CA Motion Brochure V2a - Craftsman Automation...Craftsman Motion Craftsman Motion, a Division of...

ENGINEERING ADVANTAGE

CraftsmanMotion

Craftsman MotionCraftsman Motion, a Division of Craftsman Automation Private

Limited. To cater to the demands of world-class gear industry in

the country, the company has set up a state-of-the-art designing,

manufacturing and inspection facilities for manufacture of gears

and gear boxes.

The promise of quality and stamp of excellence has fueled the

growth of Craftsman over the past decades. With the advent of

technology and machining skills, this promise only gets more

resilient to forge newer and longer lasting partnerships

Custom Design

Designed and manufactured to each customer’s specific dimensions.

Replacement Units

Gearboxes to replace obsolete units with no need for modifications. Critical Applications

Gearboxes where design verification is critical to meet exacting customer requirements.

Custom Design

Designed and manufactured to each customer’s specific dimensions.

Replacement Units

Gearboxes to replace obsolete units with no need for modifications. Critical Applications

Gearboxes where design verification is critical to meet exacting customer requirements.

Craftsman Automation, founded as a small scale industry in 1986 has

grown into a multi-product, multi-locational engineering company with

over 2400 employees driven by passion, commitment and engineering

skills, specializing in designing and manufacturing. The organization has

built a strong foundation for future growth. To cater to the demands of

manufacturing industries in the country, the company has set up a state-

of-the-art designing, manufacturing and inspection facilities for Gears

and Gear boxes, Engineering Parts, Locomotive Parts and Powertrain

Parts. Our customers can look for international quality at competitive

pricing due to our strong commitment to this business.


1988Commissioned CNC wire cut EDM

1994CNC Machining facility1996

Exports to Europe, Japan, USA

2000 Aluminium Foundry

2004Sheet Metal shop in Coimbatore and Satellite unit in Pithampur2005

ISO 9001 / TS 16949

2008Craftsman Marine BV

Craftsman AutomationSingapore formed

2007Satellite units in Chennai, Jamshedpur

Joint Venture with Carl Stahl

Joint Venture with Mitsubishi

2009Craftsman Gears

2013Craftsman Mould Base

2012CraftsmanStorage Systems

2013nd2 Plant at Pune

2014Technology DivisionBengaluru

2010Satellite units at Pune and Sriperumpudur

2014Pressure Die Casting

2006Craftsman Tool Room

2015 Aluminium Sand Casting Foundry

1980

1990

2000

2010

2008

2014

2012

2015

1986 Formation of Craftsman Automation Private Limited

7

Mile Stones

Loose Gears

Standard Gear Boxes

Custom Built Gear boxes


Motion

Products Loose Gears

Spur / Helical Gears


Worm & Worm Wheel

Worm Shaft

200 mm

8

Max. out side dia :

Max. Module :

1200 mm

20

Max. out side dia :

Max. Module :

Worm Wheel

Helical Gear & Pinion Shaft

Spur / Helical Gear up to 20 mm module and 1200 mm dia. in soft up to 16 module and 800 mm dia. as hardened profile ground condition.

Products Standard Gear BOxes

Foot mounted, Horizontal shafts

Foot mounted, Flange Mounted

Inbuilt Spherical roller thrust bearing

Up to 7568 Kw

Up to 116.5 Kw

Up to 876 Kw

Type

Type

Type

Power Range

Power Range

Power Range

Ratio Range

Ratio Range

Ratio Range

Up to 630/1

Up to 283.8/1

6.3/1 to 25/1

HELICAL Gear Box

SINGLE SCREW EXTRUDER Gear Box

INLINE HELICAL Gear Unit


Foot mounted, with under driven / overdriven / vertical shaft position, using universally adaptable casing design

Up to 26.3 Kw

Type

Power Range

Ratio Range

Sizes

Up to 70

Centre distance between input & output shafts from 28.6mm (1.125”) to 203.2 (8”)

Case hardened & Profile ground worm shaft, Centrifugally cast phosphor bronze worm wheel

Through hardened coupling sleeve & coupling hub

From1350 Nm to 174000 NmTorque Range

Ratio Range

Sizes

Up to 70

S to 11

Reduction gear box together with thrust box assembly as a combined unit

2 sizes with centre distance of 53mm & 58mm between the screw

PARALLEL SHAFT HELICAL Gear Unit

Case mounted, Flange mounted with solid

Up to 102.6 Kw

Type

Power Range

Ratio Range Up to 275.7/1

WORM REDUCTION Gear Box

Gear Coupling

TWIN SCREW EXTRUDER Gear Box

Products Custom BuilT Gear BOxes

Pump Drive Gear Boxes

Rolling Mill Gear Boxes


Rotary Head Gear Boxes

Products Custom Build Gear BOxes

Tube Mill Gear Boxes


WIND MILL Gear Box

TRANSFER Gear Box

Motion Infrastructure

Max. Outer diameter : 630mmMax.module : 10Max. hobbing width : 380mm

PREMIER P630


PREMIER P254


GLEASON PFAUTER P800/1200



REISHAUERRZ BASIC

Max. Outer diameter : 400mmMax.module : 8Max. Grindable Width : 300mm

LHG - 3040

LURENLHG - 3040



GLEASON PFAUTER P600/800

Max. Outer diameter : 1000mmMax.module : 16Max. Grindable width : 600mm


REISHAUERRZ 260 withAuto loader



In house Heat Treatment

CARBURIZING & HARDENING FURNACE

Programmable with PROTHERM 600 process controllerSize – 1000 X 1400mm deep & � 1600 X 1900mm deepCharge weight capacity – 1200 Kg. & 3000 Kg.Tempering furnace: Size � 1600 X 1900mm deepCharge weight capacity – 3500 Kg.Oil quenching tank – Size �2000 X 2800mm Oil capacity – 30000 Litres

