Cabinet Installation

7/30/2019 Cabinet Installation

http://slidepdf.com/reader/full/cabinet-installation 1/81

Cabinet Installation

dn99109459Issue 5-0 en

# Nokia CorporationNokia Proprietary and Confidential

1 (81)

468956A.505_NOLS

Nokia UltraSite EDGE Base Station User Manual



The information in this document is subject to change without notice and describes only theproduct defined in the introduction of this documentation. This document is intended for the useof Nokia's customers only for the purposes of the agreement under which the document issubmitted, and no part of it may be reproduced or transmitted in any form or means without theprior written permission of Nokia. The document has been prepared to be used by professionaland properly trained personnel, and the customer assumes full responsibility when using it.Nokia welcomes customer comments as part of the process of continuous development andimprovement of the documentation.

The information or statements given in this document concerning the suitability, capacity, or performance of the mentioned hardware or software products cannot be considered binding butshall be defined in the agreement made between Nokia and the customer. However, Nokia hasmade all reasonable efforts to ensure that the instructions contained in the document areadequate and free of material errors and omissions. Nokia will, if necessary, explain issueswhich may not be covered by the document.

Nokia's liability for any errors in the document is limited to the documentary correction of errors.NOKIA WILL NOT BE RESPONSIBLE IN ANY EVENT FOR ERRORS IN THIS DOCUMENTOR FOR ANY DAMAGES, INCIDENTAL OR CONSEQUENTIAL (INCLUDING MONETARYLOSSES), that might arise from the use of this document or the information in it.

This document and the product it describes are considered protected by copyright according tothe applicable laws.

NOKIA logo is a registered trademark of Nokia Corporation.

Other product names mentioned in this document may be trademarks of their respectivecompanies, and they are mentioned for identification purposes only.

Copyright © Nokia Corporation 2002. All rights reserved.

Hereby, Nokia Corporation declares that this Nokia UltraSite

EDGE Base Station is in compliance with the essential

requirements and other relevant provisions of Directive :1999/5/EC.

The product is marked with the CE marking and Notified Body

number according to the Directive 1999/5/EC.

This equipment has been tested and found to comply with the limits for a Class B

digital device, pursuant to part 15 of the FCC Rules. These limits are designed to

provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not

installed and used in accordance with the instructions, may cause harmful interference

to radio communications. However, there is no guarantee that interference will not

occur in a particular installation.

Changes or modifications not expressly approved by the party responsible for

compliance could void the user s authority to operate the equipment.

The term IC: before the radio certification number only signifies that Industry Canada

technical specifications were met.

0523

2 (81) # Nokia CorporationNokia Proprietary and Confidential





Contents

Contents 3

List of tables 5

List of figures 6

Summary of changes 9

1 About this document 111.1 Images 12

2 Pre-installation recommendations 132.1 Installation tools and equipment 13

2.2 Torque recommendations 16

3 Unpacking and inspecting the BTS delivery 19

4 Installing the Indoor cabinet 214.1 Cabinet delivery contents 214.1.1 Cabinet core 214.1.2 Indoor Application Kit 224.2 Working order 244.3 Lifting and mounting the cabinet 254.3.1 Lifting the cabinet core 254.3.2 Single anchor cabinet installation 284.3.3 Wall bracket cabinet installation 314.3.4 Earthquake zone cabinet installation 324.4 Installing the Indoor Application Kit 344.4.1 Installing the IAKx door 344.4.2 Installing the IAKx roof 394.4.3 Installing the document holder 40

5 Installing the Outdoor cabinet 435.1 Cabinet delivery contents 435.1.1 Cabinet core 435.1.2 Outdoor Application Kit 445.2 Working order 475.2.1 Preparing the base for plinth installation 48

5.2.2 Anchoring the plinth to the base 505.3 Lifting and mounting the cabinet 525.3.1 Lifting the cabinet core 525.3.2 Mounting the cabinet core 545.4 Installing the Outdoor Application Kit 565.4.1 Installing the antenna box extension 565.4.2 Installing the side walls 585.4.3 Installing the optional Cabinet filter kit (OFKx) 615.4.4 Installing the OAKA back wall 645.4.5 Installing the OAKA or OAKC door frame 66



3 (81)

Contents



5.4.6 Installing the OAKA or OAKC roof 695.4.7 Installing the OAKA or OAKC door 725.4.8 Installing a door lock 785.4.9 Installing the door switch 79

5.4.10 Installing the document holder 81






List of tables

Table 1. Standard installation tools 13

Table 2. Electronic instruments 15

Table 3. Installation tools for external transmission cables 16

Table 4. Cabinet installation torque recommendations 16



5 (81)

List of tables



List of figures

Figure 1. Cabinet core 22

Figure 2. IAKA with cabinet core 23

Figure 3. IAKC with cabinet core 24

Figure 4. Dimensions and anchor holes in the base for Indoor cabinets 27

Figure 5. Lifting the cabinet 28

Figure 6. Installing the IAKx feet to the cabinet core 30

Figure 7. Anchoring the Indoor cabinet to the base 31

Figure 8. Mounting the wall bracket 32

Figure 9. Mounting the cabinet in earthquake zones 34

Figure 10. Installing cabinet hinges and lock bracket (Left hinged door shown) 35

Figure 11. Installing the IAKA door 36

Figure 12. Installing the IAKC door 37

Figure 13. Installing IAKx door ground 38

Figure 14. Installing the IAKx roof to the cabinet core 40

Figure 15. Document holder installation 41

Figure 16. Cabinet core 44

Figure 17. OAKA with cabinet core 46

Figure 18. OAKC with Midi cabinet core 47

Figure 19. Dimensions and anchor holes in the plinth for Outdoor cabinets 50

Figure 20. Anchoring the plinth to the base 51

Figure 21. Recommended shim dimensions 52

Figure 22. Lifting the cabinet 54

Figure 23. Anchor holes in plinth and Outdoor cabinet 55

Figure 24. Installation of the antenna box extension 57

Figure 25. Rotation of antenna box covers 58

Figure 26. Installing the OAKA side walls to the cabinet core 60

Figure 27. Installing the OAKC side walls to the cabinet core 61

Figure 28. OFKx Filter Kit Installation 63






Figure 29. Installing the OAKA back wall to the cabinet core 65

Figure 30. Installing the OAKC back wall to the cabinet core 66

Figure 31. Installing the OAKA door frame to the cabinet core 68Figure 32. Installing the OAKC door frame to the cabinet core 69

