CalsonicKansei kankyo 01 02 - MARELLI€¦ · Action guidline As the corporate role for fulfillment...

Environmental Report

CalsonicKansei Corporation

□ Corporate Profile ...........................................................................01

□ Top Commitment ..........................................................................03

□ Management Philosophy ...............................................................05

Basic philosophy

Activities for social responsibility

□ Concept for Environmental Conservation Activity ...........................06

□ Group Environmental Management System ...................................07

Promotion system of group environmental management

Environmental activities plan and environmental target

ISO14001 certification acquisition state

□ Environmental Accounting.............................................................10

Meaning of CalsonicKansei environmental accounting Performance

in 2004 FY

□ Development of Environment /Resource Saving---Conscious Products......12

CalsonicKansei development activities for environmental issues

Promoting module

Reduction of scrap---Development of easily recyclable products

Prevent of global warming

Activities for LCA

Prevention of air pollution---Purification of emission gas

Noise prevention---Lowering noise from emission parts

□ Activities to Reduce and Abolish Environmental Load Material ................18

Basic idea

Environmental correspondence of products (minimization of environmental

load material used in products)

Promotion of green procurement

Quick disclosure of environmental load material information in products

□ Activities for Environmental Conservation in Production Process .............21


Measures for global warming

Reduction of scrap emitted by production activities

Water supply amount and its measures of reduction

Total control of chemical substances

□ Environmental Risk Management ..................................................25

Conservation of soil and groundwater

Thorough water quality control

Thorough air control

□ CO2 Release Amount at Logistic Stage and Its Reduction ...............27

FY 2004 activities

□ Recycling Activities .......................................................................28

CalsonicKansei recycling system

FY 2004 activities

Recycle plant

Recycle products

□ Correspondence of Automotive Recycling Law in CalsonicKansei ..............31

Recycling case

□ Environmental Communication with the Society ............................34

Cntribution to the society

Communication with the society

Outgoing correspondence to the society

Relationship with employees

□ Environmental Performance Data ..................................................36

□ Postface........................................................................................38

2005 Environmental Report01

Name CalsonicKansei Corporation

Headquarters 5-24-15 Minamidai, Nakano-ku, Tokyo

Establishment August 1938

President Takashi Kitajima

Capital 40.6 billion yen (as of March 31, 2005)

Corporate Profile

Corporate Profile

Top Commitment

Management Philosophy

Concept for EnvironmentalConservation Activities

Group EnvironmentalManagement System

Environmental Accounting

Development of Environment /Resource Saving----Conscious Product

Activities for EnvironmentalConservation in Production

Process

EnvironmentalRisk Management

CO2 Release Amountat Logistic

Stage and Its Reduction

Recycling Activities

Correspondence ofAutomotive Recycling Law

in CalsonicKansei

EnvironmentalCommunicationwith the Society

EnvironmentalPerformance Data

Activities to Reduce andAbolish Environmental

Load Material

Contets

Affiliates under CalsonicKansei

Calsonic Kansei UK Limited

Calsonic Kansei Netherlands B.V

Calsonic Kansei Poland Sp. Z.O.O.

Calsonic Kansei Spain, S.A.

Calsonic Kansei South Africa Pty. Ltd.

24 affiliates under CalsonicKansei Environmental Management(as of 31/03/2005)

・No. of consolidated affiliates 47 (as of 31/03/2005)

・No. of affiliates accounted for under the equity method(as of 31/03/2005)

022005 Environmental Report

Fiscal year

Sales

Current profits

2000

430,185

6,985

460,501

8,125

545,000

16,454

619,195

20,452

694,968

23,788

2001 2002 2003 2004

General conditions of management (Consolidation)

Fiscal year

Separate

Consolidated

2000

6,796

16,876

6,387

14,571

5,498

14,806

4,796

15,613

5,082

17,564

2001 2002 2003 2004

Employees (unit: a person)

Listing of stock Tokyo stock exchange first section

Business line Manufacture and sales of automobile parts andindustrial vehicle parts

Major product Front end module, cockpit module, engineexhaust module, car air conditioning system,compressor, electronic control unit, interior andexterior components, meter, sensor, switch, ETC,radiator, muffler, and converter

《Applicable range》Organization

CalsonicKansei and its Japan and overseas affiliates

Period2004 FY (Apr. 2004 to Mar. 2005).

DataBased on consolidated manufacturing affiliates underCalsonicKansei environmental management (chart below)

《Reference》

Issued by Ministry of EnvironmentEnvironmental report guideline (2005)

The environmental report is shown on our web page.http://www.calsonickansei.co.jp/

Environmental Management

CESKOR, Inc.

Daihan Calsonic Corporation

Calsonic Kansei (Thailand) Co., Ltd.Calsonic Compressor (Malaysia) Sdn. Bhd.

Calsonic Australia Pty. Ltd.

<Japan>

CalsonicKansei Corporation

CKK Corporation

CKF Corporation

Calsonic Products Inc.

Calsonic Harison Co., Ltd.

Waga Precision Co., Ltd.

Saitec Corporation

Tokyo Radiator Mfg. Co., Ltd.

KS Engineering Co., Ltd.

Calsonic Mexicana, S.A.de C.V.

Kantus Mexicana, S.A.de C.V.

Calsonic Kansei Mississippi, L.L.C.

Calsonic North America, Inc.

Kantus Corporation

CK Electronics, L.L.C.

Corporate Profile

Top Commitment






Activities for EnvironmentalConservation in ProductionProcess


CO2 Release Amountat LogisticStage and Its Reduction


Correspondence ofAutomotive Recycling Lawin CalsonicKansei



Activities to Reduce andAbolish EnvironmentalLoad Material


In our Management Policy, CalsonicKansei Groupraised, “We aim to coexist with the environment andtreasure the nature and lives of all human beings.” Wehave promoted the environmental conservationactivities with located environment as the importantbusiness challenge until now.In the days ahead, as the new target we tackle for

three years from 2005 to 2007 we have established“2005 CalsonicKansei midterm environmental plan.” Itis the plan that we push forward activities moreglobally and consist with the coexistence betweenenvironment and society, also we set up five plans tocontribute to sustainable social establishment andtackle the environment conservation activities.

In 2004 FY, The Kyoto Protocol corresponding to global warming issues was entered intoforce in February 16 and all that, it was the year of big turning point for environmentalmeasures.For the corporation, the stronger and voluntary global environmental protection activities arerequested, which is not only measures for global warming and control of chemicalsubstances, but also products development with less environmental load.Also, global environment is "The affluent society that environment, society, and economy arein a balanced manner", and it is not too much to say that the corporation which is impossibleto address such needs, can not survive in the age to come.

TOP COMMITMENT

We challenge and aim for Global Corporateenjoying the confidence of the society

(1) Beefing-up global environmental management correspon-ding to consolidate management

(2) Developing and promoting environment-oriented product

(3) Promoting zero emission plant

(4) Increasing recycling parts from end-of-life vehicles

(5) Promoting disclosure of effective and comprehensibleenvironmental information

Corporate Profile

Top Commitment







Process






in CalsonicKansei




Load Material


PresidentManagement Director

in charge of environment

Corporate Profile

Top Commitment














T. Kitajima K. Ogata

As the hard-hitting measure of the environmentalmanagement developing in the group globally, we willexpand ISO 14001 cert i f icat ion acquisit ion tooverseas consolidated affiliates. Also, as for ISO14001 certifica-tion acquisition, all of our domesticand overseas con-solidated affiliates except oneoverseas have acquired the certification until 2004 FY.

Concerning about the implementation of zeroemission plants in CalsonicKansei group, ourdomestic consol i-dated aff i l iates promote theactivities, aiming at the attainment, and overseasconsolidated affiliates do it by 2007 FY. In addition,CalsonicKansei 5 domestic plants attained in 2004FY.

With respect to the products development with lessenvironmental load, we promote powerfully “Develop-ment of CO2 car air conditioning without chlorofluoro-carbon refrigerant that global warming potential ishigh”, “Development of products with small and light,fuel and power saving”, “Development of super thinmetal refrig-erant for emission gas purification”, and“Modularizat ion which is possible to reduceenvironmental load such as enhancement of recyclingefficiency, fuel saving and power saving.

As for reduction of CO2 emission amount, we, aheadof schedule, have attained the initial plan of sixpercent reduction in total emission amount of CO2 indomestic plants compared with the amount in 1990.In this time, we promote the activities aiming at onepercent reduction in total emission amount and uniton the basis of previous year.

Regarding disclosure of environmental information, weperform disclosure of information on our website, andperiodic issue of environmental reports in order topro-mote the close cooperation with all stakeholders.

As responsibility of “Corporation needed by society”,we attempt compliance law and act by contribution towhole society including environmental aspect.

We made “Environmental Reports 2005.”We would appreciate your understanding of Calsonic-Kansei group stance and content of activities for envi-ronment, with looking through the report.We would like to ask for your continued support andunderstanding for our group.We would appreciate your frank opinion.

September 2005


1. Coexist with the environment and treasure the nature and lives of all human beings.

2. Lead the market by producing attractive products.

3. Promote an open and visible management style with integrity and fairness.

4. Become an organization that can make continuous improvements by making thebest of each individual uniqueness and capabilities.

“Management concept” of CalsonicKansei is in “Basic Philosophy” and the consistent corporatephilosophy since 1938 in business, which we would like to contribute to people of the world by creatingcomfortable environment among the relationship between earth and human beings.We have established “Basic Philosophy” of the frame of management concept which shows basicstance as the corporation, “Management Policy” of basic policy, and “Action guideline” of usual activityguideline which employee should share.


Preserving environment in the every stage of a corporate activity

Basic philosophy

Management policy

1. Strive to make one's best without avoiding difficulties.

2. Respect each individual humanity and culture.

3. Think freely and act speedly.

Action guidline

As the corporate role for fulfillment of the connectable society, it is important to carry outour responsibility for social dimension in addition to environmental consciousness. InCalsonicKansei, compliance (it means observing law and act established by company) isour basic activities as corporation, and we have established “CalsonicKansei globalcodes of conduct” for all employees working globally so that they consciously act rightas a member of society.

