Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial...

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R SERIES Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers

Transcript of Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial...

Page 1: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

R SERIES

Capacity2.0 - 95 kW

Premium range of general-purpose industrial chillers

Page 2: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

Aqua Cooler is a proudly Australian-owned and -operated industrial process chiller and drinking water cooler supplier. With over 50 years experience in the industry, no other Australian brand can offer the same level of attention to detail and quality.

Introducing Aqua Cooler’s Premium Chiller Range; using in-house engineered plans and an advanced PCB controller the Thermal X chiller is designed in Australia, for Australian conditions.

The Thermal X Range of chillers is backed by 50 years of history and experience. Aqua Cooler has supplied and installed over 5,500 Thermal X chillers internationally.

Aqua Chiller is an internationally-recognised brand of process chillers designed and marketed by Aqua Cooler. Aqua Chiller offers a host of products and solutions to the market as well as a resource-packed after market service. With over 50 years in refrigeration and an intimate understanding of our customer’s process cooling needs allow us to provide unparalleled level of specialised aftermarket service.

Page 3: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

Features• Thermal X Series industrial process chillers are

Australian designed and tested.

• A high ambient temperature operation of up to 46°c with R134a.

• Advanced PCB controller with Australian designed software allows advanced control - Web page interface via IP, HLI capability RS485, Modbus, Bacnet, and more.

• Extensive parameter settings to suit a variety of applications.

• Advanced safety controls will ensure your chiller remains safe. Features such as phase protection, thermal overload, low flow protection, water freeze protection and more as standard.

• Improved data logging via USB or webpage download.

• Variable speed drive options on compressors and fans ensure your Thermal X chiller is only working as hard as it needs to.

• Open or closed loop pipework options to suit the requirements of the process.

• Environmentally friendly refrigerant options of R134a or R407c.

• High efficiency scroll and screw compressors made by industry leading brands.

Benefits• Using the advanced PCB, multi-chiller control options are

available that allow benifits such as redundancy control, remote start / stop and performance monitoring.

• Your Aqua Chiller R Series industrial process chiller can be tailored to your unique requirements ensuring you have the most effective and efficient solution to your project. Talk to us about any required customisations.

• Wide operating limits means Aqua Chiller’s R Series can be used in a broad range of situations, particularly important for the harsh Australian climate.

• Internal buffer tanks ensure that temperature remains more consistent under varying loads.

• Rely on over 50 years of industry experience and over 5,500 Thermal X chillers to be sure you’re making the right investment.

ApplicationsThere’s an Aqua Chiller process chiller to fit every application. Here are a few of the common uses.

Scientific Applications

Machine Tools

Healthcare

Laser

Agriculture

Plastics

Chemical & Pharma

Food Processing

Page 4: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

Optional Features

CompressorsR Series chillers compressors bring you long lasting reliability and durability with exceptionally high standards of quality. R Series chillers use world leading compressor brands such as Emerson and Danfoss.

Chilled Water CircuitR Series chillers are equipped as standard with an internal buffer tank. Internal buffer tanks ensure that temperature remains consistent under varying loads.

Smart PCB ControllerThe advanced PCB controller is standard with all R Series chillers. It allows benifits such as multi-chiller control allowing redundancy, remote start / stop, performance monitoring, BMS connectivity, and a wide array of parameter control settings.

External tank External pump / tank

Glycol compatibility

High pressure cooling circuit

External condenser mount

R Series at a glance.

Page 5: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

EnclosureThe stylish and practical R Series structural enclosure is robustly constructed with a rigid frame, powdercoated galvanised aluminium panels and heavy-duty castors. It is divided into two sections to ensure optimum airflow through the condensor. The R Series enclosure is designed for indoor or outdoor installation.

PumpsA range of pump options are available for the R Series chiller. All of which are sourced from highly reputable and market leading manufacturers. R Series chillers can optionally be used with an external pump if required.

CondensersAqua Chiller uses a custom-designed and manufactured condenser in the R Series of chillers. The encolsure’s split design offers high efficiency by ensuring optimum airflow through the condenser. The R series uses advanced hydophilic coating on the condensor and has the option of e-coating for extreme environments. Remote condenser options available.

