CAESAR II Quick Guide

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CAESAR IIQuick Reference Guide

Version 2014, Service Pack 1 (7.00.01)

October 2014

DICAS-PE-200103E



2 CAESAR II Quick Reference Guide

Copyright

Copyright © 1985-2014 Intergraph CAS, Inc. All Rights Reserved. Intergraph is part of Hexagon.

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Contains RealDWG™ by Autodesk, Inc. Copyright © 1998-2013 Autodesk, Inc. All rights reserved.

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CAESAR II Quick Reference Guide 3

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ContentsWhat's New in CAESAR II ........................................................................................................................... 7

Overview ..................................................................................................................................................... 11

Software and Hardware Requirements ................................................................................................. 11

Seminars ............................................................................................................................................... 12

Additional Intergraph CAS Software ..................................................................................................... 12

Licensing .................................................................................................................................................... 15

ESL Installation ..................................................................................................................................... 16

Install a local lock ........................................................................................................................... 16

Install a network lock ...................................................................................................................... 16

SmartPlant License Manager Installation ............................................................................................. 19

Quick Installation Workflow ............................................................................................................ 21

Frequently Asked Questions (FAQ) ............................................................................................... 22

Using the SmartPlant License Checkout Utility ..................................................................................... 25

Install SmartPlant License Checkout Utility .......................................................................................... 25

License Utility Checkout Dialog Box ..................................................................................................... 26

Check Out a License for CAESAR II..................................................................................................... 27

Installation .................................................................................................................................................. 29

Network Installations ...................................................................................................................... 30

Install CAESAR II .................................................................................................................................. 30

Install in Silent Mode ............................................................................................................................. 35

Troubleshoot Installation ....................................................................................................................... 36

Why do I get an error message saying CAESAR II cannot locate the configurationfile when I try to run CAESAR II? ................................................................................................... 37

Why does the CAESAR II Configuration Editor not open? Why does theConfiguration Editor not save and close?....................................................................................... 37

Technical Information ............................................................................................................................... 39

External Interfaces ................................................................................................................................ 39

Piping Codes ......................................................................................................................................... 40

Configuration Options ........................................................................................................................... 41

Computational Control .................................................................................................................... 42

Database Definitions ...................................................................................................................... 43

FRP Properties ............................................................................................................................... 44

Geometry Directives ....................................................................................................................... 45

Graphic Settings ............................................................................................................................. 45 Miscellaneous Options ................................................................................................................... 46

SIFs and STRESSES ..................................................................................................................... 47

List of Materials ..................................................................................................................................... 48

Restraints .............................................................................................................................................. 50

Intersection Types ................................................................................................................................. 51

Node Locations on Bends ..................................................................................................................... 52



Contents


Code Stresses ............................................................................................................................................ 55

Nomenclature ........................................................................................................................................ 55

US Code Stresses ................................................................................................................................ 57

International Code Stresses .................................................................................................................. 62

CAESAR II Verification and Validation Manual ..................................................................................... 72

Index ........................................................................................................................................................... 73




The latest CAESAR II release delivers a number of significant new and extended capabilities in

response to current market requirements, as well as direct feedback from the growing CAESARII user community. The following changes have been made to CAESAR II:

CAESAR II 2014, Version 7.00

Piping Code and Material Database Updates

Updated to support the 2012 Edition of the ASME B31.1 code. This work included materialproperty updates.

Updated to support the 2012 Edition of the ASME B31.3 code. This work included a newequation for calculating expansion stress cases with new SIF and index values.

Updated to support the 2012 Edition of the ASME B31.8 code.

Updated the ASME B31.8 code interpretation to use either of the two combined biaxial

stress equations for restrained pipe, as referred to in Paragraph 833.4, instead of using themaximum of the two. You can specify this using the Yield Stress Criterion configurationsetting in the SIFs and Stresses section of the Configuration Editor.

Updated to support the 2013 Edition of the ASME B31.5 code.

Updated to support the 2012 Edition of the EN 13480 code. This work included addressingbend pressure stiffening and changes to the longitudinal pressure stress equation, amongother revisions.

Updated the Material database, as required for piping code updates.

Updated the flange rating for in-line flange checks per EN 1092-1:2013 and ANSI B16.52009.

Added support for ANSI 16.5 2009 metric flange ratings. Added fatigue curves as indicated in the 2013 Edition of ASME Section VIII, Div. 2.

Extended the content for the ASME B31.3 code update and B163 to 1400F.

Modeling and User Interface

Enabled quick global property changes (such as for temperature and pressure) from theLegend dialog box in the 3D model.

Enhanced the Distance command to measure between two points in the 3D model withoutrequiring the input of node numbers.

Added a new Global menu in piping input, which includes the Block commands. Thesecommands are also accessible through the Block Operations toolbar and the right-click

context menu from the List>Elements dialog box.

Enhanced the Structural Steel Wizard to display units for various input fields, added moretool bar icons and enhanced input grid usability.

Addressed graphics issues.

Completed minor usability enhancements based on customer feedback.

What's New in CAESAR II





Static and Dynamic Analysis

Revised the Static Analysis (Load Case Editor ) to automatically recommend Expansion(EXP) stress range load cases for better coverage of multiple operating conditions.

Provided an option for users to select the allowable corresponding to temperature for the

specified Occasional (OCC) load case for B31.3 jobs.

Added support for in-line flange check evaluations for MAX and ABS load casecombinations.

Interoperability

Added the ability to import multiple supports at the same location from the Import PCF orIntergraph Smart 3D PCF interfaces.

Enhanced the hanger table for support design with LISEGA's LICAD software in the DataExport Wizard (Export to MS Access).

Post-Processing

Added output filters for flanges so that you can identify the most overstressed flanges.

Updated to show the actual Stress Indices (I) that are used for sustained and occasionalstatic load cases for ASME B31.3 code.

Updated the Generate Stress Isometrics (CAESAR II Isogen module) with I-Configure 2014 (5.0).

Documentation/Help

Updated the Quick Reference Guide with dates and information for all piping code updatesmade in CAESAR II 2014.

Updated the F1 help in the Static Output Processor.

Technical Changes

The following technical changes were made for this release, which may affect the numericresults:

Added a new equation for calculating expansion stress cases with new SIF and index valuesto support the 2012 Edition of the ASME B31.3 code.

Addressed bend pressure stiffening and changed the longitudinal pressure stress equation,among other revisions to support the 2012 Edition of the EN 13480 code.

Updated the minimum wall thickness equation for ASME B31.8 Chapter VIII to consider thelongitudinal joint efficiency (using Eff input box).

Updated the ASME B31.8 code interpretation to use either of the two combined biaxial

stress equations for restrained pipe, as referred to in Paragraph 833.4, instead of using themaximum of the two. You can specify this using the Yield Stress Criterion configurationsetting in the SIFs and Stresses section of the Configuration Editor.

Revised the calculations for SIFs in non-corroded conditions when the CODETI piping codeis selected, based on clarification from French Code Committee.





Revised the Static Analysis (Load Case Editor) to automatically recommend Expansion(EXP) stress range load cases for better coverage of multiple operating conditions.

Provided an option for users to select the allowable corresponding to temperature for thatparticular Occasional (OCC) load case for B31.3 jobs.

Added support for in-line flange check evaluations for MAX and ABS load case

combinations.

Resolved an issue in Structural Input where the software did not process UNIF values asgravitational multipliers (G loads) after you added the GLOAD command into the inputstream. The software uses the gravitational multiplier (G load) value for all UNIF values whenyou add the GLOAD command into the input stream.




S E C T I O N 1

The CAESAR II™ Quick Reference Guide helps you quickly identify needed information, answercommon questions, and resolve common problems. You can copy it as needed.

CAESAR II is an advanced tool for designing and analyzing piping systems using input forms,on-line help, graphics, and extensive error detection.

CAESAR II statically and dynamically analyzes large piping models, structural steel models, orcombined models. ASME, B31, WRC, and rotating equipment reports are created to provide acomplete description of piping system behavior under applied loading conditions. Additionalcapabilities, such as out-of-core solvers, force spectrum analysis (for water hammer and reliefvalve solutions), time history, and large rotation rod hangers provide you with the mostadvanced computer-based piping program available today.

CAESAR II is continuously enhanced to add new functionality and to modify existing proceduresas piping codes are updated. For more information on the most recent changes to CAESAR II,see What's New in CAESAR II (on page 7).

In This Sect ion

Software and Hardware Requirements ......................................... 11Seminars ........................................................................................ 12 Additional Intergraph CAS Software .............................................. 12

Software and Hardware Requirements

Operating System

Windows 7/8/8.1 Ultimate, Enterprise, or Professional (32-bit/64-bit)

You must enable .NET 3.5 prior to installing CAESAR II on Windows 8/8.1 machines.

Windows XP Professional with SP3 (32-bit)

Microsoft Support of this OS ends in April 2014. This operating system is tested byIntergraph, but is not recommended.

Windows Server versions are only supported for the installation of network licensingsystems (NetHASP License Manager).

CAESAR II is a native 32-bit application that runs with Windows 64-bit.

CAESAR II does not support Windows Vista and Home versions of Windows 7/8/8.1

(i.e., Starter, Home Basic, Home Premium).

Processor

Intel Pentium IV or higher AMD Athlon (see "External Interfaces" on page 39) dual-coreprocessor or higher

Overview



Overview


3.0 GHz or higher

Memory

2 GB RAM or higher for Windows XP

4 GB RAM or higher for Windows 7/8/8.1

Display

Video card with at least 256 MB video RAM

Video card support for OpenGL 1.1 or later and DirectX 9.0 or later

Video card drivers updated with the latest manufacturer's drivers (Motherboard-integratedvideo cards not recommended for desktop systems.)

Motherboard-integrated video cards are not recommended for desktop systems.

1280 x 1024 minimum resolution or higher with True Color

Software

Adobe Reader 8.0 or later.

SeminarsIntergraph CAS periodically offers seminars to augment your knowledge of CAESAR II™ and ofpipe stress analysis. The general seminar is held in our Houston office and covers five days ofstatics. Twice a year, we also cover five days of statics and three days of dynamics. Theseseminars emphasize the piping codes, static analysis, dynamic analysis, and problem solving.

Custom seminars held at client locations are also available. For additional seminar details,please contact the support staff at: [email protected].

Additional Intergraph CAS SoftwareCADWorx Plant is AutoCAD-based plant design/drafting software with a bi-directional datatransfer link to CAESAR II. CADWorx allows models to be created in orthographic, isometric,2D, or 3D modes. CADWorx template specifications contain built-in auto routing, auto iso, stressiso, auto dimensioning, complete libraries, center of gravity calculations, and bill of materials.