We always have scrupulous, faithful, fair, and respectful attitude for making contact withusers, employees, shareholders, customers, and community.The codes of conduct are applied to all employees working in CalsonicKansei group.Each of us has the responsibility of surely keeping and improving the codes.

Global codes of conduct

Principle

1. Compliance with regulations and rules2. Forbiddance of no profit-oriented action3. Protection of corporate property4. Impartial and fair relation5. Securing transparency and accountability

6. Respect of diversity and equality ofopportu-nity

7. Environmental conservation8. Obligation of practice and report

Global codes of conduct

Activities for Social Responsibility

Corporate Profile

Top Commitment







Process


CO2Release Amount

at LogisticStage and Its Reduction



in CalsonicKansei




Load Material

The basic of CalsonicKansei environmental conservation activity is as follows: to treat an issue by TripleBottom Line, products, production process, and society of corporate citizen, to establish environmentalactivity plan, to aim the achievement, to be the corporation that contributes to people happiness with“improve global environment conservation.” To achieve this, we have promoted environmentalconservation activities in every department.

Concept for Environmental Conservation Activity


Environmental concept

CalsonicKansei has an environmental philosophy in which every employee returns to a starting point of

nature in order to create comfortable natural environment and contributes to a nicher society, preserving

each environment through intellectual innovation by new technology integration.

Basic environmental policy

Preserving environment in the every stage of a corporate activity.

Environmental policy

1) Preparing an organization to promote earth environment conservation activity.

2) Improving an environmental management system and performing a confinuous improvement.

3) Observing environment-related law and act.

4) Maintaining environmental management through environmental auditing.

5) Saving resources/energy, reducing waste, and recycling in all fields of business activity.

6) Reducing/abolishing ozone layer depletion substance, global warming substance, and toxicsubstance and switching to alternative substance.

7) Developing products with less environmental load.

8) Developing a transport system with less environmental load.

9) Applying environment conservation level in Japan to overseas bases.

10) Positively disclosing information on environment.

Corporate Profile

Top Commitment








CO2Release Amount








The most important organization is “CalsonicKansei environmental general meeting”, which is to deliberate strategyand policy about the environment in view of environmental management and is to determine so that environmentalmanagement CalsonicKansei aims will develop consistently and continuously, which is to control each organizationsof “Product environment committee”, “Production environment committee”, and “Environmental communicationcommittee.” The organization surely promotes environmental action plan and investigates and determines policy,objective, and activities concerning environmental conservation in every stage of business activities and alsopromotes each employees so that they can consciously act in consideration of environment in daily activities.

Whole CalsonicKansei Group has treated issues regarding environment, in addition to promote environmentalmanagement with establishment of environmental activity plan, we have acted with an integrated system of eachdomestic and overseas site which has ISO14001 certification acquisition.

Group Environmental Management System

Promotion System of Group Environmental Management

Environmental activity plan and environmental target

Item Middle term activity target

Promotion of environmental management Strengthening global environment promotion organization on the basis of group including overseas basesISO 14001 certification acquisition in all plants and affiliates in Japan by the end of 2006 FY and its maintenance

Improvement of assessment in environmental management degreeIncrease and promotion of activities for CSR (Corporate social responsibility)Completion of development activities forenvironmental issues

Reduction in controlled toxic substances in productsLead, mercury, and cadmium ⇒ Already eliminated.Hexavalent chromium ⇒ To be eliminated by the end 2006.(Separate schedule for exceptive clause in EU's ELV Directive)

Reduction in wastes (Development of easily recyclable products)

Prevention of global warming (Fuel consumption saving and power saving)

Air pollution control (Emission gas purification)

Noise prevention (Exhaust noise reduction)

CO2 emission amountReduction in total emission amount by 6% on the basis of 1990 FY by end of2008 FY Besides, reduction by 1% on the basis of previous yearReduction by 6% at basic unit on the basis of 1990 FY by end of 2008 FY, reductionby 1% on the basis of previous year

Realization of zero emission2005 FY: Five plan to in Japan to attain step 22006 FY: Consolidated two affiliates with three plants in Japan to attain step 22007 FY: Consolidated seventeen affiliates in overseas to attain step 1

Promotion of reduction in amount of chemical substances pertinent to PRTR

Increase of green purchasingPrevention of global warming

Reduction in industrial wastes

Completion of environmental risk management

Increase of communication activities

Participation in community

Increase of recycling business

Increase of LCA activities

Increase of product considering environment andresource saving

Green purchasingReduction of environment load at production activitiesResource recycling ratio 99% in 2007 FYResource recycling ratio=recycling amount÷total emission amount of waste

Promotion of environmental communication

Environmental business

Definition of zero emissionStep 1⇒at least 98% recycling of wastes from business activitiesStep 2⇒at least 99% recycling of wastes including living activitiesStep 3⇒100% recycling of wastes including living activities

CalsonicKansei implemented specific activity plan in “Environmental activity plan”, in order to perform the environmental

Corporate Profile

Top Commitment







Process


CO2Release Amount




in CalsonicKansei




Load Material


Organization

2004 FY target 2004 FY results 関連頁P07-08

P12-17

P15-16P19

P21

P23

P22P24

P27P25-26

P34-35

P28-30

P09

P18

P20

Preparation for environmental management promotion organization in

"MDRS" (Material Data Report Support System)

Improvement of environmental general weeting considering gloval management

Continuous improviment of all site of the aquired in Japan and to acquire ISO14001 certificatefor 6 major consolidated offiliates

Ranked as one of top groups corporations in the manufacturing in dustriesStant the activities for corporate social responsibility (CSR)

Completion of total elimination of lead, wercury and cadmiumHexavalent chromium: start alternative

Launching of "MDRS", automatic transmission system using upload, developed by Calsonic-Kansei enables immediate actions to customers

Development of front end/cockpit module productsDevelopment of unified radiator & condenser, development of disassembling workabilityseamless-hard IP

Development of core module (cockpit module), new thinned radiator, integrated A/C system,high efficient car A/C system, and CO2 A/CDevelopment of exhaust manifold for MR engine

Development of thin double tube exhaust manifoldDevelopment of super thin metal substrate and DPF

Development of low noise, high efficient exhaust systemCalculation of LCA material one model. Calculation of in-house LCA by modelIssue of green purchasing guideline involving material reports

Total amount of CO2 emissionAttainment of reduction by 19.5% and 5.5% on the basis of 1990 FY and previous yearrespectively *Unified effect of business office by structual reform in cluded

Attainment of Step 1 in all plants in Japan by Yoshimi plant attaining Step 1Step 1 attained consolidated affiliates in Japan are CKK corp., CKF corp., Calsonic Harrison Co.Ltd. and CPI corp. at Itakura plant after CPI corp., Itakura plant attained

98.6% recycling ratio in production basis in Japan (97.0% in 2003 FY)Reduction of emission and transfer amount by 21% on the basis of previous yearThorough actions for the plant where the problem occurred. Thorough preventive weasuresThorough management by voluntary standards which are severer than the regurationsIssue of social environmental reports adding sociality to environmental aspectsImprovement of public relations for environmental activities through HP.Improvement of providing timely environmental information to employees by intranet

Financial aide to environmental-related organization activitiesPlanting of flowers of the seasons in trunk road, Cleaning area in the vicinity of business institu-tion and local beautification campaignAccepting of plant tour, which contributes locally in the area of social education and environment PRAcceptance of local middle and high school students as intership which leads to local contribution

Increase of precious metal collection from catalyst for automobile mufflerSales increase to 684 million yen

Maintenance and improvement of all sites in Japan acquired. ISO 14001certification acquisition by six major affiliates

Improvement of assessment by environmental management assessing agencyActivities for corporate social responsibility (CSR)

Total elimination of lead, mercury and cadmiumPromotion of action to eliminate hexavalent chromium

Immediate report of material data to customer

Promotion of development of easily recyclable products with easy disassem-bly, possible recycling, and longer life

Promotion of development of products with light weight, fuel saving, andpower saving

Promotion of development of products to expedite emission gas purification

Promotion of development of products to reduce emission noisePromotion of internal production and calculation of material LCAIncrease and revision of green purchasing guideline

Total amount of CO2 emissionReduction of total emission amount at basic unit by 1% in the basic ofprevious year

Step 1 attainment of step 1 of non-attained plant in Japan (Yoshimi plant)Step 2 attainment of step 1 of non-attained consolidated plant in Japan (CPI Itakura plant)

Increase of recycling percent in production bases in JapanReduction of release and transfer amount by 5% on the basis of amount in last yearContinuty and increase of soil and ground water maintenanceThorough control of waster water quality and plant emissionCompletion of social environmental reportImprovement of public relations of environmental activities to outsideCompletion of public relations of environmental activities to employees

Increase of contribution to community through volunteer activities

Increase of recycling itemTarget of recycling business related sales: 626 million yen

policy which is basic philosophy of environmental activities in all areas.

Environmental general meeting

Chairperson:General Manager of Production

Vice chairperson:General Manager of Development

Secretariat:Environmental management Gr.

Product environment committee

Production environment committee

Environment communication committee

Environmental risk contact organization

Promotion for products-related environmental preservation activities about environment-friendly productsdevelopment, simple recycling of products, and study for LCA

Japan / North American / Europe / Australia & Asia

Japan / North American / Europe / Australia & Asia

Communication activities with community through planning and operation in social action programIssuing environment related public relations magazine and in-house organ for personnel enlightenment aboutenvironmental preservation and public relations activities for society

The purpose of this contact organization is to deal with an environment-related scandal in CalsonicKansei groupand to minimize adverse effects on the environment and community.

Promotion to reduce environmental load arising from production activities. Promotion of energy saving and zeroemission. Development of production method with less environmental load. Reduction and abolishment ofenvironmental load material at production process.

Corporate Profile

Top Commitment








CO2Release Amount








Ahead of competitors in automotive parts industry,CalsonicKansei at f irst has taken in ISO14001,international standards of environmental managementsystem, and we have promoted the certif icationacquisition.As the result, starting with Atsugi Plant in March, 1998,and then all plants including Technical center, adevelopment base acquired the certification. Thisenables us to promote consistent environmentalmanagement from development to production. We havealso promoted certification acquisition about affiliatesand six overseas affiliates have newly acquired thecertification in 2004 FY. Now there is one affiliateremained, however, we will act toward early acquisition.