Close tolerance upgrade

Redundant refrigeration circuit

Pump upgrades Large condenser upgrade

Centrifugal fan

Quality AssuredAll R Series chillers are tested throughout the manufacturing process followed by a substantial and comprehensive test upon completion. Coupled with the world’s most trusted component brands, Aqua Chiller’s products are designed and built to last.

Page 6: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

SpecificationsCooling Capacity

Input Power

Power

CurrentDraw (A) Refrigerant Compressor Condenser Evaporator Water Pump Standard Option Dimensions

Weight(kg)

SKU kW kW MCC OCD* Type Charge (kg) Control method Type Number

in Chiller Brand Power (kW) Type Cooling air

flow (m3/h) Type Tank volume

Inlet/outlet pipe calibre Lift (m) Flow Rate

(L/s) Material ModelLength Width Height

(mm) (mm) (mm)

R150A1-A-CC 2.11.8

1-phase 220V / 50Hz

13.7 9.2 R134a 1

Expansion valve

Reciprocating 1

Emerson / D

anfoss

1

Hyd

rophilic A

luminium

fin with low

noise rotor fan

750

Cop

per C

oil In Tank

80 1"42 0.56

Stainless Steel #304 Pump

+ W

ater Pipes

CHLF2-60 1105 640 1335 50

R150A1-C-CC 2.1 11.6 7.7 R407c 0.9 Rotary 1 42 0.56 CHLF2-60 1105 640 1335 50

R180A1-A-CC 3.1 2.1 17.2 6 R134a 1.4 Scroll 1 1.31000 80 1"

42 0.56 CHLF2-60 1105 640 1335 50

R180A1-C-CC 3.7 2.4 15.5 10.3 R407c 1.6 Scroll 1 1.5 42 0.56 CHLF2-60 1105 640 1335 50

R230A1-A-CC 4.62.8

11.7 7.2 R134a 2.1 Scroll 11.9 2000 80 1"

42 0.56 CHLF2-60 1105 640 1335 100

R230A1-C-CC 4.6 17.7 11.8 R407c 2 Scroll 1 42 0.56 CHLF2-60 1105 640 1335 100

R300A3-A-CC 5.73

3-phase 415V / 50Hz

13.7 7.9 R134a 2.6 Scroll 12.1 2000 80 1"

42 0.56 CHLF2-60 1105 640 1335 120

R300A3-C-CC 5.9 12.3 8.2 R407c 2.6 Scroll 1 42 0.56 CHLF2-60 1105 640 1335 120

R330A3-A-CC 6.5 3.4 13.7 7.9 R134a 3 Scroll 1 2.52000 80 1”

42 0.56 CHLF2-60 1105 640 1335 120

R330A3-C-CC 7 4 12.4 8.9 R407c 3.2 Scroll 1 3.1 42 0.56 CHLF2-60 1105 640 1335 120

R420A3-A-CC 7.5 3.8 17.4 11.1 R134a 3.1 Scroll 1 2.53000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R420A3-C-CC 7.5 4.1 16.7 10.4 R407c 4.2 Scroll 1 2.8 45 1.12 CHLF4-60 1620 810 1600 350

R540A3-A-CC 10.4 4.8 20.6 12.3 R134a 3.5 Scroll 1 3.53000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R540A3-C-CC 9.8 7.7 16.4 12.7 R407c 3.2 Scroll 1 3.2 45 1.12 CHLF4-60 1620 810 1600 350

R670A3-A-CC 12.57.6

23.4 15 R134a 4.2 Scroll 15.5 6000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R670A3-C-CC 12.9 19.9 14.6 R407c 5.5 Reciprocating 1 45 1.12 CHLF4-60 1620 810 1600 350

R830A3-A-CC 14.46.8

30.4 15.6 R134a 4.8 Scroll 15.3 6000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R830A3-C-CC 13.8 21.4 15.3 R407c 5.9 Scroll 1 45 1.12 CHLF4-60 1620 810 1600 350

R1000A3-A-CC 199.2

42.4 19.3 R134a 6.4 Reciprocating 17.6 8000 180 1”

45 1.12 CHLF4-60 1620 810 1600 400

R1000A3-C-CC 18.4 27.4 18.1 R407c 7.9 Scroll 1 45 1.12 CHLF4-60 1620 810 1600 400

R1200A3-A-CC 219.9

42.4 20 R134a 7 Reciprocating 18.3 8000 180 1”