Figure 33. Installing the roof support assembly to the cabinet core) 71

Figure 34. Attaching the roof to the roof support assembly 72

Figure 35. Configuration of OAKA door hinge pins and door stay 74

Figure 36. Installing the OAKA door to the cabinet 75

Figure 37. Installing the OAKC door to the cabinet 76

Figure 38. OAK door grounding 77

Figure 39. Installing the door lock mechanism 79

Figure 40. Door switch installation 80

Figure 41. Document holder installation 81



7 (81)

List of figures



Summary of changes

Summary of changes

First Release, 30 June 2000

Second Release, 12 January 2001

Third Release, 01 August 2001

Fourth Release, 31 December 2001

Fifth Release, 26 April 2002



9 (81)

Summary of changes



1 About this document

Purpose

The Cabinet Installation document describes how to install Nokia UltraSite

EDGE Base Station (BTS) Indoor, Outdoor, Midi Indoor, and Midi Outdoor

cabinets.

Contents

This document contains the following information:

. Chapter 2 Pre-installation recommendations

. Chapter 3 Unpacking and inspecting the BTS delivery

. Chapter 4 Installing the Indoor cabinet

. Chapter 5 Installing the Outdoor cabinet

Readership

The following personnel should be familiar with this document before they start

site planning or installation:

. installation planners

. installation and commissioning personnel

. operation and maintenance (O&M) personnel

Prerequisites

Nokia requires that personnel who perform installation, commissioning, and

maintenance tasks have basic knowledge of base station systems and equipment.

Pay careful attention to all Warnings and Cautions in this document.



11 (81)

About this document



1.1 Images

Readers should note that all images in this document are typical in nature and are

for general reference only.

For hardware, the versions depicted may differ from the latest version of

equipment.

For software, any version numbers shown in any of the windows/screens/dialog

boxes may not be the same as the actual software that is to be installed. It is

important to remember that the procedure steps must be followed, as these will

give advice on the correct software to be installed and the correct text that will be

displayed in each window/screen/dialog box.






2 Pre-installation recommendations

This chapter describes the equipment recommendations and the torque

recommendations for installation of Nokia UltraSite EDGE BTS. Detailed

instructions for installing the cabinet are provided in subsequent chapters of this

document.

2.1 Installation tools and equipment

This section describes the equipment Nokia recommends for installing the

components and cables of the cabinet and plug-in units.

Table 1 lists the European and US specifications for the standard tools and

equipment you need during installation of Nokia UltraSite EDGE BTS.

Note

Nokia does not include installation tools and equipment in the BTS delivery

package.

Table 1. Standard installation tools

European U.S.

Antistatic wrist strap and cable

Automatic puncher to mark hole locations

Cable cutters, 2.5 to 50 mm2 8 electricians cable cutters

Cable stripper, 0.25 and 0.4 wire Standard electricians wire strippers



13 (81)

Pre-installation recommendations



Table 1. Standard installation tools (cont.)

European U.S.

Cable stripper, 2.5 to 50 mm2 Cable stripping knife

Cable ties for securing cables

Calliper square, 160 mm Generic calliper - 6 square, adjustable

Coaxial cable stripper for 75 & transmission cables

Concrete drill bit, 12 mm Concrete drill bit, 1/2

Crimping tool for grounding cable shoes

Drill with screwdriver bit set Drill, 1/4 drive

1/4 hex drive

Drill bit set, 1 to 13 mm

Extension cord

Flashlight, pocket lamp, or torch Flashlight

Hammer

Hammer drill

Hexagon keys, 8 mm

Indelible marker

Insulated wrench for installing batteries

Insulated side cutters

Ladder

Level Basic level

Lifting eye bolts, four pieces, M12 (not included)

Pliers:

. Insulated needle nose pliers, 115 mm

. Insulated flat nose pliers, 210 mm

. Multigrip pliers, 250 mm

Pliers:

. Insulated needle nose pliers, 4.5"

. Insulated standard pliers, 8"

. Vise-grips, 10"

Right angle






Table 1. Standard installation tools (cont.)

European U.S.

RJ modular plug crimp tool

Safety glasses

Scissors

Screwdriver sets:

. Flathead

. Phillips

. TORX, T10 through T25

SMA torque wrench 1 Nm (0.74 ft lb) and 0.45 Nm (0.33 ft lb)

Socket wrench (10 to 19 mm) and exten-

sion socket

Socket sets, metric (1/4 and 3/8) drive

and extension socket

Tape measure, 5 m Tape measure, 16 ft

Torque 38 driver 6.7 - 101.7 Nm (15 - 75 ft lb)

Utility knife

Wrench, adjustable 8

Wrench set, metric combo, 7 to 19 mm

Table 2 lists the electronic instruments you need to install units.

Table 2. Electronic instruments

Instrument Required Capabilities

Frequency counter

Example: HP 53132A

. Digital readout with accuracy better

than 0.1 Hz. Capable of at least 14 MHz clock

signal with needed accuracy

Power meter

Example: Gigatronic 8652A

. Digital readout with accuracy to at

least one decimal place

. Capable of TX measurement of 50W/

+47 dBm or less

. Optional: TX in and TX out (external

terminator/attenuator) for trouble-

shooting



15 (81)




Table 3 lists the tools you need to install external transmission cables.

Table 3. Installation tools for external transmission cables

Tool Cable

Radiall crimping tool R282.281.000 and posi-

tioner R282.967.034

Radiall connectors BQ (100/120 &)

Rosenberger crimping tool:

. 11W150-000

. 11W150-7R9 for cable TWC-124-1A

. 11W150-7W2 for cable Belden 8132

Rosenberger connectors BQ (100/

120 &)

Crimping tool:

. AGK 2353 with crimp inserts for cables RG

179 B/U, RG 187 A/U: AGK 2709

. AKG 2365 with crimp inserts for cables RG

179 B/U, RG 187 A/U: AGK 2727

SMB/BT43 (75 &) with cable RG

179 B/U, RG 187 A/U

2.2 Torque recommendations

This section describes the Nokia recommended torque values for variousfasteners used in Nokia UltraSite EDGE BTS.