Promotion of ISO14001 Certification Acquisition

We have regularly performed internal auditing andexternal auditing by examination function to treatcontinuous improvement of environmental managementsystem. The result is that we do not have any seriousnonconformity with continuous examination or renewalexamination in 2004 FY and performed corrective actionabout a small suggestion and observed case quickly. Wehave performed continuation and renewal in every site.In 2005 FY, we will revise our management system tothe system corresponding ISO14001 of 2004 FY andtreat switching or renewal of certification.In our company we have performed regularenvironmental performance through the checklist extendto several hundred items and attempted theimprovement of management level.

Environmental Auditing / EnvironmentalPerformance Auditing

ISO14001認証取得状況（2005年7月31日現在）

Site

Atsugi

Gunma

Kodama

Oppama

Yoshimi

Technical Center

Initial registration

MAR 1998

OCT 1998

JAN 1999

FEB 1999

DEC 2001

JAN 2003

Last renewal

MAR 2004

OCT 2004

OCT 2004

JUL 2004

DEC 2004

OCT 2005 (Planed)

Acquisition state in CalsonicKansei plant

CKK

CKF

Calsonic Products

Calsonic Harrison

Waga Precsion

Saitec

Tokyo Radiator

KS Engineering

CK Service

CK Engineering

CK Logistics

NP Kansei

Itec

Nissin Kogyo


MAR 1999

DCE 1999

MAR 2004

MAY 1999

JUN 1998

OCT 2003

MAR 2003

DEC 2001

MAR 1998

MAR 1998

DEC 2000

DEC 2002

DEC 2003

JUN 2004

Acquisition state in Japanese affiliates

Affi

liate

s no

t app

lyen

viro

nmen

tal m

anag

emen

t

Site

Calsonic North America

Kantus

CK Electronics

CK Mississippi

Calsonic Mexico

Kantus Mexicana

Calsonic Kansei UK

Calsonic Kansei Netherlands

Calsonic Kansei Poland

Calsonic Kansei Spain

Calsonic Kansei South Africa

Calsonic Australia

Calsonic Kansei (Thailand)

Calsonic Compressor Malaysia

Daihan Calsonic

CESKOR

CEI

Magna Kansei

Uni-Calsonic

Taiwan Calsonik


SEP 2001

AUG 2002

SEP 2002

APR 2004

NOV 2004

MAR 2005

MAR 2005

OCT 1999

JAN 2002

MAR 2000

SEP 2002

FEB 2000

JUL 2002

AUG 2003

MAR 2004

2006 (Planed)

APR 2004

OCT 2004

MAY 2000

SEP 1999

APR 2002

JAN 2003

Shelbyville

California

Washington

Lianelli

NorthAmerica

Europe

Oceania

Acquisition state in overseas affiliates

NorthAmerica

Europe

Oceania

Affiliates not apply environmental management

ISO14001 Certification Acquisition State

環境パフォーマンス監査風景　

Corporate Profile

Top Commitment







Process






in CalsonicKansei




Load Material

Environmental accouting is a tool for quantitatively assessing the activities for environment conservation.CalsonicKansei, by disclosing the environmental accouting, specifies the relation between the environmentalactivities and whole corporate activities, and enhance the transparency of it, and we aim what we ask wholesociety to understand our company posture for environmental activities. Besides, we have introducedenvironmental accounting as the system which all employees increase their awareness of the environment, set itin place, and develop it through their daily routine.From the actual performance in 2003 FY, we have expanded the extent of aggregation to domestic consolidatedaffiliates, improved and disclosed it.



Meaning of CalsonicKansei environmental accounting1. We use cost effectiveness for the environment conservation activities, which we quality and understand, as

determination tool for decision-making to effectively promote the future environmental activities.2. We disclose the quantitative result of the cost effectiveness to local residents and stake holders as an explanatory tool.3. Raising consciousness of employees in environmental aspect.

Performance in 2004 FY

1 ) Environmental conservation coastBesides depreciation and for environment-related equipment investment, environment conservation cost includesresearch and development cost.Compared with 2003 FY, antipollution cost has been reduced. The cause of that is because the soil amelioration of oldfactory sites has been settled for the time.As for the research and development cost, we have invested in development of module-related product, which ispossible to reduce environmental load totally, in development of weight saving product, and in activity for eliminationof hexavalent chromium, which is major measures in product development.

Environmental Conservation cost

Classification Cost

6961931663373812512,7151510

4,068

Investment

3354428551249301

444

1. Cost in business area to teduce environmental load

2. Cost for upper/down stream

3. Cost for management activities

4. Cost for environmental R&D

5. Cost for social activities

6. Cost for environmental damage

Cost for pollution control

Cost for glove environment conservation

Cost for resource cycling

Prevention of air/water/soil pollution and noise

Energy saving, resource saving, and reduction/elimination of substances with environmental load

Reduction/recycling/disposal of industrial waste

Cost for controlling environmental load occurring at upper/down stream of business area

Labor cost for organizing/operating/certifying environmental management and for environmental action

Organization

Development of environment-conscious product and R&D for controlling environmental load

Support for environment conservation activities by organization and local residents

In one million yen

Total

1. Result of aggregation

Corporate Profile

Top Commitment














Classification

90,656

882

995

67

1. Environment conservation effect about resources introduced into business activities

2. Environment conservation effect about waste from business activities

Energy consumption conversion into CO2 (ton)

Energy reduction conversion into CO2 (ton)

Amount of water used (km3)

Water usage reduction (km3)

Amount of energy saving

Amount of resources saving

Profit on sales of valuable resource

Sales amount of rebuilt and reuse products

Effective amount by recycling (amount of re-pellet)

Others

《Reference》 Total occurrence amount

Amount of recycling (ton)

Final disposal amount (Landfill amount)

PRTR substance (Release and transfer amount)

(Amount)

(Amount)

1,434

248

43

377

684

63

18

3. Economic effect accompanied by measures for environment conservation (in one million yen)

(Amount

of

money)

Effect by environment conservation

─

─

─

17,555

16,671

868

110

3 ) Economic effect with environment conservation measuresThe sales price of reuse products, by the reinforcement of recycling activities. has increased, which boosted economiceffect.

2004 FY aggregation result analysis

Economic effect associated with both our environmentconservation cost and environment conservationmeasures has increased, which is not only the cost, butalso the ratio for sales.

Ratio against sales

fiscal year

sales amount 619,195

3,467

0.56%

1,221

0.20%

20042003

649,968

4,068

0.63%

1,434

0.22%

amount

ratio against sales

amount

ratio against sales

conservationcost

economiceffect

《Coverage of aggregation》①All fine plants in Japan:

Oppama, Atsugi, Gunma, Yoshimi and Kodama7 consolidated affiliates with 10 plants:CKK Co.Ltd, CKF Co.Ltd, Tokyo radiator manufacturing Co.Ltd,Calsonic Products Co.Ltd, Calsonic Harrison Co.Ltd, SaitecCo.Ltd, and Waga Precision Co.Ltd②Period: April 2004 to march 2005 (2004 FY)

《Referrential Guideline》In line with guideline issued by Environment Ministry,aggregated and calculated by setting own organizationaloperating standard matching to features of aggregating items

unit: million yen

2 ) Effect by environment cnservationEnvironment conservation is assessed in terms of economic effect: amount of money and amount effect:environmental load control.By the energy saving activities, energy has been reduced 882 tons based on CO2.


Corporate Profile

Top Commitment







Process






in CalsonicKansei




Load Material


In 2002 FY, CalsonicKansei has acquired ISO14001 certification in Technical center, a development base inorder to increase efficiency at the environmental aspect of development and design, then we have attempted toimprove attainment ratio of the target.Besides, CalsonicKansei has organized CIPPS(CalsonicKansei Integrated Product Planning System) which cantimely and consistently pursue target attainment from product concept, development, production, to launch. Inaddition to the assessment in terms of Q.C.D and patent, we make the assessment at environmental sides fromthe initial development stage to promote the development of environmental-conscious products.

Development of Environment/ Resource Saving----Conscious Product


CalsonicKansei development activities for environmental issuesCalsonicKansei has promoted activities for the issues at environmental aspects in order to provide environment-consciousproducts to the world widely.

Problems at environmental aspect

Prevention ofglobal warming

Scr

ap s

tage

Use

sta

geD

evel

opm

et s

tage

Reduction of wasteand regulated toxicsubstance

Ozone layer protection

Air pollution control

Noize prevention

Resource depletion

Scrap reduction

CalsonicKansei actions for problems at environmental aspect

Development of producteasily recyclable

Saving fuel consumptionand power

Reducing CFS'ssubstitude

Depoluting emission gas

Reducing exhaust noise

Developing new formsof propulsion

Recycling end-of-life vehicle parts

Recovering and destructing CFC5

Elimination of lea, hexavalentchromium, mercury and cadmium

Easy disassembly

Recycling

Extending file

Small and life

Improving efficiency of powertrain

Reducing engine load by parts requiringless power

Inproving powertrainefficiency

Improving automatictransmission

Reducing traffic jam

Developing A/C with new refrigerant

Reducing use volume ofgreenhouse gas

Fuel-cell vehicle

Rebuilt/reuse

Material recycli

Development for ASR reduction

CalsonicKansei products

Changing hexavalent chromium used for each product for trivalent chromium

Cockpit module, front end module, seamless-hard IP

Unified radiator and condenser

Stainless exhaust muffler

Unified A/C, new design radiator (thinned radiator)Aluminum internal oil cooler, Unifying exhaust manifold with catalystSmall valve for controling muffler, Flat section spining converter, and sheet hydroforming parts

Low emission exhaust system

High efficient car A/C system (External control compressor and double tube system)

Oil warm-up system

Device for mounting ETC in vehicle

Developing CO2 A/C

Reducing use refrigerant volume by improving equipment

Reducing refrigerant leak volume by improving hose and joint

Super thin metal catalyst support, EGR cooler, cooler, DPR, Exhaust manifold, with thinand double internal tube, urea water tank system

Low noise exhaust system

Developing component

Rebuilt and reused A/C compressor

Recycling of instrument panel

Refrigerant (chlorofluorocarbon) recovering machine

Developmen of products not usingregulated toxic substances

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Reduction in the nember of parts

Reduction in weight

35% to 50%

5% to 20%

Reduction in the number of tightening points for components

Reduction in the number of components

Reduction in weight

Head Light Assembly

Moter fan Assembly

Resin Radiator-Core-SupportBumper Assembly

Unified Condenser and Radiator


1. Front end module

Front end module comprises radiator core support as ainto which parts around front end such as radiator,condenser, various heat exchanging equipment areassembled, Plastic and iron are reasonably combined inthe material.

