance function has not unique body it is part of economics,
accounting marketing, product and quantitative methods.
Management Of The Firm's Asset Structure Involves
Management of the firm's asset structure involves
1. Determining the capital budget.
2. Managing the liquid resources.
3. Establishing the credit policy.
4. Controlling the level of inventories
Management of the firm's financial structure
Management ofthe firm's financial structure involves
1. Establishing the debt-equity ratio or financial leverage.
2. Determining the divided policy.
3. Choosing the specific instruments of financing.
4. Negotiating and developing relationship with various suppliers of
capital.
Scope of financial management
The approach the scope and functions of financial management is vided, for
purpose of exposition into two broad categories
1. The traditional approach.
2. The modern approach.
The traditional approach
The traditional approach of the scope of the financial management efers to its
subject matter. The scope of the finance function was treated by the traditional approach in the
narrow sense of procurement of funds by corporate enterprise to meet their financing needs.
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1. The institutional agreement in the form of financial institution
which comprise the organization of the capital market.
2. The financial instruments through which funds are raised from the
capital markets and the related aspects of practices and the
procedural aspects of capital.
3. The legal and accounting relationships between a firm and its sources of
funds.
The coverage of corporations, finance was therefore conceived to ascribe the
rapidly evolving complex of capital markets institutions istruments and practices.
The first argument against the traditional approach was based on its nphasis on
issues relating to the procedural of iimds by corporate iterprises. The second
ground of criticism of the traditional treatment as that the focus was on financing of
corporate enterprises.
The traditional treatment was found to have a lacuna to the extent that the focus
was on term financing. The limitation of the traditional approach was more
fundamental it did not consider the important dimension of allocation of capital
Modern Approach
The modern approach views the term financial management in a broad sense
and provides a conceptual analytical frame work for financial decision making.
According to it the finance function covers both acquisitions of fund as well as their
allocation, the main concern of financial management is the efficient and wise
allocation of funds to various as an defined in a broad sense, and it is viewed as
an integral part of overall management.
Financial management in the modern sense of the term can be broken down
into three major decisions as function of finance.
1. The investment decision.
2. The financing decision.
3. The dividend policy decision.
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Investment Decision
The investment decision relates to the selection of quest in which mds will be
invested by a firm. The assets are of two types they are
1. Long .term assets and
2. Short term assets (or) current assets.
The assets selection decision of a firm is of two types. The first itegory of
assets is popularly known as "capita! budgeting" And the second category of assets is
known as 'working capital management"
Capital Budgeting
The capital budgeting is the oldest and most crucial decision of relates to
allocation of capital and involves the decision to commit funds to long term assets
which would yield benefits in future. The measurement of the worth of the
investment proposals is a major element in the capital budgeting decision.
Further benefits are difficult to measure and can't be predicted with
certainty. So the second element of the capital budgeting decision is the
analysis of risk and uncertainty. The investment proposals should therefore be
evaluated in terms of both expected return and risk associated with the return. The
total assets and their composition.
1. The business rise completion f the firm.
2. Concept and measurement of cost of capital
Working capital management
Working capital management is concerned of current assets. The financial
manager has a duty to manage the current assets affects firm's profitability liquidity
and risk. One aspect of working capital m anagement is the trade of
profitability and risk. There is a conflict between profitability and liquidity. If
firm doesn't have adequate working capital it may become liquidity.
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If the current assets are too large, the profitability is adversely af fected.
Thus a proper trade off must be achieved between profitability id liquidity in order
to ensure that neither in sufficient unnecessary f inds invested in current assets. The
financial managers should develop >und techniques of managing current assets. He
should estimates firm's working capital needs and make sure that funds would be made
available hen needed.
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Financial decision
The second important function to be performed by the financial manager. He must
decide when where and how to acquire funds to meet e firm's needs. The financial
manager is concerned with determining e financing mix can capital structure for his
firm. Once the financial manager is able to determine the best combination of debts
and equity he must raise the appropriate amount through best available sources.
Dividend decision
Dividend decision is the third major financial decision the financial manager
must the firm should distribute all profits (or) retain then (or) distribute a portion and
retain the balance, the optimum dividend policy s one which maximizes the market
value of the firm's dividends policy, he manager must determined the optimum
dividend payout ratio. Finding the firm's appropriate role in the efforts they solve these
problems demanding on increasing the proportion of these items of financial
manager.
Objectives of financial management
Financial management is concerned with procurement and use of funds it 's
main aim is to use business funds in such a way that the firm's value earning are
maximized. There are various alternatives available for sine business funds. Each
alternative course has valuated in detail. The decisions will have to take in to
consideration the commercial strategy of the business. Financial management
provides a frame work for selecting a course of action and deciding available
commercial strategy. The Main objective of a business is to maximize the owner's
economic welfare.
The objectives can be achieved by
1. Profit maximization.
2. Wealth maximization
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Profit maximization
The main objectives of any business enterprise is maximization of profits. Each
company raises its finance by way of issue shares to public. Investors purchase these
shares in the hoe of getting maximum profits from the company as dividend. It is
possible only where the company's goal to earn "profit" can beyond in two senses
1. As a owner-oriented concept
2. Operational concept
As owner-oriented concept it refers to the amount and share of national
income which is paid to the owners of business i.e., those who supply capita]. It
is an operational concept and signifies economic efficiency.
Higher profits are the parameters of its efficiency on all fronts that is
production, sales and management. A few replace the concept of profit
maximization to safe-guard the economic interest of persons who directly or
indirectly connected with the company that is share holders, creditors and employees
the all such interested parties must get the maximum return for their contributions.
'That this is possible only when the company earns higher profits or sufficient
profits to discharge its obligations to them. Therefore, the goal of maximization of
profits said to be the best criteria of the decision making.
Thus the retinal behind maximization of profits is simple because profits are
the test of economic efficiency. It is a measuring rod by which the economic
performance of the company can be judged
1. Profits lead to efficient allocation of resources
2. It ensures maximum social welfare
Goal of wealth maximization
This is also known as "value maximization" of "Net present worth maximization"
wealth maximization is universally accepted as an appropriate operational decision
criteria for financial decision making. The value of an asset should be viewed in
terms of benefits it can produce. The worth of a course of action can similarly
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be judged in terms of the value of the benefits it produces less the cost of undertaking
it.
The wealth maximization objective is consistent with the objectives of
maximization of owner's economic welfare that is their welfare the wealth of
owners of company is reflected by the market value of company shares. Thus
the fundamental principal of the company is to maximize the value of its share on
the basis of day to day fluctuations of the market price.
In order to like the market price of its shares over the short run at the expense
or me long run by temporarily diverting source If its funds some other accounts or by
the cutting some of its expenditure to the cutting at the cost of future profits. This does
not reflect the worth of ie share because it will result in the fall of the share price in the
market i the long run. It is therefore the goal of the financial management to ensure its
share holders that the value of their shares will be maximize in le long run. The
performance of the company can be evaluated by the value of its shares.
Importance of financial management
Financial management is of greater importance in the present c orporate
would it is a science of money. Which permits the authorities to go further. The
significance of financial management can be summarized as
1. It assists in the assessment of financial needs of industry large or small and
indicates the internal and external resources for meeting them.
2. It assesses the efficient and effectiveness of the financial initiation in
mobilizing individual or corporate savings. It also prescribes various
means for such mobilizing of saving into desirable investment channels.
3. It assists the management while investing funds in profitable projects by
analyzing the viability of that project through capital budgeting techniques.