Note

These are basic torque values. Any exceptions to these values are provided in the

installation procedures.

Table4

lists the torque measurements Nokia recommends for installing thecabinet units. All torque values assume a lubricated bolt or fastener.

Table 4. Cabinet installation torque recommendations

Bolt/screw type DIN Size Torque

Plastic connector finger screws 0.2 - 0.3 Nm






Table 4. Cabinet installation torque recommendations (cont.)

Bolt/screw type DIN Size Torque

(0.15 - 0.22 ft lb)

Slotted head, phillips head or

Torx head screw

M3 0.7 - 1.0 Nm

(0.52 - 0.74 ft lb)


Torx head screw

M4 1.2 - 1.6 Nm

(0.88 - 1.18 ft lb)


Torx head screw

M5 2.0 - 2.6 Nm

(1.47 - 1.92 ft lb)

Hexagon socket head screw 933-A2 M6 4.2 - 5.5 Nm

(3.1 - 4.05 ft lb)

Nut 934-A2 M6 4.2 - 5.5 Nm

(3.1 - 4.05 ft lb)

Hexagon socket head screw 912-A2 M8 8.0 - 10.0 Nm

(5.9 - 7.37 ft lb)

3/8 hexagon head bolt 933-A2 M10 24 Nm

(17.69 ft lb)

Lifting eye bolt (not included) 580 M12 39 Nm

(28.74 ft lb)



17 (81)




3 Unpacking and inspecting the BTS

delivery

This chapter describes how you unpack and inspect the contents of the BTS

cabinet delivery package.

Warning

Nokia UltraSite EDGE BTS has many sharp edges. Exercise caution during

installation.

Warning

Empty CRMA and CRMC cabinet cores weigh 79 kg (155 lb) and 52 kg (115

lb) respectivly. Nokia recommends that a lifting device be used when moving

a cabinet core.

To unpack and inspect the delivery package:

1. Lift the core assembly from the delivery package.

2. Remove the cardboard and plastic wrap from the assembly.

3. Remove the desiccant packs, if present.

4. Inspect the assembly for visible damage.

5. Unpack the cabinet application kit and inspect the contents for visible

damage.

6. Use the packing list to check the completeness of the delivery.



19 (81)

Unpacking and inspecting the BTS delivery



Note

If any contents of the delivery are damaged or missing, immediately report these

findings to your local Nokia representative.

7. Store the packing list in the site folder.

8. Recycle the packing material.






4 Installing the Indoor cabinet

This chapter describes how to install Nokia UltraSite EDGE BTS Indoor (CRMA

with IAKA) and Midi Indoor (CRMC with IAKC) cabinets.

4.1 Cabinet delivery contents

The cabinet delivery for the Indoor and Midi Indoor BTS includes the following:

. cabinet core (CRMA or CRMC)

. indoor application kit (IAKA or IAKC)

4.1.1 Cabinet core

The cabinet core houses the units and Temperature Control System. The cabinet

application kits define the type of cabinet, Indoor or Outdoor.

Figure 1 illustrates the core of the Indoor and Midi Indoor cabinets.



21 (81)

Installing the Indoor cabinet



Figure 1. Cabinet core

4.1.2 Indoor Application Kit

The Indoor Application Kit (IAKA) and Midi Indoor Application Kit (IAKC)

consist of the following components:

. door

. roof

. required mounting hardware four feet, two wall brackets, eight washers,

anchor bolts, and nuts

Figures 2 and 3 illustrate the components of the IAKA and IAKC with each

cabinet core.

0125888MIDI cabinet core (CRMC)Cabinet core (CRMA)






Figure 2. IAKA with cabinet core

Cabinet core(CRMA)

(4 places) 99614855

(2 places)

KEY:1. Feet

2. Roof

3. Door

4. Wall brackets

1

2

4

3



23 (81)




Figure 3. IAKC with cabinet core

4.2 Working order

This section describes how to install the cabinet core. Nokia recommends the

following working order for installation of Nokia UltraSite EDGE BTS Indoor or

Midi Indoor cabinet.

1. Complete site planning according to the specifications provided in

Installation Requirements in this manual.

2. Prepare the site for installation and complete the site survey.

3. Ensure the proper installation tools and equipment are on site.

Cabinet core(CRMC)

(4 places) 0125891

(2 places)

KEY:

1. Feet

2. Roof

3. Door

4. Wall brackets 1

2

4

3






4. Unpack and inspect the contents of the BTS delivery for visible damage.

For more information, see Chapter 3, Unpacking and inspecting the BTS

delivery .

5. Prepare the base for the cabinet.

6. Mount the cabinet to the base using one of the three mounting options. See

the section Lifting and mounting the cabinet .

7. Inspect the cabinet to ensure it is level.

8. Install the Indoor Application Kit (IAKx) to the cabinet core. See the

section, Installing the Indoor Application Kit .

4.3 Lifting and mounting the cabinet

This section describes how to lift and mount an empty cabinet core.

For indoor installations, the cabinet core mounts to a base surface using one of

the following anchoring procedures:

. Mount the cabinet to the base using a single anchor bolt and four levelling

feet.

Note

In US installations, Una Struts may be used in place of levelling feet.

. Where a support wall is within 210 mm (4.5 in.), mount the cabinet using

two wall brackets and four levelling feet.

. Where dictated by earthquake risk, mount the cabinet to the base using four

anchor bolts.

4.3.1 Lifting the cabinet core

If you use a mechanical lifting device, Nokia recommends you use lifting eye

bolts. Use all four lifting points on the cabinet top. The lifting points support the

weight of an empty cabinet core.



25 (81)




Warning

Empty CRMA and CRMC cabinet cores weigh 79 kg (155 lb) and 52 kg (115

lb) respectivly. Nokia recommends that a lifting device be used when moving

a cabinet core.

Warning

When lifting or positioning the cabinet, avoid tilting the cabinet forward.