35%

18%

5%

2. Cockpit module

Cockpit module has steering member as a pillar in whichinstrument panel, meter, A/C system, air bag, andelectronic control unit are united.

Wiring Harness/Communication

Air Bag System

Electronic Control Unit Air Conditioning Control Switch

Information Display

Instrument Cluster

Instrument Panel

3. Engine exhaust module

We have developed the unit of exhaust manifold,catalyst converter, center muffler as a consistentsystem. We aim at optimum system to improve outputby cooperative control with engine, emission (reductionof HC emission amount), and fuel saving.

Promoting ModuleCalsonicKansei promotes modularization for cockpit,front end, and engine exhaust.We promote various advantages at environmental aspects such as enhancement of recycling efficiency and fuel/powersaving by reducing the nember of parts and weight resulting from changing in product supply on the basis of unit systemfor that of module.

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in CalsonicKansei




Load Material

Reduction in weight

Recycling efficiency


1 ) Unified radiator and condenser (UCR)Unified radiator and condenser (UCR) raises the heattransfer performance with new core structure. UCR iscompact and lighter, and excels in vehicle-installationperformance, fuel-saving, and recycling efficiencyecologically.

10% to 30%

100%

CalsonicKansei has tackled reducing material types of single product, improvement of easily recyclable products, andrecycling technical development which is the environmental load reduction of products colleted after use.

2 ) Hard inst seamless

Easy dismantlemeut improved by adopting the structure

by which A/BAG module is easily stripped without taking

off inst-panel, when scrapping cars.

Inst-panel reverse side BRKT is with screwless structure

by which assembled inst-panel by supersonic welding.

ULTRASONIC WELDING

BRKT-A/BAG

INST-PANEL

MODULE-A/BAG

M8-bolt is removed afterGlove-box removal

M6-bolt is removedafter Box-upr removal

BRKT is attachment atUltrasonic welding

Coolant

Refrigerant

Cooling air

▼ Integrated Fin

Reduction of scrap ---- Development of easily recyclable products

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Reduction in weight

Reduction in weight

Reduction in weight

Reduction in weight


1) Small size and high performance A/C system

Introduction of slide door module to thinned evaporator

realizes small size and light weight.

Introduction of easy installation clip to heater pipe

improves easy disassembly.

10% to 30%

Introduction of easyinstallation clip to heater pipe

Introduction of easy installation to tightening portion makesdisassembly easy

2) Exhaust manifold for MR-Eng

Realized to make it smaller and lighter by thinning

component parts

Realezed to makecomponent parts likefront and back FLGsmaller, lighter by thinningImprove heat

characteristicsby short branch of pipesand lower heat mass

38%

3) Flat section spinning converter

Mat on all surfaces reduces weight and disuses heat

shield plate.

25%

4) Thinned radiator

While thickness of tube for cooling water and of fin for

radiating heat is thinned from 0.24mm to 0.2mm (Max.),

and from 0.1mm to 0.06mm respectively, durability and

heat radiation performance are enhanced.

10% to 30%

Prevention of Global WarmingCalsonicKansei has made energy to vehicle more efficient by the development of small and light products, and by fuel and

energy saving products, and then we have contributed to improving of automobile fuel cost.

1. Promotion for making automobile parts small and light

We have promoted the development of product aiming small and light of products. Fuel effect for vehicle ---> Making

vehicle lighter 5kg effected on the fuel saving benefits by 0.25%.

CATALYST2mill/900cpsi

MT-SUPTNon-Expand type

CONTAINERSUH409L t1.5

Activities for LCA

We aim at determination for adequate product planning or development schedule, establishment of environment-

conscious priority at product development design and production processes and, future proper environmental actions by

quantitatively assessing environmental impact load and understanding the load of the product at LCA.

The coverrage is calculation of environmental load amount by in-house manufacturing and calculation of environmentalload amount by external parts manufacturing with in-house manufacturing stage.Skipment/circulation + use + recycling + scrap are out of subject considering calculation at vehicle.

1. LCA calculation coverrage

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Load Material

Power saving

Weight reduction


2. Development of fuel and power saving products

CalsonicKansei has promoted the development of products targeted fuel and power saving.

External control compressor

The refligerant discharge of the compressor is controlied by

electronic signal from external, depending on outside air

temperature, humidity, and interior preset temperature. The

compressor can prevent too much interior drying, reduce

energy waste of engine (motive-energy saving), and atabilize

the number of revolutions in idling.

∆75%: 40W⇒10W

20%

Model Name

CSV613 CSV614 CSV717 CWV618

6～125

6

3.6kg

Capacity (cc/rev)

Number of Bore

Weight Without Clutch

Production PlantCHC (JAPAN)DCC (FRANCE)DCH (HUNGARY)

6～135

6

3.6kg

DCC (FRANCE)DCH (HUNGARY)

8～166

7

4.8kg

CHC (JAPAN)DCH (HUNGARY)

10～184

6

4.8kg

CHC (JAPAN)

Expansion valve

Cond

ense

r

Solenoidvalve

Compressor

DUTY single

AmplifierIntakesensor

Motor fan

Evaporator

Since new substances such as altermatives for CFCs (noexistence in nature) have unforeseen issues, we can notwipe out their possibility of future concems.Of the substance which exists in nature world, usable fluidas refrigerant is air, water, nitrogen, ammonia, hydrocarbon,inert gas,and carbon dioxide gas.

Natural refrigerantNatural objects. No artificial product. Incombustibility with-out toxicity.

Recycled refrigerantNo refrigerant manufacturing plant is required because CO2

is reused. Possible reduction in amount of CO2 emission.

Refrigerant for prevention of global warmingThirteen thousandth warming coefficient compared with thecoefficient of current refrigerant (HFC134a).

Reliefvalve

Accumulator

Electronic controlexpansion valve Internal heat exchanger Gas cooler

Evaporator Compressor

CO2 air conditioning system

System outline

3. Prevention of global warming-CO2 conditioner

We made a database of “Self-manufacture environmental load amount” and “External manufacture environmental loadamount.”1. “Computed self-manufactrure environmental load amount”CO2 emission amount, which is “Self-manufacture environmental load amount” per a vehicle by products and by plants, isalready computed in 2003 FY, and made a database of this as environmental load amount per a vehicle by self-manufacture LCA plants and products. Besides, “Self-manufacture environmental load amount” per a vehicle by productsis described in the environmental report of last year.2. “Computed external products environmental load amount”About our allied products of a type of small vehicle, we computed “external products environmental load amount”centering on materials, and made a database.

2. Activities for LCA

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Emission gas purification


1) Thinner double tube exhaust manifold

Temperature rising performance at catalyst entrance

improved by double tube exhaust manifold has reduced

Nox.

NOx reduction

2) Super-thin-walled (20µm 900cpsi) metal substrate

The wall thickness has been reduced from conventional

50µm to 20µm. Clean emission gas and high power are

realized in the limited layout and the air pressure drop is

prevented adequately.

Low noise exhaust system

Noise reduction elements and the mechanism were analyzed to combine various noise reduction elements. The elements

combination realizes the high noise reduction performance.

Noise prevention----Lowering noise from emission parts

CalsonicKansei has promoted product development for environmental emission control and new product development for

reducing emission gas.

Prevention of air pollution---- Purification of emission gas

3) Urea water tank

Oxides of nitrogen (NOx) including emission gas are

characterized by generating at high temperature. Mixed

urea water with this NOx, it decomposes to harmless

water and nitrogen. Urea SCR catalyst is the system

applied with this mechanism, and NOx is greatly

reduced with emitting urea water in the catalyst.

sensor unit

main tankheight

width

depth

50ppm sulfurouslight oil as fuel

acid catalyst SCR (※1)

acidcatalyst

air cleanerturbo charger

intercooler

ultra high pressurefuel jet system

control uniturea water

addition systemurea tank

EGR(※2)

urea waterinject nozzle

CO

NOx

HC

CO2

N2

H2O

･capacitty : 33L ～ 55L･size

width 134～175（mm）/ height 436～667（mm）/depth 534～720（mm）･main tank : stainless･sensor unit

sensor : recognition sensorcage unit : water level sensor※1 SCR : Selective Catalytic Reduction

※2 EGR : Exhaust Gas Recirculation

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in CalsonicKansei




Load Material


For improved the quality of products, many environmental load material have been used in those products andproduction stages. Therefore, there is concern that those products exercise enormous influence to environmentin production stages, stages of use, and scrap stages after use. Because of this situation, with heightening ofglobal environmental consciousness, domestic and international requests of reduction and abolition have beenconsolidated as for environmental load material included in products every year.CalsonicKansei will observe law and customer requests, and promote to reduce environmental load materialused in products based on the reduction plan that we have established.

Activities to Reduce and Abolish Environmental Load Material

Basic IdeaReduction of environmental load material has been positioned, equivalent to environmental correspondence of products,

to quality, cost, and delivery time.

In addition to performance function and economic rationality, we attempt activities based on the correspondence at the

following environmental aspects.

Environmental correspondenceof products

Reduction of environmental load material used in products

Green Purchasing

Environmental correspondenceof purchase

Environmental load material used in purchase

Confirmation of customer's environmental management level

Quick disclosure of environmental load material

Environmental load material used in product process ofpurchase

Environmental correspondence of products (minimization of environmental load material used in products)

CalsonicKansei has promoted reinforcement of manage-

ment and follow-up system and development of alterna-

tive technology so that we satisfy the observation of

each law and requests of customers, and tackle the

reduction of environmental load material used in pro-

ducts. In 2004 FY, we promoted to follow-up reduction

activities at the product environment committee. We will

set the elimination of four materials; lead, hexavalent

chromium, mercury, and cadmium as the first target. We

have already finished the elimination of lead, mercury

and cadmium except a portion. The elimination of

hexavalent chromium from those products is in process

of promotion. We have a plan to switch over all products

including hexavalent chromium during 2006 FY.