Cultivation
Successful cultivation of cotton requires a long frost-free period, plenty of
sunshine, and a moderate rainfall, usually from 600 to i200mm (24 to 48
inches). Soils usually need to be fairly heavy, although the level of nutrients does
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not need to be exceptional. In general, these conditions are met within the seasonally
dry tropics and subtropics in the Northern and Southern hemispheres, but a large
proportion of the cotton grown today is cultivated in areas wilh less rainfall that obtain
the water from irrigation.
Production of the crop for a given year usually starts soon after harvesting the
preceding autumn. Planting time in spring in the Northern hemisphere varies from the
beginning of February to the beginning of June. The area of the United States known
as the South Plains is the largest contiguous cotton-growing region in the world. It is
heavily dependent on irrigation water drawn from the Ogallala Aquifer.
Cotton is a thirsty crop, and as water resources get tighter around the
world, economies that rely on it face difficulties and conflict, as well as potential
environmental problems. For example, cotton has led to desertification in areas of
Uzbekistan, where it is a major export. In the days of the Soviet Union, the Aral
Sea was tapped for agricultural irrigation, largely of cotton, and now salivation is
widespread.
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Capital budgetingCB is a long term investment made by the organization in different projects and it
helps the firm in evaluating the projects under taken by different techniques.According to
Weston and Brigham “CB involves the entire process of planning expenditures whose
returns are expected to extend beyond one year.
The CB decisions include replacement, expansion, diversification research and
development and miscellaneous proposals.
Feature Of Capital Budgeting
The important features, which distinguish capital budgeting decision in other day-
today decision, are Capital budgeting decision involves the exchange of current funds for
the benefit to be achieved in future. The futures benefits are expected and are to be
realized over a series of years. The funds are invested in non-flexible long-term funds.
They have a long term and significant effect on the profitability of the concern. They
involve huge funds. They are irreversible decisions. They are strategic decision associated
with high degree of risk.
Importance of Capital Budgeting
The importance of capital budgeting can be understood from the fact that an
unsound investment decision may prove to be fatal to the very existence of the
organization.
The importance of capital budgeting arises mainly due to the following:
1. Large investment:
Capital budgeting decision, generally involves large investment of funds. But the
funds available with the firm are scarce and the demand for funds for exceeds resources.
Hence, it is very important for a firm to plan and control its capital expenditure.
2. Long term commitment of funds:
Capital expenditure involves not only large amount of funds but also funds for
long-term or a permanent basis. The long-term commitment of funds increases the
financial risk involved in the investment decision.
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3. Irreversible nature:
The capital expenditure decisions are of irreversible nature. Once, the decision for
acquiring a permanent asset is taken, it becomes very difficult to impose of these assets
without incurring heavy losses.
4. Long term effect on profitability:
Capital budgeting decision has a long term and significant effect on the profitability of a
concern. Not only the present earnings of the firm are affected by the investment in capital assets
but also the future growth and profitability of the firm depends up to the investment decision
taken today. Capital budgeting decision has utmost has importance to avoid over or under
investment in fixed assets.
5. Difference of investment decision:
The long-term investment decision are difficult to be taken because uncertainties
of future and higher degree of risk.
6. Notional Importance:
Investment decision though taken by individual concern is of national importance
because it determines employment, economic activities and economic growth.
Kinds Of Capital Budgeting
Every capital budgeting decision is a specific decision in the situation, for a given
firm and with given parameters and therefore, almost infinite number of types or forms of
capital budgeting decision may occur. Some projects affect other projects of the firm is
considering and analyzing. The project may also be classified as revenue generating or
cost reducing projects can be categorized as follows.
1. From the point of view of firm’s existence:
The capital budgeting decision may be taken by a newly incorporated firm or by an
already existing firm.
New Firm: A newly incorporated firm may be required to take different decision such
as selection of a plant to be installed, capacity utilization at initial stages, to set up or not
simultaneously the ancillary unity etc.
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Existing Firm: A firm which already exists may be required to take various decisions
from time to time meet the challenge of competition or changing environment. These
decisions may be:
Replacements and Modernization Decision:
This is a common type of a capital budgeting decision. All types of plant and
machineries eventually require replacement. If the existing plant is to be replaced because
of the economic life of the plant is over, then the decisions may be known as a
replacement decision. However, if an existing plant is to be replaced because it has
become technologically outdated (though the economic life may not be over) the decision
any be known as a modernization decision. In case of a replacement decision, the
objective is to restore the same or higher capacity, whereas in case of modernization
decision, the objectives are to increase the efficiency and/or cost reduction. In general, the
replacement decision and the modernization decision are also known as cost reduction
decisions.
Expansion:
Sometimes, the firm may be interested in increasing the Installed production capacity so
as to increase the market share. In such a case, the finance manager is required to evaluate
the expansion program in terms of marginal costs and marginal benefits.
(i) Diversification:
Sometimes, the firm may be interested to diversify into new product lines, new markets;
production of spares parts etc. in such a case, the finance manager is required to evaluate
not only the marginal cost and benefits, but also the effect of diversification on the
existing market share and profitability. Both the expansion and diversification decisions
may be also be known as revenue increasing decisions.
The capital budgeting may also be classified from the point of view of the decision
situation as follows:
Independent project Decision:
This is a fundamental decision in Capital Budgeting. It also called as accept /reject
criterion. If the project is accepted, the firm invests in it. In general all these proposals,
which yield a rate of return greater than a certain required rate of return on cost of
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capital, are accepted and the rest are rejected. By applying this criterion all independent
projects with one in such a way that the acceptance of one precludes the possibility of
acceptance of another. Under the accept-reject decision all independent projects that
satisfy the minimum investment criterion should be implemented.
(ii) Mutually Exclusive Projects Decision:
Mutually Exclusive project are those, which compete with other projects in such a
way that the acceptance of one will exclude the acceptance of the other projects. The
alternatively are mutually exclusive and only one may be chosen. Suppose a company is
intending to buy a new machine. There are three competing brands, each with a different
initial investment adopting costs. The three machines represent mutually exclusive
alternatives as only one of these can be selected. It may be noted here that the mutually
exclusive projects decisions are not independent of the accept-reject decisions.
(iii) Capital Rationing Decision:
In a situation where the firm has unlimited funds all independent investment
proposals yielding return greater than some pre-determined levels are accepted. However
this situation does not prevail in most of the business firms in actual practice. They have a
fixed capital budget.
A large number of investment proposals compete for these limited funds, the firm
must therefore ration them. The firm allocates funds to projects in a manner that it
maximizes long run returns; this rationing refers to a situation in which a firm has more
acceptance investment than it can finance. It is concerned with the selection of a group of
investment proposals acceptable.
Under the accept-reject decision capital rationing employees ranking of the
acceptable investment projects. The project can be ranked on the basis of a predetermined
criterion such as the rate of return. The project is ranked in the descending order of the
rate of return.
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Problems And Difficulties In Capital Budgeting
The problems in Capital budgeting decision may be as follows:
Future uncertainty:
Capital budgeting decision involves long-term commitments. However there is lot
of uncertainty in the long term. Uncertainty may be with reference to cost of the project,
future expected returns, future competition, legal provisions, political situation etc.
Time Element:
The implication of a Capital Budgeting decision are scattered over a long period.
The cost and benefit of a decision may occur at different points of time. The cost of
project is incurred immediately. However the investment is recovered over a number of
years. The future benefits have to be adjusted to make them comparable with the cost.
Longer the time period involved, greater would be the uncertainty.
Difficulty in quantification of impact:
The finance manager may face difficulties in measuring the cost and benefits of
projects in quantitative terms. For example, the new products proposed to be launched by
a firm may result in increase or decrease in sales of other products already being sold by
the same firm. It is very difficult to ascertain the extent of impact as the sales of other
products may also be influenced by factor other than the launch of the new products.