Internal components, such as cables, may fall out.

Caution

If the installation site is in an area affected by seismic activity, follow the

earthquake mounting instructions.

Note

The recommended M12 (1/2 in.) lifting eye bolts and anchor bolts are not

included in the delivery package.

Figure 4 illustrates the dimensions and anchor holes for installation of the Indoor

cabinet.






Figure 4. Dimensions and anchor holes in the base for Indoor cabinets

Figure 5 illustrates how to lift the cabinet core using the lifting eye bolts.

To lift the cabinet core using lifting eye bolts:

1. Screw one M12 (1/2 in.) lifting eye bolt into each corner of the cabinet

core.

2. Attach the lifting ropes to the lifting eye bolts as shown in Figure5

.

3. Carefully lift the cabinet core.

4. Position the cabinet in place.

5. Bolt the cabinet into position.

6. Remove the ropes and lifting eye bolts.

00159475

305(12.0)

145

(5.7)179

(7.0)

52 (2.0)minimum

179.5

(7.1)

179.5

(7.1)

300

(11.8)

179.5

(7.1)

179.5

(7.1)

300

(11.8)

457

(18.0)

150

(5.9)

71.5

(2.8)

Hole for plastic

foot (4 places)

148

(5.8)

600

(23.6)

620

(24.4)570

(22.4)

Front

Cabinet 1 Cabinet 2

Facility wallBack stop

X

XeXe Xe

XeXe Xe

X X

X X X

X X X

NOTES:

1. Xe - Location of earthquake anchor holes

2. X - Location of additional anchor holes

3. Dimensions: mm (in.)



27 (81)




Figure 5. Lifting the cabinet

4.3.2 Single anchor cabinet installation

Warning

When drilling, wear the necessary protective gear, such as gloves and safety

glasses.

99627293

Lifting eye bolts

(4 places)

Minimum

800 (31.5)

To lifting device

NOTE: Dimensions: mm (in.)






Note

The diameter of the anchor hole in the cabinet floor is 13 mm (0.5 in.). The

anchor bolt size is M10 or M12.

Note

You can mark anchor hole locations through the floor with the cabinet in place or

using a cardboard template. You can make the template by tracing the outline of

the cabinet bottom including the anchor holes.

Figure 6 illustrates how to install the cabinet feet.

Figure 7 illustrates how to anchor the cabinet to the base.

To prepare the base:

1. Screw the four cabinet feet into the threaded holes on the bottom of the

cabinet core.

2. Refer to the lifting procedure in the previous section to lift the cabinet into place.

3. Position the cabinet backstop outward.

4. Mark the base through one of the two centre bolt holes.

5. Move the cabinet off the base if necessary.

6. Drill the anchor hole as marked on the base, and clear any debris.



29 (81)




Figure 6. Installing the IAKx feet to the cabinet core

To anchor the cabinet core:

1. Insert and secure the anchor bolt in the anchor hole.

2. Position a nut and 50 mm flat washer on the anchor bolt and turn until it is

approximately the height of the floor of the installed cabinet as shown in

Figure 7 .

3. Lift the cabinet into place over the anchor bolt.

4. Use a level and adjust the cabinet.

5. Install a 30 mm flat washer on the anchor bolt and secure it with a nut.

6. Hold the lower nut under the cabinet floor with an open end wrench while

you tighten the upper nut to 80 Nm (60 ft lb).

00204227

Foot

(four places)

Cabinet core placed horizontally

with front facing upwards

Make sure that back stop

is angled out of the way

Threaded hole

(four places)






Figure 7. Anchoring the Indoor cabinet to the base

4.3.3 Wall bracket cabinet installation

Warning


glasses.

Figure 8 illustrates how to mount the cabinet using wall brackets.

To mount the cabinet with a wall bracket:

1. Screw the four cabinet feet into the threaded holes on the bottom of the

cabinet core.

2. Refer to the lifting procedure in the previous section to lift the cabinet into

place.

3. Use a level and adjust the cabinet feet.

4. Position a support bracket at each top corner of the cabinet, and bend the

bracket so that it fits against the wall and the cabinet corner.

5. Remove the back corner bolts from the cabinet top and replace the bolts

with the wall brackets in place.

00201872

Adjustable

foot

Cabinet

core

Washers

Mounting

base

M10 or M12 nuts

M10 or M12

anchor bolt



31 (81)




6. Mark the wall and drill holes for anchors (not supplied).

7. Use M6, M8, or M10 screws (not supplied) to attach the brackets to the

wall.

Figure 8. Mounting the wall bracket

4.3.4 Earthquake zone cabinet installation

Warning


glasses.

Roof

Wall bracket

(two places)

Secure bracket to BTS

using roof mounting bolt

NOTE: Bracket may be used when

wall is between 52 mm and 210 mm

from back of BTS

Secure bracket to

site wallBracket

detail

BTS front00289762

Bend

lines

M10

M8

M6






Caution

Uneven bolt installation can damage the cabinet floor.

Note

The diameter of the anchor hole in the cabinet floor is 13 mm (0.5 in.). The

anchor bolt size is M10 to M12.

Note

You can mark anchor hole locations through the floor with the cabinet in place or

using a cardboard template. You can make the template by tracing the outline of

the cabinet bottom including the anchor holes.

Figure 9 illustrates how to mount the cabinet in earthquake zones.

To mount the cabinet in an earthquake zone:

1. Refer to the lifting procedure in the previous section to lift the cabinet into

place to mark anchor hole locations.

2. Mark the base through the four corner bolt holes. See Figure 4 for the bolt

pattern (positions marked Xe).

3. Move the cabinet off the base if necessary.

4. Drill the anchor holes marked on the base and clear any debris.

5. Insert and secure the four anchor bolts in the anchor holes.

6. Lift the cabinet into place and align it over the anchor bolts.

7. On each anchor bolt, install a 30 mm flat washer and secure it with a nut.

8. Tighten the nuts to 80 Nm (60 ft lb).



33 (81)




Figure 9. Mounting the cabinet in earthquake zones

4.4 Installing the Indoor Application Kit

This section describes how you install the IAKx to the cabinet core. Nokia

recommends the following working order for installing the IAKx.

