Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect...

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Design for perfection High Speed & High Density Interconnect Design/Analysis/Routing Services Caliber Interconnect Solutions Design for perfection 1 Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, Coimbatore- 641034. Tamil Nadu, India. www.caliberinterconnect.com

Transcript of Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect...

Page 1: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Design for perfection

High Speed & High Density Interconnect

Design/Analysis/Routing Services

Caliber Interconnect SolutionsDesign for perfection

1Caliber Interconnect Solutions Pvt Ltd

Caliber Interconnect Solutions (Pvt) LtdNo 9 B/1 , Poombukar Nagar, Thudiyalur,Coimbatore- 641034. Tamil Nadu, India.www.caliberinterconnect.com

Page 2: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Mission

Vision“Developing and applying technological solutions to the benefits of the society that will not affect the safetyand living standards of our future generations.”

“Provide dependable solutions to the satisfaction of the customers through intensive R&D and proven quality control procedures using disciplined workforce.”

Mission & Vision

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Quality Policy

“CALIBER INTERCONNECT SOLUTIONS PRIVATE LIMITED iscommitted to meet and exceed customers expectationsthrough timely delivery of cost effective quality

teamdesigns through ever improving process and work.”

Caliber Interconnect Solutions Pvt Ltd

Page 3: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Solutions / Services

• Turnkey solutions• Hardware development• Firmware development

Embedded

• HSD• HDI• ATE Interface Boards

PCB

• Signal• Power• Thermal

Simulation

• SiP & multi-chip modules• Substrate / Interposer (MLC & MLO)• Both Flipchip & Wirebond

Package3

Caliber Interconnect Solutions Pvt Ltd

Page 4: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

• This presentation will help to infer Caliber’s PCB design expertise in HSD/HDI variants.

• This doc walks you through relevant sample cases and versatile design summaries.

• Will depict the work flow and approach which we apply to improve our efficacy in HSD/HDI.

Scope / Theme

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Page 5: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

HSD / HDI Expertise

Years of Design Exp.,

Tools, Standards

& certification

in-house SI & CAMteams

Expertise Obtained

5

Years of design experience knowledgecombined

transferredwith thefrom in-house Signal

Integrity and DFM validation teams helped us to acquire the expertise in HSD & HDI.

O u r c o n s t a n t u p d a t e o n EDA/simulation Tools, Standard, training and Certification enables us to deliver for the ever growing industrial needs.

Caliber Interconnect Solutions Pvt Ltd

Page 6: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Expertise

Fine/HDI DFM handling:: 0.4mm pitch BGAs ::

:: micro via (blind & buried) :::: Hybrid stack-ups ::

:: Designed max 52 layers in 6.35mm :::: Done 64 layers maximum ::

Electrical knowledge:: Mixed signal:::: Mixed impedance design (50/90/100):::: Mixed topology (Star , chain, tree …) :::: Skilful in Shield/Tuning/pair routing::

Experience:: 15 years in PCB design::

:: Delivered 7500+ designs :::: Multiple EDA tool knowledge ::

:: auto-tools and skills for speedy layout::

Versatile in interfaces and HSD:: DDR :: USB :: PCIe :::: SATA :: HDMI :: LVDS :::: SerDes :::: 12~20 Gbps is most common

Design

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expertise

Caliber Interconnect Solutions Pvt Ltd

Page 7: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

• Controlled Impedance• Traces• VIAS (coupled vias)• Component pads• Placement optimization (short &

straight paths)• Material Selection

• Loss tangent / dissipation factor• Dielectric constant

• Decoupling• Optimized De-Cap placement• Perfect power rail design with low

impedance (Z11)• Capacitor profile selection based on

frequency

High Speed Design consideration

• Insertion loss & Skin effect• Length reduction/fixing• Perfect tuning for match groups• Trace width vs Self inductance

• EMI & Crosstalk• Ground separation• Shielding ( with VIAstitching)• Appropriate trace separation

based on frequency (Trace to Copper and Trace to hole/edges)

• Perfect return path design• Antenna removal

• Stub less trace topology• VIA stub removal (backdrill or

0-stub by using blind/buried vias)

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Page 8: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

• High Density Placement

• Micro vias (stacked & staggered)

• 1~3 sequential stacks for build-up (on either sides)

• Both Even & Odd layer stacks

• Both POV & Offset vias

• Offset Vias

• Effective handling of Micro, BB and TH in same layout for Cost/Performance optimization