PV Elite is comprehensive software for the design or analysis of vertical and horizontal vessels.Pressure vessel codes include ASME VIII-1 and VIII-2, PD: 5500, and EN-13445. PV Eliteincludes CodeCalc. CodeCalc is software for the design or analysis of pressure vessel

components. CodeCalc capabilities include: analysis of tubesheets, rectangular vessels,flanges, nozzles; Zick Analysis; and standard internal/external thickness and pressurecalculations on heads, shells, and cones. API 579 calculations are also included.

PV Fabricator automates the production of pressure vessel fabrication deliverables. Whenlinked to PV Elite, PV Fabricator improves the workflow and reduces errors.



Overview


TANK is software for the design or rerating of API-650/653 storage tanks. The program includes API 650 Appendices A, E, F, M, P, R, S, and V, and API 653 Appendix B. Calculations addresswinds girders, conical roof design, allowed fluid heights, and remaining corrosion allowance.

For the latest support information for this product:

Technical SupportEmail:

[email protected] (mailto:[email protected]?subject=I CAS Support Request )

ICAS DealerSupport:

http://www.coade.com/Support/Dealers.sht ml http://www.coade.com/Support/Dealers.sht ml

Phone: 1-800-766-7701

Fax: 281-890-3301

Web Sites: http://www.coade.com (http://www.coade.com) http://www.intergraph.com/ppm/analysis.as px (http://www.intergraph.com/ppm/analysis.aspx )

Address: Intergraph CAS7840 N. Sam Houston Pkwy. W.Suite 100Houston, TX 77064

Sales Email: [email protected]

Knowledge-BasedArticles/Tutorials(US & Canadaonly):

https://smartsupport.intergraph.com

Send documentation comments or suggestions to [email protected] (mailto:[email protected]?subject=Documentation Comments).

mailto:[email protected]?subject=ICAS%20Support%20Request




http://www.coade.com/Support/Dealers.shtml



http://www.coade.com/



http://www.intergraph.com/ppm/analysis.aspx




mailto:[email protected]?subject=Documentation%20Comments













Overview





S E C T I O N 2

CAESAR II supports three types of licensing:

Local External Software Lock (ESL) - Hardware-based licensing using a green USBdongle. A local ESL can be moved between computers (such as between desktops andlaptops).

Network External Software Lock (ESL) - Hardware-based licensing using a red USBdongle. A network ESL is installed on a computer that is network accessible from thecomputer, or multiple computers, running CAESAR II.

License Manager - Software-based licensing using SmartPlant License Manager (SPLM).For more information, see SmartPlant License Manager Installation (on page 19). Refer tothe SmartPlant License Manager documentation for complete installation and configurationinstructions.

External Software Lock (ESL) Keys

The External Software Lock (ESL) is the security protection method used by Intergraph Thesoftware cannot execute unless an appropriate ESL (green or red USB key) is connected locallyto the computer, or to another computer in the network (red USB key).

The ESL contains the CAESAR II licensing data, and other client-specific information. Thisinformation includes the client company name and user ID number. Additional data may bestored on the ESL depending on the specific program and the specific client.

There are two different ESL types, local and network . Both types of ESLs are intended to beattached to the USB ports of the applicable computers. The appropriate ESL(s) are shipped withyour product according to the licensing type purchase.

Local ESLs provide the maximum flexibility in using the software in that they can be movedbetween computers (for example, between desktops and laptops).

Network ESLs must be attached to a computer on the network, either a computer or theserver. In order for the network to respond to software requests for the ESL, the NetHASPLicense Manager utility must also be running on the computer where the network ESL isattached.

The HASP drivers for ESL usage can be found in the sub-directory ASSIDRV beneath theCAESAR II program directory. The documentation files in this sub-directory contain instructionsfor a variety of networks and operating systems. Note that there are periodic updates to theseESL drivers and they can be downloaded from the Intergraph Smart Support (https://smartsupport.intergraph.com) website.

Do not connect two locks to the same computer. The software finds the first lock andreturns its code. For example, you have a lock for CAESAR II and CADWorx and plug both intothe same computer. You start CAESAR II, but the software might find the CADWorx lock firstand return an error. If the same computer is going to run more than one Intergraph product, thencontact Intergraph CAS by sending an email to [email protected] to requestthat both products be licensed from the same lock.

Licensing

https://smartsupport.intergraph.com/






Licensing


ESL InstallationThe following topics explain how to install the different hardware locks supported by CAESAR II.

What do you want to do?

Install a local lock (on page 16)

Install a network lock (on page 16)

Install a local lock

1. Open Windows Explorer.

2. If you are installing CAESAR II, PV Elite, or TANK, navigate to c:\Program Files\IntergraphCAS\Product \Assidrv and double-click HASPUserSetup.exe.

-OR-

If you are installing CADWorx, navigate to c:\CADWorx Version\Product \Assidrv anddouble-click HaspHLDriverSetup.exe

3. Follow the on-screen instructions to install the driver.

Install a network lock

The following list details general information about red network ESLs.

The red network ESL should be set up by a Network Administrator or someone familiar withWindows-based networks. If you are not familiar with concepts such as network protocols,broadcast, IP addresses, TCP, UDP, and Windows Services, please do not attempt to setupthe red network ESL.

The red network ESL does not have to be attached to the network server. We recommendattaching the red network ESL to a computer that is always up and running, can bere-booted without impact to users, and is not the primary computer for any user on thenetwork.

If you install an Intergraph CAS product on a network drive for multiple users to access,assign read/write privileges for all users to the [Product Folder] \System folder. IntergraphCAS applications write temporary files to the [Product Folder] \System folder that pertains tothe installation. The [Product Folder] \System folder also needs to have read/write privilegesfor all users.

If you are using other network protocols, such as NetBIOS or IPX, check the SafeNet web

site for instructions. The only protocol tested with Intergraph CAS products is TCP/IP. The information provided in CAESAR II Help file is a supplement to the NetHasp User's

Guide, which is delivered as a PDF(_NETHASP.pdf) in Assidrv folder. Review the PDF filefor any issues not addressed in the Help file.



Licensing


Notes on Network ESLs

A network ESL has advantages and disadvantages. One big advantage is that many clientcomputers can access the software from a single server. Additional points for consideration arelisted below.

Depending on the number of licenses allowed by the network ESL, some users may receiveerror messages when attempting to access the software. For example, if the ESL has beenconfigured to allow four simultaneous users, an error message stating that no licenses areavailable when the fifth user attempts to access the software. Consequently, the fifth user isnot able to access the software until one of the first four users exits the software andreleases a license.

Because of the communication procedures between the client computer and the file server,memory access to the network ESL is much slower than to a local ESL. This access timedelay only occurs when the software is first started after installation.

Because there is no network specific version of the software, the software looks first for alocal ESL, and then for a network ESL. This allows both a network ESL and several localESLs to be used on the same system. This transparent ESL access procedure allows a

single version of the software to be used on the network and on remote computers.

We recommend that only 70 to 80 percent of the required licenses be assigned to a networkESL, with the remaining 20 to 30 percent assigned to local ESLs. This enables the local ESLto be moved between computers. If all of the licenses are on the network ESL, a user mustbe logged into the network to access the software. As such, a few local ESLs provide muchgreater operating flexibility.

NetHASP License Manager / NETHASP.INI Instructions

You must have Administrator privileges to perform the following procedure.

1. Attach the red network hardware lock to the parallel port or USB port of the computer.

2. On the computer where the hardware lock is attached, navigate to the [ProductFolder] \Assidrv folder and double click Lmsetup.exe. Follow the on-screen instructions toinstall the NetHASP License Manager as a service.

3. The NetHasp License Manager starts automatically each time you re-boot the computer.This occurs because the NetHasp License Manager is set up as a startup service insideWindows XP/Vista/7. To verify that the service is running, click Start > Control Manager >Administrative Services, and then double-click Services. In the Services dialog box,locate HASP Loader in the Name list. The HASP Loader Service starts even if no one logsinto the computer.

4. Determine what protocols the NetHasp License Manager is listening to. The NetHaspLicense Manager displays a message similar to those list below:

Server is listening to IPX : Loaded

Server is listening to TCP/IP : Loaded

Server is listening to NetBIOS : Loaded

Loaded means that this protocol is active on the computer.



Licensing


5. Open the Activity Log menu. This displays the activity log that confirms which protocols areloaded. Do not be alarmed if the activity log reports that the NHSRV.ini file is not found.

6. Use the box in the top-left corner of the activity log to display only the information specific toeach protocol. Open the activity log for the protocol you want to use, and verify that itcontains no error messages.

7. For TCP/IP protocol, the activity log should report something similar to the following:

Server IP address: 111.111.111.111

Server Host Name: PDC_NT01

8. To speed up response time to the network key, use the Remove menu to unload anyprotocols that you are not planning to use with the NetHasp License Manager.

Modify NetHASP.ini for TCP/IP Protocol

If you still cannot access the network ESL you need to configure this NetHASP.inifile. You must know the IP address of the computer where the red network hardware lock isattached. All lines with a semi-colon at the start are considered not used.

1. Modify the NetHASP.ini file, located at in the [Product Folder] \Assidrv folder under[NH_COMMON], as follows:

a. NH_TCPIP = Enabled

AND under [NH_TCPIP]

b. NH_SERVER_ADDR = 111.111.111.111

c. NH_USE_BROADCAST = Disabled

You may also have to modify other entries in the [NH_TCPIP] section depending onyour network setup. The most common entry to modify is NH_TCPIP_METHOD.

2. Copy the NetHASP.ini file to the AutoCAD folder.

Example: C:\Program Files\AutoCAD

Example: C:\Program Files\Autodesk\AutoCAD

3. For CADWorx Design, copy the NetHASP.ini file to the [Product Folder] \IntergraphCAS\CADWorx Design folder.

4. Start CAESAR II.

Troubleshooting Network Locks

1. Verify that the NetHasp License Manager is running on the computer where the red networkESL is attached.

2. Verify the protocols that NetHasp License Manager is broadcasting. Make sure that these

protocols are installed on the client computers.3. Install and run the Monitor Utility. This file, NetHASPMonitorSetup.exe, is located in the

[Product Folder] Assidrv folder. If NetHASP Monitor cannot find the red network ESL, thenCAESAR II cannot find the red network ESL.



Licensing


SmartPlant License Manager InstallationBefore beginning the product installation, refer to the delivered SmartPlant License Managerreadme file for the latest product installation updates. The readme file is delivered in the toplevel product folder of the product media. Be sure you have the latest version of the SmartPlantLicense Manager software before beginning the installation. If you do not have the latest versionof the software, you can install it using http://ppmapps.intergraph.com/elicense (http://ppmapps.intergraph.com/elicense).

SmartPlant License Manager 2010 (v11) can be upgraded to SmartPlant LicenseManager 2012 (v12). Any existing license key will be invalidated after the upgrade to SmartPlantLicense Manager 2012 (v12). You will also need to generate a new computer ID and request anew key. If you upgrade the SmartPlant License Manager 2010 (v11) license computer to aSmartPlant License Manager 2012 (v12) client by mistake, you will have to un-install theSmartPlant License Manager client and reinstall SmartPlant License Manager 2012 (v12)license computer.

