Cade Dossier&References 2011

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    July, 2011

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    Company Highlights

    MechanicalEngineers

    Process engineers

    Draughman

    BussinesDevelopment

    CADE is an expert provider of advanced and specialized engineering, technology and R&D services focused on process and

    mechanical engineering, serving as a technical partner to its clients.

    Since the beginning of its activities, CADEs philosophy has been focused on developing close collaborative relationships with its

    clients. This objective is achieved by becoming an extension of ourclients engineering and technical staff, working together to face

    any challenge.

    In order to meet all of the client s requests, CADE takes on each and every project guided by the companys three main principles:

    Specialization, Flexibility and Adaptation.

    Staffs Structure

    Founded: 2003

    Current Staff: 14 employees

    Profile

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    International Activity

    International operations are focused on creating value by

    establishing strong business to business relationships with

    clients and partners that are involved in all stages of industrialproduction.

    This value consists of acquiring a deep knowledge of different

    markets, industrial fields and technologies in order to detect new

    business opportunities and technological needs.

    Since the foundation of the company in 2003, CADE has been involved in international projects working together with Spanish

    clients and partners.

    Since 2010, CADE has been developing its international operations with a principal focus on Europe (United Kingdom,

    Benelux, France, Romania and Turkey among others). The company estimates that foreign markets will comprise nearly 25percent of the companys total revenue in 2011.

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    WHAT DOES CADE DO?

    Nowadays, it is essential to face any complex problems associated

    with the development, design, operation and upgrade of existing

    or new technologies and the related equipment by applying multiple

    engineering and technology approaches.

    With the goal of obtaining the best solution available and maximizing

    effectiveness and efficiency, it is necessary to understand the implicit

    problems of these technologies and the related equipment during all

    stages.

    This task can only be achieved by applying all the engineering

    disciplines involved in the design, fabrication, start-up and operation

    phases together with a comprehensive knowledge and vast

    experience in numerous industrial fields.

    CADE combines advanced capabilities in mechanical and

    process engineering working collectively with its clients toachieve these objectives.

    CADE supports its clients by providing custom-made engineering

    solutions adjusted to suit the nature of the client s projects and

    technical capabilities.

    This support consists of the application of some or all the following

    disciplines:

    FINITE ELEMENTANALYSIS

    COMPUTATIONAL

    FLUID DYNAMICS

    DYNAMIC

    SIMULATION

    PROCESS

    SIMULATION

    HEAT TRANSFER

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    Technologies, Applications and Scopes

    Technology Development R&D Integration, assessment and upgrade of technologies and equipment

    Troubleshooting

    Basic engineering

    Process Equipment Design and upgrade Heat Transfer

    Refrigeration and Cooling

    Waste Heat Recovery

    Steam Generation

    Cleaning of gases

    Collection and use of Biogas

    Biodiesel production technology

    Drying Technologies Mixing equipment and processes

    SCOPE OF WORKS

    INDUSTRIES SERVED

    Power Generation (Conventional, non Conventional)

    Renewable Energy

    Refinery Plants

    Petrochemical Industry Waste Treatment Plants

    Chemistry and Pharmacy

    Food Industry

    CUSTOMERS

    Plant Owners

    Technology Licensors

    EPC Contractors

    Package Unit Suppliers

    Manufacturing CompaniesEngineering Companies

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    Due to the specialized nature of CADEs activities,

    new applications, potential upgrades andtransfers of technology from one sector to

    anotherare commonly required in order to take on

    ourclients most challenging projects.

    Advanced

    EngineeringServices

    CLIENT / PARTNER

    Know-How

    R&D Activities

    Technology

    Equipment

    B2B NETWORK

    Business

    Development

    R&D Philosophy

    Design and development of innovative SPRAY DRYER

    CDTI

    Design and development of hydrogen production technology from

    humid biomass waste

    Lnea Inncorpora Torres Quevedo Ministry of Education

    HTF System optimization of CSP plants (Concentrated Solar Power).

    CADE

    Strategic R&D Activities

    SOLAR

    WASTE TREATMENT AND ENVIROMENTAL TECHNOLOGIES

    BIOMASS / BIOGAS

    WASTE HEAT

    Ongoing R&D Projects

    CADE takes advantage of being integrated in the

    ALBACETE SCIENTIFIC AND TECHNOLOGICALPARK in order to count on the most significant

    institutions in technology and R&D for support and

    collaborative work.