High Density Interconnect

• 0.4mm pitch BGAs

• 0.1mm minimum drill

• Board Thickness ranges from 1.5mm~6.35mm

• Layer count ranges 6~48

• Full HDI (no through hole)

• Hybrid stack-ups

• HSD on HDI8

Caliber Interconnect Solutions Pvt Ltd

Page 9: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Critical Net Classification

Pre SI analysis[ Layout Spec

Development ]

Layout

Post SI analysis[Spec Validation

& solutions]

Optimized Layout Delivery

SI + PCB Flow

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Page 10: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Layout design flowThe below is the conventional flow of Caliber designs. More opt procedures

can be adopted and tailored based on customer needs.

Input analysis

Schematic capturing

Library creation or selection by library

team

Constraint settings & Placement

Routing/segmentation

Non-electrical (Silk/Assembly/Fab setting/etc.,)

Gerber generationand

validation

Final package delivery with

required documents /

reports

1. Stage-wise review will be done at this points. Also final QA will be done at final stage.2. After that the files will be sent to customer for review / stage wise approval

Note :1. Based on customer requirement either entire flow or partial flows can be chosen2. Layer Stack-up can be discussed & decided based on customer choices and requirements

Critical net

routing

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Samples

Samples

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Page 12: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Sample Fanout on 0.4mm BGA

Combination of Micro and BB vias (Laser & mechanical drill) f o r c o s t Vs p e r f o r m a n c e optimization on a 6.35mm card

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Company Confidential

Page 13: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Another Sample Microvia – Stackup ( Offset via )

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Company Confidential

Page 14: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

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HDI Case : high density region

Micro via drill size – 0.1mm

Layer sequences : 30 to 31 & 31 to 32

Staggered Via sequence

Combination of larger size BB vias used in

conjunction with micro vias in order tohandle high current rating

Caliber Interconnect Solutions Pvt Ltd

Company Confidential Company Confidential

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Fanout in Bottom L31 (to L30)Company Confidential

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Page 16: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

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Fanout in L30 to L29Company Confidential

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Page 17: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

HDI Case : high density region

• Micro vias fanned out to 0.15mm Buried via structure on L30

• Buried sequence from L17 to L30

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Company Confidential

Page 18: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Quick Summaries

Some more quick summaries

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Page 19: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Summary 1 – 8KPROC Board

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Company Confidential

Page 20: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Summary 2 – OPT100G_CFP4 Board

Caliber Interconnect Solutions Pvt Ltd20

Company Confidential

Page 21: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Summary 3 – PLC020 Carrier Board Board

Caliber Interconnect Solutions Pvt Ltd21

Company Confidential

Page 22: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Summary 4 – Medical Board

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Company Confidential

Page 23: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Fixed Model

Time and Material BasisOff SiteDevelopment Centre

On Site Resources

Business models

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Page 24: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

Our Locations

Coimbatore# 9 B/1, Poombukar NagarThudiyalur,Coimbatore - 641034,Tamilnadu, India.Fax: +91 422 4978557Phone : +91 422 4978557

USA# 24230, English Rose PI, Valencia,CA 91354 California,USA

Phone: +1 (510) 378-6927

Bengaluru # 451, 17th Main, 17th Cross, Sector – 4, HSR Layout, Bengaluru - 560102, Karnataka , India Phone : +91 080 49792244

INDIA

SINGAPORECaliber Interconnects Pte Ltd89 , Short Street ,#08-06 Golden Wall center,Singapore 188216Phone: +65 8661 7282

Kolkata174/1/2 Netaji Subhash Chandra Bose Road, KolkataPO: Regent Park,West Bengal, India

Phone : +91 080 49792244

JAPANMr.Kimiaki Tanaka,1-12-15 Ogikubo, Suginamiku,Tokyo 167- 0051, Japan,

Phone: +81-3-6321-8051

Global Presence

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Page 25: Caliber Interconnect Solutions · Caliber Interconnect Solutions Pvt Ltd Caliber Interconnect Solutions (Pvt) Ltd No 9 B/1 , Poombukar Nagar, Thudiyalur, ... Years of design experience

THANK YOU !!!

Contact us [email protected]

Visit us at www.caliberinterconnect.com

Caliber Interconnect Solutions Pvt Ltd

Thank You

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