Hardware Configurations

The SmartPlant License Manager licensing computer software should be installed on a stable,single node, hardware configuration (such as a simple PC), with a static IP address, becauselicense key installation and license seat usage authentication depends on the informationgathered from the physical hardware. Any automated changes that cause the hardwareinformation not to match with the information used to generate the license key will result in afailure of the authentication process.

Virtual (including VMware®), shadowed, mirrored, dynamic, or distributed hardwareconfigurations cannot be used as a SmartPlant License Manager licensing computer. Thisincludes terminal (application) servers, networked and distributed storage managementsystems, and so forth. When these specialized systems occur in the user's network, theSmartPlant License Manager Server licensing computer should be installed on a separatededicated hardware configuration system. The SmartPlant License Manager licensing computer

should be situated on the user's network where it can be accessed by all systems that arerunning application software that relies on the SmartPlant License Manager licensing computerfor license management.

Multiple SmartPlant License Manager licensing computers can be used in the user's network aslong as each system is a unique hardware system/installation. If SmartPlant License Managerlicensing computers are cloned after the license key has been installed, then the licensemanagement will fail on the cloned system. Each SmartPlant License Manager licensingcomputer requires its own unique license key.

RAID (redundant array of independent disks) and SAN (storage area networks) are notsupported on a SmartPlant License Manager license computer.

The license computer must have the same version (or later) of SmartPlant License Managerinstalled as any client computers. In other words, you cannot use a newer version on a clientcomputer to retrieve a license from an older version of SmartPlant License Manager on thelicensing computer. The license computer must have the same version (or a newer version)installed than the clients.

You must log in as Administrator to install this software.

http://ppmapps.intergraph.com/elicense






Licensing


1. Insert the Intergraph SmartPlant License Manager media. If the media does not startautomatically, double-click Setup.exe in the root folder of the media.

During SmartPlant License Manager installation automatically turns on a product

usage log file in C:\Win32App\Ingr\SPLM\bin\loggingfileV12.txt . You can

change this location and name of this file as it can grow to be a large file. If you stop and

restart logging, you need to define the output location.This file can grow very large and users can redefine the location and name of this file.

2. Select SmartPlant License Manager Installation.

3. Click Next on the Welcome to the InstallShield

4. Wizard for SmartPlant License Manager page.

5. Enter your name and company name in the User Name and Company Name fields on theCustomer Information page. Click Next.

6. On the Software License Agreement page, select your country from the list and clickDisplay to view the license agreement.

The license agreement is delivered as a PDF file.

7. Carefully read the license agreement. Close the PDF document, and click Yes on theLicense Agreement page to accept the terms.

8. Select either License Client or License Machine.

9. On the Choose Destination Location page, click Next to install SmartPlant LicenseManager in the default location. If you want to install the software in another location, clickChange and select the new location.

It is recommended that you install SmartPlant License Manager using a path that

contains no spaces, such as c:\win32app\Ingr (the default path).

10. Click Install on the Ready to Install the Program page. A status bar displays the progressof the installation on the Status Setup page.

11. Click Finish on the InstallShield Wizard Complete page to complete installation ofSmartPlant License Manager.

Do not delete any files that are created during installation or as a result of usingSmartPlant License Manager. Removal of any files causes the license system to fail andcan require install, repair, or possibly removal and re-install of SmartPlant License Manager.

12. Add pdlice.exe to both the license computer and the client computer after installing of

SPLM. You may need to remove pdlice.exe and re-add it if you uninstall and reinstall

SPLM to upgrade SPLM from previous version to a current version. Otherwise, you mayreceive a Connection timed out error message when you start your application. You mayalso see the same error in your scavenging log file.

Silent Mode and SmartPlant License Manager Installation



Licensing


Quick Installation Workflow

Use this workflow for all products that require SmartPlant License Manager concurrent licensing.The System Administrator completes or gives guidance about most of these steps. Administratorrights are required to install and setup SmartPlant License Manager. If you need more

information, follow the detailed procedures in the other sections. For more information, refer toFrequently Asked Questions (FAQ), Functions of SmartPlant License Manager , andTroubleshooting and Error Messages.

Please refer to the delivered SmartPlant License Manager Readme for all the latestproduct installation updates.

1. Designate a computer as the SmartPlant License Manager license computer. This computermust be on the network and have a name with no spaces and a static IP address.

2. Install SmartPlant License Manager on the license computer and generate a computer ID.

3. Request a license key from the Intergraph Order Desk or generate a license key usingeLicense.

4. Click Start > Programs > Intergraph SmartPlant License Manager > SmartPlant

License Manager .

5. Click Install and Remove and Install License Key commands.

6. Click License Machine and enter the license key you received. If the license key installscorrectly, SmartPlant License Manager software automatically closes.

7. Next, install SmartPlant License Manager on each client computer.

8. Click Start > Programs > Intergraph SmartPlant License Manager > SmartPlantLicense Manager .

9. Click Configure and Test and Select License Machine for Client.

10. Enter the SmartPlant License Manager computer name. Exit SmartPlant License Manager.

11. Install the software that requires licensing. For example, SmartPlant Review, PDS orSmartPlant P&ID. Use that product's installation and configuration guides to install eachproduct.

12. Use the Test Seat Reservation and Test Seat Release commands to ensure thatcommunication is working between the license computer and the client. Successfulmessages show appropriate communication.

13. Click Test Seat Reservation. Select the license computer name and Batch or Interactive mode. Note the seat number in the SmartPlant License Manager Information dialog box toenter.

14. Click Test Seat Release and enter the seat designated in the SmartPlant License ManagerInformation dialog box.

15. Start the software product that requires SmartPlant License Manager licensing.

16. For information about firewalls, please refer to Appendix E: Microsoft Windows Firewalland SmartPlant License Manager.

See Also

General Topics FAQ (on page 23)



Licensing


Frequently Asked Questions (FAQ)

Refer to the SmartPlant License Manager FAQ on the web in the Intergraph Smart Supportsystem for the most current FAQ. It is continually updated. Clickhttps://smartsupport.intergraph.com (https://smartsupport.intergraph.com) and select Services >

Download Software Updates > Products > SPLM .

Will providing the Machine ID make my computer less secure?

No. The Machine ID allows the license manager to uniquely identify your computer from acollection of hardware and software identifiers without explicitly publishing your computer'sTCPIP address. Because the computer identifier cannot be used like a TCPIP address, it isactually more secure than publishing your computer's TCPIP address.

Where can I find SmartPlant License Manager and other products to download?

SmartPlant License Manager is available from the following web page:

Intergraph Smart Support Online (https://smartsupport.intergraph.com)

Select Services > Download Software Updates > Products > SPLM.

You do not need a serial number to install SmartPlant License Manager.

Can I divide the licenses for one LAN into several license computers for the purpose ofmanaging project access, for example, or as coverage in the event that my licensecomputer goes down?

Yes, you can divide the licenses.

What happens if I install the new license key prior to expiration of the old license key?

The new license will overwrite the existing key independent of the expiration date.

Is my existing key still running if I regenerate the Machine ID?

Yes, but you will not be able to reinstall the old key. You will need to request a new key forthe new machine identifier.

See Also

Purchasing Licenses FAQ (on page 22) General Topics FAQ (on page 23) PDS, FrameWorks Plus, and ISOGEN FAQ

Purchasing Licenses FAQ

Do I have to request a software upgrade from my local office before requesting a license?

No, you can request licenses without upgrading the software. If you are upgrading software,you must request the upgrade before you request licenses. A license request does notinclude a software upgrade and a software upgrade does not include a license request.

See Also

General Topics FAQ (on page 23)











Licensing


General Topics FAQ

What is a license machine?

The license machine is the computer where the license key is loaded; it can be a standardcomputer or a server. The license key tells the license machine how many licenses it canissue. Clients of a license machine are computers where SmartPlant License Manager isinstalled and pointing to the license machine. The computer where you start the software(for example, PDS or SmartPlant P&ID) asks the license machine for a license. If a licenseis available, the license machine provides it. If all licenses are in use, the client is notgranted a license.

How can I tell what version of SPLM was used in the Machine ID or license key file?

Please check the starting number in your Machine ID or license key. See the table below.

Version Machine ID starts with License key starts with

2012 (v12) 5 3

2010 (v11) 6 2

2008 (v10) 7 1

Do I have to have one license computer for each LAN?

No, your configuration is entirely up to you. A persistent network connection is required ifyou want to connect to a license server that belongs to a different LAN.

Can I make an educated guess at my installation date?

Yes. Intergraph provides a key within 48 hours of receipt of your request (via mail or phone).Please ensure that the date you request is the actual date that you install the key, making

sure that all necessary software is available and loaded before that date. We request thatyou notify us as early as possible.

What happens if my license machine goes down?

You are unable to check out licenses from this machine until it is back in use. Processesthat already have licenses checked out are not affected by the fact that the license computeris unavailable.

It is possible in critical situations to request emergency licenses from Intergraph. They areinstalled on the client computer rather than a licensing machine. Contact Intergraph Supportat 1-800-766-7701 or your local Intergraph office for more information.

What happens if the license machine is rebooted in the middle of my design session?

Nothing. Licensing does not depend on maintaining a continuous communication link to the

license computer.

What happens if my local computer goes down after I've obtained a license?

If the scavenger cannot contact the client computer during scavenging, the license ismarked for a 16-hour hold before it is released. The scavenger periodically advances this16-hour timer for each license. It is important to schedule the scavenger to run regularly, at



Licensing


least every hour or two. If the client is in contact sooner, the hold is voided and normalscavenging takes over.

I am running out of licenses earlier than I believe I should be. How can I troubleshoot tounderstand what is happening?

Have your users click Scavenge for Keys on the Scavenge Options dialog box or you can

type pdlice -n in a Command Prompt window.

If you think that client nodes are improperly holding onto licenses, examine the results of thepdlice -M command. This shows you which client nodes have licenses checked out. If aclient computer has no plant design-related activity and it is still holding licenses, rebootingthat client and then scavenging from the license computer may free some licenses.

If possible, find out what was processing when the job stopped. This information can helpyou and/or Intergraph determine the underlying cause of the termination. Save the output ofany scavenging process that returns a license. This information provides the reasons whythe license was returned. The output of the scavenger includes the following information:nodename, product tag, batch mode (Yes/No), process ID, and checkout time.

What do I type to see the number of licenses?

Click Show Key Status from the Display Options dialog box to show the status of yourkeys.

How can I tell who is using a license?

Click Display Status of Reserved License on the Display Options dialog box or in thelicense log file.

We installed a key for three licenses, but we can operate only two licenses at the sametime. Why?

There can be several reasons.

Click Display Status of Reserved License on the Display Options dialog box todetermine the number of licenses that your key contains.

Click Scavenge for Keys on the Scavenge Options dialog box to scavenge for the thirdlicense that you are unable to use.