Assumption in capital budgeting:
The capital budgeting decision process is a multi-faceted and analytical process. A
number of assumptions are required to be made. These assumptions constitute a general
set of condition within which the financial aspects of different proposals are to be
evaluated. Some of these assumptions are:
1. Certainty With Respect To Cost and Benefits:
It is very difficult to estimate the cost and benefits of a proposal beyond 2-3 years
in future. However, for a capital budgeting decision, it is assumed that the estimate of cost
and benefits are reasonably accurate and certain.
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2. Profit Motive:
Another assumption is that the capital budgeting decisions are taken with a
primary motive of increasing the profit of the firm. No other motive or goal influences the
decision of the finance manager.
3. No Capital Rationing:
The capital Budgeting decisions in the present chapter assume that there is no
scarcity of capital. It assumes that a proposal will be accepted or rejected in the strength
of its merits alone. The proposal will not be considered in combination with other
proposals to the maximum utilization of available funds.
Capital Budgeting Process
Capital budgeting is complex process as it involves decision relating to the
Investment of current funds for the benefit for the benefit to be achieved in Future and the
future are always uncertain. However, the following procedure may be adopted in the
process of Capital Budgeting.
Identification of investment proposals:
The capital budgeting process begins with the identification of investment
Proposals. The proposal about potential investment opportunities may originate either
from top management or from any officer of the organization. The departmental head
analysis various proposals in the light of the corporate strategies and submits the suitable
proposals to the capital expenditure planning.
Screening proposals:
The expenditure planning committee screens the various proposals received from
different departments. The committee reviews these proposals from various angles to
ensure that these are in accordance with the corporate strategies or selection criterion of
the firm and also do not lead departmental imbalances.
Evaluation of Various proposals:
The next step in the capital budgeting process is to various proposals. The method,
which may be used for this purpose such as, payback period method, rate of return
method, N.P.V and I.R.R etc.
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Fixing priorities:
After evaluating various proposals, the unprofitable uneconomical proposal may
be rejected and it may not be possible for the firm to invest immediately in all the
acceptable proposals due to limitation of funds. Therefore, it essential to rank the
project/proposals after considering urgency, risk and profitability involved in there.
Final approval and preparation of capital expenditure budget
Proposals meeting the evaluation and other criteria are approved to be included in
the capital expenditure budget. The expenditure budget lays down the amount of
estimated expenditure to be incurred on fixed assets during the budget period.
Implementing proposals
Preparation of a capital expenditure budget and incorporation of a particular
Proposal in the budget doesn’t itself authorize to go ahead with the implementation of the
project. A request for the authority to spend the amount should be made to the capital
Expenditure committee, which reviews the profitability of the project in the changed
circumstances. Responsibilities should be assigned while implementing the project in
order to avoid unnecessary delays and cost overruns. Network technique likes PERT and
CPM can be applied to control and monitor the implementation of the projects.
Performance Review
The last stage in the process of capital budgeting is the evaluation of the
performance of the project. The evaluation is made by comparing actual and budget
expenditures and also by comparing actual anticipated returns. The unfavorable variances,
if any should be looked in to and the causes of the same be identified so that corrective
action may be taken in future.
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Methods or techniques of capital budgeting
There are many methods for the evaluating the profitability of investment
proposals the various commodity used methods are
Techniques Of Capital Budgeting
Traditional Methods Time Adjusted Methods
1. Pay Back Period 1. Net Present Value method
2. Accounting Rate of Return 2. Internal Rate of Return method
3. Profitability Index method
Traditional methods:
Payback period method (P.B.P)
Accounting Rate of Return Method (A.R.R)
Time adjusted or discounted technique:
(I) Net Present Value method (N.P.V)
(II) Internal Rate of Return method (I.R.R)
(III) Profitability Index method (P.I)
Pay Back Period Method
The pay back come times called as payout or pay off period method represents the
period in which total investment in permanent assets pay back itself. This method is based
on the principle that every capital expenditure pays itself back within a certain period out
of the additional earnings generated from the capital assets.
Decision rule
A project is accepted if its payback period is less than period specific decision
rule. A project is accepted if its payback period is less than the period specified by the
management and vice-versa.
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Initial Cash Outflow
Pay Back Period = ----------------------------
Annual Cash Inflows
Advantages:
Simple to understand and easy to calculate.
It saves in cost; it requires lesser time and labour as compared to other methods
of capital budgeting.
In this method, as a project with a shorter payback period is preferred to the one
having a longer pay back period, it reduces the loss through obsolescence.
Due to its short- time approach, this method is particularly suited to a firm which
has shortage of cash or whose liquidity position is not good.
Disadvantages:
It does not take into account the cash inflows earned after the payback period and
hence the true profitability of the project cannot be correctly assessed.
This method ignores the time value of the money and does not consider the
magnitude and timing of cash inflows.
It does not take into account the cost of capital, which is very important in making
sound investment decision.
It is difficult to determine the minimum acceptable payback period, which is
subjective decision.
It treats each assets individual in isolation with other assets, which is not feasible
in real practice.
Accounting Rate Of Return Method:
This method takes into account the earnings from the investment over the whole
life. It is known as average rate of return method because under this method the concept
of accounting profit (NP after tax and depreciation) is used rather than cash inflows.
According to this method, various projects are ranked in order of the rate of earnings or
rate of return.
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Decision rule:
The project with higher rate of return is selected and vice-versa.
The return on investment method can be in several ways, as
Under this method average profit after tax and depreciation is calculated and then it is
divided by the total capital out lay.
Average Annual profits (after dep.& tax)
Average rate of return = ----------------------------------------- ---- x 100
Average Investment
Advantages:
It is very simple to understand and easy to calculate.
It uses the entire earnings of a project in calculating rate of return and hence gives
a true view of profitability.
As this method is based upon accounting profit, it can be readily calculated from
the financial data.
Disadvantages:
It ignores the time value of money.
It does not take in to account the cash flows, which are more important than the
accounting profits.
It ignores the period in which the profit are earned as a 20% rate of return in 2 ½
years is considered to be better than 18%rate of return in 12 years.
This method cannot be applied to a situation where investment in project is to be
made in parts.
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Net Present Value Method:
The NPV method is a modern method of evaluating investment proposals. This
method takes in to consideration the time value of money and attempts to calculate the
return on investments by introducing time element. The net present values of all inflows
and outflows of cash during the entire life of the project is determined separately for each
year by discounting these flows with firms cost of capital or predetermined rate. The steps
in this method are
1) Determine an appropriate rate of interest known as cut off rate.
2) Compute the present value of cash inflows at the above –determined discount rate.
3) Compute the present value of cash inflows at the predetermined rate.
4) Calculate the NPV of the project by subtracting the present value of cash
outflows.
Decision rule
Accept the project if the NPV of the projects 0 or positive that is present value of cash
inflows should be equal to or greater than the present value of cash outflows.
Advantages:
It recognizes the time value of money and is suitable to apply in a situation with
uniform cash outflows and uneven cash inflows.
It takes in to account the earnings over the entire life of the project and gives the
true view if the profitability of the investment
Takes in to consideration the objective of maximum profitability.
Disadvantages:
More difficult to understand and operate.
It may not give good results while comparing projects with unequal investment of
funds.
It is not easy to determine an appropriate discount rate.
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Internal Rate Of Return Method
The internal rate of return method is also a modern technique of capital budgeting
that takes in to account the time value of money. It is also known as time- adjusted rate of
return or trial and error yield method. Under this method the cash flows of a project are
discounted at a suitable rate by hit and trial method, which equates the net present value
so calculated to the amount of the investment. The internal rate of return can be defined
as “that rate of discount at which the present value of cash inflows is equal to the present
value of cash outflow.