45 1.12 CHLF4-60 1620 810 1600 450

R1200A3-C-CC 21.5 30.4 19.6 R407c 9.2 Scroll 1 45 1.12 CHLF4-60 1620 810 1600 450

R1330A3-A-CC 2512.4

41.4 23.9 R134a 8.4 Scroll 110.3 10000 180 1”

45 1.12 CHLF4-60 1620 810 1600 550

R1330A3-C-CC 24.3 33.4 21.2 R407c 10.4 Reciprocating 1 45 1.12 CHLF4-60 1620 810 1600 550

R1500A3-A-CC 26.512.9

54.4 33.8 R134a 8.9 Scroll 19.6 15000 495 1½”

39.5 3.34 CHLF12-40 2550 1050 1830 700

R1500A3-C-CC 29 45 30.3 R407c 12.4 Scroll 1 39.5 3.34 CHLF12-40 2550 1050 1830 700

R2000A3-A-CC 42.618.7

70.4 40.1 R134a 14.2 Scroll 115.2 15000 495 1½”

39.5 3.34 CHLF12-40 2550 1050 1830 750

R2000A3-C-CC 38 56 38.9 R407c 16.3 Scroll 1 39.5 3.34 CHLF12-40 2550 1050 1830 750

R2500A3-A-CC 52.922

88.4 43.1 R134a 17.7 Scroll 118.5 15000 495 1½”

39.5 3.34 CHLF12-40 2550 1050 1830 850

R2500A3-C-CC 52.2 90 56.6 R407c 22.3 Scroll 1 39.5 3.34 CHLF12-40 2550 1050 1830 850

R3000A3-A-PP 69.8 41.1 131.9 71.1 R134a 23.3 Scroll 2 2030000 Plate Pack

495 2½”47 5.56 CDMF20-4 2830 1450 2030 1150

R3000A3-C-PP 73 32 99.9 65.7 R407c 31.2 Scroll 2 24.6 47 5.56 CDMF20-4 2830 1450 2030 1150

R4000A3-A-PP 87.6 48.7 171.5 80.9 R134a 29.2 Scroll 2 40.440000 495 2½”

40 8.89 CDMF32-30 2830 1450 2030 1150

R4000A3-C-PP 95.4 41.7 119.5 77.1 R407c 40.7 Scroll 2 44.4 40 8.89 CDMF32-30 2830 1450 2030 1150

Notes1. Nominal cooling capacity is calculated with 10°C chilled-water supply and 35°C inlet cooling air temperature at system flow

rate and pressure.

2. Working Range:

• The temperature range of chilled fluid is from 5°C℃ to 35°C℃;

• Temperature difference between inlet and outlet chilled fluid is from 3°C℃ to 8°C℃.

• We recommend R134a gas be used for ambient environments above 42°C+.

* Operation current draw at design point - Measure under Evaporating Temp: 5°C | Condensing Temp: 50°C | Ambient Temp: 35°C | Superheat: 5k | Subcooling: 2K

* The flow rate is the nominal flow rate at the available lift. The actual flow rate will depend on the load requirement and the pump curve. None standard pump can be available on request.

Page 7: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

Cooling Capacity

Input Power

Power

CurrentDraw (A) Refrigerant Compressor Condenser Evaporator Water Pump Standard Option Dimensions

Weight(kg)

SKU kW kW MCC OCD* Type Charge (kg) Control method Type Number

in Chiller Brand Power (kW) Type Cooling air

flow (m3/h) Type Tank volume

Inlet/outlet pipe calibre Lift (m) Flow Rate

(L/s) Material ModelLength Width Height

(mm) (mm) (mm)

R150A1-A-CC 2.11.8

1-phase 220V / 50Hz

13.7 9.2 R134a 1

Expansion valve

Reciprocating 1

Emerson / D

anfoss

1

Hyd

rophilic A

luminium

fin with low

noise rotor fan

750

Cop

per C

oil In Tank

80 1"42 0.56

Stainless Steel #304 Pump

+ W

ater Pipes

CHLF2-60 1105 640 1335 50

R150A1-C-CC 2.1 11.6 7.7 R407c 0.9 Rotary 1 42 0.56 CHLF2-60 1105 640 1335 50

R180A1-A-CC 3.1 2.1 17.2 6 R134a 1.4 Scroll 1 1.31000 80 1"