Verify that clients and servers can telnet to each other. Look for anomalies such as twonodes on the network with the same name or the reuse of an old name for a new computer,but with some traces of the old computer still existing in files on the network.

When an application is on a computer that is disconnected from the network withoutexiting the product, how long is the license held?

16 hours.

How long would a daily license last?

Daily license expires after 12 hours.

See AlsoPurchasing Licenses FAQ (on page 22)



Using the SmartPlant License Checkout Utility


The SmartPlant License Checkout utility (License Checkout Utility.exe) allows you to obtainlicenses for Intergraph ICAS products for use on a non-networked computer (for example, aremote laptop). Using this utility allows you to run ICAS products without a network connectionto the license machine. Each user on a server can check out a license from that server.

When you check out a license, the license and expiration information are stored on your localmachine, separate from other license and expiration information. A license is available only forthe user that checks out the license. Each time you start the product during the checkout period,a message displays the expiration date for the checked out license.

When the checkout period for the license expires, the ICAS product attempts to request alicense using SmartPlant License Manager the next time you start the product. For example,

after the license expires at 11:59 PM on the expiration date, the next time you start the product,it attempts to access the SmartPlant License Manager license machine for base and modulelicenses prior to running.

You must install and configure SmartPlant License Manager before checking out a license.

You must have administrator privileges to setup and install the utility.

Install SmartPlant License Checkout Utility

Do not uninstall the version of the SmartPlant License Checkout Utility that iscurrently on your system if you (a) are installing a new product that includes SmartPlant LicenseCheckout Utility v11, or (b) have other applications such as SmartPlant Review or SmartSketchloaded on your machine.

The older version of the SmartPlant License Checkout Utility is needed to work with yourcurrently-loaded application(s). Refer to the compatibility matrix chart on ecustomer forinformation on application versions and their required version of the SmartPlant LicenseCheckout Utility.

Install the Utility

1. Insert the product disc. If the installation does not start automatically, double-click setup.exe in the main folder.

For ICAS products, locate the SmartPlant License Checkout Utility installationprogram in the Other Installs folder of the product DVD.

2. Click SmartPlant License Checkout Utility Installation.

3. Type your name and company name.

4. Verify your name and company name, and then click Next.

Using the SmartPlant License CheckoutUtility





5. Click Display to read and accept the license agreement, and then click Yes.

You must have a PDF reader to view the license agreement.

6. Specify the destination folder.

7. Review your settings, and then click Next.

8. Click Install to start the installation process.

9. Click Finish.

You can uninstall the License Checkout utility at any time, even if you are currently runninga product in remote license mode.

If you installed the latest version of the SmartPlant License Checkout Utility (v11), it isinstalled along with the older version you have:

License Utility Checkout Dialog BoxSpecifies the product for which you want to check out a license.

Options

Application Group - Displays the installed products available for license checkout. Select theproduct for which you want to check out licenses.

If the Application Group list is empty, your application requires an older version of thecheckout utility. Please check your original product installation media for the compatible versionof the utility.

Available Modules - Displays any modules or add-ins available with your product. If nomodules appear in the list, either your product contains no supported modules, or no moduleshave been installed. Check the box beside the module for which you want to check out alicense, and then click Check Out. If you want to check out only the base product, do not checkany of the modules.

License Expiration - Specifies the date that you want the checkout to expire. When thecheckout period for the license expires, the product returns to normal and connected licenseoperation using the SmartPlant License Manager the next time you start the product.





Check Out a License for CAESAR IIBe sure that the SmartPlant License Manager (SPLM) is installed and configured on yourcomputer.

To check out a license for CAESAR II

1. Click Start > Programs > Intergraph SmartPlant License Checkout Utility > LicenseCheckout Utility.

The SPLM Checkout Uti l i ty (see " License Ut i l ity Checkout Dialog B ox " on page 26) dialog box opens.

2. In the Application Group list, select CAESAR II.

You must close the CAESAR II application when checking out a license.

3. In the Available Modules list, click the checkbox for each module you need.

CAESAR III users must check out all listed CAESAR II modules for the software to

function correctly.4. Select an expiration from the License Expiration list, and then click Check Out.

The checkout utility searches for an available license.

You may experience a delay as the utility checks the network for available licenses.

When you open CAESAR II the status of the checkout license displays at the bottom of theCAESAR II main window. When you are on the last day of your license checkout, the statusdisplays you have zero days remaining.

Once you check out a license, it cannot be checked in. If you check out three modules (four totallicenses: one base and three modules), then attempt to run the License Checkout Utility again

and select two other modules, the software displays a dialog box that notifies you that a licenseis already checked out for CAESAR II and displays the expiration date for that license.

When running in remote license mode, you cannot use setup to modify the product installationuntil the following conditions are met:

The checkout duration expires.

The system is working with SmartPlant License Manager in connected license mode onceagain.

In other words, you cannot install or remove modules while running in remote license mode.

If CAESAR II is running in remote license mode but is unable to confirm for any reason that it isrunning in that mode, CAESAR II automatically returns to connected license mode and attemptsto obtain the licenses from SmartPlant License Manager. CAESAR II notifies you if it is unable to

obtain licenses from SmartPlant License Manager.

Each time you start CAESAR II while using remote license mode, the software displays amessage informing you when the checked out licenses expire. The first time that you runCAESAR II after the checked out licenses expire, the software displays a message informingyou that the checked out licenses have expired and that the software is reverting to the standardconnected license mode and attempting to get licenses from SmartPlant License Manager.




S E C T I O N 3

Prior to installing CAESAR II, verify that your computer meets the required hardware andsoftware requirements. For more information, see Software and Hardware Requirements (onpage 11).

The CAESAR II installation DVD contains the following options:

Install CAESAR II - Launches the main installation process, which installs CAESAR II, theHASP drivers, and all associated documentation.

CAESAR II Information - Opens the CAESAR II Product Details page on the IntergraphCAS web site.

Release Notes - Opens a PDF file detailing the recent changes made to this new version ofCAESAR II.

ReadMe File - Opens a text file discussing the installation steps, the system requirements,and the DVD contents.

License Agreement - Opens an RTF file containing the CAESAR II License Agreement.

Installation Instructions - Opens the CAESAR II Quick Reference Guide, a PDF filecontaining these instructions. This guide can be opened directly from the DVD withoutinstalling the software.

HASP Network Licensing Overview - Opens a DOC file containing a summary of the Aladdin (SafeNet) HASP Licensing System.

HASP Trouble Shooting - Opens a DOC file containing troubleshooting procedures forissues with HASP licensing.

DVD Content: Additional Installs - Displays options for installing HASP drivers and the Autodesk

TrueView application.

Browse the DVD - Displays the DVD contents in Windows Explorer.

Additional Products - Displays additional Intergraph CAS products.

Contact Intergraph - Displays contact information for Intergraph CAS Support.

Services:

Training - Opens the CAESAR II Course Details page on the Intergraph CAS web site.

Support Forum - Opens the CAESAR II Discussion Forum on the Intergraph CAS web site.

Installation



Installation


Network Installations

The installation program treats a network drive no different than a local hard drive. Specify thetarget installation drive and folder, and the software will be copied and expanded accordingly.

Some networks protect installation directories from subsequent modification by users. This

involves setting the access rights to the installation folder to read, share, and scan. BecauseIntergraph CAS, Inc. software uses data files specific to the installation (that is, accounting files,material files, and so forth) that a user may need to modify, these files cannot be installed in atypical write-protected installation folder.

Therefore, CAESAR II installs these data files in a System subfolder, located in the followinglocation of your root directory based on your platform.

Windows 7/Vista:

\Program Data\Intergraph CAS\CAESAR II\Version Number\System

Windows XP:

\Documents and Settings\All Users\Application Data\Intergraph CAS\CAESAR II\VersionNumber\System

While the actual name of the program's installation folder can revised when you install thesoftware, the CAESAR II SYSTEM subfolder name is fixed as it is automatically created byCAESAR II. If you rename the CAESAR II SYSTEM subfolder, CAESAR II fails run andgenerates an error report.

Do not confuse this CAESAR II SYSTEM subfolder is not the primary, top-level SYSTEMdirectory that contains the network operating system. Consult your system administrator forfurther clarification.

After the software has been installed on the network drive, the installation program launches theCAESAR II Configuration Editor, which generates a default configuration file.

In This Sect ionInstall CAESAR II ........................................................................... 30Install in Silent Mode ...................................................................... 35Troubleshoot Installation ................................................................ 36

Install CAESAR II

Close all other software before running the CAESAR II installer. Most unsuccessfulinstallations are caused by other software running at the same time as the installer.

The installation DVD is not readable in a CD drive.

If you plan to run CAESAR II on the Windows 8 platform, you must enable .NET Framework3.5.1 from your Control Panel prior to installing the software.

1. Insert the Intergraph CAESAR II DVD. If the DVD does not start automatically, double-clickCD_Main.html in the root folder of the DVD.



Installation


The Intergraph CAS CAESAR II setup page opens in your default internet browser.

2. Click Install CAESAR II.

3. Click Next on the Welcome to the Installation Wizard for CAESAR II page.

4. On the License Agreement page, carefully read the license agreement.

5. Click I accept the terms in the license agreement , and then click Next.

6. On the Customer Information page, enter information in the User Name, Organization,and Serial number boxes. The serial number is provided to you by Intergraph CAS.

7. Click Next to continue.



Installation


The Setup Type dialog box displays.

8. Select the appropriate setup type, and click Next. In most cases, you want to selectComplete.

9. On the Destination Folder page, review the default folder path. If needed, click Changeand select the folder location. Click Next.

10. On the Select Language page, click the needed language, and then click Next.



Installation


11. On the Select License Type page, select the needed license type: network ESL, local ESL,or SPLM license. For more information, see Licensing (on page 15).

12. On the Ready to Install the Application page, click\- Install to begin installing the clientsoftware.



Installation


As the installation progresses, the status displays in a series of progress bars. TheCAESAR II Configu ration Editor dialog box then displays.

13. Review the configuration options and make any needed changes.

14. Click Save and Exit to close the CAESAR II Configuration Editor and continue withthe installation.

For more information on the configuration options, see "Configuration andEnvironment" in the CAESAR II User's Guide.

15. If an ESL license type was selected, the Aladdin device driver installation begins. Click OKon each dialog box.

16. On the InstallShield Wizard Completed page, click Show the readme file to view theReadme.doc file.

17. Click Finish to exit the installer.

18. In the CAESAR II Installer Information dialog box, click OK to restart the computer andcomplete the installation.



Installation


Install in Silent ModeYou can use the Windows Installer to install and uninstall CAESAR II using a command lineinstead of the normal installer interface. You can then perform an unattended installation withoutdialog boxes, such as when performing a network installation or a corporate repackaging.

If you plan to run CAESAR II on the Windows 8 or 8.1 platform, you must enable .NET3.5 from your control panel prior to installing CAESAR II.