Decision Rule:
Accept the proposal having the higher rate of return and vice versa. If
IRR>K, accept project. K=cost of capital. If IRR<K, reject project.
Determination Of Irr
a) When annual cash flows are equal over the life of the asset.
Initial Outlay
FACTOR = -------------------------------- x 100
Annual Cash inflow
b) When the annual cash flows are unequal over the life of the asset:
PV of cash inflows at lower rate – PV of cash out flows
IRR = LR+ --------------------------------------------------------- (hr-lr)
PV of cash inflows at lower rate - PV of cash inflows at higher rate
The steps are involved here are:
1. Prepare the cash flows table using assumed discount rate to discount the net cash
flows to the present value.
2. Find out the NPV, & if the NPV is positive, apply higher rate of discount.
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3. if the higher discount rate still gives a positive NPV increases the discount rate
further. Until the NPV becomes zero.
4. if the NPV is negative, at a higher rate, NPV lies between these two rates.
Advantages:
it takes into account, the time value of money and can be applied in situation with
even and even cash flows.
It considers the profitability of the projects for its entire economic life.
The determination of cost of capital is not a pre-requisite for the use of this
method.
It provide for uniform ranking of proposals due to the percentage rate of return.
This method is also compatible with the objective of maximum profitability.
Disadvantages:
It is difficult to understand and operate.
The results of NPV and IRR methods my differ when the projects under
evaluation differ in their size, life and timings of cash flows.
This method is based on the assumption that the earnings are reinvested at the IRR
for the remaining life of the project, which is not a justified assumption.
Profitability indexmethod or benefit cost ratio method:
It is also a time-adjusted method of evaluating the investment proposals. PI also
called benefit cost ratio or desirability factor is the relationship between present value of
cash inflows and the present values of cash outflows. Thus
PV of cash inflows
Profitability index = -----------------------------
PV of cash outflows
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NPV
Net profitability index = ---------------------------
Initial Outlay
Advantages:
Unlike net present value, the profitability index method is used to rank the
projects even when the costs of the projects differ significantly.
It recognizes the time value of money and is suitable to applied in a situation with
uniform cash outflow and uneven cash inflows.
It takes into account the earnings over the entire life of the project and gives the
true view of the profitability of the investment. Takes into consideration the
objectives of maximum profitability.
Disadvantages:
More difficult to understand and operate.
It may not give good results while comparing projects with unequal investment
funds.
It is not easy to determine and appropriate discount rate.
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INDUSTRY PROFILE
Coffee production in India is dominated in the hill tracts of South Indian states, with the
state of Karnataka accounting 53% followed by Kerala 28% and Tamil Nadu 11% of
production of 8,200 tonnes. Indian coffee is said to be the finest coffee grown in the shade
rather than direct sunlight anywhere in the world. There are approximately 250,000 coffee
growers in India; 98% of them are small growers. As of 2009, the production of coffee in
India was only 4.5% of the total production in the world. Almost 80% of the country's
coffee production is exported. Of that which is exported, 70% is bound for Germany,
Russian federation, Spain, Belgium, Slovenia, United States, Japan, Greece, Netherlands
and France, and Italy accounts for 29% of the exports. Most of the export is shipped
through the Suez Canal.
Coffee is grown in three regions of India with Karnataka, Kerala and Tamil Nadu forming
the traditional coffee growing region of South India, followed by the new areas developed
in the non-traditional areas of Andhra Pradesh and Orissa in the eastern coast of the
country and with a third region comprising the states of Assam, Manipur, Meghalaya,
Mizoram, Tripura, Nagaland and Arunachal Pradesh of Northeastern India, popularly
known as “Seven Sister States of India".
Indian coffee, grown mostly in southern India under monsoon rainfall conditions, is also
termed as “Indian monsooned coffee". Its flavour is defined as: "The best Indian coffee
reaches the flavour characteristics of Pacific coffees, but at its worst it is simply bland and
uninspiring”. The four well known varieties of coffee grown are the Arabica, robusta, the
first variety that was introduced in the Baba Budan Giri hill ranges of Karnataka in the
17th century marketed over the years under the brand names of Kent and S.795.
History
Coffee Plantation in Araku, Andhra Pradesh
Coffee growing has a long history that is attributed first to Ethiopia and then to Arabia,
mostly to Yemen. However, the earliest history is traced to 875 AD according to the
Bibliotheque Nationale in Paris. The original source is also traced to Abyssinia from
where it was brought to Arabia in the 15th century. The Indian context started with an
Indian Muslim saint, Baba Budan, while on a pilgrimage to Mecca, smuggled seven
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coffee beans (by tying it around his waist) from Yemen to Mysore in India and planted
them on the Chandragiri Hills (1,829 metres (6,001 ft)), now named after the saint as
Baba Budan Giri (‘Giri’ means “hill”) in Chikkamagaluru district. It was considered an
illegal act to take out green coffee seed out of Arabia. As number seven is a sacrosanct
number in Islamic religion, the saint’s act of carrying seven coffee beans was considered
a religious act. This was the beginning of coffee industry in India, and in particular, in the
then state of Mysore, now part of the Karnataka State. This was an achievement of
considerable bravery of Baba Budan considering the fact that Arabs had exercised strict
control over its export to other countries by not permitting coffee beans to be exported in
any form other than as in a roasted or boiled form to prevent germination.
Systematic cultivation soon followed Baba Budan’s first planting of the seeds, in 1670,
mostly by private owners and the first plantation was established in 1840 around Bab
Budan Giri and its surrounding hills in Karnataka. It spread to other areas of Wynad (now
part of Kerala), the Shevaroys and Nilgiris in Tamil Nadu. With British colonial presence
taking strong roots in India in the mid 19th century, coffee plantations flourished for
export. The culture of coffee thus spread to South India rapidly.
Initially, Arabica was popular. However, as result of serious infestation caused to this
variety by c o f fee rust , an alternative robust variety of coffee, appropriately named as
robusta and another hybrid between liberica and Arabica, a rust-tolerant hybrid variety of
Arabica tree became popular. This is the most common variety of coffee that is grown in
the country with Karnataka alone accounting for 70% of production of this variety.
In 1942, the government decided to regulate the export of coffee and protect the small and
marginal farmers by passing the Coffee VII Act of 1942, under which the C o f fee Boar d
of India got established, operated by the Ministr y of Commerceand Industry . The
government dramatically increased their control of coffee exports in India and pooled the
coffees of its growers. In doing so, they reduced the incentives for farmers to produce
high-quality coffee, so quality became stagnant.
Over the last 50 years, coffee production in India has grown by over 15 percent. From
1991, economic liberalization took place in India, and the industry took full advantage of
this and cheaper labour costs of production. In 1993, a monumental Internal Sales Quota
(ISQ) made the first step in liberalizing the coffee industry by entitling coffee farmers to
sell 30% of their production within India. This was further amended in 1994 when the
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Free Sale Quota (FSQ) permitted large and small scale growers to sell between 70% and
100% of their coffee either domestically or internationally. A final amendment in
September 1996 saw the liberalization of coffee for all growers in the country and a
freedom to sell their produce wherever they wished.
ProductionKarnataka coffee beans
Like in Ceylon, coffee production in India declined rapidly from the 1870s and was
massively outgrown by the emerging tea industry. The devastating c o f fee rust affected the
output of coffee to the point that the costs of production saw coffee plantations in many
parts replaced with tea plantations. However, the coffee industry was not as affected by
this disease as in Ceylon, and although overshadowed in scale by the tea industry, India
was still one of the strongholds of coffee production in the British Empire along with
British Guiana. In the period 1910–12, the area under coffee plantation was reported to be
203,134 acres (82,205 ha) in the southern states, and was mostly exported to England.