42 0.56 CHLF2-60 1105 640 1335 50

R180A1-C-CC 3.7 2.4 15.5 10.3 R407c 1.6 Scroll 1 1.5 42 0.56 CHLF2-60 1105 640 1335 50

R230A1-A-CC 4.62.8

11.7 7.2 R134a 2.1 Scroll 11.9 2000 80 1"

42 0.56 CHLF2-60 1105 640 1335 100

R230A1-C-CC 4.6 17.7 11.8 R407c 2 Scroll 1 42 0.56 CHLF2-60 1105 640 1335 100

R300A3-A-CC 5.73

3-phase 415V / 50Hz

13.7 7.9 R134a 2.6 Scroll 12.1 2000 80 1"

42 0.56 CHLF2-60 1105 640 1335 120

R300A3-C-CC 5.9 12.3 8.2 R407c 2.6 Scroll 1 42 0.56 CHLF2-60 1105 640 1335 120

R330A3-A-CC 6.5 3.4 13.7 7.9 R134a 3 Scroll 1 2.52000 80 1”

42 0.56 CHLF2-60 1105 640 1335 120

R330A3-C-CC 7 4 12.4 8.9 R407c 3.2 Scroll 1 3.1 42 0.56 CHLF2-60 1105 640 1335 120

R420A3-A-CC 7.5 3.8 17.4 11.1 R134a 3.1 Scroll 1 2.53000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R420A3-C-CC 7.5 4.1 16.7 10.4 R407c 4.2 Scroll 1 2.8 45 1.12 CHLF4-60 1620 810 1600 350

R540A3-A-CC 10.4 4.8 20.6 12.3 R134a 3.5 Scroll 1 3.53000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R540A3-C-CC 9.8 7.7 16.4 12.7 R407c 3.2 Scroll 1 3.2 45 1.12 CHLF4-60 1620 810 1600 350

R670A3-A-CC 12.57.6

23.4 15 R134a 4.2 Scroll 15.5 6000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R670A3-C-CC 12.9 19.9 14.6 R407c 5.5 Reciprocating 1 45 1.12 CHLF4-60 1620 810 1600 350

R830A3-A-CC 14.46.8

30.4 15.6 R134a 4.8 Scroll 15.3 6000 180 1”

45 1.12 CHLF4-60 1620 810 1600 350

R830A3-C-CC 13.8 21.4 15.3 R407c 5.9 Scroll 1 45 1.12 CHLF4-60 1620 810 1600 350

R1000A3-A-CC 199.2

42.4 19.3 R134a 6.4 Reciprocating 17.6 8000 180 1”

45 1.12 CHLF4-60 1620 810 1600 400

R1000A3-C-CC 18.4 27.4 18.1 R407c 7.9 Scroll 1 45 1.12 CHLF4-60 1620 810 1600 400

R1200A3-A-CC 219.9

42.4 20 R134a 7 Reciprocating 18.3 8000 180 1”

45 1.12 CHLF4-60 1620 810 1600 450

R1200A3-C-CC 21.5 30.4 19.6 R407c 9.2 Scroll 1 45 1.12 CHLF4-60 1620 810 1600 450

R1330A3-A-CC 2512.4

41.4 23.9 R134a 8.4 Scroll 110.3 10000 180 1”

45 1.12 CHLF4-60 1620 810 1600 550

R1330A3-C-CC 24.3 33.4 21.2 R407c 10.4 Reciprocating 1 45 1.12 CHLF4-60 1620 810 1600 550

R1500A3-A-CC 26.512.9

54.4 33.8 R134a 8.9 Scroll 19.6 15000 495 1½”

39.5 3.34 CHLF12-40 2550 1050 1830 700

R1500A3-C-CC 29 45 30.3 R407c 12.4 Scroll 1 39.5 3.34 CHLF12-40 2550 1050 1830 700

R2000A3-A-CC 42.618.7

70.4 40.1 R134a 14.2 Scroll 115.2 15000 495 1½”

39.5 3.34 CHLF12-40 2550 1050 1830 750

R2000A3-C-CC 38 56 38.9 R407c 16.3 Scroll 1 39.5 3.34 CHLF12-40 2550 1050 1830 750

R2500A3-A-CC 52.922

88.4 43.1 R134a 17.7 Scroll 118.5 15000 495 1½”