    CADE actively integrates internal R&D activities

    within its business structure in order to facethese challenges and generate knowledge that

    allows us to develop new technologies,

    applications and products.

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    Advanced Mechanical Engineering

    Advanced Mechanical Engineering for industrial equipment based on FEA

    (Finite Element Analysis)

    R&D.

    Fitness for Service assessment for industrial equipment

    Operational Life expectancy analysis

    Structural analysis, linear, non-linear, buckling

    Thermal-Mechanical AnalysisThermal Transient Analysis

    Fatigue analyses and evaluation, for short&long term thermal / pressure loading

    cycles.

    Full Dynamic Response, Spectrum, Harmonic, Modal Analysis

    CFD Analysis (computational fluid dynamics)

    Complementary services

    Conventional Process and Mechanical Equipment Engineering.Pressure vessel design

    Thermal, hydraulic and mechanical design

    Process design

    Data sheet issue

    Dimensional, Layout and Detailed manufacturing drawings

    Piping Engineering (Piping specifications, Piping design,

    Pipe Stress Analysis and Support Design)

    SERVICES

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    Advanced energy, thermal and process engineering

    Advanced Energy, Thermal and Process Engineering.

    Technology Development. R&D.

    Integration, evaluation and improvement of technologies and equipment

    Dynamic simulation of process & equipment and integration

    Energy efficiency and thermo-economic optimization

    Safety engineering (ATEX-HAZOP-SIL)

    Conventional Plant & Process Engineering

    Basic and detail engineering review and supervisionFEL analysis

    Process Engineering (P&IDs, PFD, etc.)

    Engineering specifications review

    Definition and calculation of main process equipment (pumps, heat exchangers,

    filters, vacuum groups, vessels, etc.)

    Definition and calculation of auxiliary services (steam, HTF, blanketing/inertization,

    compress air, etc.)

    Purchasing Engineering

    Complementary services

    SERVICES

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    Case Study

    Validation research for desing modifications in flare gas recovery

    Validation research of flare system with new K.O. drum and liquid seal including:Inlet gas temperature calculation at the flare base by Modeling of gas cooling across PSVs and along lines

    (alkylation MHC/ALE)

    Vacuum phenomenon analysis in flare collectors

    Temperature profile calculation at flare shaft in stationary and transient conditions

    HAZOP study

    Mechanical research of flare including:

    Stationary CFD analysis + Structural FEM analysis based on process data obtained

    Tasks to be carried out:

    Objective:

    Analysis of flare substitution needs

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    Case Study

    PRESSURE EQUIPMENT ANALYSIS

    Study of thermal - structural response at critical parts.

    Fatigue analysis

    Dynamic / Static performance

    Design criteria / code compliance

    Thicknesses optimization

    Nozzle to Shell junctions

    Nozzle allowable stress

    Skirt to shell to head junctions Shell Transitions

    Internal pipes and supports

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    Case Study

    PRESSURE EQUIPMENT

    Study of thermal - structural response at critical parts.

    Fatigue analysis

    Dynamic / Static performance

    Design criteria / code compliance

    Thicknesses optimization

    Nozzle to Shell junctions

    Nozzle analysis Skirt to shell to head junctions

    Shell Transitions

    Internal pipes and supports

    Saddles

    Lifting Trunnions and Lugs

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    Case Study

    HEAT EXCHANGERS Thermal design as per TEMA

    Mechanical Design

    Fatigue analysis

    Performance analysis

    Exergetic analysis

    Dynamic / Static performance

    Thicknesses optimization

    Nozzle to Shell junctions

    Nozzle allowable stress

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    Case Study

    WASTE HEAT BOILER

    Thermal & Process design

    Mechanical Design

    Tubeside lining

    Wind shields

    Fatigue analysis

    Performance analysis

    Exergetic analysis Dynamic / Static performance

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    Case Study

    WASTE HEAT BOILERS

    Thermal & Process design

    Mechanical Design

    Tubeside lining

    Wind shields

    Fatigue analysis

    Performance analysis

    Exergetic analysis

    Dynamic / Static performance

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    Case Study

    SILOS AND TANKS

    Structural / Mechanical Design

    FEM analysis

    Validation of Design not covered by standard codes

    Thicknesses optimization

    Dynamic response for agitators / external loads

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    Case Study

    Thermal & Process design

    Mechanical Design

    Fatigue analysis

    Dynamic / Static performance

    Self supported

    Guyed

    Derrick supported

    KO drums

    Molecular seals

    FLARES AND STACKS

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    Case Study

    FLUE GASAnalysis and optimization in non-conventional structures and equipment

    FEA/CFD

    Seismic and Dynamic Analysis

    Fatigue Analysis

    Troubleshooting

    By-Pass Systems

    Ducts

    Stacks Dampers

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    Case Study

    FLUE GASAnalysis and optimization in non-conventional structures and equipment

    Seismic and Dynamic Analysis

    Fatigue Analysis

    By-Pass Systems

    Ducts

    Stacks

    Dampers

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    Case Study

    BIODIESEL PRODUCTION PLANTS

    Owners Engineering

    Process and Detail Engineering.