In the 1940s, Indian filter c o f fee , a sweet milky coffee made from dark roasted c o f fee
beans (70%–80%) and chicory (20%–30%) became a commercial success. It was
especially popular in the southern states of Andhra Pradesh, Karnataka, Kerala and Tamil
Nadu. The most commonly used coffee beans are Arabica and Robusta grown in the hills
of Karnataka (Kodagu, Chikkamagaluru and Hassan), Kerala (Malabar region) and Tamil
Nadu (Nilgiris District, Yercaud and Kodaikanal).
Glenlorna Tata Coffee Estate, Coorg, India
Coffee production in India grew rapidly in the 1970s, increasing from 68,948 tonnes in
1971–72 to 120,000 tonnes in 1979–80 and grew by 4.6 percent in the 1980s. It grew by
more than 30 percent in the 1990s, rivalled only by Uganda in the growth of production.
By 2007, organic coffee was grown in about 2,600 hectares (6,400 acres) with an
estimated production of about 1700 tonnes. According to the 2008 statistics published by
the Food and Agricultural Organization (FAO), the area of coffee green harvested in India
was 342,000 hectares (850,000 acres), with yield estimates of 7,660 hectogram/ha,
forming a total production estimate of 262,000 tonnes.
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There are approximately 250,000 coffee growers in India; 98% of them are small
growers. Over 90 percent of them are small farms consisting of 10 acres (4.0 ha) or fewer.
According to published statistics for 2001–2002, the total area under coffee in India was
346,995 hectares (857,440 acres) with small holdings of 175,475 accounting for 71.2%.
The area under large holding of more than 100 hectares (250 acres) was 31,571 hectares
(78,010 acres) (only 9.1 % of all holdings) only under 167 holdings. The area under less
than 2 hectares (4.9 acres) holdings was 114,546 hectares (283,050 acres) (33% of the
total area) among 138,209 holders.
Size of holdingsNumbers (2013-2014
Area of holding
Less than 10 ha 10 hectares
(25 acres)175,475
247,087 hectares (610,570
acres)
Between 10 and 100 ha and above 2833 99,908 hectares (246,880 acres)
Total 178,308346,995 hectares (857,440
acres)
The most important areas of production are in the southern Indian states of Karnataka,
Kerala, and Tamil Nadu which accounted for over 92 percent of India's coffee production
in the 2005–2006 growing season. In this same season, India exported over 440,000
pounds (200,000 kg) of coffee, with over 25 percent destined for Italy. Traditionally,
India has been a noted producer of Arabica coffee but in the last decade robusta beans are
growing substantially due to high yields, which now account for over 60 percent of coffee
produced in India. The domestic consumption of coffee increased from 50,000 tonnes in
1995 to 94,400 tonnes in 2008.
According to the statistics provided by the Coffee Board of India, the estimated
production of Robusta and Arabica coffee for the "Post Monsoon Estimation 2009–10"
and "Post Blossom Estimation 2010–11" in different states accounted for a total of
308,000 tonnes and 289,600 tonnes, respectively. As of 2010, between 70% and 80% of
Indian grown coffee is exported overseas.
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Growing conditionsAll coffees grown in India are grown in shade and commonly with two tiers of shade.
Often inter-cropped with spices such as cardamom, cinnamon, clove, and nutmeg, the
coffees gain aromatics from the inter-cropping, storage, and handling functions. Growing
altitudes range between 1,000 m (3,300 ft) to 1,500 m (4,900 ft) above sea level for
Arabica (premier coffee), and 500 m (1,600 ft) to 1,000 m (3,300 ft) for Robusta (though
of lower quality, it is robust to environment conditions). Ideally, both Arabica and
Robusta are planted in well drained soil conditions that favour rich organic matter that is
slightly acidic (pH 6.0–6.5). However, India's coffees tend to be moderately acidic which
can lead to either a balanced and sweet taste, or a listless and inert one. Slopes of Arabica
tend to be gentle to moderate, while Robusta slopes are gentle to fairly level.
Blooming and maturing
Irrigated coffee plantation
Blooming is the time when coffee plants bloom with white flowers which last for about
3–4 days (termed "evanescent" period) before they mature into seeds. When coffee
plantations are in full bloom it is a delightful sight to watch. The time period between
blooming and maturing of the fruit varies appreciably with the variety and the climate; for
the Arabica, it is about seven months, and for the Robusta, about nine months. The fruit is
gathered by hand when it is fully ripe and red-purple in colour.
Climatic conditions
Ideal climatic conditions to grow coffee are related to temperature and rainfall;
temperatures in the range of 73 °F (23 °C) and 82 °F (28 °C) with rainfall incidence in the
range of 60–80 inches (1.5–2.0 m) followed by a dry spell of 2–3 months suit the Arabica
variety. Cold temperatures closer to freezing conditions are not suitable to grow coffee.
Where the rainfall is less than 40 inches (1.0 m), providing irrigation facilities is essential.
In the tropical region of the south Indian hills, these conditions prevail leading to coffee
plantations flourishing in large numbers. Relative humidity for Arabica ranges 70–80%
while for Robusta it ranges 80–90%.
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Cobras on an Indian coffee plantation
Coffee diseases
The common disease to which the coffee plants are subjected to in India is on account of
fungus growth. This fungus is called the Hemileia vastatrix, an endophytous that grows
within the matter of the leaf; effective cure has not been discovered to eliminate this. The
second type of disease is known as the c o f fee rot , which has caused severe damages
during the rainy season, particularly to plantations in Karnataka. Pellicularia kole-rota is
the name given to this rot or rust, which turns the leaves into black colour due to the
coverage by a slimy gelatinous film. This causes the coffee leaves and the cluster of
coffee berries to drop off to the ground. Snakes such as cobras can also cause a nuisance
to coffee plantations in India.
Processing
Processing of coffee in India is accomplished using two methods, dry processing and wet
processing. Dry processing is the traditional method of drying in the sun which is
favoured for its flavour producing characteristics. In the wet processing method, coffee
beans are fomented and washed, which is the preferred method for improved yields. As to
the wet processing, the beans are subject to cleaning to segregate defective seeds. The
beans of different varieties and sizes are then blended to derive the best flavour. The next
procedure is to roast either through roasters or individual roasters. Then the roasted coffee
is ground to appropriate sizes.
Varieties
Coffee on hills of Cauvery River in Coorg
The four main botanical cultivars of India's coffee include Kent, S.795, Cauvery, and
Selection 9. In the 1920s, the earliest variety of Arabica grown in India was named
Kent(s) after the Englishman L.R. Kent, a planter of the Doddengudda Estate in Mysore.
Probably the most commonly planted Arabica in India and Southeast Asia is S.795,
known for its balanced cup and subtle flavour notes of mocca. Released during the 1940s,
it is a cross between the Kents and S.288 varieties. Cauvery, commonly known as
Catimor, is a derivative of a cross between Caturra with Hybrido-de-Timor, while the
award-winning Selection 9 is a derivative from the crossing between Tafarikela and
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Hybrido-de-Timor. The dwarf and semi-dwarf hybrids of San Ramon and Caturra were
developed to meet the demands for high density plantings. The Devamachy hybrid (C.
arabica and C. canephora) was first discovered around 1930 in India.
The Indian Coffee Association's weekly auction includes such varieties as Arabica
Cherry, Robusta Cherry, Arabica Plantation, and Robusta Parchment.
Regional logos and brands include: Anamalais, Araku valley, Bababudangiris, Biligiris,
Brahmaputra, Chikmagalur, Coorg, Manjarabad, Nilgiris, Pulneys, Sheveroys,
Travancore, and Wayanad. There are also several specialty brands such as Monsooned
Malabar AA, Mysore Nuggets Extra Bold, and Robusta Kaapi Royale.