1. Install the door.

2. Install the roof.

4.4.1 Installing the IAKx door

This section describes how you install the IAKx door. Nokia recommends the

following working order for installing the IAKx door to the cabinet core.

1. Install the door hinges to the cabinet core.

2. Install the optional ILKA lock bracket to the cabinet core.

3. Install the door to the cabinet hinges.

4. Attach the door grounding strap.

Figure 10 illustrates how to install the door hinges to the cabinet core. Nokia

provides the choice of right or left door orientation.

0126996

Bottom of

cabinet core Washer

Mountingbase

M10 or M12 nut

M10 or M12anchor bolt






To install the door hinges to the cabinet core:

1. Determine whether the door is left (default) or right opening in accordance

with the site plan.

2. If necessary, remove the hinges attached to the cabinet core, rotate the

hinges 180°, and reinstall them on the opposite side using the two upper

mounting holes of the hinge.

3. Install ILKA Lock bracket on opposite side of upper hinge.

Figure 10. Installing cabinet hinges and lock bracket (Left hinged door shown)

Figures 11 and 12 illustrate hinges mounted on the left side (default).

To install the door to the cabinet core:

1. If necessary, flip the door end-for-end.

2. Lift the door and engage the hinge pins in the sockets on the front of the

cabinet core.

00293867

Left installationof hinge

Right ILKAlock installation

(Installation of lower hinge is identical)

Rotate hinge/lock180 degrees



35 (81)




tip:

Engage the door in the hinges with the door open at a 90° angle.

Figure 11. Installing the IAKA door

99627375

Cabinet door

Cabinet

Core

Hinge

Hinge






Figure 12. Installing the IAKC door

tip:

If the door does not go on the hinges, verify the following:

. The hinges are installed on the cabinet using the top and middle holes.

. The hinges are installed in the correct direction.

Figure 13 illustrates installation of the door grounding strap.

0134652

Cabinet door

Cabinet

Core

Hinge

Hinge



37 (81)




To attach the door grounding strap:

1. If required, remove the grounding strap from the default (left opening)

position on the door, and install it on the right side of the door.

2. Remove the outer lockwasher and nut from the door ground lug bolt inside

the door.

3. Slide the end of the door grounding strap over the lug bolt.

4. Fasten the strap in place with the lockwasher and nut.

Figure 13. Installing IAKx door ground

tip:

If the door does not close, verify the following:

. The grounding cable is fixed at both ends and is not between the door and

the cabinet.

. The door latch is open.

. The transmission shield is assembled correctly.

00251655

Cabinet door

Grounding

strap

Lug

(two places)

Cabinet ground stud (frontcorner, behind flange)

Door

ground stud

Nut

(4 places)

Lockwasher

(4 places)

Cabinet

Core






4.4.2 Installing the IAKx roof

Figure 14 illustrates how to install the roof to the Indoor cabinet core.

To install the roof:

1. Insert four M12 bolts through the holes and loosely screw them into the

cabinet core.

2. Align the four slots at the bottom of the roof with the four holes on the top

of the cabinet core.

3. Slide the roof slots around the four M12 bolts installed in the cabinet andtighten the bolts.

tip:

If the roof does not go onto the core, verify the following:

. The four M12 screws are loosened.

. The cables are not between the antenna box and roof.



39 (81)




Figure 14. Installing the IAKx roof to the cabinet core

4.4.3 Installing the document holder

The document holder is installed in the lower left corner of the CRMx cabinet for

storage of papers pertaining to that particular cabinet or site.

Note

When a M2xA unit is installed in the bottom slot of the cabinet, the document

holder cannot be installed.

99627351

S

S

S

Roof

Cabinet door Cabinet door

Roof

A

A

AA

NOTE:

S = Bolt location

A = Bolt access

S






To install the document holder:

1. Position the document holder in front of the lower left corner of the cabinet

and slide it between the unit mounting supports.

2. Hook the tabs of the document holder into the slots provided in the right

side unit mounting support.

Figure 15. Document holder installation

0151451

Document holder,

removed

Document holder

Cabinet Core



41 (81)




5 Installing the Outdoor cabinet

This chapter describes how to install Nokia UltraSite EDGE BTS Outdoor

(CRMA with OAKA) and Midi Outdoor (CRMC with OAKC) cabinets.

5.1 Cabinet delivery contents

The cabinet delivery for the Outdoor BTS includes the following:

. cabinet core (CRMA or CRMC)

. outdoor application kit (OAKA or OAKC)

. optional cabinet filter kit (OFKA or OFKC)

5.1.1 Cabinet core

The cabinet core houses the units and Temperature Control System. The cabinet

application kits define the type of cabinet, Indoor or Outdoor.

Figure 16 illustrates the core of the Outdoor and Midi cabinets.



43 (81)

Installing the Outdoor cabinet



Figure 16. Cabinet core

5.1.2 Outdoor Application Kit

The Outdoor Application Kit (OAKA or OAKC) consists of the following

components:

. plinth for one cabinet

. antenna box extension assembly (optional with OAKA and not used with

OAKC). back wall

. two side walls

. door frame

. door with a pre-installed Cabinet Cooling fan

. door switch assembly

0125888MIDI cabinet core (CRMC)Cabinet core (CRMA)






. roof

. required mounting hardware

You can also install an optional Heater unit (HETA) in the OAKA or OAKC door.See Unit Installation in this manual.

Figures 17 and 18 illustrate the components of the OAKA and OAKC with each

cabinet core.



45 (81)




Figure 17. OAKA with cabinet core

99614867

KEY:

1. Back wall

2. Side wall

3. Door frame

4. Plinth

5. Roof

6. Door 7. Door switch assembly

8. Antenna box extension

3

2

1

8

7

4

5

Cabinet core

(CRMA)

6

2






Figure 18. OAKC with Midi cabinet core

5.2 Working order

Nokia recommends the following working order for installation of Nokia

UltraSite EDGE BTS Outdoor cabinets.

0125907

KEY:

1. Back wall

2. Side wall

3. Door frame

4. Plinth

5. Roof

6. Door

7. Door switch assembly

3

2

7

4

5

Cabinet core(CRMC)

1

26



47 (81)




1. Complete site planning according to the specifications provided in

Installation Requirements in this manual.