Use the following command-line arguments and parameters with Windows Installer(msiexec.exe) and the CAESAR II setup (setup.exe) to perform a silent installation of theproduct.

1. Click Start > All Programs > Accessories > Command Prompt.

The Command Prompt window opens.

2. Type the drive letter where the CAESAR II DVD is located. For example, type:

E:

3. Change the path to the CAESAR II folder where Setup.exe is located on the DVD. Forexample, type:

cd CAESARII_2013R1

4. Type the installation command:

For silent installation with English language and green ESL color, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="Green"SERIALNUMBER="<serial number>""

For silent installation with Red ESL color and ESL installed locally, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="Red"ESL_ON_MACHINE="Yes" SERIALNUMBER="<serial number>""

For silent installation with SPLM, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="SPLM"SERIALNUMBER="<serial number>""

For silent installation with customized path, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="SPLM"SERIALNUMBER="<serial number>" INSTALLDIR=\"<path>""

Arguments

/s - Hide initialization dialog for a silent install

/v - Pass MSI commands

/qn - Perform silent installation with no user interface

Parameters for Setup.exe

INSTALL_SILENT - Sets silent installation.

Yes - Installation is silent.



Installation


No - Normal installation dialog boxes appear.

SERIALNUMBER - Specifies the product serial number provided to you by Intergraph CAS.

ESL_COLOR - Sets the ESL license type.

Red - Network ESL

Green - Local ESL

SPLM - SmartPlant License Manager (no ESL)

ESL_ON_MACHINE - Identifies the ESL location.

Only use this parameter when the ESL_COLOR is Red.

Yes - ESL is on the local machine.

No - ESL is on the server.

INSTALLDIR - Sets the path from which to load the installation files.

The general format of the command is:

setup.exe /s /v"/qn PROPERTY_NAME="value" PROPERTY_NAME2="Value""

For a complete list of command-line arguments for msiexec.exe, type the following in a

Command Prompt window: msiexec.exe /?

For a complete list of command-line arguments for the CAESAR II setup.exe, type the

following in a Command Prompt window: setup.exe /?

You must type this command from the drive and path in which the program setup.exeis located.

Troubleshoot InstallationThe following section details quick resolutions to CAESAR II installation issues.



Installation


Why do I get an error message saying CAESAR II cannotlocate the configuration file when I try to run CAESAR II?

The Windows 8 platform installs with .NET Framework 4.0 by default. However, CAESAR IIrequires .NET Framework 3.5.1 to run. From Windows 8, you can enable .NET Framework 3.5.1

through the Control Panel.

You must have an Internet connection to enable .NET from the Windows Control Panel.

To enable .NET Framewo rk 3.5.1

1. Close CAESAR II.

2. From the Control Panel, click Programs.

3. In Programs and Features, click Turn Windows features on or off .

4. Select Microsoft .NET Framework 3.5.1 and click OK.

5. Run CAESAR II.

Why does the CAESAR II Configuration Editor not open?Why does the Configuration Editor not save and close?

If the Configuration Editor does not open or will not save and close as it should, you shouldlook at your User Account Control (UAC) settings through the Windows Control Panel.Decrease the level of your UAC notifications in the Control Panel>System and Securitysettings.

Make sure that the CAESAR II system folder has read/write access for your user account.

In addition, verify that you have the system 32 path included in your Windows EnvironmentVariables.

To add the system 32 path to you r Environm ent Variables

1. Close CAESAR II.2. Right-click on Computer and select Properties>Advanced system settings.

3. From the Advanced tab, select Environment Variables.

4. Select Path in the System variables list and click Edit.

5. Add the following path to the Variable value and click OK.

c:\Windows\system32\;

6. Run CAESAR II.



Installation





S E C T I O N 4

The following technical information and standards are delivered in CAESAR II.

In This Sect ion

External Interfaces ......................................................................... 39Piping Codes ................................................................................. 40Configuration Options .................................................................... 41List of Materials .............................................................................. 48Restraints ....................................................................................... 50Intersection Types ......................................................................... 51Node Locations on Bends .............................................................. 52

External InterfacesTools > External Interfaces transfers data between CAESAR II and other software packages.The following interfaces are available:

CAESAR II Data Interfaces Notes

CAESAR II Neutral File Bi-directional

CAESAR II Data Matrix Import geometry only

Data Export WizardMDB (Microsoft Access), TXT (Microsoft Excelcompatible), and XML

CAD Interfaces Notes

Intergraph CADWorx Plant Bi-directional

CADPIPE Import CADPIPE neutral .UDE file

Intergraph Smart3D PCF Import Intergraph Smart3D PCF file

Intergraph PDS Import Intergraph PDS neutral .N file

PCF Import PCF file in Alias format

Technical Information





Analysis Interfaces Notes

LIQT Import dynamic pipe forces from LIQT (.frc)

AFT Impulse Import dynamic pipe forces from AFT Impulse (.frc)

PipeNet Import dynamic pipe forces from PipeNet (.frc)

PipePlus Import PipePlus neutral .PNF file

Flowmaster Import dynamic pipe forces from Flowmaster (.frc)

For more information, see "External Interfaces" in the CAESAR II User's Guide.

Piping CodesCAESAR II supports the following piping codes:

Code Issuance Date

ASME B31.1-2012 June 29, 2012

ASME B31.3-2012 January 10, 2013

ASME B31.4-2006& Chapter IX

October 20, 2006

ASME B31.5-2013 May 31, 2013

ASME B31.8-2012

& Chapter VIIIJanuary 4, 2012

ASME B31.9-2011 May 31, 2011

ASME B31.11-2002 May 30, 2003

2007 ASME Boiler & Pressure VesselCode, Section III (Class 2 & 3)

July 1, 2009

U.S. Navy, Section 505 1984

Canadian Z662-11 (Chapter 11) June 2011

BS 806: 1993 (Issue 1) September 1993

Swedish Method 1 & 2, 2nd Edition Stockholm 1979

ASME B31.1-1967 1967





Code Issuance Date

Stoomwezen 1989

RCC-M C & RCC-M D 2007

CODETI June 2004

TBK 5-6 - Norwegian General Rules forPiping Systems

1999

FDBR July 1995

BS 7159:1989 October 1989

UKOOA 1994

IGE/TD/12 2003

Det Norske Veritas (DNV) July 1996

BS EN 13480-1:2012 July 31, 2012

GPTC Z380.1-2009 January 2009

BS PD 8010-1 & 2: 2004 July 31,2004

ISO 14692-3:2002/COR1:2005 October 6,2005

JPI August 18, 2004

HPGSL (High Pressure Gas Safety Law) 2005

Configuration Options

Configure or Tools > Configure/Setup opens the Configuration Editor dialog box whereyou set options in CAESAR II that control how analysis is performed. The options are saved inthe CAESAR.CFG file.





Computational Control

Convergence Tolerances Value Internal Index #

Decomposition Singularity Tolerance 1.00e+10 50

Friction Angle Variation 15.000 48

Friction Normal Force Variation 0.150 47

Friction Slide Multiplier 1.000 46

Friction Stiffness 1.00e+6 45

Rod Increment 2.000 58

Rod Tolerance 1.000 59

Input Spreadsheet Defaults Values Internal Index #

Alpha Tolerance 0.050 33

Coefficient of Friction 0.000 140

Default Rotational Restraint Stiffness 1.00e+12 99

Default Translational RestraintStiffness

1.00e+12 98

Hanger Default Restraint Stiffness 1.00e+12 49

Minimum Wall Tolerance (%) 12.500 107

New Job Ambient Temperature 70 135

New Job Bourdon Pressure None 136

Miscellaneous Value Internal Index #

Bend Axial Shape True 51

Ignore Spring Hanger Stiffness False 100

Include Insulation in Hydrotest False 147





Include Spring Hanger Stiffness inHanger OPE Travel Cases

False 141

Incore Numerical Check False 60

Missing Mass ZPA Extracted 101

Use Pressure Stiffening on Bends Default 65

WRC-107 Interpolation Method Last Value 120

WRC-107 Version Mar '79 1B1/2B1 119

Database Definitions

Databases Value Internal Index #

Alternate CAESAR II Distributed Data Path <none> 123

Default Spring Hanger Table Anvil 112

Expansion Joints FLEXPATH.JHD

91

Load Case Template LOAD.TPL 142

Piping Size Specification ANSI 88

Structural Database AISC89 70

Units File Name ENGLISH.FIL 124

User Material Database Filename UMAT1.UMD 150

Valve/Flange Files Location Specs in CII,Data in CW

149

Valves and Flanges CADWORX.VHD

90

ODBC Settings Value Internal Index #

Append re-runs to existing data False 126





Enable data export to ODBC compliant databases False 125

ODBC Database File Name <none> 127

FRP Properties

Material Properties Value Internal Index #

Axial Modulus of Elasticity 3200000.000 113

Axial Strain: Hoop Stress (Ea/Eh*Vh/a) 0.153 115

FRP Alpha 12.000 117

FRP Density 0.060 118

FRP Laminate Type CSM and Multi-filament 116

FRP Property Data File CAESAR.FRP 122

Ratio Shear Modulus: Elastic Modulus 0.250 114

Settings Value Internal Index #

BS 7159 Pressure Stiffening Design_Strain 121

Exclude F2 from UKOOA BendingStress

False 134

Use FRP Flexibilities True 111

Use FRP Sif True 110





Geometry Directives

Bends Values Internal Index #

Bend Length Attachment Percent 1.000 38

Maximum Allowable Bend Angle 95.000 37

Minimum Allowable Bend Angle 5.000 36

Minimum Angle to Adjacent Bend Point 5.00 39

Input Items Value Internal Index #

Auto Node Number Increment 10 109

Connect Geometry Through CNodes True 34

Horizontal Thermal Bowing Tolerance 0.0001 92

Loop Closure Tolerance 1.0000 in. 42

Z-Axis Vertical False 129

Graphic SettingsThe following are examples of default graphic color settings:

Background Colors

Bottom Dark Gray (95, 95, 95)

Top Gray (150,150, 150)

Component Colors

Hangers Light Magenta (128, 0, 128)

Nozzles Magenta (255, 0 ,255)

Pipes Light Blue (166, 202, 240)





Rigids Green (0, 255, 0)

Steel Light Gray (192, 192, 192)

Output Colors

Displaced Shape Olive (128, 128, 0))

Stress Level 1 Light Blue (166, 202, 240)

Stress Level 2 Light Cyan (192, 220, 192)

Stress Level 3 Green (0, 128, 0)

Stress Level 4 Yellow (255, 255, 0)

Stress Level 5 Red (255, 0, 0)

Output Colors

Annotation Text Red (255,0,0)

Node Text Red (255, 0, 0)

Miscellaneous Options

The following are examples of miscellaneous settings:

Input Items Value Internal Index #

Disable Undo/Redo Ability False 128

Dynamic Example Input Text Max 94

Output Items Value Internal Index #

Displacement Reports Sorted by Nodes True 89

Output Reports by Load Case True 87





Output Table of Contents True 105

Time History Animation True 104

System Level Items Value Internal Index #

Memory Allocated (Mb) 12

User ID <none>

SIFs and STRESSES

Advanced Settings Value Internal Index #

Class 1 Branch Flexibility False 55

Use Schneider False 63

Use WRC 329 False 62

Code-Specific Settings Value Internal Index #

B31.1 Reduced Z Fix True 54

B31.1/B31.3 Verified Welding/Contour Tees False 139

B31.3 Implement Appendix P True 144

EN-13480/CODETI use In-Plane/Out-Plane SIF False 133

Ignore B31.1/B31.3 Wc Factor True 148

No Rft/Wlt in Reduced Fitting SIFs False 53

Occasional Load Factor 0.000 41

Pressure Variation in EXP Case Default 143

Reduced Intersection B31.1 (Post 1980) 32





General Settings Value Internal Index #

Add F/A in Stresses Default 67

Add Torsion in SL Stress Default 66

All Cases Corroded False 35

Allow User's SIF at Bend False 52

Base Hoop Stress On ID 57

Default Piping Code B31.3 43

New Job Liberal Expansion Stress Allowable True 137

Use PD/4t False 64

Yield Stress Criterion Max3DShear 108

Legacy Settings Value Internal Index #

B31.3 Use SL Formulation Para 320 (2010) True 145

Include Axial Force in Expansion Stress Default 146

SIF Multiplier for Sustained Stress Index 0.000 40

List of MaterialsThe CAESAR II Material Table contains the following isotropic materials:

Material No. Material NameElasticModulus

Poisson'sRatio

PipeDensitylb./cu.in

Temp. RangeºF

1 Low Carbon Steel 29.5 E6 0.292 0.28993 -325 to 1400

2 High Carbon Steel 29.3 E6 0.289 0.28009 -325 to 1400

3 Carbon Moly Steel 29.2 E6 0.289 0.28935 -325 to 1400

4 Low Chrome Moly Steel 29.7 E6 0.289 0.28935 -325 to 1400

5 Med Chrome Moly Steel 30.9 E6 0.289 0.28935 -325 to 1400





Material No. Material NameElasticModulus

Poisson'sRatio

PipeDensitylb./cu.in

Temp. RangeºF

6 Austenitic Stainless 28.3 E6 0.292 0.28930 -325 to 1400

7 Straight Chromium 29.2 E6 0.305 0.28010 -325 to 1400

8 Type 310 Stainless 28.3 E6 0.305 0.28990 -325 to 1400

9 Wrought Iron 29.5 E6 0.300 0.28070 -325 to 1400

10 Grey Cast Iron 13.4 E6 0.211 0.25580 70 to 1000

11 Monel 67% Ni/30% Cu 26.0 E6 0.315 0.31870 -325 to 1400

12 K-Monel 26.0 E6 0.315 0.30610 -325 to 1400

13 Copper Nickel 22.0 E6 0.330 0.33850 -325 to 1400

14 Aluminum 10.2 E6 0.330 0.10130 -325 to 600

15 Copper 99.8% Cu 16.0 E6 0.355 0.32270 70 to 400

16 Commercial Brass 17.0 E6 0.331 0.30610 -325 to 1200

17 Leaded Tin Bronze 1 14.0 E6 0.330 0.31890 -325 to 1200

18 Cut short cold spring elements

19 Cut long cold spring elements

20 CAESAR II orthotropic material model (fiberglass-reinforced plastic pipe)

Default coefficient of expansion = 12.0 E-6 in./in./ºF

21 User-defined properties

100 andabove

From the Material Database and include the allowable stress and other pipingcode data.





RestraintsCAESAR II stores information on the following restraints:

Restraint Type Abbreviation

Anchor A

Translational Double Acting X,Y, or Z

Rotational Double Acting RX, RY, or RZ

Guide, Double Acting GUI

Double Acting Limit Stop LIM

Translational Double Acting Snubber XSNB, YSNB, ZSNB

Translational Directional +X, -X, +Y, -Y, +Z, -Z

Rotational Directional +RX, -RX, +RY, -RY, +RZ, -RZ

Directional Limit Stop +LIM, -LIM

Large Rotation Rod XROD, YROD, ZROD

Translational Double Acting Bilinear X2, Y2, Z2

Rotational Double Acting Bilinear RX2, RY2, RZ2

Translational Directional Bilinear +X2, -X2, +Y2, -Y2, +Z2, -Z2

Rotational Directional Bilinear -RX2, +RY2, - RY2, etc.

Bottom Out Spring XSPR, YSPR, ZSPR

Directional Snubber +XSNB, -XSNB, +YSNB, etc.





Intersection TypesCAESAR II uses the following intersection types:

Type B31.3 Type Notes Sketch

1 Reinforced ReinforcedFabricated Tee

Used to lowerSIFs

Not a fitting

Modified pipe

2 Unreinforced UnreinforcedFabricated Tee

Routineintersection

Not a fitting

Modified pipe

Usually thecheapest

3 Welded Tee Welding Tee Usuallysize-on-size

Governed byB16.9

Usually thelowest SIF

Usuallyexpensive

4 Sweepolet Welded-inContour Insert

"Sit-in" fitting

Forged fittings ona pipe

5 Weldolet Branch Weldedon Fitting

"Sit-on" fitting

Forged fittings ona pipe





Type B31.3 Type Notes Sketch

6 Extruded ExtrudedWelding Tee

Seldom used

Used for thickwall manifolds

Extruded fromstraight pipe

Node Locations on BendsBends are defined by the element entering the bend and the element leaving the bend. Theactual bend curvature is always physically at the TO end of the element entering the bend.

The element leaving a bend must appear immediately after the element defining (entering)the bend.

The default bend radius is 1.5 times the pipe nominal OD.

For stress and displacement output, the TO node of the element entering the bend islocated geometrically at the FAR point on the bend. The FAR point is at the weld line of thebend and adjacent to the straight element leaving the bend.

The NEAR point on the bend is at the weld line of the bend and adjacent to the straightelement entering the bend.

The FROM point on the element is located at the NEAR point of the bend if the total lengthof the element as specified in the DX, DY and DZ fields is equal to:

Radius tan( Beta / 2 )

where Beta is the bend angle and Radius is the bend radius of curvature to the bend

centerline.

Nodes defined in the Angle # and Node # fields are placed at the given angle on the bendcurvature. The angle starts with zero degrees at the NEAR point on the bend and goes to“Beta” degrees at the FAR point of the bend.

Angles are always entered in degrees.

By default, nodes on the bend curvature cannot be specified within five (5) degrees of oneanother or within five degrees of the nearest end point. This and other bend settings may bechanged in the Configuration Editor . Click Configure or Tools > Configure/Setup.For more information, see Configuration Options (on page 41) and Geometry Directives (onpage 45).

When the FROM node on the element entering the bend is not at the bend NEAR point, a

node may be placed at the NEAR point of the bend by entering an Angle # equal to 0.0degrees. For more information, see the graphic below.

When defining a bend element for the first time in the pipe spreadsheet, nodes areautomatically placed at the near and midpoint of the bend. The generated midpoint nodenumber is one less than the TO node number on the element, and the generated near pointnode number is two less than the TO node number on the element. A near point should





always be included in the model in tight, highly formed piping systems. The top-left figurebelow shows the points on the bend as they would be input. The top-right figure shows theactual geometric location of the points on the bend. The bottom-left figure shows the samegeometry except that two nodes are defined on the bend curvature at angles of zero andforty-five degrees.

For an animated tutorial on modeling bends, click Help > Animated Tutorials in themain CAESAR II window.




S E C T I O N 5

The following code stress values are supported by CAESAR II.

In This Sect ion

Nomenclature ................................................................................ 55US Code Stresses ......................................................................... 57International Code Stresses .......................................................... 62CAESAR II Verification and Validation Manual ............................. 72

NomenclatureUse the nomenclature definitions below throughout CAESAR II unless a code sectionspecifically provides a different definition.

Am - Cross-sectional metal area in the pipe.

B1 - Primary stress index (component specific)

B2 - Primary stress index (component specific)

Di - Internal diameter

Dm - Mean diameter

Do - Outer diameter

dT - Change in temperature

E - Elastic modulus

f - Cyclic reduction factor

F1 - Hoop stress design factor

Fax - Axial force

FAC - A unitless factor used for a number of purposes depending on the piping code. For moreinformation, see the CAESAR II User's Guide.

i - Stress intensification factor

ii - In-plane stress intensification factor

io - Out-of-plane stress intensification factor

ia - Axial stress intensification factor

it -Torsional stress intensification factor

I - Sustained moment index

Ii - Sustained in-plane moment index

Io - Sustained out-of-plane moment index

Code Stresses



Code Stresses


Ia - Sustained axial force index

It - Sustained torsional moment index

k - Occasional load factor

Ma - Resultant moment due to weight and other sustained loadings

Mb - Resultant moment due to occasional loadings

Mc - Range of resultant moments due to expansion and displacement loadings

Mi - In-plane moment

Mo - Out-of-plane moment

Pi - Internal pressure

Pe - External pressure

R - Radius of pipe or bend

Sa - Axial stress

Sb - Bending stress

Sc - Cold allowable stress (ambient or reference temperature)

Se - Equivalent stress (von Mises or Tresca)

Sh - Hot allowable stress

Shoop - Hoop stress

Sl - Longitudinal stress

Slp - Longitudinal pressure stress

Ss - Tangential shear stress

St - Torsion stress

SU - Ultimate tensile strength

Sy - Yield stress

T - Temperature derating factor

tn - Nominal wall thickness

Z - Pipe section modulus

Ze - Effective section modulus for branch

- Coefficient of thermal expansion

- Poisson’s ratio



Code Stresses


US Code StressesThe US code-based stress equations and load case labels used by CAESAR II for actual andallowable stresses are shown below.

The load case recommendations made by CAESAR II are usually sufficient for codecompliance. CAESAR II does not recommend occasional load cases. Occasional loads areunknown in origin and you must specify them.

Longitudinal Pressure Stress - Slp

Slp = PDo / 4tn Code approximation

Slp = PD2i / (Do

2 - Di2) Code exact equation,

CAESAR II Default

Operating Stress – unless otherwise specified

S = Slp + Fax/Am + Sb < N/A

B31.1

Sl = Slp + 0.75iMa/Z < Sh SUS

iMc/Z < f[1.25(Sc + Sh) - Sl] EXP

Slp + 0.75iMa / Z + 0.75iMb / Z < kSh OCC

B31.3

SL = [(Ia (Slp + |Fax / Ap|) +Sb)2 + 4St2]1/2

Where:Sb = [(liMi)2 + (loMo)2]1/2 / Z

Where:Z is the corroded section modulus

Note: For reduced outlet connections, use Ze

instead of Z.