Workers in Kerala
Organic coffee
Organic c o f fee is produced with synthetic agro-chemicals and plant protection methods.
A certification is essential by the accrediting agency for such coffee to market it (popular
forms are of regular, decaffeinated, flavoured and instant coffee variety) as such since
they are popular in Europe, United States and Japan. The Indian terrain and climatic
conditions provide the advantages required for the growth of such coffee in deep and
fertile forest soils under the two tier mixed shade using cattle manure, composting and
manual weeding coupled with the horticultural operations practiced in its various coffee
plantations; small holdings is another advantage for such a variety of coffee. In spite of all
these advantages, the certified organic coffee holdings in India, as of 2008, (there are 20
accredited certification agencies in India) was only in an area of 2,600 hectares (6,400
acres) with production estimated at 1700 tonnes. In order to promote growth of such
coffee, the Coffee Board, based on field experiments, surveys and case studies has
evolved many packages for adoption, supplemented with information guidelines and
technical documents.
Research and development
Coffee research and development efforts are well organized in India through its C o f fee
Research Institute, which is considered the premier research station in South East Asia. It
is under the control of the Coffee Board of India, an autonomous body, under the
Ministry of Commerce and Industry, Governmen t of India , which was set up under an Act
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of the Parliament with the objective of promoting “research, development, extension,
quality up gradation, market information, and the domestic and external promotion of
Indian coffee.” It was established near Balehonnur in Chikmagalur district of Karnataka,
in the heartland of coffee plantations. Prior to establishing this institute, a temporary
research unit was established in 1915 at Koppa primarily to evolve solutions to crop
infestation by leaf diseases. This was followed by the field research station established by
the then Governmen t of Mysore , titled "Mysore Coffee Experimental Station," in 1925.
This was handed over to the Coffee Board which was formed in 1942, and regular
research started at this station from 1944. Dr L. C. Coleman is credited as the founder of
coffee research in India. The Coffee Board of India is an autonomous body, functioning
under the Ministry of Commerce and Industry, Government of India. The Board serves as
a friend, philosopher and guide of the coffee industry in India. Set up under an Act of the
Parliament of India in the year 1942, the Board focuses on research, development,
extension, quality up gradation, market information, and the domestic and external
promotion of Indian coffee.
Chikmagalur district, the headquarters of the Coffee Board of India, shown within the
state of Karnataka
The research activities covered by the Institute constitute research in seven disciplines
such as Agronomy, Soil Science and Agricultural Chemistry, Botany,
Entomology/Nematology, Plant Physiology, Biotechnology and Post Harvest Technology
with the basic aim of increasing productivity and quality of coffee grown in India. The
institute has 60 scientific and technical personnel involved in research activities. The
institute has a well established farm land of 130.94 hectares (323.6 acres) for carrying out
crop research, out of which 80.26 hectares (198.3 acres) are dedicated to coffee research
(51.32 hectares (126.8 acres) of arabica and 28.94 hectares (71.5 acres) of robusta), 10
hectares (25 acres) are used for growing CXR, 12.38 hectares (30.6 acres) are apportioned
for nurseries, roads and buildings, and the balance area of 12.38 hectares (30.6 acres) is a
reserve area for future expansion. The research farm has a well established network of
check dams that provides a regulated water source to the plantations which offer a wide
range of shade tree species under which coffee is grown, and germplasm and exotic
material from all the coffee growing countries including Ethiopia which is known as the
home land of Arabica. In addition, crop diversification with crops such as pepper and
areca are also part of income generating programmes of the institute.
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Part of the institute includes a research laboratory to carry out research in identified
disciplines, as well as a stocked library with books and periodicals, not only on coffee but
also on other crops. Training of personnel is an important activity of the institute. The
training unit of the institute conducts regular training programs for estate managers and
supervisory personnel of the coffee plantations and also for the extension officers of the
Coffee Board. Recognised by UNDP and USDA, the training unit of the institute is
providing training to foreign nationals on coffee cultivation in which personnel from
Ethiopia, Vietnam, Sri Lanka, Nepal, and Nestle Singapore have been trained.
In addition, a Plant Tissue Culture & Biotechnology division, established in Mysore, is
carrying out exclusive research in bio-technology and molecular biology to
supplement/complement the conventional breeding programs in developing high yielding,
pest and disease resistant varieties. The Coffee Board of India maintains a Quality
Control Division in its head office in Bangalore which plays an active role in
collaborating with other research disciplines in upgrading the “quality of coffee in the
cup.”
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COMPANY PROFILE
CCL Products cordially invites you to taste one of the finest, richest, instant coffee in the
world. We manufacture Soluble Instant Spray Dried Coffee Powder, Spray Dried
Agglomerated / Granulated Coffee, Freeze Dried Coffee, as well as Freeze Concentrated
Liquid Coffee. Our coffee is prepared from carefully chosen Arabica and Robusta coffee
beans, roasted and processed to perfection, for an aroma and flavour that will bring you
real satisfaction instantly. CCL Products is an Export Oriented Unit, with the ability to
import green coffee into India from any part of the world, and export the same to any part
of the world, free of all duties. CCL Products' state-of-the-art Coffee Manufacturing Plant
is located at Duggirala Mandal, Guntur District, Andhra Pradesh, India.
The company was granted the International Quality Systems Standard ISO 9001 : 2000 –
Quality Management System Certificate in January, 2003 by American Quality Assessors
– AQA International, LLC, accredited by the American National Accreditation Program
for Registrars of Quality Systems, ANSI-RAB, which was subsequently upgraded to
International Quality Systems Standard ISO 9001 : 2008 – Quality Management System
Certificate in November, 2010.
CCL also has the stamp of approval from Food Cert.BV-Netherlands-FSS-Food Safety
System, in January 2004 for compliance with the Dutch National Board of Experts –
HACCP - Analytical Critical Control Point standards. The qualified HACCP System
standard declares that it covers the company’s activities of procurement of green coffee,
storage, processing of Instant Soluble Coffee (cleaning, roasting, extraction, drying,
agglomeration and soluble coffee storage) including packing, packed product storage and
dispatch.
CCL has also obtained the British Retail Consortium – BRC Certificate, a stringent
Quality Certificate which enables it to market its product in the UK and European
supermarkets.
CCL can offer its customers speciality products with the following certifications:
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1. Organic Certification
Organic coffee is produced by management practices which help to conserve and/or
enhance soil structure, resilience and fertility by use of cultivation practices that use only
non-synthetic nutrients and plant protection methods. Further, though many producers
grow coffee without use of synthetic agrochemicals, this passive approach is not
sufficient to consider the produce organic in the absence of credible certification by an
accredited certification agency. CCL Products is in a position to provide credible
certification from an accredited certification agency for our organic coffee products.
2. Fair Trade Certification
The Fair Trade organization works to ensure fair income / fair price to the farmers and
workers and to responsibly address the problems of coffee farmers, workers in several
developing countries. Offering fair price ensures all-round development of coffee farmers
and their families in developing/ underdeveloped regions in Africa and Latin America.
The spirit of Fair Trade is:
(a) giving fair income / fair price to the farmers & workers, as well as,
(b) giving opportunity for fair consumption (consumption without exploiting the farmer/
worker).
3. Rain Forest Alliance Certification
This certification is granted by the Rainforest Alliance, after an independent third party
awards its seal of approval, guaranteeing consumers that the products they are buying are
the result of practices carried out according to a specific set of criteria, balancing
ecological, economic and social considerations.
Rainforest Alliance certification is a comprehensive process that promotes and guarantees
improvement in agriculture and forestry. CCL is committed to sustainable development
and we are in a position to offer certification to the effect that our coffee was produced in
compliance with strict guidelines protecting the environment, wildlife, workers and local
communities.