2. Prepare the site for installation and complete the site survey.

3. Ensure the proper installation tools and equipment are on site.

4. Unpack and inspect the contents of the BTS delivery for any visible

damage. For more information, see Chapter 3, Unpacking and Inspecting

the BTS delivery .

5. Prepare the base for OAKA or OAKC installation.

6. Lift and mount the cabinet on the plinth.

Note

The side and back walls of the OAKA or OAKC must be installed first when you

install the cabinet in limited space that restricts access to the back or sides of the

cabinet.

7. Install the Outdoor Application Kit (OAKA or OAKC) to the cabinet core.

8. Install the optional Cabinet Filter Kit (OFKA or OFKC) to the side walls, if

required.

5.2.1 Preparing the base for plinth installation

This section describes what is required prior to installation of the BTS cabinet.

Warning


glasses.

Caution

The plinth weighs approximately 10 kg (22.05 lb). Handle the plinth with care.






Figure 19 illustrates the dimensions and anchor holes for installation of the

Outdoor cabinet plinth.

To prepare the base for plinth installation:

1. Ensure the base is strong enough to withstand the weight of the BTS core

and units.

2. Paint the base, if necessary.

3. Position the plinth on the base according to the site plan. If you are

installing more than one cabinet, ensure that there is 18 mm (.71 in.)

clearance between plinths.

4. Mark the base through the four anchor holes of the plinth.

5. Remove the plinth from the base before drilling anchor holes.

6. Drill the anchor holes in the base, and carefully remove any debris.



49 (81)




Figure 19. Dimensions and anchor holes in the plinth for Outdoor cabinets

5.2.2 Anchoring the plinth to the base

Figure 20 illustrates how to anchor the plinth to the base.

Figure 21 illustrates the recommended shim dimensions.

To anchor the plinth to the base:

Note

The cabinet delivery does not contain shims or plinth-to-base installation

hardware. To order site-specific materials, contact your local Nokia

representative.

00159463

Front

Plinth of cabinet 1 Plinth of cabinet 2

X XX

X X

752(29.6)

18(0.7)

107(4.2)

575(22.7)

730

(28.7)

126(5.0)

250(9.8)

250(9.8)

519(20.4)

560(22.0)

NOTES:1. X - Location of plinth anchor holes2. Dimensions: mm (in.)

66(2.6)

76(3.0)

620

(24.4)

770

(30.3)

150(5.9)

96(3.8)






1. Place the plinth on the base over the anchor holes.

2. Check the plinth for level and install shims if required.

3. Depending on the type of base, do one of the following:

. For a concrete base, install the anchor bolts and secure the plinth to

the base with four washers and nuts.

. For metal mounting frame installation, secure the plinth to the frame

with four M12 (1/2 in.) bolts, eight washers, and four nuts.

4. Tighten the nuts to 80 Nm (60 ft lb).

Figure 20. Anchoring the plinth to the base

99627278

PlinthPlinth

Note

M e ta l

f r a m e

W a s h e r

W a s h e r s

C o n c r e t e

b a s e

NOTE: This dimension not to exceed 27 mm (1.1 in.)

M10 or M12

nut

M10 or M12

nut

M10 or M12

anchor bolt

M10 or M12

bolt



51 (81)




Figure 21. Recommended shim dimensions

5.3 Lifting and mounting the cabinet

5.3.1 Lifting the cabinet core

This section describes how to lift an empty cabinet core. If you use a mechanical

lifting device, Nokia recommends you use lifting eye bolts. Use all four lifting

points on the cabinet top. The lifting points support the weight of an empty

cabinet core.

Warning

An empty cabinet core weighs a maximum of 70 kg (155 lb). Nokia

recommends that a lifting device be used when moving the cabinet core.

99627281

30

(1.2)

Slot diameter 13(0.5)

NOTE: Dimensions mm (in.)

75(3.0)

60

(2.4)

150

(5.9)






Warning

When lifting or positioning the cabinet, avoid tilting the cabinet forward.

Internal components, such as cables, may fall out.

Note

The recommended M12 (1/2 in.) lifting eye bolts and anchor bolts are not

included in the delivery package.

Figure 22 illustrates how to lift the cabinet core using lifting eye bolts.

To lift the cabinet core using lifting eye bolts:

1. Screw one M12 (1/2 in.) lifting eye bolt into each corner of the cabinet

core.

2. Attach the lifting ropes to the lifting eye bolts.

3. Carefully lift the cabinet core.

4. Position the cabinet in place.

5. Bolt the cabinet into position.

6. Remove the ropes and lifting eye bolts.



53 (81)




Figure 22. Lifting the cabinet

5.3.2 Mounting the cabinet core

Figure 23 illustrates how to install the cabinet core to the plinth.

To install the cabinet core to the plinth:

1. Refer to the lifting procedure in the previous section to lift the cabinet into place.

2. Secure the cabinet core with the M10 (50 mm) mounting bolts included in

the OAKA or OAKC delivery.

99627293

Lifting eye bolts

(4 places)

Minimum

800 (31.5)

To lifting device

NOTE: Dimensions: mm (in.)






Figure 23. Anchor holes in plinth and Outdoor cabinet

tip:

If the cabinet does not fit on the plinth, verify the following:

. The plinth is not backwards.

. Nothing is between the cabinet bottom and the plinth.

99627312

Cabinet

Core

Plinth

(Secured to base/slab)



55 (81)




. The plinths mounting holes are open.

. The backstop is oriented to the rear.

5.4 Installing the Outdoor Application Kit

This section describes how you install the OAKA or OAKC to the cabinet core.

Nokia recommends the following working order for installing the OAKA or

OAKC:

1. antenna box extension (optional with OAKA and not used with OAKC)

2. side walls

3. back wall

4. door frame

5. roof

6. door

7. door switch

Note

In tight quarters, install the side and back walls to the core before you mount the

cabinet core on the plinth.

5.4.1 Installing the antenna box extension

Figure 24 illustrates the installation of the optional antenna box extension on the

top of the Outdoor cabinet.

Figure 25 illustrates the optional rotation of the antenna box covers.