St = ltMt / 2Z

< Sh SUS



Code Stresses


[(|iaFax/Ap| +Sb)2 + 4St2]1/2

Sb = [(iiMi)2 + (ioMo)2]1/2 / Z

Where:Z is the section modulus computed from

nominal dimensions (not corroded).Note: For reduced outlet connections, use Ze

instead of Z.

St = itMt / 2Z

< f [1.25(Sc + Sh) - SL] EXP

|IaFax/Ap| + Sb + SL

Where:

Sb is defined as for sustained conditions; however, ituses forces and moments due only to occasionalloading.

< kSh OCC

ASME SECT III CLASS 2 & 3

[B1PmaxDo / 2tn] + B2Ma / Z < 1.5Sh SUS

iMc/Z < f(1.25Sc + 0.25Sh) +Sh - Sl

EXP

B1Slpmax + B2(Ma + Mb) / Z < 1.8Sh and < 1.5Sy OCC

B31.1 (1967) and Navy Section 505

Sl = Slp + (Sb2 + 4St

2)1/2 < Sh SUS

(Sb2 + 4St

2)1/2 < f[1.25Sc + 0.25Sh +(Sh – Sl)]

EXP

Slp + (Sb2 + 4St

2)1/2 < kSh OCC

B31.4

Fully Restrained Pipe (FAC = 1.0):

FAC|EdT – Shoop| + Shoop < 0.9 Sy OPE

Buried w/soil restraints modeled(FAC = 0.001):

Only applies to OPE case if S lp +F ax /Am is compressive.

Fax/Am – Shoop + Sb + Shoop < 0.9 Sy OPE



Code Stresses


Fully Above Ground(FAC = 0):

Only applies to OPE case if S lp +F ax /Am is compressive.

Slp + Fax/Am + Sb + Shoop < 0.9Sy OPE

(Slp + Sb + Fax/Am)(1.0 – FAC) < .75(.72)Sy SUS

(Sb2 + 4St

2)1/2 < 0.72Sy EXP

(Slp + Sb + Fax/Am)(1.0 – FAC) < 0.8Sy OCC

B31.4 Chapter IX

Hoop: Shoop < F1Sy OPE, SUS,OCC

Longitudinal: |Slp| < 0.8Sy OPE, SUS,OCC

Equivalent: Se < 0.9Sy OPE, SUS,OCC

Where:

Se = 2{[(Slp – Shoop)/2]2 + St2}1/2

Shoop = (Pi – Pe)D/2t

Slp = Sa + Sb or Sa – Sb

CAESAR II only reports the controlling stress the largest percentage of its allowable foreach load case.

B31.5

Sl = Slp + Fax/Am +Sb < Sh SUS

(Sb2 + 4St

2)1/2 < f[1.25(Sc + Sh) – Sl] EXP

Fax/Am + Sb + Slp < kSh OCC

Sb = {[(iiMi)2 + (ioMo)2]1/2} / Z

B31.8

Restrained Pipe: As defined in section833.1

Straight Pipe:

Max(SL, SC) < 0.9SyT OPE, SUS



Code Stresses


SL < 0.9SyT OCC

SC < SyT OCC

All other components:

SL < 0.9SyT OPE, SUS,OCC

Unrestrained Pipe: As defined in section833.1

SL < 0.75SyT SUS, OCC

SE < f[1.25(Sc + Sh)] – SL EXP

Where:

SL = SP + Sx + SB

SP = 0.3Shoop

SP = 0.5Shoop

Sx = R / A

SB = MB / Z

SB = MR / Z

MR = [(.75iiMi)2 +(0.75ioMo)2 + Mt2]1/2

MB = (Mi2 + Mo

2)1/2

Sc = |Shoop – SL|

or

[SL2 – SLShoop + Shoop

2]1/2

SE = ME / Z

ME = [(0.75iiMi)2+(0.75ioMo)2 + Mt]1/2

Where:

Sc = 0.33SUT (In the allowables)

Sh = 0.33SUT (In the allowables)

Restrained Pipe

Unrestrained Pipe

Straight pipe

All other components

B31.8 Ch VIII

Hoop Stress: Shoop < F1SyT OPE, SUS,OCC

Longitudinal: |SL| < 0.8Sy OPE, SUS,OCC

Equivalent: Se < 0.9Sy OPE, SUS,



Code Stresses


OCC

Where:

F1

T

Shoop = (Pi – Pe)D/2t

Se = 2{[(SL – Shoop)/2]2 + Ss2}1/2

Hoop Stress DesignFactor

Temp. Derating Factor

Table A842.22

Table841.116A

The Temperature Derating Factor (T) value must be entered in the SH field in theCAESAR II Input.

B31.11

Fully restrained pipe (FAC = 1.0):

FAC|EdT – Shoop| + Shoop < 0.9 Sy OPE

Buried w/ soil restraints (FAC = 0.001) Only applies to OPE case if in axialcompression

Fax/Am – Shoop + Sb + Shoop < 0.9Sy OPE

Fully above ground (FAC = 0.0): Only applies to OPE case if in axialcompression

|Slp + Fax/Am| + Sb + Shoop < 0.9Sy OPE

(Slp + Sb + Fax/Am)(1.0 – FAC) < 0.75(.72)Sy SUS

(Sb2

+ 4St2

)1/2

< 0.75Sy EXP

(Slp + Sb + Fax/Am)(1.0 – FAC) < 0.88Sy OCC

GPTC

Slp + 0.75iMa / Z < Sy OPE

Slp + Sb < 0.75SyFt SUS

(Sb2 + 4St

2)1/2 < 0.72Sy EXP



Code Stresses


International Code StressesThe international code-based stress equations and load case labels used by CAESAR II foractual and allowable stresses are shown below.

The load case recommendations made by CAESAR II are usually sufficient for codecompliance. CAESAR II does not recommend occasional load cases. Occasional loads areunknown in origin and you must specify them.

Stoomwezen

Slp + 0.75iMa / Z < f SUS

iMC / Z < f e EXP

Slp + 0.75i(Ma + Mb) / Z < 1.2f OCC

CODETI

Sl = Slp + Fax/Am + Sb < Sh SUS

(Sb2 + 4St

2)1/2 < f[1.25(Sl + Sh) – Sl EXP

Slp + Fax/Am + iM A / Z + iMB / Z < kSh OCC

Sb = {[(iiMi)2 + (ioMo)2]1/2} / Z

Alternate Method: Config switch set to TRUE.

Sl = PDo/4t + 0.75iM A / Z < Sh SUS

iMC / Z < f[1.25Sc +0.25Sh]Eh/Ec

EXP

PDo/4t + 0.75iM A / Z + 0.75iMB / Z < kSh OCC

Click Configure or Tools > Configure/Setup to select the method.

Canadian Z662

Fully restrained pipe (FAC = 1.0):

Sh - SL

This only applies if SL is negative (compression)

Where:

< 0.9ST OPE



Code Stresses


S = specified minimum yield strength

T = temperature factor (Table 4.4)

Sh = PDo/2tcor hoop stress

Where:

P = design pressureDo = outside diameter of pipetcor = corroded pipe wall thickness

SL = Sh - EC(T2-T1) longitudinal stress

Where:

= Poisson’s ratio EC = elastic modulus at ambient temperature

= thermal expansion coefficientT2-T1 = temperature range between cold and hot conditions

Buried pipe with soil restraints modeled (FAC = 0.001):

Sh – SL + SB

Where:

SB = iMb/Z bending stress

Where:i = stress intensification factorMb = resultant bending moment

Z = (/64)(Do4-Di

4)/0.5Do section modulusDi = inside pipe diameter (nominal)

< ST OPE

Fully above ground (FAC = 0.0):

|Slp+Fax/Am|+SB+Sh

Where:

Slp = PDi2/(Do

2 – Di2) longitudinal pressure stress

Fax = axial force

Am = metal cross-sectional area

< ST OPE

SE = (SB2 + 4St

2)1/2

Where:St = Mt/2Z torsion stress

Where:Mt is the torsion moment

< 0.72ST EXP

0.5Sh + Sb < SFLT OCC



Code Stresses


Where:

Sb = bending stress due to sustained and occasional loadingcombined

F = design factor (0.800)

L = location factor (Table 4.2)

Canadian Z662 Ch 11

h = (Pi – Pe)Do/2tmin < SyF AT OPE,SUS,OCC

Seq = (h2 + Sl

2 - hSl + 32)1/2

CAESAR II reports the larger of the above two stressesonly.

< SyFBT OPE,SUS,OCC

Where:Seq = Equivalent Stress (commonly referred to as Von Misesstress)

h = hoop stress.

The hoop stress used in the equivalent stress equationis based on nominal pipe wall thickness, but the hoop stressused in the separate code stress comparison is based onminimum wall thickness.

Pi = internal pressure

Pe = external hydrostatic pressure

Do = outside pipe diametertmin = minimum pipe wall thickness accounting for corrosionallowance and manufacturing tolerances

Sy = specified minimum yield strength

F A = design factor (Table 11.1, Column A)

FB = design factor (Table 11.1, Column B)

T = temperature factor (Table 4.4)

Sl = ax ± b longitudinal stress

Both resultant Sl

values must be considered in theequivalent stress formula and the largest resultant equivalentstress used.

Where:

ax = (Pi - Pe)Di2 / (Do

2 – Di2) ± Fax / Am axial stress

The software subtracts the Fax / Am term if the evaluation



Code Stresses


is being done on the From node and adds the term if theevaluation is being performed on the To node. Retain the signof the term prior to adding or subtracting it.