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CONTINENTAL SPÉCIALE
Continental Spéciale is 100% pure, granulated soluble instant coffee processed from
carefully selected plantation Arabica and washed Robusta beans blended to perfection for
complete satisfaction instantly.
CONTINENTAL PREMIUM
Continental Premium is a distinctive blend of carefully selected plantation Arabica coffee
beans, processed to perfection to give an aroma and taste for real satisfaction, instantly.
The flavour of this unique blend will linger long after the coffee is consumed.
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Nutritional Information
Approx. Value per 100g
Energy (Kcal) 352
Carbohydrates (g) 69
Protein (g) 19
Fat (g) 0
Nutritional Information
Approx. Value per 100g
Energy (Kcal) 354
Carbohydrates (g) 70
Protein (g) 14
Fat (g) 2
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CONTINENTAL SUPREME
Continental Supreme is made from carefully chosen coffee beans blended with roasted
chicory to provide a strong cup of rich tasting coffee.
JARS
CCL Products has the capacity to offer coffee in 50 gms,100 gms, 200 gms jars. The jars
and caps on the jars can be customised in varied shapes, and printed or embossed with
labels and design/ logo, as per the requirements of the customers. The varied shapes, sizes
and materials include:
Sizes : 50 gms,100 gms, 200 gms.
Shapes : Round, square, rectangular, etc. or as per requirements of the customer.`
As can be seen above, the caps on the jars can be of various shapes and printed or
embossed with design/ logo.
CCL is also in a position to offer shrink sleeve labels.
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Nutritional Information
Approx. Value per 100g
Energy (Kcal) 352
Carbohydrates (g) 69
Protein (g) 16
Fat (g) 0
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The jars can be further packed in corrugated boxes and loaded into the containers or can
be shrink wrapped on trays and palletized as well, depending on the requirements of the
customer.
CANS
CCL Products has the capacity to offer coffee in cans of sizes, ranging between 50 gms
and 1 kg. The cans can be customised in varied shapes and printed or embossed with
labels and design/ logo, as per the requirements of the customers. CCL Products is also in
a position to offer cans in “easy open” and “RLD” style.
CCL has the capacity to offer coffee in cans of varied sizes, shapes and style.
Sizes : From 50 gms to 1 kg.
Shapes : Square, oval, round- insert pictures.
CCL is also in a position to offer cans in “easy open” and “RLD” style.
The cans are further packed in corrugated boxes and loaded into the containers either
directly or palletized, as per the requirements of the customer.
Pouches/ sachets
CCL Products has the capacity to offer coffee in sachets / pouches of varied sizes, ranging
from 1 gm to 1 kg. The sachets / pouches can be printed with labels and design/ logo, as
per the requirements of the customers.
CCL has the capacity to offer coffee in sachets / pouches of varied sizes, with customized
artwork.
Sizes : 1 gm, 5 gms, 8 gms, 10 gms, 25 gms, 50 gms, 100 gms, 200 gms and 1 kg.
In addition to the above mentioned standard dimensions, CCL has the ability to further
customize the sizes of the sachets / pouches as per the requirements of the customer.
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The sachets / pouches are further packed in corrugated boxes and loaded into the
containers either directly or palletized, as per the requirements of the customer.
Bag-in-box
CCL Products has the capacity to offer coffee in sachets, packed in printed carton boxes,
as per the design, specifications and requirements of the customer.
The bag-in-boxes are further packed in corrugated boxes and loaded into the containers
either directly or palletized, as per the requirements of the customer.
Drums
CCL Products has the capacity to supply freeze concentrated liquid coffee in drums
loading in refrigerated containers, as per the requirements of the customer.
Bulk Box
CCL Products has the capacity to supply freeze dried and spray dried coffee in bulk, in
corrugated boxes, which can optionally be palletized as per the requirement of the
customer.
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Manufacturing Process
Diagram of production processes
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Process Description
Green beans
storage, cleaning
and grading
(Sorting and
cleaning)
The green coffee received in bags / bulk is sampled and classified.
The storage building incorporates natural ventilation to maintain
the beans at moisture levels between 9% and 11%. The cleaning
operation removes various impurities such as fabric, dust and
stones using specially designed machines. The cleaned and sized
coffee is held in storage silos.
Roasting and
Grinding
(Roasting machine
and grinders)
Batch weighed green coffee beans are fed into the roasters.
Roasting is carried out by circulating hot air and also by colour
monitoring, which in turn is dependent on temperature. On
completion, the roasted beans are quenched by water injection,
followed by air cooling. The beans are then ground to 2-3 mm
with the help of special grinder in order to facilitate extraction.
Extraction /
Clarification
(Extraction and
clarification)
Ground coffee is weighed and charged into a battery of seven
extractors. Purified hot water at 180° C is passed through the
charge under controlled counter current conditions, and then the
extractors are emptied of spent grounds and refilled with fresh
ground coffee in a sequence. The liquid product is then divided
into two parts.
The initial volatile aroma extract is collected and stored separately
in a refrigerated tank, to be added back after the evaporation stage
and before spray drying. This is to preserve the aroma in the
product.
The extract that results from deeper extraction of the soluble
coffee solids is clarified to remove fines prior to storage and
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concentration.
Evaporation &
Aroma recovery
(Evaporation and
Aroma Recovery)
The liquid extract is concentrated at this stage. Also the aromatic
compounds are separated with the help of specially designed
aroma recovery system.
Spray Drying
(Spray Drier)
After the extraction and clarification the product in liquid form,
combined with flavor, will be filtered first and then it flows
through the positive pump to the Plate Heat Exchanger (PHE). The
outlet of PHE goes to a high pressure pump and suction spray
system. When the fine particles produced from the spray system
come in contact with hot air, the water content evaporates and the
temperature drops in the drying chamber which is under vacuum.
The dried solid fine particles are removed from the bottom of the
tower while the moist air is taken out through the cyclone. The
final dried product is screened and collected in the totes for
inspection and the product parameters are maintained as per the
desired standards.
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Agglomeration
(Agglomeration)
This is an additional process by which Spray Dried powder is
converted into Granules. This process involves Spray dried
powder being further milled into fine particles through a
pulverizer. Steam and the milled powder pass through spraying
nozzles to form granules in an Agglomeration tower under
vacuum. The granules then pass through a fluid bed to maintain
the moisture level before going into a vibrator screen to separate
over-sized granules, desired size granules and fines. The desired
size granules are collected in totebins while the the fines are
reprocessed.
Freeze-drying
(Freeze-drying)
Instead of Spray Drying the liquid extract after the extraction and
clarification stage, in order to retain the inherent characteristics
(including aroma and taste profile) of the coffee, Freeze Drying
can be done. This freeze-drying method preserves the most 'coffee
flavour' but it is a more involved procedure. First, the coffee is
allowed to sit so the water evaporates naturally, leaving a
concentrated coffee solution. This concentrate is then put on a
conveyor and frozen to around -40 Celsius, with the water plus
coffee freezing into ice crystals. Sublimation (the process of
converting ice to gaseous form) is used to remove the ice. What is
left, is dry grains of freeze dried coffee granules which are
collected into storage containers and sent for packing. more..
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Freeze
Concentrated
Liquid Coffee
Modern freeze concentration processes consist of a crystallization
section where part of the water is converted into solid ice crystals
using a refrigeration system. The ice crystals are then separated by
filters, centrifuges or by using wash columns. The key aspect of
the Freeze Concentration technology is maximum retention of the
product quality, which is due to:
a) operation at sub zero temperatures
b) closed system design eliminating vapor/liquid interfaces
c) no loss of aroma or other vital components
d) retention of sensory properties of the original feed product
e) no thermal degradation
f) no oxidation
Packing
(Packing)
(Packing)
On the basis of laboratory tests, batches are blended and finally
sieved to remove lumps for reworking. The final product is packed
with the help of specialized packing machines in the form of bulk,
cans, jars, pouches etc. (as per the customer requirements) and
dispatched.