To install the antenna box extension:

1. Remove the rear antenna box cover by removing the sixteen 8 mm M4

screws that secure it to the antenna box.






2. If rotation of the covers is required, remove the front antenna box cover by

removing the eight M4x8 screws that secure it to the antenna box.

3. If the front antenna box cover has been removed, rotate the cover 180°, and

reinstall as shown in Figure 25 using the screws you removed in step 2.

4. Position the antenna extension on the top of the antenna box and secure

with sixteen 8 mm M4 screws.

5. Install the rear antenna box cover using the sixteen 8 mm M4 you removed

in step 1.

Figure 24. Installation of the antenna box extension

Rear

cover

Rear cover

Front

cover

Antenna box

extension

Cabinet core Cabinet core

00274862



57 (81)




Figure 25. Rotation of antenna box covers

5.4.2 Installing the side walls

Figures 26 and 27 illustrate how to install the OAKA or OAKC side walls to each

cabinet core. The side walls do not have a top and bottom orientation.

To install the side walls:

1. Remove the M5 screws from the back edge of the cabinet core left side.

2. Align a side wall with the left side of the cabinet core.

3. Secure the slotted rear flange of the side wall to the back panel of the

cabinet core. The slots of the wall slide over the rivets in the back of the

cabinet core.

4. Install the M5 screws along the back edge of the side wall.

5. Secure the front flange of the side wall to the front of the cabinet core with

M5 screws.

Frontcover

Rear cover

Antenna box

extension

Cabinet core Cabinet core

00298371

Rotate components






6. To secure the remaining side wall to the right side of the cabinet core,

repeat steps 1 through 5.

tip:

If the side walls do not fit on the cabinet, verify the following:

. Nothing is between the cabinet and the side wall at the contact area.

. The cabinet mounting holes are open.



59 (81)




Figure 27. Installing the OAKC side walls to the cabinet core

5.4.3 Installing the optional Cabinet filter kit (OFKx)

The OFKx cabinet filter kit is available as an option for OAKx BTS installations.

The OFKx is used for BTS operation in environments with excessive dust, sand,

or saltwater spray. The OFKx kit consists of two filter units mounted externally

over the front air intakes of each OAKx side wall.

Figure illustrates how you install the OFKA (OFKC similar).

0134664

S

S

Screws into back

of core (four places)

S

Side wall

(left)

Cabinet Core

(inner details not

shown)

Side wall

(right)S = M5 screw through side

wall into cabinet, two per side

(use locations shown only) S



61 (81)




To install the cabinet filter kit:

1. Unroll the filter material from packaging.

2. Place the filter over the air intake on either OAKx side wall and secure

with self tapping screws in the locations shown (newer version cabinets

have pre-drilled holes and use trim fasteners as shown in place of screws).

3. Repeat filter installation on opposite side wall.






5.4.4 Installing the OAKA back wall

Warning

Keep your fingers clear of the metal edges on the top of the cabinet and rear

wall when installing the back wall.

Figures 29 and 30 illustrate how to secure the back wall to the back panel of each

cabinet core.

To install the back wall:

1. Position the back wall behind the cabinet.

2. Align the left and right sides of the back wall with the cabinet, keeping the

back wall about 52 mm (2 in.) higher than the cabinet core top.

3. With the back wall pressed firmly against the cabinet, push down on the

back wall. The metal tabs, shown in Figure 29, hook over the struts of the

side walls.

tip:

If the back wall does not fit, verify the following:

. The back wall is not upside down.

. Nothing is between the side walls and the back wall at the contact area.

. Nothing is between the plinth wall slots and the side wall at the contact

area.

. The tabs of the back wall are not damaged.






Figure 29. Installing the OAKA back wall to the cabinet core

99627418

Cabinet core

with side walls

Back wall

Slot

Tab

Struts,

eight places

Hook tab/slot over

strut in side wall

(four places per side)



65 (81)




Figure 30. Installing the OAKC back wall to the cabinet core

5.4.5 Installing the OAKA or OAKC door frame

Figures 31 and 32 illustrate how to install the OAKA and OAKC door frames on

the front of the cabinet cores.

To install the door frame:

1. With the top of the door frame tilted away from the cabinet, fit the door

frame inside the plinth. Align the left and right edges.

0134676

Cabinet core

with side walls

Back wall

Slot

Tab

Hook tab/slot over

strut in side wall

(two places per side)

Struts,

four places






2. Push the top of the door frame against the top of the cabinet.

3. On each side of the door frame, insert three M5 screws through the frame

and into the threaded holes on the front edges of the side walls.

4. Tighten all six screws.

tip:

If the door frame does not fit properly, verify the following:

. The door frame is not upside down.

. Nothing is between the door frame and the cabinet at the contact area.

. Nothing is between the door frame and the plinth at the contact area.

. Nothing is between the door frame and the roof at the contact area.

. The mounting holes on the roof are open.

. The mounting holes of the cabinet are open.



67 (81)




Figure 31. Installing the OAKA door frame to the cabinet core

99627433

S =M5 screw through door frame

and side wall into cabinet locations

shown, three per side

Front lip of plinth

Cabinet Core with back and side walls

(inside details not shown)

Door Frame

Front flange of door frame

(Install behind front lip of plinth)

S

S

S






Figure 32. Installing the OAKC door frame to the cabinet core

5.4.6 Installing the OAKA or OAKC roof

The OAKA or OAKC roof consists of the following components:

. roof support assembly

. roof

Figure 33 illustrates the installation of the roof support assembly.

S =M5 screw through door frame

and side wall into cabinet locations

shown, two per side

Cabinet Core with back and side walls

(inside details not shown)

0134688

Door Frame

S

S

Front flange of door frame

(Install behind front lip of plinth)

Front lip of plinth



69 (81)




To install the roof support assembly to the cabinet core:

1. Remove the roof from the spring-loaded roof hinge pins on the roof

support assembly.

2. Place the roof support assembly on the top of the cabinet core.

3. Align the four holes at the bottom of the roof support assembly with the

four holes on the top of the cabinet core.

4. Insert four M12 bolts through the holes and loosely screw them into the

cabinet core.