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Promotion of Green ProcurementWe have been thinking that the management of environ-

mental load material contained in purchasing parts or

material is the most important. Green procurement is

what we set down controlled chemical substances,

deadline, and so on, in the “Green Purchasing

Guideline” that we have established with observing law

and customer requests, also is what purchasing parts

and material are assured by suppliers’ management

criteria.

CalsonicKansei has disclosed “Green Purchasing

Guideline” to outside and started Green Purchasing

since 2002. In May, 2005 we drastically reviewed Green

Purchasing Guideline which has been disclosed to our

company regulation about the traditional green

purchasing and to outside, then we started new green

purchasing. Besides, promotion of green purchasing

contributes to reduction of environmental load material,

not only by the management of purchasing, but also by

strengthening suppliers’ activities.

1. Environmental corresponding for purchase (purchase parts, materials)

We want the suppliers to understand our “Green

purchasing guideline”, and we perform “investigation of

substances contained in purchased parts and materials”

and “investigation of substances used in the manufac-

ture of purchases” at the time of occurrence of new pur-

chase from the suppliers, we determine the purchase.

1) Chemical substances in the products

①No control chemical substances (chemical substances

immediately altered or disused) in green purchasing

guideline are contained.

②Control chemical substances (substances whose use

is limited or monitored) in the guideline are restrained

as possible. Alteration or disuse for its use purpose.

Report submission when in use.

2) Control chemical substances in the manufacturing

process

①No control chemical substances (chemical substances

immediately altered or disused) in green purchasing

guideline are used.

②Report submission is needed when control chemical

substances (substances whose use is limited or

monitored) in the guideline are used.

3) Conformity to the above can be proved

It is indispensable to establish a partnership with the

suppliers in order to promote green purchasing.

We confirm whether the suppliers have the system

according to ISO 14001 or its equivalent and confirm the

suppliers' state of the system.

As for new suppliers, we perform the investigation when

the transaction starts, then we aim the establishment of

green partnership. Regarding environmental

management system, we investigate the following three

items.

①acquire the certification of environmental management

system such as ISO14001.

②on the way to acquisition of the certification of envi-

ronmental management system such as ISO14001,

should have concrete schedule for acquiring the certi-

fication.

③have the activities equivalent to 1 or 2.

2. “Environmental management of suppliers” (Investigation of environmental management for the suppliers)

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CO2Release Amount




in CalsonicKansei




Load Material


Quick Disclosure of Environmental load Material Information in ProductsEach car makers, our customers, has reduced environ-

mental load material in automotive products with the

correspondence of each control, EU scrap car order;

and with improvement of environmental consciousness.

Besides, each car makers has requested quick dis-

closure of information, material and substance data with

the abolition of controlled substances.

Especially, with the momentum of EU scrap car order,

each car makers has strongly made a material data

report compulsory to suppliers. CalsonicKansei has

made quick disclosure of environmental load material

information by customers’ request.

Quick report system of environmental load material to customers, “MDRS”

With the view toward quick disclosing of environmental load material information, CalsonicKansei has developed

and established “the design system which links the information of the parts No. and name are included and called

"Parts list” with upload/download system provided by EDS Co., and which supports the input of “IMDS”, then

prompt disclosing of information for the customers is taken with us.

《IMDS (International Electronic Material Data System) 》

IMDS is the system that parts makers input the data and transmit, exchanging the information with internet server.

MDRS loads parts composition (tree structure) from PDM with one click, and separates parts and materials from material master which is already created, and migrates the data to the linkage in-house server. It is possible for persons in charge of input to correspond with a few man-hours, without facing the Web, by one screen operation. After that, by automatic upload system, MDRS registers with automatic upload from in-house server to IMDS server. It enables man-hour of designer to be reduced drastically.

In-house network

PDM

Design parts list

Client terminal

MDRS

Linked server

Automatic upload

IMDS

“MDRS” (Material Data Report Support System)

This “MDRS” enables us to timely deal with customers'

green purchasing and store the material date in

CalsonicKansei PDM on the parts No. basis for the

products reported with this “MDRS”. The stored material

data can be effectively confirmed.

As the stored material data can be effectively confirmed,

the system can be connected with going forward the

product development which is environmental-friendly to

scrap after use.

《Characteristics of this system》①Speed : Compared with the access method of existing Web, it

reduced transmitting time drastically.②Standardization :

As the standard process transmitting system of automatictansmitting which is using of upload/download, EDS-JAPAN Co.also recommends this system.(EDS-JAPAN Co.: IMDS Management Company)

By improving material structure of which system is not associatedwith attributes of this as material master data (standardization), itmakes a great contributes to future responses for environment.

③Network :Linked with PDM, it is possible to access from any PC in allcompanies.

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CO2Release Amount








We promote the contribution to recycling-oriented society by reducing and controlling total environmental loadsuch as CO2 emission, scrap and chemical substances caused by energy consumption in the productionprocess.

Activities for Environmental Conservation in Production Process

CalsonicKansei development activities for environmenta issues

We promote the activities from both, reduction of CO2

emission from each plant and reduction of CO2 emissionbasic unit. Raising the target, reduction of CO2 emissionand CO2 emission basic unit; and for attaining the target,we have globally promoted with energy saving activities;

improvement of production method, review of facilityoperation condition, energy saving model plant activi-ties, active adoption of energy saving technology, activeadoption of natural energy, consideration of fuel con-version plan.

Press

Welding

Painting

Machining

Assembly

165,359tIron materialNonferrous metal materialPlastic material

58,217t70,346t36,796t

Greenhouse effect gasCO2 181,829t-CO2

Chemical substances 90t

Reused material 16,681t

Toluene・xyleneOthers

82t8t

Emission gas to atmosphereSOxNOxDust

2.3t7.7t0.3t

Emission to airEmissionBOD

337km3

1.7t

Water 1,306km3

WaterworksWater for industrial useGroundwater

669km3

53km3

584km3

EnergyElectric powerHeavy oil AKeroseneCity gasPropane gas

385,305Mwh3,396kl

254kl5,053km3

4,911t

Chemical substancesChemical substances 148t

Scrap 868t

★

★

★

★

Raw material

input CalsonicKanseiaffiliated group output

Measures for global warming

1) CO2 reduction target

①CO2 emission amount

•Reduction by at least 6% on the basic of 1990 FY by

2008 FY

•Reduction by at least 1% on the basic of previous year

②CO2 emission amount physical unit of product

•Reduction by at least 6% physical unit of product on

the basic of 1990 FY by 2008 FY

•Reduction by at least 1% physical unit of product on

the basic of previous year

t-CO2 kg-CO2/million yen100,000

90,000

80,000

70,000

60,000

50,000

0.30

0.25

0.20

0.15

0.1090 91 92 93 94 95 96 97 98 99 00 01 02 03 04

CO2 amount Basic unit

★ : CalsonicKansei+CKK+CKF ● : CalsonicKansei+Japanese affiliate group No mark : CalsonicKansei+Japanese and overseas affiliate group

Activities of five CalsonicKansei plants and threee plants of two affiliates (CKK corp. and CKF corp.)

2) Transition of CO2 emission amount and basic unit

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Load Material


3) 2004 FY targets and results

⇒In 2004 FY, targets was attained.

CalsonicKansei has got a grip on the results of emissionamount in domestic and overseas affiliates as globalactivities.

CO2 emissionamount

CO2 reductionamount

ratio against '90

CO2 physical unitof product

CO2 reduction amountphysical unit of product

ratio against '90

unit '90 result

74,391

0.229

'04 target

62,660

11,731

0.189

0.04

'04 result

59,851

14,540

0.159

0.07

t-CO2

t-CO2

%

%

kg-CO2/ million yenkg-CO2/ million yen

reduction by 15.8%

reduction by 19.5%

reduction by 17.5%

reduction by 30.6%

Reduction by 1% against previous year is considered in ‘04 reductiontarget

<Major activities for reducing CO2 emission amount>•Electric energy saving by improving air conditioning system (Gunma

plant, Yoshimi plant) 423t-CO2

•Facility abolishment by improving manufacturing construction system(Atsugi plant, and others) 101t-CO2

•Reviewing operation of compressor, and others. (Oppama plant, andothers) 100t-CO2

•Energy saving for mold clamping force of resin forming machine(Yoshimi plant) 34t-CO2

•Energy saving by introducing inverter (Gunma plant, Kodama plant)29t-CO2

t-CO2

60000

50000

40000

30000

20000

10000

0

49,056 51,922 51,074

7,612

22,162

5 plants affiliatesin Japn

USA Australia& Asia

Europe

Reduction of scrap emitted by production activitiesAiming at recycling-oriented society, CalsonicKansei hastackled activities targeted the reducing amount of finallandfill disposal for measures of waste reduction, and has

promotes “zero emission” activities to reduce amount ofgeneral waste from business activities including domesticwaste to zero.

5 plants : CalsonicKansei 5 plants

1) Eight plants which is five CalsonicKansei plants andthree plants of two affiliates (CKK corp. and CKFcorp.)

We reduced waste amount in 2004 to 11, 294ton, andthe final-landfill amount in 2004 to 161ton, and theportion of recycling was 98.6%. The amount in 2004 FYwas reduced by 32.5% compared with that in 2003.

Waste disposal flow (Japanese plant)

Direct recycling1,162ton

Residual landfill amount160.7ton

Recycling percent98.6%

Amount11,294ton

Amount commission tointermediate10,132ton

Recycled amount afterintermediate treatment

9,971.3ton

By promotion of zero emission, we could improve the recycling ratio. As an issue, because we could not have party finished recycling of plastic, we have performed thoroughness of our activities aiming at the attainment of zero emission.