Board Members
Mr. Challa Rajendra Prasad
Chairman & Managing Director
Mr. Challa Rajendra Prasad is an Engineer-Technocrat-Entrepreneur having more than 25
years of industrial experience and more than 20 years of experience in International
Coffee Industry. CCL Products (formerly known as M/s. Continental Coffee Ltd.) was
promoted by Mr. Prasad in 1995.
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Mr. Prasad is reckoned as a Pioneer and First Entrepreneur in India to have placed Indian
Soluble Coffee in the hard currency world markets.
Mr. Prasad was the Promoter Managing Director of Asian Coffee Ltd., set up in 1989,
which was the first Indian non-multi-national owned company engaged in the business of
producing instant coffee. He was instrumental in Asian Coffee Ltd. achieving the
distinction of being the first recipient of assistance in India from the Commonwealth
Development Corporation, United Kingdom.
Mr. Prasad has been, in the past, also closely associated with two other coffee projects,
one in Singapore and the other in Dunstable, UK.
In recognition of his eminence in the Coffee Industry, Mr. Prasad was appointed as a
Member the Coffee Board of India by the Ministry of Commerce, Government of India
for three consecutive terms from 1990 to 1999. He was also appointed as the Special
Invitee to the Coffee Board of India in the year 2004. Mr. Prasad is currently a member of
the Coffee Board of India, having being appointed for a three year term in 2009.
Mr. Prasad also holds Directorship in several companies, engaged in diverse businesses.
Mr. C. Srishant
Executive Director
Mr. C. Srishant is a lawyer by education, having graduated in Law from the National
Academy of Legal Studies And Research (NALSAR), University of Law, Hyderabad. He
also holds a Diploma in Information Technology Laws from the Asian School of Cyber
Laws.
He was awarded a gold medal in Corporate Law at the NALSAR, University of Law and
was also Andhra Pradesh State topper and gold medalist in Mathematics prior to that.
Mr. C. Srishant has more than 7 years experience in the coffee industry alone and he also
holds Directorships in several national and international companies across the world,
engaged in diverse businesses ranging from manufacturing to construction to Information
Technology.
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Mr. Jonathan T. Feuer
Director
Mr. Jonathan T. Feuer is a businessman by profession and is the President of a privately
held firm, LMZ Soluble Coffee Incorporated, a New York, an importer and
manufacturer's representative specializing exclusively in the trade of soluble coffee. Mr.
Feuer joined the firm in 1977, and has held the position of President and CEO since 1990.
Mr. Feuer holds over 3 decades experience and expertise in the industry, and has held
membership in the Green Coffee Association of New York, the Pacific Coast Coffee
Association, the Tea and Coffee Association of Canada and the National Coffee
Association of the USA. He has served in various roles in all of these trade associations.
Most notably, Mr. Feuer has served as a Director of the National Coffee Association of
the USA for the past 15 years, during which time, he has served as Treasurer and
Chairman from 2008-2010. The NCA is the foremost trade association serving all sectors
of the coffee industry in North America, and represents the industry and government in
all international forums such as International Coffee Organization (ICO).
A former director of Asian Coffee Ltd. (presently Tata Coffee Ltd.), Mr. Feuer has been
on the Board of CCL Products (India) Ltd. since 1994. Mr. Feuer is one of the Foreign
Collaborators of the Company. In addition, Mr. Feuer has served as Director of various
charitable organizations.
Mr. Feuer travels extensively to South America, Southeast Asia, Europe and India in
connection with the soluble coffee business.
Mr. Zafar Saifullah
Chairman - Audit Committee & Member - Investor Grievances & Remuneration
Committees.
Mr. Zafar Saifullah was an illustrious member of the Indian Administrative Service,
having held the top most post of the Cabinet Secretary to the Government of India. Mr.
Saifullah has held various positions of responsibility in the Government of India, several
State Governments and several Public Sector Undertakings, including:
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Special Assistant to Minister for Industrial Development, Government of India.
Advisor to the Governor of Haryana.
Development Commissioner and Additional Chief Secretary, Government of
Karnataka.
Chairman, Mumbai Port Trust.
Managing Director, Trade Fair Authority of India (now ITPO)
Secretary, Rural Development and Cooperation Department, Government of
Karnataka.
Chairman and Managing Director, Mysore Paper Mills Ltd.
Chairman and Managing Director, Karnataka State Industrial Investment and
Development Corporation.
Managing Director, Trade Fair Authority of India (now ITPO)
Managing Director, Gauribidanur Corporation Sugar Factory Ltd.
Director of Industires & Commerce, Govt.of Karnataka
General Manager, National Mineral Development Corporation Limited
Mr. Saifullah is the Chairman of the Audit Committee and Member of the Investor
Grievances and Remuneration Committees of the Company.
Mr. I.J. Rao, IRS (Retd.)
Chairman - Investor Grievances Committee & Member - Audit & Remuneration
Committees.
Mr. I.J. Rao is a Gold Medalist in M.A. (Economics) from Andhra University. He was a
lecturer in a college and thereafter joined the Indian Customs and Excise service in 1955.
Mr. Rao served as the Collector of Central Excise at Guntur, Madras and Kanpur. He also
served as the Collector of Customs at Kolkata.
Mr. Rao joined the Customs, Excise, Gold (Control) Appellate Tribunal (CEGAT), Delhi
in March 1983 and retired in 1991 as the Vice-President of the Tribunal.
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Mr. Rao has authored hundreds of short stories, several novels, radio plays and was
awarded with Prathiba Puraskaram for 1998 for his short story/novel by Potti Sriramulu
Telugu University, Hyderabad. Mr. Rao has also authored numerous articles on finance,
revenue and taxation, which were published in leading newspapers like the Statesmen
(Kolkatta), Economic Times (Bombay), Business standard (Kolkatta), Excise Law Times
(Delhi), etc.
Mr. Rao is the Chairman of the Investor Grievances Committee & \Member - Audit &
Remuneration Committees.
Mr. Vipin K Singal
Director
Mr. Vipin K. Singal is a businessman by profession. He completed his Graduation in
Agricultural Engineering from Punjab Agricultural University.
Mr. Singal heads the Delhi Express Travels Group, which is engaged in arranging
international air tickets - business and leisure, inbound tourism, outbound holidays,
cruises, hotels & resorts in India, domestic tourism and promotion & marketing of Eurail
in India. He has been associated with travel and tourism industry for the last 3 decades,
affording him vast experience in the field of business and management.
Mr. Singal is a member of the Audit, Investor Grievances & Remuneration Committees
of the Company.
Mr. K.Chandrahas
Director
Kata Chandrahas studied M.Sc. (Physics) in India and MBA from the United Kingdom.
He was selected for the Indian Revenue Service in 1976 and served the Income Tax
Department at Hyderabad, Delhi, Chennai, Pune, Allahabad and Nagpur in various
positions until his retirement as the Chief Commissioner of Income Tax, Chennai in
September, 2009. He served as Under Secretary in the Finance Ministry, New Delhi
during 1984-85 and as Personal Secretary to the Union Minister of State for Finance
during 1985-88.
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BIBLIOGRAPHY
Reference:
1. Financial Management - I.M . Pandey
2. Financial of Financial
Managements - James C. Van horne
3. Financial management - Khan & jain
Website:
www.cclproducts.com
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