5. Align the roof support assembly with the cabinet and tighten the four M12

bolts.

6. Secure the roof support assembly to the door frame with two M5 screws.

Note

You can access the roof latch only when the cabinet door is open.

tip:

If the roof support assembly does not fit properly, verify the following:

. The roof is not backwards.

. Nothing is between the roof and the cabinet at the contact area.

. The mounting holes in the cabinet are open.






Figure 33. Installing the roof support assembly to the cabinet core)

Figure 34 illustrates the installation of the roof to the roof support assembly.

To attach the roof to the roof support assembly:

1. Attach the roof to the roof support assembly at the spring-loaded hinge

pins.

2. Close the roof and lock it by turning the roof latch on the door frame to the

left.

99627469

Roof hinge pin,

spring-loaded (two places)

Roof support

(roof not shown)

Secure roof support

to door frame

(two places)

Door

frame

Secure roof support

to cabinet top (four places)



71 (81)




Figure 34. Attaching the roof to the roof support assembly

5.4.7 Installing the OAKA or OAKC door

You can install the door of the OAKA or OAKC in a right or left opening

orientation.

Cabinet

Door

Door frame

99627472

Roof

Roof hinge pin,spring-loaded (two places)

Roof support

assembly

Roof Latch

UnlockLock






Note

The OAKA door weighs 35 kg (77 lb). A minimum of two installers are required

to install the door.

Figure 35 illustrates how to configure the OAKA or OAKC door hinge pins and

door stay for left or right opening.

Figures 36 and 37 illustrate how to install the OAKA and OAKC doors on the

front of each cabinet core.

To install the door:

1. If the hinge pins are installed in the desired position, skip to step 3.

2. If necessary, move the hinge pins (upper and lower) and door rod to the

desired side of the door (left or right side) as described in steps a through d.

a. Lay the door down with the inside of the door facing up.

b. With a hammer and long-handle screwdriver, tap out upper and

lower hinge pins from the inside.

c. Insert the hinge pins in the opposite side of the door, and gently tap

them into place ensuring the pins are fully seated.

d. Remove the door stay from the bottom of the door and install it in

the opposite side attachment hole.

3. Slide the lower door hinge pin into the lower hinge hole in the door frame.

4. Lift the door and engage the upper hinge pin of the door in the slot at the

top of the door frame.



73 (81)




Figure 35. Configuration of OAKA door hinge pins and door stay

00290382

Cabinet door (right hinged)

Cabinet door (left hinged)

Remove upper hinge pin(lower hinge pin identical)

Re-install upper hinge pin(lower hinge pin identical)

Attachment endof door stay

Cover panel removedto show door-stayattachment points

Attachmentpoint

Attachmentpoint

Door stay retractedinto cabinet

Re-installdoor stay






Figure 36. Installing the OAKA door to the cabinet

99627457

Cabinet

Door

Upper hinge pin

(lower hinge pin identical)

Hole for lower

hinge pin

Door frame

NOTE: Lower hinge pin,

not visible in this view

Cabinet Core

(inner details not

shown)



75 (81)




Figure 37. Installing the OAKC door to the cabinet

Caution

To prevent damage to the cables in windy conditions, use the door stay to hold

the door open. When you close the door, make sure the cables are not between the

door and door frame.

Cabinet

Door

Upper hinge pin

(lower hinge pin identical)

Door frame

Cabinet Core

(inner details not

shown)

0134691

Hole for lower

hinge pin

NOTE: Lower hinge pin,

not visible in this view






To install the door grounding strap:

1. If required, remove the grounding strap from the default (left) position and

install it on the right side of the cabinet core.

2. Route the grounding cable through the cable clamp near the top of the

door.

3. Remove the nut from the door cabinet ground stud while holding the star

washer in place.

4. Slide the end of the door grounding strap over the stud and fasten with the

nut.

Figure 38. OAK door grounding

0111784

Cabinet door

Cabinet

ground point

Cable clamp

Grounding

strap

NutLug

Star

washer

Cabinet ground stud (front

corner, behind flange)Core

Mechanics



77 (81)




5.4.8 Installing a door lock

The door lock is installed in the cabinet door latch cover to prevent entry into the

cabinet by unauthorised personnel.

Note

For security reasons, the door lock mechanism is not supplied by Nokia.

Figure 39 illustrates how to install a lock mechanism to the cabinet door.

To install a door lock mechanism:

1. Use the key to determine the desired lock rotation.

2. Insert the lock into the lock cover.

3. Secure the lock to the lock cover using the lock clip.






Figure 39. Installing the door lock mechanism

5.4.9 Installing the door switch

The door switch automatically turns off the door fan and heater (if installed) when

the door is opened.

Figure 40 illustrates how to install the door switch.

00297621

Locked

Unlocked

Lock clipLock components

Lock clip installed

Lock clip installation direction

Lock cover closed

Lock clip

Lock

Lock

Lock cover

Lock cover

Key



79 (81)




To install the door switch:

1. Mount the door switch on the four studs inside the door frame (at the top of

the cabinet).

2. Secure the door switch to the two threaded studs with two M5 nuts

(supplied with the door switch assembly).

3. Plug the door switch connector into the X20 receptacle on the cabinet

power and control interface.

4. Plug the cabinet fan connector into the door switch assembly fan

receptacle.

Figure 40. Door switch installation

S = M5 mounting studs

with nuts behind front flange

(two places)

Cabinet Core

D-15 (F) Cabinet power and control

interface (X20 - second connector from right)

D-15 (M) Connector to

cabinet power and

control interface

Door switchassembly

00275752

From Door Fan Assembly






5.4.10 Installing the document holder

The document holder is installed in the lower left corner of the CRMx cabinet for

storage of papers pertaining to that particular cabinet or site.

Note

When a M2xA unit is installed in the bottom slot of the cabinet, the document

holder cannot be installed.

To install the document holder:

1. Position the document holder in front of the lower left corner of the cabinet and slide it between the unit mounting supports.

2. Hook the tabs of the document holder into the slots provided in the right

side unit mounting support.

Figure 41. Document holder installation

0151451

Document holder,

removed

Document holder

Cabinet Core


Cabinet Installation

Documents

Transcript of Cabinet Installation