12000

10000

8000

6000

4000

2000

0

100

80

60

40

20

093 94 95 96 97 98 99 00 01 02 03 04

Recycling amount ( t )

Recycling amount ( t )

Recycling percent (%)

Recycling percent (%)

2003 FY CO2 emission amount on regional basis

Transition of recycling amount and recycling percent

2004 FY activities and results

Results of domestic and overseas affiliates

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Emission amount Recycling amount

12,000

10,000

8,000

6,000

4,000

2,000

0

11,294

6,259 6,255

5,111

11,133

3,972

5,548

4,660

43557

( t )

2) Domestic and overseas affiliates

As the global activity, also, we have promoted amount

of final landfill disposal by “zero emission” activity.

CalsonicKansei considers that the most fundamental activity

for the reduction of waste is “zero emission” activity.

CalosnicKansei thinks it important to continue zero emission.

An attainment does not mean end. We keep control as daily

business to confirm the attainment and to collaborate with

ISO 14001 activities. We further promote wastes reduction

and recycling for attaining zero emission plant.

8 plants in Japan

USA

Affiliates in Japan

Europe

Australia & Asia

We have performed reduction by the following measures.

• Installation of water saving tab

• Diversion of rainwater to general service water

• Use of circulated cooling water

• Reduction of amount of wash water by no washing of parts

Water supply amount and its measures of reduction

Definition of zero emission

Step 1 More than 98% recycling of wastes frombusiness activities

Step 2 More than 99% recycling of wastes frombusiness activit ies including generalwastes from business activities

Step 3 100% recycling of all wastes

Zero emission attainment situation at CalsonicKansei all plants in Japan and consolidated affiliates in Japan and overseas

Year for attaing target

object5 plantsin Japan

consolidatedaffiliaes in Japan

consolidatedaffiliaes in overseas

Zero emission attainment situation

2007 FY

to be decidedlater

2003 FY

2005 FY

Step 1

Step 2

object5 plantsin Japan

consolidatedaffiliaes in Japan

consolidatedaffiliaes in overseas

Step 1

Step 2

2004 FY :4 affiliates 5 plants2006 FY :7 affiliates 10 plants

2006 FY :2 affiliates CKK corp.3 plants of CKF corp.

Atsugi,Gunma,Kodama,Oppama,YoshimiAll 5 plantsin Japan

CKK corp. (Nakatsu, Usa)CKF corp. Calsonic Harrison Co.LtdCK logistics corp.CP corp. (Itakura)above 5 corp.

600

500

400

300

200

100

0

(km3)

5 plants affiliatesin Japan

USA Australia& Asia

Europe

groundwaterindustrial waterwater supply

493 501

193

8633

Waste emission amount and recycling

Water use amount according to region in 2004 FY

Activities for “zero emission”

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CO2Release Amount




in CalsonicKansei




Load Material


By alternatives for the paint contained the PRTR-

related substances, we have reduced the amount by

21% (29t) compared with 2003 FY

CalsonicKansei has set the reduction target of the

PRTR designated substances release amount and

tackled the reduction of release amount of it. We have

promoted the reduction of the PRTR-related sub-

stances amount, understanding release, transfer, and

use of the substances, and aiming at five percent

amount reduction of release and transfer to atmos-

phere in eight plants; five CalsonicKansei plants and

two Affiliates (CKK Corp., CKF Corp.)

We have performed understanding of controlled

chemical substances (chlorine organic chemical)

which CalsonicKansei set, spreading the control

equivalent to Japanese administrative contents,

promoting the strengthening of reduction.

Total control of chemical substances

FY2004 Release and transfer (Total 110t)

Other 2%

Ethyl benzene 5%

Lead and compound8%

Xylene 25%

Toluene 59%

Used amount

350

300

250

200

150

100

50

0

321

174 150148

55% reduction

17% reduction

3% reduction

2001 FY 2002 FY 2003 FY 2004 FY

( t )

Release and transferred amount

350

300

250

200

150

100

50

0

316

165 139

110

65% reduction

33%reduction

21% reduction

2001 FY 2002 FY 2003 FY 2004 FY

( t )

2004 FY activities results of five CalsonicKansei plants and three plants of two affiliates (CKK corp. CKF corp.)

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CO2Release Amount







2005 Environmental Repor25

We have performed the conservation activities in keeping with CalsonicKansei environmental policy anddomestic law on the spot.As a preventative measure, we assess soil pollution risk in each site and checks in the order of higher riskassessment. We assessed risk in fifteen overseas affiliates. There are four sites to check and we perform to do itsequentially.From now on, we promote to tackle it in overseas in conjunction with domestic activities.

Environmental Risk Management

Conservation of soil and groundwaterWe have performed the measures for conservation of soiland groundwater with “Activities for the plant which causedsoil pollution”, “Activities for preventive measures for soil

pollution”, “Complete investigation”, “Risk assesment foreach site of domestic affiliates”, and others.

We have aerated pumping to groundwater since 1999

as measures for soil and groundwater purification

(purification by chlorinated solvent) in former Omiya

plant. We have also started the system of direct purifi-

cation to soil in May 2003 to continue purification.

As we have started to dismantle building since

November, 2004, we have been performing direct

purification at the place of where the buildings are

located.

Soil purification at former Omiya plant site Soil purification at former Omiya plant site

Conceptual diagram of in-situ chemical oxidation wethod Conceptual diagram of catalyst oxidation wethod (Underground mixture)

oxidizing reagent infusing unit

infusing well

pumping well

aquifer

oxidizing reagent

catalyst

oxidizingreagent

catalyst

pumping purifying facility

1. Activities for plants which caused soil pollution

P

P

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in CalsonicKansei




Load Material


In all plants using heavy oil A as fuel, buried line has

been already changed for ground one. We promote

gasification to reduce soil pollution risk. In Nihonmatsu

plant (current comporate name: CKF Corp.), in the

neck of changing for LPG as boiler fuel, we introduced

heating air conditioning equipment, LPG fuel system,

to Gunma plant. Besides, we planned to introduce

gas boiler with natural gas fuel to Yoshimi plant in

2004 FY and finished doing it in May, 2005. Hereafter,

we will be able to make an allowance for the intro-

duction effect of natural gas for CO2 reduction.

After confirming pollution in Omiya Plant, we assess

soil pollution risk in each region and plant in the order

of higher risk assessment.

(*Soil pollution risk assessment: Document investiga-

tion according to soil regulations.)

From 2004 FY, we have established an observation

well on the border in Atsugi plant site for observation.

We have performed risk assessment for twelve

domestic production sites including affiliates.

We perform the establishment of an observation well

in the site of higher risk assessment.

Example of fuel conversion: from heavy oil A to LPG heating airconditioning equipment

Boring observation well at Atsugi plant

2. Preventive measures for soil pollution

3. Thorough investigation

4. Risk assesment and observation foreach site of domestic affiliates

Corporate Profile

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Improvement of loading efficient by better packing style

and modal shift realized the reduction of energy in

logistic area and, in conversion to CO2, we managed to


CO2 Release Amount at Logistic Stage and Its Reduction

We have performed the conservation activities in

keeping with CalsonicKansei environmental policy and

domestic law on the spot.

As a preventative measure, we assess soil pollution

risk in each site and checks in the order of higher risk

assessment. We assessed risk in fifteen overseas

affill iates. There are four sites to check and we

perform to do it sequentially.

From now on, we promote to tackle it in overseas in

conjunction with domestic activities.

Thorough air controlAs for release from plant, we change heavy oil A, a

point of release, for heavy oil special A (10% of sulfur

component compared with heavy oil A). We reduce use

amount through energy saving activities.

In Yoshimi Plant, we have performed the shift of energy

on combustion from heavy oil special A to natural gas.

NOx, SOx, ash dust release amount (See the data in the

following pages).

2004 FY activities

120,000

100,000

80,000

60,000

40,000

20,000

02002 FY 2003 FY 2004 FY

104,52084,902 84,049

▲853

t-CO2

30

25

20

15

10

5

02002 FY 2003 FY 2004 FY

25.8221.09 18.61

▲2.48

t-CO2/100 million yen

physical unit of product ＝ CO2 total emission amount ÷ sales amount

CO2 emission amount at logistic area at CalsonicKansei in Japan and its affiliates

CO2 emission amount by basic unit at logistic area atCalsonicKansei plants in Japan

5. Situation of activity correspondence in oversias sites

Thorough water quality controlWe adapt drainage quality to our voluntary standards

which are severer than regulations and the standards

based on local agreement. In Gunma and Yoshimi plants,

we reduce amount of chemical use and alternate the

chemical (use of chemical without phosphorus) to

reduce the amount of Nitrogen and phosphorus.

BOD emission amount (see the date in the following

pages).

Corporate Profile

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Process






in CalsonicKansei




Load Material

reduce the total amount and the amount on basic unit

base.


To maintain limited earth resources, CalsonicKansei has promoted recycling activities of waste parts and

materials from end-of-life vehicles and production processes since 1990. We have tackled the establishment

collection route of waste parts and materials, recycling experimental study, recycling plant operation, and sales

channel of recycling products (Green Sales.)

We have considered that recycling activities are responsibility of corporate citizen, also have consistently tackled

the ensuring of profits and antithetical activities seriously.

We will further promote the recycling activities accommodating ourselves to recycling-oriented society needs.


CalsonicKansei recycling systemA key to successful recycling is to establish recyclingtechnique and to systemaze from collection of wastesto sales. CalsonicKansei has made total developmentfor the establishment of effection recycling system from

basic research, experimental study, and recyclingtechnique to the operation about 3R (Reduce, Reuse,and Recycle).

CompressorRadiatorAluminum materialPlastic materialPrecious metal of metal catalyst

Secondary material parts scrapEstablishment of recycling plant

Establishment of collection route

Environmental business

Bas

ic r

esea

rch

Exp

erim

ent

stud

y

Esta

blish

men

t of r

ecyc

ling

tech

nique

Rec

ycle

and

rebu

ild

Gre

en s

ales

Est

Scrap

FY 2004 activitiesIn FY 2004, we have started to have an actual operation collecting precious metal from catalyst of automobile muffler, thenew resources item started from FY 200.