39.5 3.34 CHLF12-40 2550 1050 1830 850

R2500A3-C-CC 52.2 90 56.6 R407c 22.3 Scroll 1 39.5 3.34 CHLF12-40 2550 1050 1830 850

R3000A3-A-PP 69.8 41.1 131.9 71.1 R134a 23.3 Scroll 2 2030000 Plate Pack

495 2½”47 5.56 CDMF20-4 2830 1450 2030 1150

R3000A3-C-PP 73 32 99.9 65.7 R407c 31.2 Scroll 2 24.6 47 5.56 CDMF20-4 2830 1450 2030 1150

R4000A3-A-PP 87.6 48.7 171.5 80.9 R134a 29.2 Scroll 2 40.440000 495 2½”

40 8.89 CDMF32-30 2830 1450 2030 1150

R4000A3-C-PP 95.4 41.7 119.5 77.1 R407c 40.7 Scroll 2 44.4 40 8.89 CDMF32-30 2830 1450 2030 1150

Safety Features• Compressor Overheating Protection

• Over-Current Protection

• High and Low Pressure Protection

• Over-Temperature Protection

• Flow Switch Protection

• Phase Sequence or Missing Phase Protection

• Exhaust Overheating Protection

• Anti-Freezing protection

Page 8: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

Save Money

Move from reactive refrigeration maintenance (breakdown maintenance) to Reliability Centered Maintenance (RCM) with monitoring and cut cost by up to 66% per year.

Avoid Outages

Costly outages are now a thing of the past! Our monitoring system lets you know the moment your refrigeration system needs attention, well before expensive repairs, spoilage and waste occur.

Find Leaks

Leaks happen. And are frequently found way too late. Replacing refrigerant is costly. With Our monitoring system you find leaks early – before they cause real trouble.

Works with any Aqua Chiller installation

Thanks to advances in technology, every Aqua Chiller installation, new or existing, can now be made smart.

Advanced Chiller Monitoring Solutions

Page 9: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

It’s like having a Fridgie on site 24/7

Refrigeration trouble frequently happens when no one is looking. Let’s face it, you have better things to do. But what if modern technology could be applied to your refrigeration system? What if you could automate the monitoring of the entire system and have the power to know exactly what’s going on, all the time. Now you can!

Our monitoring system is designed to be your on site refrigeration expert so you don’t have to be. RCM works all the time, 24 hours a day, 7 days a week, 365 days a year. Now you will Know exactly what’s going on.

Move to Reliability Centered Maintenance now!

Savings on Maintenance

66% 75%

Elimination of Breakdowns

Monitor Vital IndicatorsNow know exactly what’s happening. Follow temperature, refrigerant pressures, cycle times, cycle frequency and power consumption down to fans and compressors. View real-time data as well as historical trends. Gain the power, insight and peace of mind that SMART refrigeration delivers.

Chilled Fluid Temperature

Know that your chiller is doing its job. See current and historical temperature trends.

Compressor & Fan Power

Learn when compressor or fans are working too hard or too little. Long before expensive repairs.

Reactive Maintenance or Breakdown Maintenance - $18/kw/yr

Reactive Maintenance - $15/kw/yr

Predictive Maintenance - $9/kw/yr

RCM - $6/kw/yr

Liquid Pressure & Temperature

Know liquid sub-cooling levels now and in the past. Keep a sharp eye out for condenser and filter-drier health.

Ambient Temperature & Humidity

Is a hot or cold day affecting things? Are things to dry or too wet? Our monitoring system keeps taps on that too.

Suction Pressure & Temperature

Track current and historical suction superheat levels to guard against flood-backs or compressor overheating.

Flow Rate and Alarm Status

Know the status of your chiller water pump at all time and be immediatly alerted to any problems that arise.

Page 10: Capacity 2.0 - 95 kW R SERIES...Capacity 2.0 - 95 kW Premium range of general-purpose industrial chillers Aqua Cooler is a proudly Australian-owned and -operated industrial process

Phone NumbersSales: 1300 278 226

Service: 1800 278 226

AddressU14, 2-12 Knobel Court Shailer Park Qld 4128

Internetwww.aquacooler.com.au [email protected]

Aqua Chiller is a brand owned and operated by Aqua Cooler Pty Ltd.

Your Partner in Cool.

Refrigerant Trading Authorisation: AU41196