Where:

Di = inside diameter of the pipe (not corroded)

Fax = axial force due to all operating loads

Am = metal cross sectional area

b = SIF(Mb/Z) bending stress

Where:

SIF = stress intensification factor

Mb = resultant bending moment

Z = (/64)(Do4 – Di

4)/Ro pipe section modulus

= Mt/2Z torsion stressWhere:

Mt = torsion moment

Norwegian

SI = PDi2/Eff(Do

2 – Di2) + 0.75Ma/Z < Sh SUS

iMC / Z < Sh + Sr - Sl EXP

PmaxDi2/(Eff(Do

2 – Di2) + 0.75i(Ma + Mb) / Z < 1.2Sh OCC

Where:

Sr = min(1.25Sc + .25Sh, Fr Rs – F2)

or

Fr (1.25R1 + 0.25R2)

Fr = Cyclic Reduction Factor

Rs = Permissible stress for 7000 cycles

R1 = Min(Sc, 0.267Rm)

R2 = Min(Sh, 0.367Rm)

Rm = Ultimate tensile strength at room temp

The latter applies to temps > 370C; 425 C for Austenitic stainlesssteel

FDBR

Sl = Slp + 0.75iM A / Z < Sh SUS



Code Stresses


iMC / Z < f[1.25(Sc + Sh) – Sl] EXP

Slp + 0.75iM A / Z + 0.75iMB / Z < kSh OCC

BS 7159

If Sx is tensile:

(Sx2 + 4Ss

2)1/2 < Sh OPE

(S2+ 4Ss2)1/2 < EffSh OPE

If Sx is compressive:

< EffSh OPE

|Sx| < 1.25Sh OPE

Where:

Sx = PDm / 4t + [(ixiMi)2 + (ixoMo)2]1/2 / Z

Ss = Sx – Fx / A

If F x / A > PDm / 4t, and it is compressive:

S= MPDm / 2t

S = MPDm / 2t + [(iiMi)2 +(ioMo)2]1/2 / Z

S= MPDm / 2t + [(ixiMi)2 + (ixoMo)2]1/2 / Z

Dm and t are always for the run pipe

Eff = E/ Exf f

For Straight Pipe

For Bends

For Tees

UKOOA

ab(f 2/r) + PDm / 4t < f 1f 2LTHS / 2.0 OPE

Where:

ab = Axial Bending Stress due to mechanical loads

f 1 = Factor of Safety for 97.5% confidence limit, usually 0.85

f 2 = System factor of safety, usually 0.67

r = a(0:1) / a(2:1)

a(0:1) = Long-term Axial Tensile Strength in absence of pressure load

a(2:1) = Long-term Axial Strength under only pressure loading

LTHS = Long-term Hydrostatic Strength (hoop stress allowable)



Code Stresses


Det Norske Veritas (DNV)

Hoop Stress: Sh < nsSMYS OPE,SUS,OCC

Hoop Stress: Sh < nuSMTS OPE,SUS,OCC

Longitudinal Stress: SL < nSMYS OPE,SUS,OCC

Equivalent Stress: Se < nSMYS OPE,SUS,OCC

Where:

Sh = (Pi – Pe)(D-t)/2t

ns = Hoop Stress Usage Factor ( Tables C1 and C2)

nu = Hoop Stress Bursting Factor ( Tables C1 and C2)

SMYS = Specified Minimum Yield Stress at Operating Temp.

SMTS = Specified Minimum Tensile Strength at Operating Temp.

SL = Max. Longitudinal Stress

n = Equiv. Stress Usage Factor ( Table C4)

Se = [Sh2 + SL

2 – ShSL + 3t2]1/2

EN-13480

Pcdo/4en + 0.75iM A/Z < kf n SUS

Pcdo/4en + 0.75iM A/Z + iMc/Z < f n+f a EXP

Pcdo/4en + 0.75iM A/Z + 0.75iMB/Z < kf n OCC

Alternate Option:

SbA = [(iiMi)2+(ioMo)2]1/2 / Z Due to Primary Loads

Sl = Pcdo/4en + SbA < kf n SUS

[Sb2 + 4St

2]1/2 +Sl < f n + f h EXP

SbB = [(iiMi)2 + (ioMo)2]1/2 / Z Due to OccasionalLoads



Code Stresses


Pcdo/4en + SbA + SbB < kf n OCC

HPGSL

Sl = Slp +Fax/Am + Sb < Sh SUS

[Sb2 + 4St

2]1/2 < f[1. 25(Sc + Sh) – Sl] EXP


Sb = [(iiMi)2 + (ioMo)2]1/2 / Z

S1 = [(iiMi)2 + (ioMo)2]1/2 / Z + |Fax/Am| < S K1P

Se = 2[(iiMi)2 + (ioMo)2 + (Mt)2]1/2 / Z < 2 Sy K1S

Where:

S = Minimum value of 0.6Su and 0.9Sy if material is aluminum type= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and Sy if material is austenite type

= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and 0.9Sy if material is other type

Suo = Minimum tensile strength at room temperature

Sy = Yield point or 0.2% endurance strength at the design temperature

Syo = Minimum yield point or 0.2% endurance strength at room temperature

JPI

Sl = Slp + Fax/Am +Sb < Sh SUS

(Sb2 + 4St

2)1/2 < f[1.25(Sc + Sh) – Sl]

EXP


S1 = [(iiMi)2 + (ioMo)2]1/2 / Z + |Fax/Am| < S K1P

Se = 2[(iiMi)2 + (ioMo)2 + (Mt)2]1/2 / Z < 2 Sy K1S

Where:

S = Minimum value of 0.6Su and 0.9Sy if material is aluminum type

= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and Sy if material is austenite type= Minimum value of 0.6Suo, 0.6Su, 0.9Syo and 0.9Sy if material is other type

Suo = Minimum tensile strength at room temperature

Sy = Yield point or 0.2% endurance strength at the design temperature

Syo = Minimum yield point or 0.2% endurance strength at room temperature



Code Stresses


PD8010 Part 1

Hoop Stress: Sh < eSy OPE,SUS,OCC

Equivalent Stress: Se < 0.9Sy OPE,SUS,OCC

Where:

Sy = Specified min yield strength

e = Weld joint factor

Sh = P(Do2 + Di

2)/(Do2 - Di

2)

Se = [Sh2 + SL

2 – ShSL + 3St2]1/2

St = MT/2Z + 2Fs/AMT= Torsional moment

Fs = Shear force

Unrestrained:

SL = Slp +iM/Z

Restrained:

FAC = 1.0 (fully restrained):

SL = Sh - EdT

FAC = 0.001 (Buried w/soil restraints):

SL = Fax/Am +Sh(1-) + Sb

PD8010 Part 2

Hoop Stress: Sh < f dhSy OPE,SUS,OCC

Equivalent Stress: Se < f deSy OPE,SUS,OCC

Where:f dh = Hoop stress design factor per Table 2.

f de = Equivalent stress design factor per Table 2.

Sh = (Pe-Pi)(Do2 + Di

2)/(Do2-Di

2)

Se = [Sh2 + SL

2 – ShSL + 3St2]1/2



Code Stresses


St = Mt/2Z + iM/Z

SL = Slp + iM/Z

RCC-M C&D

Slp + 0.75iMa/Z < Sh SUS

iMC/Z < f[1.25(Sc+Sh) – Sl] EXP

Slpmax + 0.75i(Ma+Mb)/Z < 1.2Sh OCC

ISO 14692

ISO 14692 requires that the sum of all hoop stresses ( h, sum) and the sum of all axial stresses (a,

sum) be evaluated for all states of the piping system. CAESAR II evaluates these stresses forstress types OPE, SUS, and OCC. If the hoop stress is exceeded, the axial stress is not reported.

Pipe:

Fully Measured Envelope: (hl(1,1) and al(1,1) input)

If:

h,sum

and if:

h,sum

then use:

a,sum

f 2 A1 A2 A3hl(2,1)

f 2 A1 A2 A3hl(1,1)

f 2 A1 A2 A3al(0,1) + [(al(1,1) – al(0,1))/hl(1,1)] (h,sum )

If: h,sum

then use:

a,sum

f 2 A1 A2 A3hl(1,1)

f 2 A1 A2 A3al(1,1)+{[al(2,1) –

al(1,1)]/[hl(2,1)-hl(1,1)]}[h,sum –f 2 A1 A2 A3hl(1,1)]

Simplified Envelope: (hl(1,1) and al(1,1) not input)

h,sum

and

a,sum

f 2 A1 A2 A3hl(2,1)

f 2 A1 A2 A3al(0,1) + [al(2,1) – al(0,1)]h,sum/hl(2,1)

Joints and Bends:

Simplified Envelope (r 1):

h,sum f 2 A1 A2 A3qs



Code Stresses


and

a,sum f 2 A1 A2 A3r qs / 2 + (1-r)h,sum / 2

Joints and Bends:

Rectangular Envelope (r 1):

h,sum

and

a,sum

f 2 A1 A2 A3qs

f 2 A1 A2 A3r qs / 2

Tees:

Rectangular Envelope (r = 1):

h,sum

and

a,sum

f 2 A1 A2 A3qs

f 2 A1 A2 A3qs / 2

Where:

f 2 =

A1 =

A2 =

A3 =

qs =

al(0,1) =

al(1,1) =

hl(1,1) =

al(2,1) =

hl(2,1) =

r =

a,sum =

h,sum =

ap =

ab =

h =

Part Factor for Loading (default values listed from Table 3)

0.89 for Occasional Short-Term Loads

0.83 for Sustained Loads Including Thermal Loads

0.67 for Sustained Loads Excluding Thermal Loads

Partial Factor for Temperature

Partial Factor for Chemical Resistance

Partial Factor for Cyclic Service

Qualified Stress (entered for bends, fittings, and joints)

Long-Term Axial Strength at 0:1 Stress Ratio


Long-Term Hoop Strength at 1:1 Stress Ratio


Long-Term Hoop Strength at 2:1 Stress Ratio

Bi-Axial Stress Ratio 2al(0,1)/qs (for simplified and rectangularenvelopes)

Sum of All Axial Stresses {(ap + ab)2 + 42}1/2

Sum of All Hoop Stresses [h2 + 42]1/2

Axial Pressure Stress

Axial Bending Stress

Torsion Stress



Code Stresses


Hoop Stress

CAESAR II Verification and Validation ManualThe CAESAR II Verification and Validation Manual is a publicly available verification document.This manual briefly discusses current industry QA standards, the Intergraph CAS QA standard,a series of benchmark tests, and instructions for implementing QA procedures on your ownhardware.

The benchmark test compares analysis results to published data by ASME and the NRC. Additional tests compare CAESAR II results to other industry programs.

For additional information on the manual, contact the sales department [email protected].




A

Additional Intergraph CAS Software • 12

C

CAESAR II Verification and ValidationManual • 72

Check Out a License for CAESAR II • 27 Code Stresses • 55 Computational Control • 42 Configuration Options • 41

D

Database Definitions • 43

E

ESL Installation • 16 External Interfaces • 39

F

Frequently Asked Questions (FAQ) • 22 FRP Properties • 44

G

General Topics FAQ • 23

Geometry Directives • 45 Graphic Settings • 45

I Install a local lock • 16 Install a network lock • 16 Install CAESAR II • 30 Install in Silent Mode • 35 Install SmartPlant License Checkout Utility •

25Installation • 29 International Code Stresses • 62 Intersection Types • 51

L

License Utility Checkout Dialog Box • 26 Licensing • 15 List of Materials • 48

M

Miscellaneous Options • 46

N

NetHASP License Manager / NETHASP.INIInstructions • 17

Node Locations on Bends • 52 Nomenclature • 55 Notes on Network ESLs • 17

O

Overview • 11

P

Piping Codes • 40 Purchasing Licenses FAQ • 22

Q

Quick Installation Workflow • 21

R

Restraints • 50

S

Seminars • 12 SIFs and STRESSES • 47 SmartPlant License Manager Installation •

19Software and Hardware Requirements • 11

T

Technical Information • 39 Troubleshoot Installation • 36 Troubleshooting Network Locks • 18

U

US Code Stresses • 57 Using the SmartPlant License Checkout

Utility • 25

W

What's New in CAESAR II • 7

Index



Index

CAESAR II Quick Guide

Documents

Transcript of CAESAR II Quick Guide