Major results of recycling

Outline of recycling system

2001 FY results

2002 FY results

2003 FY results

2004 FY plan

5,300 units

6,340 units

9,240 units

10,000 units

The number ofsales of

rebuilt compressor

3,710 units

3,510 units

3,870 units

4,500 units

The number ofsales of

rebuilt radiator

1,150 ton

1,310 ton

1,580 ton

1,630 ton

Amount ofaluminum

regeneration

Amount ofcatalyst

collection

Amount ofplastic collection

PP

―

15,220 pieces

32,520 pieces

42,000 pieces

697 ton

647 ton

445 ton

500 ton

Nylon

56 ton

55 ton

55 ton

55 ton

Corporate Profile

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Recycle plantWe have established “Atsugi first/second recyclingplants” in Atsugi Plant to rebuild compressor andradiator for car air conditioner and to collect preciousmetal from metalcatalyst. Though “Yoshimi recyclingplant” in Yoshimi Plants has been recycling plastic ofinstrument panel, new recycling plants for the purposeof increased production are under construction inanother place of Yoshimi Plant site now. It will beoperated in October 2005 again. Besides, our recyclingplant, which is our base for recycling, has receivedmany visitors since its opening.

Started separate experimental test of end-of-life vehicleparts and rebuilding of compressor for car air conditioner.

1999

2000

2001

2002

2003

2004

Started rebuilding of radiator.

Established "Atsugi recycling second plant" to shift anddevelop radiator rebuilding.

Started plastic recycling of instrument panel.

Started collecting of precious metal from vehicle metalcatalyst.

Moved Yoshimi recycling plant to another place in theplant site and anned to operate newly in 2005 FY.

Space forrebuilt

compressortype

Compressorparts forexchange

Room for compressor rebuilding

Space forcompleted

rebuiltcompressor

Space forplastic

pulverization

Space forcollected

compressor

Separation process

Spac

e fo

rco

llect

ed p

arts

Corecompressor

Space for rebuilt radiator

Atsugi recycle plant

Shutter

Entrance

Weighing machine Pelletizing machine Extruder

Removed stuffRemoved stuff

SkinRemoved stuff

Foaming material

Crusher

Conveyor

Material

MaterialDry

separator

Emergency exit Entrance

Entrance

Shutter

Screeningmachine Stair

Present position

Analysis room

HopperBlender

Device in 2nd floor

Distribution pane

Materialfeeder

Yoshimi recycle plant

Layout of No.1 recycle plant Layout of No.2 recycle plant

Outline of recycling system

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Process


CO2Release Amount




in CalsonicKansei




Load Material


• Precious metal collected from the catalyst for automobile muffler

Scrapped instrument panel Resin pallet

2005 Ministry of Economy, Trade and Industry- Resources Recycling Technology ---- System Award

By our promotion for recycling project of precious metal from metalcatalyst converter collected in the market, CalsonicKansei earned theprize for the incentive award at “2005 Resources recycling technolo-gy--system award” performed by Clean Japan Center Foundation(commissioned by Ministry of Economy, Trade and Industry). Thecontent of this project is collecting precious metal (platinum, rhodium,and palladium) from metal carrier of the catalyst for vehicle exhaustgas. Since metal catalyst is coated with ceramic wash coat, preciousmetal including stainless foil, for recycling, it has been difficult toseparate from stainless foil. CalsonicKansei has developed Dryseparetor (patent applied) peeling physically and established recyclingtechnology which is different from the way of chemical separation usedbe, it gave us an award this time. This recycling has receivedrecognition as the most effective way for precious metal refiningbecause of collection the wash coat including precious metal in highyield and high purity.

Radiator tank collected in the market Smashed pieces of radiator tank collected in the market Recycl tank in cluding 30% of radiator tank collected in the market

Recycling Products

Collected catalyst compressor Precious metalMaterial including precious metal (wash coat)

• Resin pellet made of recycle of scrapped instrument panel

• Recycle radiator tank including collected radiator tank in the market

• Rebuilt products

Compressor rebuilt from the collected one in the market Rebuilt radiator

Corporate Profile

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CO2Release Amount








Automotive recycling law is the institution bicame effective in January 1,2005: as a general rule, someexpenses for recycling and disposal of ASR (Automobile Shredder Residue, Shredder Dust), air-bagkinds, Freon, are borne by car owner at the time of delivery. Ahead of implementation of the law,CaosonicKansei has tackled technical development for recycling of automobile parts, especially inassociated with disposal of ASR that is the most difficult degree of Automotive Recycling Law, which isnot ASR, but equivalent products. We will perform ASR recycling in conjunction with material recyclingand thermal recycling (utilization of gasification fusion furnace and nonferrous smelting facility). However,we consider the issue that ASR material recycling has many extraneous material and leaves to beimproved of material quality, on the other hand, thermal recycling leaves the problem which is landfill ofincinerated ash for burning organic constituent, which is the global warming issue by combust heat. Forthese reason, CalsonicKansei will correspond to the issue with taking apart large plastic parts from ELV(used car) without making them to ASR, and with recycling to equivalent mater ials and parts by materialrecycling.This activity, we consider it important issue to establish the system about “Ensure of recycling amount”,“Establishment of recycling technology”, “Ensure of customers including proper material price” with carmakers, auto salvage buisinesses, material makers, service parts makers, and transport businesses.Hereinafter, we introduce a part of the case which in practice, established technologically, and in review.

Correspondence of Automotive Recycling Law in CalsonicKansei

Recycling case

1) Recycling of radiator tank material col-

lected in the market (An example of the

molded product weight: 600grams)

We have provided radiator tank which is

utilized market collection radiator tank material

as recycling materials (66 nylon materials are

the base) to service parts makers market

since May, 2003.

As the characteristic of these materials is

excellent, it si approached by the rest of the

economy and has prospects of expanding

recycling amount.

Recycling system of radiator tank material collected in the market

remove LLC

material piececollection

crush

crush

compositionadjustment

recyclecompound molding

extruder

endurance test

supply ofrecycling material

syntheticresin maker

offer of environmentconscious product

resin recyclingmaker

collection in themarket separation

mix

ture

compositionpharmacy

1. Recycling item in operation

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Process


CO2Release Amount




in CalsonicKansei




Load Material


2) Recycling of Instrument panel(An example of molding product weight:400grams)

We have separated and screened multilayerproducts (skin layer, foaming layer and mold-ing layer products) which is disposed on theproduction process, and recycled the moldinglayer. However, since the recycling techniqueof the foaming layer is not established yet, we

will perform the technological development ofthe mixed use with new foaming agent bymicro-disintegration from now on.Currently, a new recycling plant is underconstruction in CalsonicKansei Yoshimi Plantsite so that we can increase the strength ofrecycling installation capacity.(Planned to start opetations since October,2005)

Crusher Dryseparator

Screeningmachine Extruder

Urethane foam

Primer

Skin

Material (pp)

Instrument panel foamspoil work After separation process After separation process

(Material)Before separation process

Material

Pulverizationprocess

Separationprocess

Screeningprocess

Granulationprocess

paintedradiatorgrill

paint not removed

paint removed

special removing liquid

crush repellet

repellet

molding

molding

extruder

extruder

compositionadjustment painting test

crush

1) Recycling radiator grill collected in themarket(An example of molded product: 700grams)

Radiatro grill has been installed in the place,which is easy to scrap as automobile exteriorproduct, which is same as bumper and wheelcap, and which is the advantage parts for

recycling. Since radiator grill is painted andplated to the surface of molding product asaccessory with automobile rank, the removaltechnique is totally different.Recycling flow of painted radiator grill isshown in the following.

Outline

Flow of material recycling

2. Recycling item established technologically

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CO2Release Amount








2) Recycling air bag cloth collected in themarket(An example of air bag cloth: 150grams)

Recycling air bag things under automobilerecycling law indicates the developing equip-ment part, and air bag cloth is processed for

ASR. As air bag cloth is the cloth making useof high-strength nylon, this is extremely usefulmolding material for recycling.We have considered using it to functional part,and confirmed what it meets the productspecification.

test item

measured figure new material

stretchstrength

stretchdegree

bend strength

bend degree

impact strenghe

ash

relative viscosity

test condition

yield strength

breaking strength

elongation at yield

elongation at rupture

test methodASTM

D-638

D-638

D-638

D-638

D-790

D-790

D-256

unitSI

collected inthe market－①absolute dry value

MPa

MPa

%

%

MPa

GPa

J/m

79

76

6.3

14.0

116

2.6

45

0.26

3.26

collected inthe market－②absolute dry value

78

76

6.1

11.1

117

2.7

45

0.53

2.94

collected inthe process

absolute dry value

71

34

113

3.1

51

3.05

nylon 66absolute dry value

80

100

115

2.8

50

sulfuric acid density 96%

bumper collectedin the market

material maker

• material recycling

(molding shurinkage)

• material control

(color tone)

CalsonicKansei

interion parts

(ruggage box)

Recycling bumper material collected in themarket(An example of molding product weight:8000grams/car)After crushing the painted bumper material, itcannot be molding product which is applica-ble for automobile interior parts, because

remained painting has an affect on the recy-cling. Currently, in cooperation with car makerand material maker, we have been thinking ofthe applicable product manufactured by theway of which the remainde painting is invisible,and which the color tone is matched with theinterior parts, and others.

Material evaluation of air bag cloth collected in the market

Joint development with car maker and material maker

3. Recycling item in review

Corporate Profile

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Process


CO2Release Amount




in CalsonicKansei




Load Material


Contribution to The SocietyGiving our recognition to the community, we have donated welfare appliances to the regions and their welfare facilitieswhere plants are located.

CalsonicKansei holds a respect in community and relationship with its culture as a member of thecommunity, and we have contributed to make the society with a good conscious. Considering the development of corporation, we plan to share with our profits, to have a relationshipwith the region and society, to deepen exchanges each other, to act corporate activities with thinking ofregional society, and besides, we will deepen trusting relationship with stakeholders.