Programmable with PROTHERM 600 process controllerSize – 1000 X 1400mm deep & � 1600 X 1900mm deepCharge weight capacity – 1200 Kg. & 3000 Kg.Tempering furnace: Size � 1600 X 1900mm deepCharge weight capacity – 3500 Kg.Oil quenching tank – Size �2000 X 2800mm Oil capacity – 30000 Litres

Motion tESTING AND iNSPECTION

LEITZ CMMwith QUINDOS GEARsoftware

To check Gear up to Dia. 1000mm

X-Axis – 1600mm Y-Axis – 1200mmZ- Axis – 700mm

KLINGELNBERG P40PROFILE TESTERMax. Outer diameter : 400mmMax.module : 16To check Lead & Profile ofHelical / Worm & Hobs


ZWICK ROEL ZHV10HARDNESS TESTER

OPTICAL EMISSIONSPECTRO METER

To check Ferrous base26 Elements / 30 Channel

Motion Assembly

Refurbishment

Our refurbishment service includes:

Collection of unit

Strip and inspection

Re-build to ‘as new’ condition

Testing

trademarks or registered trademarks are the property of their respective owners


Design and Development

ManufacturingServices

Automotive Division

Gears & Transmission

Heavy Parts

Non - Ferrous Foundry

Sheet Metal &Equipment

Engineered Components& Assembly

Locomotive Components& Assembly

Joint Ventures

Craftsman Automation is an OEM supplier of automotive parts,

such as engine blocks, cylinder heads and transmission housings

for leading manufacturers of commercial and utility vehicles.

Craftsman Automation houses state-of-the-art gear

manufacturing facilities including CNC machining lines with

comprehensive production capacity.

Craftsman Automation produces heavy parts for the locomotive,

wind energy, and healthcare industry. We are capable of producing

heavy and large engineering parts machined to perfection.

Our aluminium foundry includes Green sand machine moulding, 3

part no bake (PEPSET) moulding, low pressure die casting, gravity

die casting and high pressure die casting facilities to complement

our machine shop.

We supply fully functional special equipment and sheet metal

parts using the latest Mitsubishi laser cutting machinery, flame

cutting machinery, straightening machinery, that are supported by

TIG and MIG welding.

Craftsman Automation manufactures components and other

subassemblies for automotive, printing, textile, marine,

locomotive, windmills and other textile industries.

Our advanced manufacturing technology coupled with modern

infrastructural facilities produce Engineering Parts, Locomotive

Parts and Powertrain Parts of the highest quality.

CarlStahl Craftsman Enterprises Private Limited, a joint venture

company of Carl Stahl, Germany and Craftsman Automation

Private Limited, India, provides complete end to end material

handling solutions customized for your application.

Products

Automotive Division

We provide efficient storage solutions based on your requirement

and convenience. We offer high performance, durable and strong

storage solutions that ensure good utility value.

Storage Systems

Automotive Division

Craftsman Marine BV, a 100% owned subsidiary of Craftsman

Automation Private Limited, based in Netherlands, designs,

develops and manufactures innovative, high quality boat

equipment including marine engines, deck accessories, thrusters

and storage.

Marine

Automotive DivisionCraftsman Mould Base provides high quality custom designed

mould bases for Plastic mould, die casting moulds and aluminium

moulds depending on customer requirements.

Mould Base

Automotive Division

The Tool Room at Craftsman Automation is a facility fully equipped

with machinery and expert operators to manufacture tools and

dies for plastic parts and press tools for sheet metal parts, plastic

injection moulded components and sheet metal parts.

Tool Room

Automotive DivisionCraftsman Technology manufactures special purpose equipment,

including leak testing machines, nut runners, Industrial Washing

machines and inspection equipment for industrial applications.

Mitsubishi Corporation Mitsubishi Corporation Technos (MTS, Tokyo, Japan)

and Mitsubishi Corporation India. (MCI, New Delhi, India) has established a

Sales & Service Company specializing in industrial Machinery, "MC Craftsman

Machinery Pvt. Ltd. (MCCM)" in India.

Special PurposeMachines

ENGINEERING ADVANTAGEENGINEERING ADVANTAGE

For Enquiries:

[email protected]

Motion cERTIFICATES


Motion Valuable Customers

MotionEXCELLENCE COMMITTED

www.craftsmanautomation.com

CRAFTSMAN AUTOMATION LIMITED

123/4, Sangothipalayam road,Arasur Post, Coimbatore - 641 407Tamilnadu, IndiaTel: +91 422 30 510 00Fax: +91 422 30 512 25

For Enquiries:

email : [email protected] : www.craftsmanautomation.com

Authorised Representative

S. Bala ChandranV.P., Gear Division,Mobile: +91 99439 87015

CA Motion Brochure V2a - Craftsman Automation...Craftsman Motion Craftsman Motion, a Division of...

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