    Purchasing and Construction Management

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    Client / Final Client Description Date

    Prematecnica ACS - COBRA Castor Project. FEM Analysis of Vent Stack 2010

    ENEL Marcinelle CCGT Power Plant BELGIUM. FEM Analysis of Steam Boiler Stack 2010

    METKA Brazi CCGT Power Plant ROMANIA. FEM Analysis of Steam Boiler Stack 2010

    CERNEYCentre de Traitment Multifilires de Dchets Mnagers avec Valorisation Energtique Marsella

    FRANCE. FEM Analysis of Steam Boiler Stack2010

    Flares & Stacks

    Client / Final Client Description Date

    Technip Iberia FEM analysis for pressure re-rating in reactor 2011

    Tecnicas Reunidas Mercury Removal Reactor FEM analysis (Repsol Bolivia) 2011

    Welders Mechanical design of BEM Type Heat Exchanger 2011

    Degussa Mechanical Design of Heat Exchanger 2011

    GEA Batignolles CFD transient analysis and FEA structural-fatigue analysis of air cooler 2011BP Oil

    FEM analysis and internal steam pipes flexibility stress analysis for process reactor. Castellon

    Refinery2011

    Felguera

    Conoco PhillipsFatigue FEM Analysis for Coke Drums.

    Wilhelmsshaven ugrader project

    2010

    Tecnicas Reunidas FEM Analysis for Flexicoker RegeneratorElefsis Refinery Upgrade Project (Greece)

    2010

    Bachiller Fitness for service assesment. FEM analysis of Poland Molten Salt Reactor according toAD2000. Poland

    2010

    Foster Wheeler FEM Analysis for vacuum distillation column 2010

    Pressure Vessels and Heat Exchangers

    PROJECT REFERENCES

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    Client / Final Client Description Date

    TICONAFatigue FEM Analysis "Reactor 301B1040" according to AD2000 - S2

    (TiGer) Ticona Kelsterbach Relocation Project (Germany) 2010

    Conoco Phillips Wilhelmshavener Raffineriegesellschaft (Germany)Fatigue FEM Analysis COKE DRUMS D-6130 A/B according to ASME VIII Div. 2

    2010

    Technip Validation FEM analysis for new connection of aero -refrigerator 644-E-3Tarragona Refinery

    2009

    Hellenic PetroleumFEM analysis of skirt-to-shell junction at item 32-v- 007 Bed Silo Coke

    Elefsis Refinery Upgrade Project (Greece)2009

    GALPReconversao da refinara de Sines Portugal

    FEM Analysis of skirt-to-shell joint at Item HIGH TEMPERATURE SHIFT REACTOR - HR-R-4

    according to ASME VIII Div.22009

    Repsol Thermal - Structural FEM Analysis accordint to ASME VIII Div. 2 of Skirt to Shell junction forprocess reactors. Cartagena Refinery (11 items)

    2009

    Saudi AramcoHawiyah Plant Expansion (Saudi Arabia)

    ThermalStructural FEM Analysis of top head to shell and tray support to shell junction (3 items)2008

    Saudi AramcoGas Treating Facility Hawiyah Plant Expansion (Saudi Arabia)

    FEDD GAS K.O. DRUM ThermalStructural FEM Analysis2008

    RepsolThermal-Structural FEM analysis of process reactor in post welding heat treating

    Cartagena Refinery2007

    PetronorFEM analysis of Skirt to Shell junctiont in fuel-oil reduction unit (coker blowdown) according to

    ASME VIII Div. 2. Murkiz - Spain2007

    Repsol Cartagena Refinery. Hydrocracking Unit.Stripper Detail engineering

    2007

    Saudi AramcoJuaymah Gas Plant Project (Saudi Arabia)