Environmental Communication with The Society

1) Donation•Donated fund-raise for charity and proceeds ofbazaars to regional social welfare council (each region)

•Donated electric beds purchased with proceeds ofsummer evening festival (CKK Nakatsu)

•Performed Sumatra-earthquake aid community chestunder the auspices of company and union, anddonated 1,550,000 yen to Red Cross (company-wide)

•Niigata-Cyuetsu-earthquake monetary donation(3,000,000 yen)

•Sumatra-earthquake monetary donation (2,000,000yen)

2) Subsidized organization list of funds support forvolunteer activities

The support activities become established and will becontinued to promote the activities.Major support organization•OISCA International•Saitama Green Trust Funds•Usa City Hometown Festival, Cyosyu Harbor Festival,Usa Jingu Summer Festival

•Red Cross Confraternity

Communication with the societyWe have promoted voluntary activities in cooperation with general administration team in each region.

: 3 times

: 12 times

: 1 times

: 1 times

• Kodama

• Yoshimi

• CKF

• CKK

: 5 times

: 4 times

: 1 times

: 8 times

• Gunma

• Sano

• Oppama

• Atsugi

①Cleaning vicinity of each siteEach site and region located plant is regularly cleaningthe vicinity of the plant as voluntary activities around thesite.

②Performed planting flowers of each seasons in trunkroad and doing environmental beautification cam-paign, pulling up the weeds, and so on. (CKF, CKK(Usa))

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CO2Release Amount








③Received plant tour and contributed to localsociety in the area of social education and envi-ronment PR. (Yoshimi, Gunma, CKK (Nakatsu),CKK (Usa))④Opened the plant ground for boys baseball and

soccer, contr ibuted to local society. (CKK(Nakatsu))⑤Received visits of local high school and junior high

school students to contribute (CKK Nakatsu, CKKUsa)⑥130 employees attended to Ora-festi Mikoshi

Team for contribution of community (Gunma)⑦Cooperated to Green feather fund -raise (Atsugi,

CKK (Usa))

Outgoing Correspondence to the Society

1) Enhancement of environmental activities PRthrough web site

We provide our environmental activities to the societythrough our web site.

2) Environmental fairWe hold an environmental fair every year to show ourgroup’s environmental activities to inside and outside.We exhibit “Panel” and “Product” according to individ-ual in development, production and environment so thatthe visitors can easily understand our activities.Many visitors come to our fair every year.There were 132 visitors from the outside in 2004.

Relationship with Employees1) In-house journalInserting our activities about environment conservationon our in-house journal according to the subject trainsour employees. We have written 76 articles in total.We presented the following on In-house journal.“Social Responsibility of Cooperation”“System of environmental law for establishing arecycling-based society”“What is “Automotive Recycling Law” effected inJanuary, 2005”

2) Providing timely environmental information foremployees by intranet (global square)

We enabled employees of CalsonicKansei and all ofAffiliates to have various information of managementtimely, to show some opinions of group corporate employ-ees for the articles, and to do interactive communicationbetween corporate managers and employees.In environmental aspects, we set the dedicated space andit has been possible to report the contents released foroutside to our employees.

Corporate Profile

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Process


CO2Release Amount




in CalsonicKansei




Load Material


Environmental Performance Data

Plant nameLocation

AreaBuilding

Leading products

Ordinance・agreementDrainage regurations

Item

pHSS

BODN-Hex

FluorineBoronZinc

PhosphorousNitrogenCopperNickelCOD

Bacillus coliDichloromethane

Total drainage amountDrainnage toAverage BOD

Polution load amountSOxNOxDustCO2

Plant nameLocation

AreaBuilding

Leading products


Item

pHSS

BODN-Hex

FluorineBoronZinc





Plant nameLocation

AreaBuilding

Leading products


Item

pHSS

BODN-Hex

FluorineBoronZinc





Gunma

6.5～8.530mg/l Max.20mg/l Max.5 mg/l Max.8 mg/l Max.─

3mg/l Max.16mg/l Max.

120mg/l Max.3mg/l Max.────

132, Shin-nakano, ora-town, ora-district, Gunma-pref.213,938m2

78,777m2

Car air conditioner, heater core, catalytic converter,muffler, and metal substrateOra-town agreement

Regulated valueResults

Min.6.81.31.00.10.2─0.10.1

0.9 Max.0.1 Max.

────

Max. 7.921.0 9.2 1.5 2.0─

1.0 0.4 4.6

────

24.9 (km3)Discharge to river (waterway for rice raddy

4.4 (mg/l)(BOD)　　　　　　　　　　　　　　　0.11 ( t )

－ ( t )－ ( t )－ ( t )

16,895 ( t )

Kodama

5.8～8.660mg/l Max.25mg/l Max.30mg/l Max.─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　

160mg/l Max.3000 units Max.

─　　

540-7, Kyoei, kodama-town, kodama-district, Saitama-pref.51,168m2

15,838m2

Electronic control unit

Saitama-pref. ordinance


Min.6.53.03.0

3.0 Max.───

───2.0

3.0 Max.─

Max. 7.821.019.0

───────

14.0

─14.8 (km3)

Discharge to river (waterway for rice raddy10.5 (mg/l)

(BOD)　　　　　　　　　　　　　　　0.16 ( t )0.17 ( t )0.48 ( t )

0.049 ( t )3,228 ( t )

Atsugi

5.8～8.6300mg/l Max.300mg/l Max.



25.6mg/l Max.125mg/l Max.

3mg/l Max.─　　 ─　　 ─　　 ─　　

4012, Nakatsu-sakuradai, Aikawa-town, Aiko-district, Kanagawa-pref.128,567m2

62,154m2

Front end module, radiator, motor fan, and IntercoolerKanagawa-pref.ordinance and Sewaga water Law


Min.6.81.01.01.02.0

0.1 Max.0.10.10.90.1────

Max.7.6 1.62.31.55.8

0.10.15.40.1────

163 (km3)

1.5 (mg/l)(BOD)　　　　　　　　　　　　　　　0.24 ( t )

0.44 ( t )1.82 ( t )

0.045 ( t )13,890 ( t )

CKK Corp. (Usa)

6.0～8.660mg/l Max.60mg/l Max.

2mg/l Max.─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　

111, Oaza-Waki, Usa-city, Oita-pref.99,146m2

19,427m2

Meter and interior/exterior plastic parts

Usa-city agreement


Min.7.48.0

1.0 Max.1 Max.

──────────

Max. 7.934.0 5.0

──────────

8.0 (km3)Discharge to river (Yomo River via drainage ditch)

0.75 (mg/l)(BOD)　　　　　　　　　　　　　　　0.06 ( t )

0.43 ( t )0.71 ( t )

0.014 ( t )7,060 ( t )

CKK Corp (Nakatsu)

6.0～8.5300mg/l Max.300mg/l Max.

5mg/l Max.─　　 ─　　 ─　　


─　　 ─　　 ─　　 ─　　

0.2mg/l Max.

150-3, Oaza-Inumaru, Nakatsu-city, Oita-pref.48,646m2

17,803m2

Car heater, muffler, and radiator

Nakatsu-city agreement


Min.6.71.2

0.5 Max.0.5 Max.───0.44.0────

0.01 Max.

Max. 7.512.014.0 1.2───

4.932.0────

38.0 (km3)

4.42 (mg/l)(BOD)　　　　　　　　　　　　　　　0.167 ( t )

0.29 ( t )0.70 ( t )

0.020 ( t )6,776 ( t )

CKF Corp


5mg/l Max.─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　 ─　　

0.2mg/l Max.

5-1, Sumiyoshi, Nihonmatsu-city, Fukushima-pref.68,400m2

13,800m2

Tank unit, and various sensors, and switches

Fukushima-pref. ordinance


Min.6.42.21.20.5────────

0.001 Max.

Max. 7.344.0 6.9 1.1────────

26.4 (km3)

5.0 (mg/l)(BOD)　　　　　　　　　　　　　　　0.13 ( t )

Nil due to LPG0.46 ( t )

Nil due to LPG3,985 ( t )

Yoshimi


5mg/l Max.─　　 ─　　 ─　　

4mg/l Max.30mg/l Max.─　　 ─　　 ─　　

3000 units Max.─　　

628, Oaza-kumeda, Yoshimi-town, Hiki-district, Saitama-pref.141,784m2

49,700m2

Cockpit module and interior/exterior plastic parts

Saitama-pref. ordinance


Min.7.11.02.20.5───0.31.4───0─

Max. 7.511.614.6 0.5───

1.4 5.5───

480─

81.0 (km3)Discharge to river (Tributary of Ichino River)

7.5 (mg/l)(BOD)　　　　　　　　　　　　　　　0.61 ( t )

1.03 ( t )3.23 ( t )

0.092 ( t )12,004 ( t )

Oppama

6.5～8.5300mg/l Max.300mg/l Max.

5mg/l Max.─　　 ─　　

1.0mg/l Max.6.25mg/l Max.

50mg/l Max.─　　

1.0mg/l Max.─　　 ─　　 ─　　

18, Natsushima-cho, Yokosuka-city, Kanagawa-pref.22,514m2

17,434m2

Muffler and flexible tube

Yokosuka-city. ordinance and Segawa Water Law


Min.6.81.01.00.5──0.10.30.3─

0.1 Max.───

Max. 7.932.814.6 0.5──

0.6 2.3 3.7─

───

20.3 (km3)Sewarage2.3 (mg/l)

(BOD)　　　　　　　　　　　　　　0.047 ( t )No measurement due to small size

0.31 ( t )0.067 ( t )3,035 ( t )

Jap

anes

e p

lant

Jap

anes

e p

lant

Jap

anes

e af

filia

tes

Corporate Profile

Top Commitment








CO2Release Amount








Gunma Plant

Atsugi Plant

Kodama Plant

Yoshimi Plant

Oppama Plant

CKK Corp. Nakatsu

CKK Corp. Usa

CKF Corp.

Corporate Profile

Top Commitment







Process


CO2Release Amount




in CalsonicKansei




Load Material


CalsonicKansei Group hopes that we make

communication more closely with the society

through the environmental conservation

activities.

“2005 Environmental Report” summarizes

CalsonicKansei Group approaches about the

environmental conservation activities so that we

can convey them for everyone look at this

report, though we think it has much needs to

be improved in the report.

We would greatly appreciate your presious

comments and advice, and we think about

making something of them for our future

approaches of the environmental conservation

activities and report writing.

September 2005

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