    Fatigue FEM Analysis Butane Dehiydrator according to ASME VIII Div. 22007

    PEMEXRefinery General Lzaro Cardenas Ninatitlan Veracruz (Mexico)

    Thermal-Structural FEM Analysis of skirt-to Shell junction in process column2007

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    Client / Final Client Description Date

    PETROVIETNAMDung Quat Refinery Project (Vietnam)

    FEM analysis of Trunnions-to-shell junction for elevation operation in Process Column2006

    REPSOLThermal-Structural FEM Analysis of Skirt to Shell and catalyst tray support to shell junction in

    reactor HDS-NCX according to ASME VIII Div. 22006

    Process Equipment

    Client / Final Client Description Date

    ROMPETROL Deaerator Thermal & Process Design 2011

    ROMPETROL Steam Dryer Thermal & Process Design 2011

    Feedwater Heaters

    Client / Final Client Description Date

    Therco Thermal design of LP heaters and Bypass Condenser 2010

    Schelde Exotech Thermal design review of LP Feedwater Heater 2009

    ESB Thermal design of LP and HP feedwater heaters 2006Endesa Thermal design of LP Feedwater Heater 2006

    TNB Thermal design of HP Feedwater Heaters 2003

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    FLUE GAS Systems

    Client / Final Client Description DateNational Petrochemical Co./TECHNIP KTI S.p.A.

    Ilam Petrochemical Complex .IRAN

    BY PASS System FEM Analysis. Detail engineering 2009

    Niger Delta Power Holding

    Company of Nigeria

    Gas Turbine Open Cycle Plant .Port Harcourt, NIGERIA

    BY PASS System FEM Analysis. Detail engineering 2009

    ENELPuente Nuevo Combined Cycle Plant Crdoba-Spain

    Ducts and Racks FEM Analysis2008

    Tecnicas ReunidasEscatron Combined Cycle Plant. Spain

    BY PASS System FEM Analysis. Detail engineering2008

    GE EnergyVasilikos Combined Cycle Plant. Cyprus

    BY PASS System FEM Analysis. Detail engineering2007

    PETROBRASAlstom UK

    T-Box Dumper Oil Platform P-53 Marlim Leste - BRAZILFEM Analysis. Detail Engineering 2006

    CEPSAN-S Gas Ducts (General Furnace Fumes) Gibraltar Refinery Spain

    FEM Analysis2006

    Wingas GmbHGas Distributor FEM analysis

    VD-Station Mallnow Germany2006

    Abu Dhabi Water and

    Electricity Company (ADWEC)

    Umm Al-Nar Independent Power and Water Project UAE

    Diverter FEM Analysis2004

    IberdrolaEscombreras Combined Cycle Plant Murcia - Spain

    BY PASS System FEM Analysis. Detail engineering2004

    Iran Power Development Management Co. MAPNAKerman Combined Cycle Plant Kerman IRAN

    Diverter and Flue Gas Valves

    2004

    Iran Power Development Management Co. MAPNA Kazeroun Combined Cycle Plant Fars - IRANDiverter and Flue Gas Valves

    2004

    Iran Power Development Management Co. MAPNA YAZD Combined Cycle Plant - Yazd - IRANBY PASS System FEM Analysis. Detail engineering

    2003

    Iran Power Development Management Co. MAPNA NEKA combined cycle Plant Mazandaran - IRANBY PASS System FEM Analysis. Detail engineering

    2003

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    Waste Heat Boilers

    Client / Final Client Description DateROMPETROL Thermal design of Waste Heat Boiler. FEM Analysis 2011

    ROMPETROL Thermal design of Waste Heat Boiler. FEM Analysis 2010

    EBL Troubleshooting WHB for Biomass Power Plant 2008

    Takreer Writing maintenance and repair procedures 2005

    ABB Lummus Thermal design of Waste Heat Boiler 2005

    SAFCO Thermal design of Reformer Waste Heat Boiler 2004

    Sasol Troubleshooting Gasifier Waste Heat Boiler 2001

    Steam Generators

    Client / Final Client Description Date

    Invista Textiles Design review for Kettle Steam Generators 2008

    Enwesa Design review of Steam Generator for Solar Power Plant 2006

    ME Engineering Thermal design of Rotor Air Cooling Kettle Boilers 2005

    Siemens Thermal design of Rotor Air Cooling Kettle Boilers 2001

    CCGT Boiler Room

    Client / Final Client Description Date

    ENEL Process and detail engineering 2009

    METKA Process and detail engineering 2009

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